An integrally assembled waterproof shower room

Abstract

The present invention proposes an integrally assembled waterproof shower room, comprising a floor and a plurality of wall panels; the floor is arranged horizontally, the floor comprises an OSB board and a floor panel, a ground waterproof layer is arranged on the top surface of the floor panel, floor tiles are attached to the ground waterproof layer, the floor panel is arranged above the OSB board and the floor panel is fixedly connected to the OSB board, a plurality of horizontally arranged first light steel keels are fixedly connected to the bottom end of the OSB board; a plurality of wall panels are connected end to end in sequence and a plurality of bottom ends of the wall panels are connected to the first light steel keel, the wall panel comprises a wall panel, a wall waterproof layer is arranged on the inner side of the wall panel, wall tiles are attached to the inner side of the wall waterproof layer, a plurality of vertically arranged second light steel keels are fixedly connected to the outer side of the wall panel, and sound insulation asbestos is filled between two adjacent second light steel keels. The present invention adopts an integrally assembled structure, which can reduce construction procedures, reduce construction difficulty, effectively shorten construction period, and the drainage system is reliable and advanced, and water leakage will not occur in long-term use.

Description

Technical Field

[0001] The invention relates to the technical field of waterproof shower rooms, and in particular to an integrally assembled waterproof shower room. Background Art

[0002] Compared with traditional frame or masonry structure buildings, light steel / light wood structure houses have the advantages of short construction period, large design freedom, beautiful appearance, high cost performance, energy saving and environmental protection. They are suitable for low-rise civil buildings and are widely used in China for self-built villas in rural areas, low-rise houses in tourist areas, office building construction, etc.

[0003] The waterproof construction of bathrooms in light steel and light wood building structures has always been a difficult point. Generally, the structural board is installed on the keel, and then cement pressure board or inorganic board such as calcium silicate board is laid on the structural board, and then the mesh mortar is hung for leveling, and then 2-3 coats of waterproof coating are applied, or various waterproof membranes are used for laying. If veneer tiles are required, sometimes a transition layer is required on the surface of the waterproof membrane. There are many process connections during the construction process, which is prone to errors, especially for the floor construction of the shower room, which requires a multi-layer construction process of multiple materials such as wire mesh, waterproof cloth, concrete, and waterproofing. In addition, the drainage slope construction is difficult, resulting in the construction personnel only making a small slope near the floor drain outlet, which is time-consuming and labor-intensive, which is very unfavorable for light steel structure buildings that emphasize construction period efficiency. In such construction cases, quality problems such as water seepage repair in the bathroom, falling and cracking of the surface tiles, odor from the floor drain, water accumulation above the ground due to incorrect slope, and mold growth and odor caused by poor drainage of the mortar under the tile layer are often found in the later use. In addition, due to the limitations of construction technology in the bathroom, it often only contains basic functional facilities, with a single style and a high degree of product homogeneity, making it difficult to meet consumers' greater consumption needs. Summary of the invention

[0004] Based on the technical problems existing in the background technology, the present invention proposes an integrally assembled waterproof shower room.

[0005] The present invention provides an integrally assembled waterproof shower room, comprising a floor and a plurality of wall panels; the floor is arranged horizontally, the floor comprises an OSB board and a floor panel, a floor waterproof layer is arranged on the top surface of the floor panel, floor tiles are attached to the floor waterproof layer, the floor panel is arranged above the OSB board and the floor panel is fixedly connected to the OSB board, a plurality of horizontally arranged first light steel keels are fixedly connected to the bottom end of the OSB board; a plurality of wall panels are connected end to end in sequence and a plurality of bottom ends of the wall panels are connected to the first light steel keels, the wall panel comprises a wall panel, a wall waterproof layer is arranged on the inner side of the wall panel, wall tiles are attached to the inner side of the wall waterproof layer, a plurality of vertically arranged second light steel keels are fixedly connected to the outer side of the wall panel, and sound insulation asbestos is filled between two adjacent second light steel keels.

[0006] Preferably, the floor panel is provided with a drainage area, the drainage area is provided with a drainage outlet, a floor drain is installed in the drainage outlet, and the drainage area is provided with a slope inclined toward the drainage outlet; a shower stool is assembled with XPS composite panels in the drainage area, and water stop strips installed on the floor panel are arranged around the drainage area.

[0007] Preferably, the floor panel adopts an XPS composite board, which includes a first XPS extruded board, and a first mortar layer and a second mortar layer are respectively arranged on the upper and lower sides of the first XPS extruded board, a first alkali-resistant mesh cloth is arranged in the first mortar layer, and a second alkali-resistant mesh cloth is arranged in the second mortar layer.

[0008] Preferably, the thickness of the floor panel is 2.85-3.25 cm, and the thickness of the first mortar layer and the second mortar layer is 1-1.5 mm.

[0009] Preferably, the floor panel is connected to the OSB board through multiple first anti-corrosion self-tapping screws, and a first clawed anchor gasket is fixed at the top surface of the floor panel at the position corresponding to each first anti-corrosion self-tapping screw; the OSB board is connected to the first light steel keel through multiple second anti-corrosion self-tapping screws.

[0010] Preferably, the wall panel adopts an XPS composite board, which includes a second XPS extruded board, a third mortar layer and a fourth mortar layer are respectively arranged on the inner and outer sides of the second XPS extruded board, a third alkali-resistant mesh cloth is arranged in the third mortar layer, and a fourth alkali-resistant mesh cloth is arranged in the fourth mortar layer.

[0011] Preferably, the thickness of the wall panel is 2.85-3.25 cm, and the thickness of the third mortar layer and the fourth mortar layer is 1-1.5 mm.

[0012] Preferably, the wall panel is connected to the second light steel keel through a plurality of third anti-corrosion self-tapping screws, and a second clawed anchor gasket is fixed on the inner side of the wall panel at a position corresponding to each third anti-corrosion self-tapping screw.

[0013] Preferably, a niche is formed on at least one wall panel by assembling a plurality of XPS composite panels.

[0014] Preferably, an inner corner member is attached to the inner side of the position between the bottom ends of the connection between two adjacent wall panels and the floor panel, an outer corner member is attached to the outer side of the connection position between the bottom ends of the connection between two adjacent wall panels and the floor panel, and a waterproof cloth is provided at the connection between the bottom ends of the wall panels and the floor panel.

[0015] The present invention proposes an integrally assembled waterproof shower room, which adopts an integrally assembled structure, can reduce construction procedures, reduce construction difficulty, effectively shorten construction period, and has a reliable and advanced drainage system. There will be no water leakage in long-term use, and the shower room has no odor. It is very convenient to design and manufacture various niches of different sizes in the shower room, pipe packages, various shaped partitions in the shower room, embedded bathtubs and concealed device partitions for wall-mounted toilets, shower stools, bathroom sofa recliners, etc.; it can greatly enrich the functional design of the shower room, and the construction is convenient and the cost is low, meeting the growing consumer demand of the public. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of an integrally assembled waterproof shower room proposed by the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of a floor in an integrally assembled waterproof shower room proposed by the present invention;

[0018] Figure 3 This is a structural schematic diagram of a floor panel in an integrally assembled waterproof shower room proposed by the present invention;

[0019] Figure 4 This is a schematic diagram of the structure of a wall panel in an integrally assembled waterproof shower room proposed by the present invention;

[0020] Figure 5 This is a schematic structural diagram of a wall panel in an integrally assembled waterproof shower room proposed by the present invention;

[0021] Figure 6 This is an assembly structure diagram of an inner corner member in an integrally assembled waterproof shower room proposed by the present invention;

[0022] Figure 7 This is an assembly structure diagram of the outer corner components of an integrally assembled waterproof shower room proposed by the present invention. DETAILED DESCRIPTION

[0023] Reference Figure 1-Figure 7 The present invention provides an integrally assembled waterproof shower room, comprising a floor and a plurality of wall panels; wherein:

[0024] The floor is arranged horizontally, and the floor includes an OSB board 1 and a floor panel 2. A floor waterproof layer is arranged on the top surface of the floor panel 2. Floor tiles are attached to the floor waterproof layer using a thin-stick method of tile glue or adhesive glue. The floor panel 2 is arranged above the OSB board 1 and the floor panel 2 is fixedly connected to the OSB board 1. A plurality of horizontally arranged first light steel keels 3 are fixedly connected to the bottom end of the OSB board 1.

[0025] The floor panel 2 is provided with a drainage area 6, which is provided with a drainage port 7, a floor drain is installed in the drainage port 7, and the drainage area 6 is provided with a slope inclined toward the drainage port 7 for easy drainage. A shower stool 8 is assembled with XPS composite board in the drainage area 6, and water stop strips 9 installed on the floor panel 2 are arranged around the drainage area 6.

[0026] Multiple wall panels are connected end to end in sequence and the bottom ends of the multiple wall panels are connected to the first light steel keel 3. The wall panel includes a wall panel 4. A wall waterproof layer is arranged on the inner side of the wall panel 4. Wall tiles are attached to the inner side of the wall waterproof layer using a thin-stick method of tile glue or adhesive glue. Multiple vertically arranged second light steel keels 5 are fixedly connected to the outer side of the wall panel 4, and sound insulation asbestos is filled between two adjacent second light steel keels 5.

[0027] In this embodiment, the floor panel 2 adopts an XPS composite board, which includes a first XPS extruded board 201, the first XPS extruded board 201 has a compressive strength of ≥300KPa, a bulk density of 33kg / cubic meter, and a flame retardant level of B1. The first XPS extruded board 201 is provided with a first mortar layer 202 and a second mortar layer 203 on the upper and lower sides, respectively, and the first mortar layer 202 and the second mortar layer 203 are composed of cement, inorganic gelling material, high molecular polymer, inorganic filler and additives. A layer of first alkali-resistant mesh cloth 204 is provided in the first mortar layer 202, and a layer of second alkali-resistant mesh cloth 205 is provided in the second mortar layer 203. The thickness of the floor panel 2 is 3cm, and the thickness of the first mortar layer 202 and the second mortar layer 203 is 1.3mm.

[0028] In a specific embodiment, the floor panel 2 is connected to the OSB board 1 through a plurality of first anti-corrosion self-tapping screws 14, and a first clawed anchoring gasket 15 is fixed to the top surface of the floor panel 2 at a position corresponding to each first anti-corrosion self-tapping screw 14; the OSB board 1 is connected to the first light steel keel 3 through a plurality of second anti-corrosion self-tapping screws 16. The board seams and nail holes are sealed with sealant plus self-adhesive mesh cloth or waterproof coating plus self-adhesive mesh cloth.

[0029] In a specific embodiment, the wall panel 4 is an XPS composite board, which includes a second XPS extruded board 401, a third mortar layer 402 and a fourth mortar layer 403 are respectively arranged on the inner and outer sides of the second XPS extruded board 401, a third alkali-resistant mesh cloth 404 is arranged in the third mortar layer 402, and a fourth alkali-resistant mesh cloth 405 is arranged in the fourth mortar layer 403. The thickness of the wall panel 4 is 2.85-3.25cm, and the thickness of the third mortar layer 402 and the fourth mortar layer 403 is 1-1.5mm.

[0030] In a specific embodiment, the wall panel 4 is connected to the second light steel keel 5 by a plurality of third anti-corrosion self-tapping screws 17, and a second claw anchoring gasket 18 is fixed to the inner side of the wall panel 4 at a position corresponding to each third anti-corrosion self-tapping screw 17. A niche 10 is formed on at least one wall panel 4 by assembling a plurality of XPS composite panels. The board seams and nail holes are sealed with sealant plus self-adhesive mesh cloth or waterproof coating plus self-adhesive mesh cloth.

[0031] In a specific embodiment, an inner corner member 11 is attached to the inner side between the bottom ends of the connection between two adjacent wall panels 4 and the floor panel 2, and an outer corner member 12 is attached to the outer side of the connection between the bottom ends of the connection between two adjacent wall panels 4 and the floor panel 2. The inner corner member 11 and the outer corner member 12 are made of polyethylene polypropylene cloth in one piece and can fit the intersection of the wall and the floor. A polyethylene polypropylene waterproof cloth 13 is provided at the connection between the bottom end of the wall panel 4 and the floor panel 2.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An integrally assembled waterproof shower room, characterized in that: The invention comprises a floor and a plurality of wall panels; the floor is arranged horizontally, the floor comprises an OSB board (1) and a floor panel (2); the top surface of the floor panel (2) is provided with a ground waterproof layer, and floor tiles are attached to the ground waterproof layer; the floor panel (2) is arranged above the OSB board (1) and the floor panel (2) is fixedly connected to the OSB board (1); the bottom end of the OSB board (1) is fixedly connected with a plurality of horizontally arranged first light steel keels (3); the plurality of wall panels are connected end to end in sequence and the bottom ends of the plurality of wall panels are connected to the first light steel keels (3); the wall panel comprises a wall panel (4); the inner side of the wall panel (4) is provided with a wall waterproof layer, and the inner side of the wall waterproof layer is attached with wall tiles; the outer side of the wall panel (4) is fixedly connected with a plurality of vertically arranged second light steel keels (5), and the space between two adjacent second light steel keels (5) is filled with sound insulation asbestos; The floor panel (2) is an XPS composite board, comprising a first XPS extruded board (201), wherein a first adhesive layer (202) and a second adhesive layer (203) are respectively arranged on the upper and lower sides of the first XPS extruded board, a first alkali-resistant mesh cloth (204) is arranged in the first adhesive layer (202), and a second alkali-resistant mesh cloth (205) is arranged in the second adhesive layer (203); The wall panel (4) is an XPS composite board, which comprises a second XPS extruded board (401), a third adhesive layer (402) and a fourth adhesive layer (403) are respectively arranged on the inner and outer sides of the second XPS extruded board (401), a third alkali-resistant mesh cloth (404) is arranged in the third adhesive layer (402), and a fourth alkali-resistant mesh cloth (405) is arranged in the fourth adhesive layer (403); An inner corner member (11) is attached to the inner side of the position between the bottom ends of the connection between two adjacent wall panels (4) and the floor panel (2), an outer corner member (12) is attached to the outer side of the connection between the bottom ends of the connection between two adjacent wall panels (4) and the floor panel (2), and a waterproof cloth (13) is provided at the connection between the bottom ends of the wall panels (4) and the floor panel (2).

2. The integrally assembled waterproof shower room according to claim 1, characterized in that: The floor panel (2) is provided with a drainage area (6), the drainage area (6) is provided with a drainage outlet (7), a floor drain is installed in the drainage outlet (7), and the drainage area (6) is provided with a slope inclined toward the drainage outlet (7); a shower stool (8) is assembled using XPS composite panels in the drainage area (6), and water stop strips (9) installed on the floor panel (2) are arranged around the drainage area (6).

3. The integrally assembled waterproof shower room according to claim 1, characterized in that: The thickness of the floor panel (2) is 2.85-3.25 cm, and the thickness of the first adhesive layer (202) and the second adhesive layer (203) is 1-1.5 mm.

4. The integrally assembled waterproof shower room according to any one of claims 1 to 3, characterized in that: The floor panel (2) is connected to the OSB panel (1) via a plurality of first anti-corrosion self-tapping screws (14); a first clawed anchoring gasket (15) is fixed to the top surface of the floor panel (2) at positions corresponding to each first anti-corrosion self-tapping screw (14); and the OSB panel (1) is connected to the first light steel keel (3) via a plurality of second anti-corrosion self-tapping screws (16).

5. The integrally assembled waterproof shower room according to claim 1, characterized in that: The thickness of the wall panel (4) is 2.85-3.25 cm, and the thickness of the third glue layer (402) and the fourth glue layer (403) is 1-1.5 mm.

6. The integrally assembled waterproof shower room according to any one of claims 1 to 3, characterized in that: The wall panel (4) is connected to the second light steel keel (5) via a plurality of third anti-corrosion self-tapping screws (17), and a second clawed anchor gasket (18) is fixed to the inner side of the wall panel (4) at a position corresponding to each third anti-corrosion self-tapping screw (17).

7. The integrally assembled waterproof shower room according to any one of claims 1 to 3, characterized in that: A niche (10) is formed on at least one wall panel (4) by assembling a plurality of XPS composite panels.

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