Brick storage and arrangement device and brick storage and arrangement method

By designing brick storage, brick arrangement and brick division devices, multiple pieces of ceramic tiles are divided into single pieces and transported to the polishing machine, which solves the problems of large load on the brick-mounted machine equipment and product damage, and improves production efficiency and equipment stability.

CN112850079BActive Publication Date: 2025-01-17CHONGQING WONDERFUL CERAMICS CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202110249293.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-08
Publication Date
2025-01-17
Estimated Expiration
2041-03-08

AI Technical Summary

Technical Problem

In the prior art, when the upper brick machine meets the supply of ceramic tiles of polishing machines, the equipment load is large, the product online transmission speed is too fast, resulting in high equipment failure and product damage.

Method used

Design a brick storage and brick-distribution equipment, including brick storage device, brick-distribution device and brick-distribution device. The brick storage device carries the brick stacks placed by the brick machine. The brick-distribution device receives and transports multiple brick stacks to the brick-distribution device. When passing through the brick division mechanism, the brick device divides the brick stack into single-piece ceramic tiles and transports them to the polishing machine.

Benefits of technology

It improves the conveying efficiency, reduces equipment failure and product damage caused by excessive transmission belt speed, meets the efficient supply needs of polishing machines, and reduces equipment load and motor load.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN112850079B_ABST
    Figure CN112850079B_ABST
Patent Text Reader

Abstract

The present invention provides a brick storage and brick arrangement device and a brick storage and brick arrangement method, the brick storage and brick arrangement device comprising: a brick storage device, a brick arrangement device and a brick separation device which are arranged in sequence; the brick storage device is used to carry and transport the brick stack placed by the brick loading machine; the brick arrangement device is used to receive multiple brick stacks transported by the brick storage device, and transport the multiple brick stacks to the brick separation device in sequence; the brick separation device is provided with a brick separation mechanism at one end away from the brick arrangement device, the brick separation device is used to receive the brick stacks on the brick arrangement device in sequence, and divide the brick stacks into single ceramic bricks when passing through the brick separation mechanism, and transport the single ceramic bricks to the polishing machine in sequence. The present invention places a brick stack on the brick storage device, and uses the brick arrangement device to transport the brick stack in sequence. When transported to the brick separation device, the brick stack is divided into single ceramic bricks when passing through the brick separation mechanism, which not only improves the transportation efficiency, but also avoids the problems of equipment failure and easy damage of products caused by excessive conveyor belt speed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of ceramic brick conveying, and in particular to a brick storing and arranging device and a brick storing and arranging method. Background Art

[0002] In the glazed tile production line, the next process after kiln firing is polishing. The processing capacity of the polishing process is much greater than the capacity of the kiln, and it takes 1 to 2 days for the internal stress of the tile to be released after firing. Polishing can only be performed after the stress is released and the brick shape is stable. Semi-finished bricks fired in the kiln are stored in specially made brick storage racks. When a certain amount is accumulated or placed for a certain period of time, the polishing machine is used for glaze polishing after the brick shape is stable.

[0003] When polishing, a brick loading machine is needed to lift the product onto the conveyor belt and send it to the polishing unit. Since the production capacity of the polishing machine is greater than that of the brick loading equipment, within the production capacity of 10,000 square meters, a single brick loading machine can basically complete the production task smoothly by arranging bricks on the conveyor belt and transporting them to the polishing unit. When the production capacity increases to more than 15,000, the number of brick loading machines must be increased to two, and one polishing line is equipped with multiple brick loading machines, which greatly increases the equipment investment cost. In addition, when the polishing speed of the polishing unit exceeds 40 pieces / min of products, the conveyor belt speed must be transmitted at a speed of more than 40 meters / min (including the brick spacing to prevent brick collision and damage). The equipment load is large, the product is transmitted online too fast, the belt wears seriously, the equipment failure rate is high, and the product is very easy to cause collision during high-speed operation, resulting in ceramic tiles being damaged and other problems.

[0004] Therefore, the prior art has defects and needs to be improved and developed. Summary of the invention

[0005] The technical problem to be solved by the present invention is that, in view of the above-mentioned defects of the prior art, a brick storing and arranging device and a brick storing and arranging method are provided, aiming to solve the problem in the prior art that if a brick loading machine wants to meet the supply of ceramic tiles to a polishing machine, it will cause a large equipment load and too fast online transmission speed of the product, which in turn causes a high rate of equipment failure and product damage.

[0006] The technical solution adopted by the present invention to solve the technical problem is as follows:

[0007] A brick storing and arranging device, comprising: a brick storing device, a brick arranging device and a brick dividing device which are arranged in sequence; the brick storing device is used to carry and convey the brick stacks placed by a brick loading machine; the brick discharging device is used to receive multiple brick stacks conveyed by the brick storing device, and convey the multiple brick stacks to the brick dividing device in sequence; a brick dividing mechanism is provided on the brick dividing device at one end away from the brick discharging device, and the brick dividing device is used to receive the brick stacks on the brick discharging device in sequence, and divide the brick stacks into single ceramic bricks when passing through the brick dividing mechanism, and convey the single ceramic bricks to a polishing machine in sequence.

[0008] In a further implementation, the brick storage device includes: a brick storage line frame, and a brick storage conveying mechanism arranged on the brick storage line frame; the brick storage conveying mechanism is provided with a brick storage conveying belt, and the brick storage conveying belt is used to carry the brick stack placed by the brick loading machine and drive the brick stack to be transported to the brick discharge device.

[0009] In a further implementation, the brick-discharging device includes: a brick-discharging line frame, and a brick-discharging conveying mechanism arranged on the brick-discharging line frame; the brick-discharging conveying mechanism is provided with a brick-discharging conveying belt, and the brick-discharging conveying belt is used to receive the brick stack conveyed by the brick storage conveying belt, and drive the brick stack to be transported to the brick dividing device.

[0010] In a further implementation, the brick-laying device further includes: a sensor bracket arranged on the brick-laying wire rack, and an infrared sensor arranged on the sensor bracket; the infrared sensor is arranged above the brick-laying conveyor belt, and the brick-laying device is also used to arrange each brick stack at a preset distance according to the infrared sensor.

[0011] In a further implementation, the brick dividing device includes: a brick dividing line frame, and a brick dividing conveying mechanism arranged on the brick dividing line frame; the brick dividing conveying mechanism is provided with a brick dividing conveying belt, and the brick dividing conveying belt is used to receive the brick stack conveyed by the brick discharging conveying belt.

[0012] In a further implementation, the brick dividing mechanism includes: a brick dividing bracket arranged on the brick dividing line frame, and a brick blocking bracket arranged on the brick dividing bracket; the brick blocking bracket is located above the brick dividing conveyor belt, and there is a gap between the lower end surface of the brick blocking bracket and the upper end surface of the brick dividing conveyor belt, and the height of the gap is greater than the thickness of a single ceramic brick and less than the thickness of two ceramic tiles.

[0013] In a further implementation, a buffer portion is provided on a side of the brick blocking bracket facing the brick discharging device, and the buffer portion is used to buffer the blocked ceramic bricks.

[0014] In a further implementation, the brick-distributing bracket includes a first brick-distributing bracket arranged on one side of the brick-distributing conveying belt, and a second brick-distributing bracket arranged on the other side of the brick-distributing conveying belt; the brick-blocking bracket is arranged between the first brick-distributing bracket and the second brick-distributing bracket;

[0015] Among them, the brick-dividing bracket is a steel plate brick-dividing bracket, the brick-blocking bracket is a steel plate brick-blocking bracket, and the buffer part is a rubber layer.

[0016] In a further implementation, the brick arrangement device further comprises: a guide mechanism disposed on the brick arrangement line frame; the guide mechanism is disposed on both sides of the brick arrangement conveyor belt for guiding the brick stack on the brick arrangement conveyor belt.

[0017] The present invention also provides a brick storage and brick arrangement method based on the brick storage and brick arrangement device as described above, which comprises:

[0018] After receiving multiple brick stacks placed by the brick loading machine, the brick storage device transports the multiple brick stacks to the brick discharging device;

[0019] The brick arrangement device receives a plurality of brick stacks, arranges the plurality of brick stacks at a preset distance, and sequentially transports the plurality of brick stacks to the brick separation device;

[0020] The brick dividing device receives the brick stacks on the brick discharging device in sequence, divides the brick stacks into single ceramic bricks when passing through the brick dividing mechanism, and conveys the single ceramic bricks to the polishing machine in sequence.

[0021] The present invention provides a brick storage and brick arrangement device and a brick storage and brick arrangement method, the brick storage and brick arrangement device comprising: a brick storage device, a brick arrangement device and a brick separation device which are arranged in sequence; the brick storage device is used to carry and transport the brick stack placed by the brick loading machine; the brick arrangement device is used to receive multiple brick stacks transported by the brick storage device, and transport the multiple brick stacks to the brick separation device in sequence; the brick separation device is provided with a brick separation mechanism at one end away from the brick arrangement device, the brick separation device is used to receive the brick stacks on the brick arrangement device in sequence, and divide the brick stacks into single ceramic bricks when passing through the brick separation mechanism, and transport the single ceramic bricks to the polishing machine in sequence. The present invention places a brick stack on the brick storage device, and uses the brick arrangement device to transport the brick stack in sequence. When transported to the brick separation device, the brick stack is divided into single ceramic bricks when passing through the brick separation mechanism, which not only improves the transportation efficiency, but also avoids the problems of equipment failure and easy damage of products caused by excessive conveyor belt speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a stereoscopic diagram of a preferred embodiment of the brick storage and arrangement equipment in the present invention.

[0023] Figure 2It is a three-dimensional diagram of the assembly line frame in a preferred embodiment of the brick storage and brick arrangement equipment in the present invention.

[0024] Figure 3 yes Figure 2 Enlarged view of point A in the middle.

[0025] Figure 4 yes Figure 2 Enlarged view of point B in the middle.

[0026] Figure 5 It is a three-dimensional diagram of the brick separating mechanism in a preferred embodiment of the brick storing and discharging equipment in the present invention.

[0027] Figure 6 It is an exploded view of the brick separating mechanism in a preferred embodiment of the brick storing and discharging equipment in the present invention.

[0028] Figure 7 It is a schematic diagram of the working principle of a preferred embodiment of the brick storage and arrangement equipment in the present invention.

[0029] Figure 8 yes Figure 7 Enlarged view of point C in the middle.

[0030] Fig. 9 It is a flow chart of a preferred embodiment of the brick storing and arranging method in the present invention.

[0031] Description of reference numerals:

[0032] 100, brick storage device; 110, brick storage line rack; 120, brick storage conveyor belt; 200, brick discharging device; 210, brick discharging line rack; 220, brick discharging conveyor belt; 230, sensor bracket; 240, infrared sensor; 250, guide mechanism; 300, brick dividing device; 310, brick dividing mechanism; 311, brick dividing bracket; 3111, first brick dividing bracket; 3112, second brick dividing bracket; 312, brick blocking bracket; 313, buffer part; 320, brick dividing line rack; 330, brick dividing conveyor belt; 400, brick loader; 500, brick stack. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the present invention clearer and more specific, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0034] For the original brick storage and brick arrangement technology, the suction cup brick loader can load 3 bricks at the same time each time, and the 3 ceramic bricks are arranged in sequence and are not stacked into brick piles. Every time 3 bricks are placed, the brick loader section brick line rack corresponding to the brick loader will transport the ceramic bricks to the segmented brick storage brick line rack. Each time the brick loader moves, it must wait until the brick loader section brick line rack is empty before placing the next row of ceramic bricks. In other words, when transporting ceramic bricks, the original brick storage and brick arrangement technology arranges each ceramic brick in sequence on the line rack for transportation; in this way, the efficiency of the brick loader is affected, and the working efficiency is 30 pieces / min, requiring 10 actions (including brick moving time).

[0035] The purpose of the present invention is to reduce the waiting time for the brick conveyor belt of the brick loading machine to discharge bricks, and improve the effective operation efficiency; and increase the mobile storage brick volume on the production line, reduce the conveyor belt speed, and reduce the motor load, so that the polishing machine is full of bricks and collisions are reduced, thereby reducing product defects.

[0036] See also Figure 1 and Figure 2 The brick storage and brick arrangement equipment provided by the present invention comprises: a brick storage device 100, a brick arrangement device 200 and a brick separation device 300; the brick storage device 100, the brick arrangement device 200 and the brick separation device 300 are arranged in sequence. The brick storage device 100 is used to carry and transport the brick stack 500 placed by the brick loading machine 400; the brick arrangement device 200 is used to receive multiple brick stacks 500 transported by the brick storage device 100, and transport the multiple brick stacks 500 to the brick separation device 300 in sequence; the brick separation device 300 is provided with a brick separation mechanism 310 at one end away from the brick arrangement device 200, and the brick separation device 300 is used to receive the brick stacks 500 on the brick arrangement device 200 in sequence, and divide the brick stacks 500 into single ceramic bricks when passing through the brick separation mechanism 310, and transport the single ceramic bricks to the polishing machine in sequence.

[0037] In this way, after the brick storage device 100 receives the multiple brick stacks 500 placed by the brick loading machine 400, the multiple brick stacks 500 are transported to the brick arrangement device 200; the brick arrangement device 200 receives the multiple brick stacks 500, arranges the multiple brick stacks 500 at a preset distance, and transports the multiple brick stacks 500 to the brick separation device 300 in sequence; the brick separation device 300 receives the brick stacks 500 on the brick arrangement device 200 in sequence, uses the brick separation mechanism 310 to separate the brick stacks 500 into single ceramic bricks, and transports the single ceramic bricks to the polishing machine in sequence.

[0038] For example, the brick loader 400 is a suction cup type brick loader, and the brick loader 400 is mounted above the brick storage device 100. The brick loader 400 is provided with a suction cup body, and a plurality of pairs of suction cup gaskets are provided on the suction cup body, for example, 3 pairs of suction cup gaskets are provided, and the 3 pairs of suction cup gaskets are arranged in parallel. In this way, each pair of suction cup gaskets can suck a piece of ceramic brick, and place the 3 pieces of ceramic bricks in parallel on the brick storage device 100. The present invention enables the brick loader 400 to perform multiple brick loading actions each time, stacking the ceramic bricks into brick stacks 500, for example, stacking the ceramic bricks into 4-5 pieces, that is, 3 brick stacks 500 are placed on the brick storage device 100 at a time, and each brick stack 500 is 4-5 stacked pieces. The brick storage device 100 transports the 3 brick stacks 500 to the brick discharging device 200.

[0039] In this way, the original brick storage and brick arrangement technology can only transport 3 ceramic tiles at a time, and they are always transported one by one to the polishing machine on the conveyor line; the present invention can transport 12-15 ceramic tiles at a time, and they are always transported in the form of brick stacks 500 on the conveyor line. Before reaching the polishing machine, the brick stack 500 on the brick dividing device 300 is divided into single ceramic tiles by the brick dividing mechanism 310, which not only ensures that the ceramic tiles transported to the polishing machine are single ceramic tiles, but also reduces the time interval for transporting ceramic tiles, thereby improving the transportation efficiency and production efficiency.

[0040] In one implementation, see Figure 2 The brick storage device 100 includes: a brick storage line frame 110, and a brick storage conveying mechanism arranged on the brick storage line frame 110; the brick storage conveying mechanism is provided with a brick storage conveying belt 120, and the brick storage conveying belt 120 is used to carry the brick stack 500 placed by the brick loading machine 400, and drive the brick stack 500 to be transported to the brick discharge device 200.

[0041] In a further implementation, the brick arrangement device 200 includes: a brick arrangement line frame 210, and a brick arrangement conveying mechanism arranged on the brick arrangement line frame 210; the brick arrangement conveying mechanism is provided with a brick arrangement conveying belt 220, and the brick arrangement conveying belt 220 is used to receive the brick stack 500 conveyed by the brick storage conveying belt 120, and drive the brick stack 500 to be conveyed to the brick separation device 300. Specifically, the ceramic bricks are generally transported from the brick storage device 100 to the polishing unit at a distance of 20-30 meters. In order to ensure the stability of the equipment, the brick arrangement line frame 210 of the brick arrangement device 200 is generally divided into 1-1.5 meter short gears according to the size of the ceramic bricks, that is, the brick arrangement device 200 includes a plurality of brick arrangement short gear mechanisms arranged in sequence, and the plurality of brick arrangement short gear mechanisms are sequentially connected end to end.

[0042] In one implementation, see Figure 3The brick arrangement device 200 further includes: a sensor bracket 230 arranged on the brick arrangement line frame 210, and an infrared sensor 240 arranged on the sensor bracket 230; the infrared sensor 240 is arranged above the brick arrangement conveyor belt 220, and the brick arrangement device 200 is also used to arrange each brick stack 500 at a preset distance according to the infrared sensor 240.

[0043] That is to say, in order to further ensure that the brick arrangement device 200 can bear the weight of the brick stack 500, the brick arrangement mechanism arranges the brick stack 500 so that each brick stack 500 is spaced a preset distance apart, and uses the infrared sensor 240 to sense the position of the brick stack 500. Specifically, during transportation, one brick stack 500 can be allocated to each brick arrangement short gear mechanism, and the infrared sensor 240 fixed above the brick arrangement conveyor belt 220 is combined with the background control system to split the three stacks of products conveyed by the brick storage conveyor belt 120 into independent brick stacks 500, that is, the three brick stacks 500 are allocated to the three brick arrangement short gear mechanisms, and each brick arrangement short gear mechanism stores one stack of ceramic bricks. According to the total distance of the brick arrangement device 200, a total of about 20-30 stacks, 80-100 pieces of ceramic bricks are placed, and each brick stack 500 is 4-6 pieces, and the blank line speed can be reduced by more than 50% compared with the original running speed of transporting a single piece of ceramic brick.

[0044] In one implementation, the brick dividing device 300 includes: a brick dividing line frame 320, and a brick dividing conveying mechanism arranged on the brick dividing line frame 320; the brick dividing conveying mechanism is provided with a brick dividing conveying belt 330, and the brick dividing conveying belt 330 is used to receive the brick stack 500 conveyed by the brick discharging conveying belt 220.

[0045] In one implementation, see Figure 4 The brick dividing mechanism 310 includes: a brick dividing bracket 311 arranged on the brick dividing line frame 320, and a brick blocking bracket 312 arranged on the brick dividing bracket 311; the brick blocking bracket 312 is located above the brick dividing conveyor belt 330, and there is a gap between the lower end surface of the brick blocking bracket 312 and the upper end surface of the brick dividing conveyor belt 330, and the height of the gap is greater than the thickness of a single ceramic brick and less than the thickness of two ceramic bricks.

[0046] Specifically, see Figure 7 and Figure 8When the brick stack 500 is transported on the brick conveying belt 330 of the brick dividing device 300, it passes under the brick dividing mechanism 310. The brick blocking bracket 312 on the brick dividing mechanism 310 will block the remaining ceramic bricks on the brick stack 500 except for the bottom ceramic brick. Under the action of friction, the ceramic brick at the bottom that contacts the brick conveying belt 330 is driven by the brick conveying belt 330 and passes through the gap between the lower end surface of the brick blocking bracket 312 and the upper end surface of the brick conveying belt 330. Since the height of the gap is greater than the thickness of a single ceramic brick and less than the thickness of two ceramic bricks, only the bottom ceramic brick D of the brick stack 500 is allowed to pass. Therefore, after passing through the brick dividing mechanism 310, there is a single ceramic brick on the brick conveying belt 330, which can be normally conveyed to the polishing machine. For example, the height of the gap can be slightly greater than the thickness of a single ceramic brick. That is to say, due to the friction between the single ceramic brick at the bottom of the brick stack 500 and the brick-separating conveyor belt 330, the single ceramic brick is dragged out of the brick stack 500, and the other ceramic bricks on the brick stack 500 are blocked by the brick blocking bracket 312 and cannot pass through, forming a brick-separating effect.

[0047] When the bottom single ceramic brick completely walks out of the brick-blocking bracket 312, the ceramic brick E blocked on the brick stack 500 will automatically fall onto the brick-distributing conveyor belt 330, and the second action process begins. After the brick stack 500 is completely gone, the brick-distributing device 200 replenishes the brick stack 500. In this way, the speed at which the single ceramic brick enters the polishing line rack will be slightly faster than that of the polishing machine equipment, forming a squeezed brick, ensuring that the ceramic bricks without gaps are sequentially entered into the polishing unit for polishing.

[0048] Furthermore, in order to increase the stability of the brick blocking bracket 312, the brick blocking bracket 312 includes a brick blocking portion and a reinforcement portion, and the brick blocking portion and the reinforcement portion are vertically arranged.

[0049] In one implementation, a buffer portion 313 is provided on the side of the brick retaining bracket 312 facing the brick discharging device 200, and the buffer portion 313 is used to buffer the blocked ceramic bricks. In other words, a buffer portion 313 is also provided at the position of the brick retaining device in contact with the brick stack 500 to prevent the ceramic bricks on the brick stack 500 from being damaged due to impact.

[0050] In one implementation, see Figure 5 and Figure 6The brick-splitting support 311 includes a first brick-splitting support 3111 disposed on one side of the brick-splitting conveyor belt 330, and a second brick-splitting support 3112 disposed on the other side of the brick-splitting conveyor belt 330; the brick-blocking support 312 is arranged between the first brick-splitting support 3111 and the second brick-splitting support 3112. The arrangement of the first brick-splitting support 3111 and the second brick-splitting support 3112 ensures the stability of the brick-splitting mechanism 310 when the brick stack 500 hits the brick-blocking support 312. In addition, the brick-splitting support 311 is a steel plate brick-splitting support 311, the brick-blocking support 312 is a steel plate brick-blocking support 312, and the buffer 313 is a rubber layer. The stability of the brick-splitting mechanism 310 is further increased, and it is ensured that the ceramic bricks will not be damaged.

[0051] In one implementation, the brick arrangement device 200 further includes: a guide mechanism 250 disposed on the brick arrangement line frame 210; the guide mechanism 250 is disposed on both sides of the brick arrangement conveyor belt 220, and is used to guide the brick stack 500 on the brick arrangement conveyor belt 220. The guide mechanism 250 is provided with guide wheels, which are used to guide the edges on both sides of the brick stack 500, so that the brick stack 500 is always transported to the middle line of the brick separation conveyor belt 330 and will not deviate from the transportation line. The guide mechanism 250 is provided in plurality.

[0052] In this way, the present invention does not need to invest in a separate brick unloading machine. Due to the improvement of brick loading efficiency, the processing efficiency of the polishing machine can be met, and the bricks are stored in the form of 500 brick stacks on the entire brick conveying line to ensure that the polishing machine is always full of bricks. The investment in the brick unloading machine is saved by 180,000 yuan per unit, and the power consumption of the brick unloading machine is saved by 120kwh per day; the transmission speed of the polishing line is slowed down by 50%, and the motor load is reduced by 20%. The slow speed relatively reduces equipment wear and failure; no maintenance is required, and the brick discharging effect is good.

[0053] See also Fig. 9 The present invention also provides a brick storage and brick arrangement method based on the brick storage and brick arrangement device as described above, comprising:

[0054] S100, after receiving a plurality of brick stacks placed by a brick loading machine, the brick storage device transports the plurality of brick stacks to a brick discharging device;

[0055] S200, the brick arrangement device receives a plurality of brick stacks, arranges the plurality of brick stacks at a preset interval, and sequentially transports the plurality of brick stacks to the brick separation device;

[0056] S300, the brick dividing device receives the brick stacks on the brick discharging device in sequence, divides the brick stacks into single ceramic bricks when passing through the brick dividing mechanism, and conveys the single ceramic bricks to the polishing machine in sequence.

[0057] That is to say, the brick loading machine brings the product (ceramic brick) to the assembly line and stacks it into multiple pieces / stacks (such as 4 to 6 pieces / stack); the stacked bricks are stored in a mobile manner on the assembly line; the brick separating mechanism automatically separates them into single ceramic bricks; the single ceramic tiles enter the polishing unit one by one for the polishing process.

[0058] For example, the suction cup brick loader sucks the ceramic bricks on the brick stack and places them on the brick storage conveyor belt of the brick storage device, with a total of 4 layers; the advancement of the brick stack is controlled by an infrared sensor fixed above the brick discharging device, and the bricks are stored in a flowing manner on the brick discharging conveyor belt of the brick discharging device; when the ceramic bricks advance to the brick separating device, the brick separating mechanism fixed above the brick separating wire rack separates the 4 ceramic tiles of the brick stack and conveys them to the polishing wire rack in turn. The interval between the ceramic tiles on the polishing wire rack is about 5mm.

[0059] In summary, the present invention discloses a brick storage and brick arrangement device and a brick storage and brick arrangement method, the brick storage and brick arrangement device comprising: a brick storage device, a brick arrangement device and a brick dividing device arranged in sequence; the brick storage device is used to carry and convey the brick stack placed by the brick loading machine; the brick arrangement device is used to receive multiple brick stacks conveyed by the brick storage device, and convey the multiple brick stacks to the brick dividing device in sequence; the brick dividing device is provided with a brick dividing mechanism at one end away from the brick arrangement device, the brick dividing device is used to receive the brick stacks on the brick arrangement device in sequence, and divide the brick stacks into single ceramic bricks when passing through the brick dividing mechanism, and convey the single ceramic bricks to the polishing machine in sequence. The present invention places a brick stack on the brick storage device, and uses the brick arrangement device to convey the brick stack in sequence. When conveyed to the brick dividing device, the brick stack is divided into single ceramic bricks when passing through the brick dividing mechanism, which not only improves the conveying efficiency, but also avoids the problems of equipment failure and easy damage of products caused by excessive conveyor belt speed.

[0060] It should be understood that the application of the present invention is not limited to the above examples. For ordinary technicians in this field, improvements or changes can be made based on the above description. All these improvements and changes should fall within the scope of protection of the claims attached to the present invention.

Claims

1. A brick storage and arrangement device, characterized in that: include: A brick storage device, a brick discharging device and a brick dividing device are arranged in sequence; the brick storage device is used to carry and convey the brick stacks placed by the brick loading machine; the brick discharging device is used to receive multiple brick stacks conveyed by the brick storage device, and convey the multiple brick stacks to the brick dividing device in sequence; a brick dividing mechanism is arranged on the end of the brick dividing device away from the brick discharging device, and the brick dividing device is used to receive the brick stacks on the brick discharging device in sequence, and divide the brick stacks into single ceramic bricks when passing through the brick dividing mechanism, and convey the single ceramic bricks to the polishing machine in sequence; The brick storage device comprises: a brick storage line frame, and a brick storage conveying mechanism arranged on the brick storage line frame; the brick storage conveying mechanism is provided with a brick storage conveying belt, and the brick storage conveying belt is used to carry the brick stack placed by the brick loading machine and drive the brick stack to be transported to the brick discharging device; The brick discharging device comprises: a brick discharging line frame, and a brick discharging conveying mechanism arranged on the brick discharging line frame; the brick discharging conveying mechanism is provided with a brick discharging conveying belt, and the brick discharging conveying belt is used to receive the brick stack conveyed by the brick storage conveying belt, and drive the brick stack to be conveyed to the brick distributing device; The brick arrangement device further comprises: a sensor bracket arranged on the brick arrangement line frame, and an infrared sensor arranged on the sensor bracket; the infrared sensor is arranged above the brick arrangement conveyor belt, and the brick arrangement device is further used to arrange each brick stack at a preset distance according to the infrared sensor; The brick-splitting device comprises: a brick-splitting line frame, and a brick-splitting conveying mechanism arranged on the brick-splitting line frame; the brick-splitting conveying mechanism is provided with a brick-splitting conveying belt, and the brick-splitting conveying belt is used to receive the brick stack conveyed by the brick-discharging conveying belt; The brick arrangement device further comprises: a guide mechanism arranged on the brick arrangement line frame; the guide mechanism is arranged on both sides of the brick arrangement conveyor belt and is used for guiding the brick stack on the brick arrangement conveyor belt.

2. The brick storage and discharging equipment according to claim 1 is characterized in that: The brick-dividing mechanism comprises: a brick-dividing bracket arranged on the brick-dividing line frame, and a brick-blocking bracket arranged on the brick-dividing bracket; the brick-blocking bracket is located above the brick-dividing conveying belt, and there is a gap between the lower end surface of the brick-blocking bracket and the upper end surface of the brick-dividing conveying belt, and the height of the gap is greater than the thickness of a single ceramic brick and less than the thickness of two ceramic bricks.

3. The brick storage and discharging equipment according to claim 2 is characterized in that: A buffer portion is provided on the side of the brick blocking bracket facing the brick discharging device, and the buffer portion is used to buffer the blocked ceramic bricks.

4. The brick storage and discharging equipment according to claim 3 is characterized in that: The brick-distributing bracket comprises a first brick-distributing bracket arranged on one side of the brick-distributing conveying belt, and a second brick-distributing bracket arranged on the other side of the brick-distributing conveying belt; the brick-blocking bracket is arranged between the first brick-distributing bracket and the second brick-distributing bracket; Among them, the brick-dividing bracket is a steel plate brick-dividing bracket, the brick-blocking bracket is a steel plate brick-blocking bracket, and the buffer part is a rubber layer.

5. A method for storing and arranging bricks based on the brick storing and arranging equipment according to any one of claims 1 to 4, characterized in that: include: After receiving multiple brick stacks placed by the brick loading machine, the brick storage device transports the multiple brick stacks to the brick discharging device; The brick arrangement device receives a plurality of brick stacks, arranges the plurality of brick stacks at a preset distance, and sequentially transports the plurality of brick stacks to the brick separation device; The brick dividing device receives the brick stacks on the brick discharging device in sequence, divides the brick stacks into single ceramic bricks when passing through the brick dividing mechanism, and conveys the single ceramic bricks to the polishing machine in sequence.

Citation Information

Patent Citations

  • Brick feeding device allowing ceramic piled bricks to be separately conveyed

    CN102700933A

  • Full-automatic tile production assembly line

    CN105775755A

  • Brick storing and arranging equipment

    CN214568830U