Automatic winding device for cotton laps

By designing an automatic winding device, the automatic winding of cotton rolls is achieved by using horizontal belts, pressing rollers, vertical and inclined winding mechanisms, the problem of manual operation in the prior art is solved and the production efficiency is improved.

CN112919184BActive Publication Date: 2025-01-07WINNER MEDICAL (JIAYU) CO LTD
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Patent Information

Application Number
CN202110258566.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-10
Publication Date
2025-01-07
Estimated Expiration
2041-03-10

AI Technical Summary

Technical Problem

The existing cotton roll winding device requires manual initial winding and control, which is inefficient, and the cotton roll needs to be manually removed after the winding is completed.

Method used

An automatic winding device is designed, including a horizontal belt, a roller pressing mechanism, a vertical winding mechanism, an inclined winding mechanism and a positioning mechanism. Through the coordinated movement of these mechanisms, the automatic winding of the cotton roll is realized without manual participation.

Benefits of technology

The automatic winding of cotton rolls is realized, which improves work efficiency, reduces the demand for manual operation and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic winding device for a cotton roll, and belongs to the technical field of cotton roll production. The device comprises a frame, a feed guide surface, a front feed roller structure, a cutting structure, a rear feed roller structure, a winding structure and a paper feeding structure; when the cotton roll is wound, a pressure roller presses the paper top onto the cotton cloth, the cotton roll is placed on a horizontal belt and its front side is pressed against the rear side of a vertical belt, the lower side of an inclined belt is pressed against the rear upper side of the cotton roll, two top plates move toward each other and press against the left and right sides of the cotton roll respectively, and a rear turning frame gradually turns upward as the cotton roll becomes larger; after the cotton roll is wound, the cutting structure cuts off the cotton cloth, a paper output mechanism stops feeding paper and a paper cutting mechanism cuts off the paper, the front turning frame turns upward to make the pressure roller leave the cotton cloth, the rear turning frame continues to turn upward to make the inclined belt leave the cotton roll, the two top plates move away from each other and separate from the corresponding sides of the cotton roll, the horizontal belt conveys the cotton roll backward and passes under the tilted belt that turns upward.
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Description

Technical Field

[0001] The invention belongs to the technical field of cotton roll production, and in particular relates to an automatic winding device for a cotton roll. Background Art

[0002] When processing cotton rolls, it is necessary to pack the whole roll of cotton rolls into small rolls of specified mass. For example, the patent with application number CN201821589597.8 discloses a cotton roll rolling device with automatic meter counting, including a rolling device, a wheel meter counter and a controller, the rolling device includes a frame, the frame is provided with two cotton roll rollers for supporting the cotton roll and a pressing roll roller for pressing the cotton roll, the meter wheel of the wheel meter counter is arranged on the frame through a bracket, and its axis is located on the same straight line as the axis of any of the cotton roll rollers, the rolling device and the wheel meter counter are electrically connected to the controller respectively. It also includes a cutting device, which is arranged on the front side of the feed end of the rolling device to cut off the cotton roll at the feed end of the rolling device, and the rolling device is electrically connected to the controller.

[0003] Generally, the existing winding device includes a frame and a feed guide surface, a front feed roller structure, a cutting structure, a rear feed roller structure and a winding structure, which are arranged on the frame from front to back in sequence. The feed guide surface, the front feed roller structure and the rear feed roller structure are used to realize the feeding of cotton cloth, the cutting structure is used to cut the cotton cloth, and the winding structure is used to wind the cotton cloth into a roll. It usually includes three winding shafts, and the three winding shafts are distributed in a triangle. A winding shaft located at the top angle of the triangle can move up and down.

[0004] When the applicant used the above structure to prepare cotton rolls, he found that manual initial winding was required to control the up and down movement of the winding shaft at the top angle, and then manual removal was performed after the winding was completed. Summary of the invention

[0005] In order to solve the above problems, an embodiment of the present invention provides an automatic winding device for a cotton roll, which can realize automatic winding of a cotton roll without manual intervention, thereby improving work efficiency. The technical solution is as follows:

[0006] The embodiment of the present invention provides an automatic winding device for a cotton roll, which includes a frame and a feed guide surface 1, a front feed roller structure 2, a cutting structure 3, a rear feed roller structure 4, a winding structure and a paper feeding structure arranged on the frame from front to back in sequence; the winding structure includes a horizontal belt 5 arranged in the front-to-back direction and a pressure roller mechanism 6, a vertical winding mechanism 7, a positioning mechanism 8 and an inclined winding mechanism 9 arranged above the horizontal belt 5 in sequence from front to back; the pressure roller mechanism 6 includes a front flip frame 10 arranged in the front-to-back direction and rotatably arranged on the frame, a pressure roller frame 17 on the front flip frame 10 and arranged in the front-to-back direction, and a front flip frame 17 that drives the front flip frame 10 to flip The driving unit comprises a middle part of the pressure roller frame 17 which is rotatably arranged at the rear end of the front flip frame 10 through a left-right rotating shaft and two pressure rollers 11 are arranged side by side on the front and back of the front flip frame 10. The front end of the front flip frame 10 is rotatably arranged on the frame. The pressure rollers 11 are arranged in the left-right direction and can press the cotton cloth against the horizontal belt 5. The front flip frame 10 can be driven by the front driving unit to flip upward to make the pressure rollers 11 leave the cotton cloth. The vertical winding mechanism 7 comprises vertical brackets 12 on the left and right sides of the frame, a vertical belt 13 vertically arranged on the vertical bracket 12, and a front belt driving unit for driving the vertical belt. The vertical belt 13 is located adjacent to and above the horizontal belt 5. The inclined winding mechanism 9 includes a rear flip frame 14 which is arranged along the front-to-back direction and rotatably mounted on the frame, an inclined belt 15 which is arranged along the front-to-back direction on the rear flip frame 14, a rear flip driving unit which drives the rear flip frame 14 to flip, and a rear belt driving unit which drives the inclined belt 15. The rear end of the rear flip frame 14 is rotatably mounted on the frame and can be driven by the rear flip driving unit to flip upward. The front end of the inclined belt 15 is located adjacent to the rear of the vertical belt 13 and adjacent to the upper part of the horizontal belt 5. The positioning mechanism 8 includes two top plates which are respectively located on the left and right sides of the cotton roll 16. The two top plates can move synchronously toward or away from each other. The top plates are located The horizontal belt 5 is adjacent to the upper part and is located adjacent to the rear part of the vertical belt 13; the speeds of the horizontal belt 5, the vertical belt 13 and the inclined belt 15 are coordinated, the rear side of the vertical belt 13 moves downward, and the lower side of the inclined belt 15 moves forward; the paper feeding structure includes a paper feeding bracket and a paper roll 18, a paper guiding mechanism 19, a paper output mechanism 20, a paper cutting mechanism 21 and a paper discharge mechanism 22 arranged thereon from top to bottom, the paper feeding bracket is arranged on the upper part of the frame, and the paper discharge mechanism 22 is located above between the rear feed roller structure 4 and the pressure roller frame 17, and the paper 23 is obliquely moved backward and downward from the paper discharge mechanism 22 to between the pressure roller 11 and the cotton cloth.

[0007] When the cotton roll 16 is wound, the pressure roller 11 presses the paper 23 against the cotton cloth, the cotton roll 16 is placed on the horizontal belt 5 and its front side is against the rear side of the vertical belt 13, the lower side of the inclined belt 15 is against the rear upper side of the cotton roll 16, the two top plates move towards each other and press the left and right sides of the cotton roll 16 respectively, and the rear turning frame 14 gradually turns upward as the cotton roll 16 becomes larger; after the cotton roll 16 is wound, the cutting structure 3 cuts the cotton cloth, the paper output mechanism 20 stops feeding the paper 23 and the paper cutting mechanism 21 cuts the paper 23, the front turning frame 10 turns upward to make the pressure roller 11 leave the cotton cloth, the rear turning frame 14 continues to turn upward to make the inclined belt 15 leave the cotton roll 16, the two top plates move away from each other and separate from the corresponding sides of the cotton roll 16, the horizontal belt 5 transports the cotton roll 16 backward and passes under the upwardly turned inclined belt 15.

[0008] Furthermore, the left and right sides of the frame in the embodiment of the present invention are provided with pressure roller brackets, and two pressure rollers 11 are respectively arranged at the front and rear ends of the pressure roller frame 17; the front flipping drive unit includes two front sprockets at both ends of the front rotating shaft, a front chain wound on the front sprocket, a front weight block suspended at the lower end of the front chain, a front lifting frame on the lower side of the front flip frame 10 and a front lifting cylinder hinged between the front lifting frame and the frame, the front sprockets are arranged in the left and right directions, the downward movement of the front weight block can make the front flip frame 10 flip downward, and the front lifting cylinder is arranged below the horizontal belt 5 and its extension can make the front flip frame 10 flip upward.

[0009] Among them, the left and right sides of the rear part of the frame in the embodiment of the present invention are provided with a front bracket and a rear bracket in sequence from front to back, the rear flip frame 14 includes a belt bracket, two straight flip arms and two L-shaped flip arms, the inclined belt 15 is arranged on the belt bracket, the straight flip arm is arranged in the front-to-back direction and its front and rear ends are respectively rotatably connected to one side of the belt bracket and the corresponding side of the front bracket, the L-shaped flip arm includes a transverse arm parallel to the straight flip arm on the corresponding side and a vertical arm above the rear end of the transverse arm, the transverse arm is located above the straight flip arm on the corresponding side and its front and rear ends are respectively connected to one side of the belt bracket and the corresponding side of the front bracket The rear turning drive unit comprises a rear chain at the upper end of the vertical arm, two rear sprockets arranged side by side on the top of the rear bracket, a rear weight block suspended at the lower end of the rear chain, a rear lifting frame at the lower side of the rear turning frame 14, and a rear lifting cylinder hinged between the rear lifting frame and the frame, the rear sprockets are arranged in the left and right directions and are located directly behind the vertical arm on the corresponding side, the rear chain moves backward to the upper side of the rear sprocket and winds downward from the rear side of the rear sprocket, the downward movement of the rear weight block can cause the rear turning frame 14 to turn upward, and the rear lifting cylinder is arranged below the horizontal belt 5 and its contraction can cause the rear turning frame 14 to turn downward.

[0010] Furthermore, the belt bracket in the embodiment of the present invention is provided with three rear belt shafts distributed in a triangular shape, the inclined belt 15 is wound around the three rear belt shafts, the three rear belt shafts are arranged in the left and right directions and are synchronously driven by the rear synchronous belt, the two rear belt shafts constitute the base of the triangle and are both located adjacent to and above the horizontal belt 5, and one of the rear belt shafts is transmission-connected to the rear belt drive unit via the rear drive belt.

[0011] Among them, two front belt shafts are arranged side by side on the vertical bracket in the embodiment of the present invention, and the vertical belt 13 is wound around the two front belt shafts. The two front belt shafts are arranged in the left and right directions and are synchronously driven by the front synchronous belt. One of the front belt shafts is connected to the front belt drive unit through the front drive belt.

[0012] Among them, two positioning cylinders are provided on the left and right sides of the frame in the embodiment of the present invention along the left and right directions, and the two positioning cylinders are driven synchronously. The two top plates are respectively located on the left and right sides of the inclined belt 15, and the top plates are arranged along the front and back directions and are arranged at the inner end of the telescopic rod of the positioning cylinder.

[0013] Among them, the front feed roller structure 2 in the embodiment of the present invention is composed of two front feed rollers arranged side by side and driven synchronously, the two front feed rollers are respectively pressed on the upper and lower sides of the cotton cloth, and the rear end of the feed guide surface 1 is to the adjacent front between the two front feed rollers; the rear feed roller structure 4 is composed of two rear feed rollers arranged side by side and driven synchronously, the two rear feed rollers are respectively pressed on the upper and lower sides of the cotton cloth, and the front end of the horizontal belt 5 is located at the adjacent rear between the two rear feed rollers; the cutting knife of the cutting structure 3 is a serrated knife.

[0014] Among them, the feed guide surface 1 in the embodiment of the present invention is arranged along the front-to-back direction, the front end of the feed guide surface 1 is bent upward in an arc shape from front to back, and two traction rollers are arranged side by side on the upper side of the bent portion of the feed guide surface 1, and two guide strips are arranged on the left and right sides of the rear part of the feed guide surface 1 along the front-to-back direction. The two traction rollers are arranged along the left and right directions and are respectively located on the upper and lower sides of the cotton cloth, and the two guide strips are respectively located on the adjacent outer sides of the left and right sides of the cotton cloth.

[0015] Specifically, the paper roll 18, the paper guide mechanism 19, the paper output mechanism 20 and the paper cutting mechanism 21 in the embodiment of the present invention are arranged in sequence from front to back, the paper guide mechanism 19 includes a plurality of paper guide rods arranged in the left and right directions, and the plurality of paper guide rods are arranged in an up-down staggered manner so that the paper 23 passes through the plurality of paper guide rods in an S shape in sequence, and the paper guide rods are smooth round rods; the paper output mechanism 20 includes an active rubber roller and a lifting rubber roller arranged in the left and right directions, and the lifting rubber roller is located on the upper side of the active rubber roller and can be close to or away from the active rubber roller. , the paper 23 passes between the lifting rubber roller and the active rubber roller; the paper cutting mechanism 21 is a roller cutting structure and includes a fixed blade and a knife roller above the fixed blade, the fixed blade and the knife roller are both arranged in the left and right direction, and the paper 23 passes between the fixed blade and the knife roller; the paper discharge mechanism 22 is composed of two guide plates arranged side by side in the front and back, the guide plates are arranged in the left and right direction, the upper end of the front guide plate is bent forward in an arc shape and its lower end is above the horizontal belt 5, and the paper 23 passes between the two guide plates.

[0016] Preferably, a plurality of first photoelectric sensors are arranged side by side up and down on the front side of the frame in the embodiment of the present invention and facing the cotton cloth, and a second photoelectric sensor is provided on the feed guide surface 1 and facing the cotton cloth. The first photoelectric sensor and the second photoelectric sensor can control the operation of the automatic winding device.

[0017] The beneficial effect brought about by the technical solution provided by the embodiment of the present invention is: the embodiment of the present invention provides an automatic winding device for a cotton roll, which can realize automatic winding of the cotton roll without manual intervention, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the automatic cotton roll winding device provided by an embodiment of the present invention when the cotton roll is not wound;

[0019] Figure 2 It is a schematic structural diagram of the automatic cotton roll winding device provided by an embodiment of the present invention when winding a cotton roll;

[0020] Figure 3 It is a structural schematic diagram of a paper feeding structure provided by an embodiment of the present invention.

[0021] In the figure: 1 feed guide surface, 2 front feed roller structure, 3 cutting structure, 4 rear feed roller structure, 5 horizontal belt, 6 pressure roller mechanism, 7 vertical winding mechanism, 8 positioning mechanism, 9 inclined winding mechanism, 10 front turning frame, 11 pressure roller, 12 vertical bracket, 13 vertical belt, 14 rear turning frame, 15 inclined belt, 16 cotton roll, 17 pressure roller frame, 18 paper roll, 19 paper guiding mechanism, 20 paper output mechanism, 21 paper cutting mechanism, 22 paper output mechanism, 23 paper. DETAILED DESCRIPTION

[0022] In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings.

[0023] See also Figure 1-3 The embodiment of the present invention provides an automatic winding device for a cotton roll, which includes a frame and a feed guide surface 1, a front feed roller structure 2, a cutting structure 3, a rear feed roller structure 4 and a winding structure arranged on the frame from front to back. The above structure is basically the same as that of the existing winding device, except that:

[0024] The automatic winding device of the cotton roll provided by the present invention also includes a paper feeding structure for feeding paper (specifically, vellum paper or kraft paper, etc.) to the upper side of the cotton cloth for separating each circle of cotton cloth. Furthermore, the paper feeding structure can be used or not (paper 23 is not output, and each structure thereon is not operated). The winding structure in this embodiment can realize the automatic winding and discharging of the cotton roll. The winding structure includes a horizontal belt 5 (moving backward) arranged in the front-to-back direction (horizontally arranged) and a pressure roller mechanism 6 (used to press the cotton cloth on the horizontal belt 5 to ensure that the cotton cloth is transported backward), a vertical winding mechanism 7, a positioning mechanism 8 and an inclined winding mechanism 9 arranged in sequence above the horizontal belt 5 from front to back; the horizontal belt 5, the vertical winding mechanism 7, the positioning mechanism 8 and the inclined winding mechanism 9 cooperate to realize the winding of the cotton cloth roll 16. When the cotton cloth roll 16 is wound, the horizontal belt 5, the vertical winding mechanism 7 and the inclined winding mechanism 9 form a triangular structure and the arrangement method thereof should ensure that the cotton cloth can be wound into the cotton roll 16. The pressing roller mechanism 6 includes a front turning frame 10 which is arranged in the front-to-back direction and is rotatably arranged on the frame, a pressing roller frame 17 which is arranged in the front-to-back direction on the front turning frame 10, and a front turning driving unit which drives the front turning frame 10 to turn. Among them, the middle part (left and right sides) of the pressing roller frame 17 is rotatably arranged on the rear end of the front turning frame 10 through left and right rotating shafts (two in total, symmetrically arranged on the left and right, specifically the front rotating shaft) and two pressing rollers 11 are arranged side by side on the front and back, the front end of the front turning frame 10 is rotatably arranged on the frame, the pressing roller 11 is arranged in the left and right direction and can press the cotton cloth against the horizontal belt 5, and the front turning frame 10 can be driven by the front driving unit to turn upward so that the pressing roller 11 leaves the cotton cloth. The vertical winding mechanism 7 includes vertical brackets 12 on the left and right sides of the frame (specifically, it can be a door-type frame or two vertical beams arranged side by side on the left and right sides, located on the left and right sides of the cotton cloth), a vertical belt 13 vertically arranged on the vertical bracket 12, and a front belt driving unit driving the vertical belt, etc. The vertical belt 13 is located adjacent to and above the horizontal belt 5 (the cotton cloth can pass through). The inclined winding mechanism 9 includes a rear flip frame 14 arranged along the front-to-back direction and rotatably arranged on the frame, an inclined belt 15 on the rear flip frame 14 and arranged along the front-to-back direction (when flipping upward, it is arranged obliquely downward from front to back), a rear flip driving unit driving the rear flip frame 14 to flip, and a rear belt driving unit driving the inclined belt 15, etc. The rear end of the rear flip frame 14 is rotatably arranged on the frame and can be driven by the rear flip driving unit to flip upward, and the front end of the inclined belt 15 is located adjacent to the rear of the vertical belt 13 and adjacent to and above the horizontal belt 5 (the cotton cloth cannot pass through). The positioning mechanism 8 includes two top plates (vertical plates) located on the left and right sides of the cotton roll 16, respectively. The two top plates can move toward or away from each other synchronously. The top plates are located above the horizontal belt 5 and behind the vertical belt 13. The top plates are required not to affect the inclined winding mechanism 9. The speeds of the horizontal belt 5, the vertical belt 13 and the inclined belt 15 are coordinated (the linear speeds are the same), the rear side of the vertical belt 13 moves downward, the lower side of the inclined belt 15 moves forward, and the horizontal belt 5 moves backward.The paper feeding structure includes a paper feeding bracket (composed of two side plates arranged side by side on the left and right, with a paper roll 18, a paper guiding mechanism 19, a paper output mechanism 20 and a paper cutting mechanism 21 arranged between the two side plates) and the paper roll 18, the paper guiding mechanism 19 (used to guide the paper 23 and adjust the tension of the paper 23, and to prevent it from being pulled at will), the paper output mechanism 20 (used to output the paper 23 backward and downward), the paper cutting mechanism 21 (used to cut the paper 23) and the paper discharge mechanism 22 (used to lead the paper 23 out), etc., which are arranged on it from top to bottom in sequence. The paper feeding bracket is arranged on the frame, and the paper discharge mechanism 22 is located above between the rear feed roller structure 4 and the pressure roller frame 17. The paper 23 is obliquely discharged backward and downward from the paper discharge mechanism 22 to between the pressure roller 11 and the cotton cloth.

[0025] The working process of the device is as follows: when the cotton roll 16 is wound, the pressure roller 11 presses the paper 23 (optional) against the cotton cloth, the cotton roll 16 is placed on the horizontal belt 5 and its front side is pressed against (pressed by the inclined belt 15) the rear side of the vertical belt 13, the lower side of the inclined belt 15 is pressed against the rear upper side of the cotton roll 16, the two top plates move towards each other and press against the left and right sides of the cotton roll 16 respectively to ensure that the two sides are neat during winding, and the rear turning frame 14 gradually turns upward as the cotton roll 16 becomes larger. After the cotton roll 16 is wound (when the cotton cloth reaches a certain length or weight), the cutting structure 3 cuts the cotton cloth, the paper output mechanism 20 stops feeding the paper 23 and the paper cutting mechanism 21 cuts the paper 23 (this process may be omitted), the front flip frame 10 flips upward to make the pressure roller 11 leave the cotton cloth, the rear flip frame 14 continues to flip upward to make the inclined belt 15 leave the cotton roll 16, the two top plates move away from each other and separate from the corresponding side of the cotton roll 16, and the horizontal belt 5 conveys the cotton roll 16 backward and passes under the upwardly flipped inclined belt 15. Among them, the cutting structure 3 in this embodiment is similar to the existing structure. Among them, in this embodiment, if the paper 23 is abnormally output (the cotton cloth is not output backward, but the paper 23 is continuously output backward (the paper 23 cannot adhere to the cotton cloth, and it will not be affected for a short time)), the paper 23 can be wound on the rear side of the pressure roller 11 to prevent the horizontal belt 5 from outputting the paper 23 backward. The pressing roller 11 in this embodiment has the function of closely fitting the cotton cloth and the paper 23, and also has the function of cooperating with the horizontal belt 5 to transport the cotton cloth or the cotton cloth and the paper 23 backward. The pressing roller frame 17 and the pressing roller 11 form a floating pressing structure to ensure the pressing and compounding effect.

[0026] Further, see Figure 1-2In the embodiment of the present invention, roller supports are provided on the left and right sides of the frame (specifically, they can be two vertical beams arranged side by side on the left and right sides, the two vertical beams are arranged vertically and are respectively located on the left and right sides of the horizontal belt 5), the front end of the front flip frame 10 is rotatably arranged on the roller support through the front rotating shaft (arranged along the left and right directions), and the two rollers 11 are respectively arranged at the front and rear ends of the roller frame 17. The front flip driving unit includes two front sprockets at both ends (left and right ends) of the front rotating shaft, front chains wrapped on the front sprockets (two in total, fixed on the front side of the front sprocket, bypassing the upper side of the front sprocket, and winding downward from the rear side of the front sprocket), front weights (two in total) suspended at the lower end of the front chain, a front lifting frame (specifically a U-shaped structure, with two vertical arms located on the left and right sides of the horizontal belt 5, respectively) at the lower side (front) of the front flip frame 10, and a front lifting cylinder hinged between the front lifting frame (bottom middle position) and the frame (through the left and right rotating shafts), etc. The front sprockets are arranged in the left and right directions, and the downward movement of the front weight can cause the front flip frame 10 to flip downward, and the front lifting cylinder is arranged below the horizontal belt 5 and its extension can cause the front flip frame 10 to flip upward.

[0027] Among them, see Figure 1-2 , the left and right sides of the rear part of the frame in the embodiment of the present invention are provided with a front support (specifically a door-type frame arranged in the left and right directions, through which the cotton cloth roll 16 can pass) and a rear support (specifically two vertical beams arranged side by side in the left and right directions, the two vertical beams are arranged vertically and are respectively located on the left and right sides of the horizontal belt 5). The rear flip frame 14 includes a belt support (triangular structure), two straight flip arms and two L-shaped flip arms, the inclined belt 15 is arranged on the belt support, the straight flip arm is arranged in the front and back directions and its front and rear ends are respectively connected to one side of the belt support and the corresponding side of the front support for rotation (through a rotating shaft arranged in the left and right directions), the L-shaped flip arm includes a transverse arm parallel to the straight flip arm on the corresponding side and a vertical arm above the rear end of the transverse arm, the transverse arm is located above the straight flip arm on the corresponding side and its front and rear ends are respectively connected to one side of the belt support and the corresponding side of the front support for rotation (through a rotating shaft arranged in the left and right directions). The transverse arm, the straight flip arm and the corresponding end continuously form a parallelogram. The rear flip driving unit includes a rear chain (two in total) at the upper end (fixed connection) of the vertical arm, two rear sprockets (respectively arranged at the top of two vertical beams) arranged side by side on the top of the rear bracket, two rear weights (two in total) suspended at the lower end of the rear chain, a rear lifting frame (specifically a U-shaped structure, with two vertical arms respectively located on the left and right sides of the horizontal belt 5) at the lower side (rear) of the rear flip frame 14, and a rear lifting cylinder hinged between the rear lifting frame (bottom middle position) and the frame (through a left-right rotating shaft), etc. The rear sprocket is arranged in the left-right direction and is located directly behind the vertical arm on the corresponding side, the rear chain moves backward to the upper side of the rear sprocket and winds downward from the rear side of the rear sprocket, the rear weight moves downward to cause the rear flip frame 14 to flip upward, and the rear lifting cylinder is arranged below the horizontal belt 5 and its contraction can cause the rear flip frame 14 to flip downward.

[0028] Further, see Figure 1-2 In the embodiment of the present invention, three rear belt shafts are arranged in a triangular distribution on the belt support, and the inclined belt 15 is wound around the three rear belt shafts. The three rear belt shafts are arranged in the left-right direction and are synchronously driven by the rear synchronous belt (the left end or the right end). The two rear belt shafts constitute the base of the triangle and are located adjacent to the horizontal belt 5. One of the rear belt shafts (specifically the one at the front end of the bottom) (the left end or the right end) is connected to the rear belt drive unit through the rear drive belt. When the rear flip frame 14 flips upward to the high position, the distance between the bottom of the belt shaft at the rear end of the bottom and the horizontal belt 5 is greater than the diameter of the cotton roll 16.

[0029] Among them, see Figure 1-2 In the embodiment of the present invention, two front belt shafts are arranged side by side on the vertical bracket, and the vertical belt 13 is wound around the two front belt shafts. The two front belt shafts are arranged in the left and right directions and they (the left end or the right end) are synchronously driven by the front synchronous belt, and one of the front belt shafts (such as the one on the upper side) is connected to the front belt drive unit through the front drive belt.

[0030] Among them, two positioning cylinders are arranged on the left and right sides of the frame in the embodiment of the present invention along the left-right direction (symmetrically arranged on the left and right sides of the horizontal belt 5), the two positioning cylinders are driven synchronously, and two top plates are respectively located on the left and right sides of the inclined belt 15, and the top plates are arranged along the front-back direction and arranged at the inner ends of the telescopic rods of the positioning cylinders. Specifically, the top plate is a triangle that cooperates with the vertical belt 13 and the inclined belt 15 (when rolled).

[0031] Among them, see Figure 1-2 The front feed roller structure 2 in the embodiment of the present invention is composed of two front feed rollers arranged side by side and driven synchronously, the two front feed rollers are pressed against the upper and lower sides of the cotton cloth respectively, and the rear end of the feed guide surface 1 is to the adjacent front between the two front feed rollers. The rear feed roller structure 4 is composed of two rear feed rollers arranged side by side and driven synchronously, the two rear feed rollers are pressed against the upper and lower sides of the cotton cloth respectively, and the front end of the horizontal belt 5 is located adjacent to the rear between the two rear feed rollers. Among them, the cutting knife of the cutting structure 3 is a serrated knife (driven up and down by the corresponding structure).

[0032] Among them, the feed guiding surface 1 in the embodiment of the present invention is arranged along the front-to-back direction, and the front end of the feed guiding surface 1 is bent upward in an arc shape from front to back (the raw cotton roll is arranged below the front end of the feed guiding surface 1) to facilitate feeding, and two traction rollers (passive rollers) are arranged side by side on the upper side of the bent portion of the feed guiding surface 1, and two guide strips are arranged along the front-to-back direction on the left and right sides of the rear part of the feed guiding surface 1 for guiding the cotton cloth, and the two traction rollers are arranged along the left and right directions and are respectively located on the upper and lower sides of the cotton cloth (adjacent), and the two guide strips are respectively located on the adjacent outer sides of the left and right sides of the cotton cloth.

[0033] Specifically, see Figure 3 In the embodiment of the present invention, the paper roll 18, the paper guide mechanism 19, the paper output mechanism 20 and the paper cutting mechanism 21 are arranged in sequence from front to back, and the paper output mechanism 22 is located adjacent to the rear and lower side of the paper cutting mechanism 21. The paper guide mechanism 19 includes a plurality of paper guide rods (arranged between two side plates) arranged in the left and right directions, and the plurality of paper guide rods are arranged in an up-and-down staggered manner so that the paper 23 passes through the plurality of paper guide rods in an S shape in sequence, and the paper guide rods are smooth round rods. The paper output mechanism 20 includes an active rubber roller and a lifting rubber roller (driven by a corresponding cylinder) arranged in the left and right directions, and the active rubber roller and the lifting rubber roller constitute a roller structure, and the lifting rubber roller is located on the upper side of the active rubber roller and can be close to (paper output) or away from (paper not output) relative to the active rubber roller, and the paper 23 passes between the lifting rubber roller and the active rubber roller. Among them, the paper cutting mechanism 21 is a roller cutting structure and includes a fixed blade and a knife roller above the fixed blade (driven by a corresponding motor, intermittent action), etc. The fixed blade and the knife roller are both arranged in the left and right directions, and the paper 23 passes between the fixed blade and the knife roller. The design requirements of the fixed blade and the knife roller (controlled by the angle, the shape of the cutter and the rotation direction of the knife roller, etc.) are that the paper 23 can be continuously output, and the paper 23 cannot be broken in front of the fixed blade, which is a conventional technology. The paper discharge mechanism 22 is composed of two guide plates arranged side by side in the front and back, and the guide plates are arranged in the left and right directions (specifically vertical plates). The upper end of the front guide plate (longer) is curved forward (to the horizontal, the front end is to the adjacent rear lower part between the fixed blade and the knife roller) and its lower end is to the top of the horizontal belt 5; the upper end of the rear guide plate (shorter) is to the top of the upper end of the front guide plate, and its lower end is to the middle of the front guide plate. The paper 23 passes between the two guide plates, and the setting requirements of the guide plate cannot affect the action of other structures.

[0034] Preferably, in the embodiment of the present invention, a plurality of first photoelectric sensors are arranged side by side up and down on the front side of the frame and facing the cotton cloth (arranged in the front-to-back direction and forward, and correspondingly provided with holes for light to pass through on the frame, and the distance between two adjacent first photoelectric sensors is 10-20cm) to detect the position of the end of the cotton cloth, and a second photoelectric sensor is arranged on the feed guide surface 1 and facing the cotton cloth (arranged in the vertical direction and upward, and correspondingly provided with holes for light to pass through on the feed guide surface 1) to detect whether the cloth is loaded, and the first photoelectric sensor and the second photoelectric sensor (electrically connected to the control module of the device) can control the operation of the automatic winding device. Specifically, when the device starts to load the cloth (triggering the second photoelectric sensor), the horizontal belt 5, the vertical winding mechanism 7 and the inclined winding mechanism 9 slowly accelerate to ensure that the cotton cloth is successfully rolled, and the subsequent process is uniform; when the cotton cloth is about to reach the end (the end triggers the first photoelectric sensors of different heights in sequence from bottom to top), the horizontal belt 5, the vertical winding mechanism 7 and the inclined winding mechanism 9 slowly decelerate and stop.

[0035] The “first” and “second” in this embodiment are only used for distinction and have no other special meanings.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic winding device for a cotton roll, comprising a frame and a feed guide surface (1), a front feed roller structure (2), a cutting structure (3), a rear feed roller structure (4) and a winding structure arranged on the frame from front to back in sequence; characterized in that: Also includes a paper feeding structure; The winding structure comprises a horizontal belt (5) arranged in the front-to-back direction, and a pressure roller mechanism (6), a vertical winding mechanism (7), a positioning mechanism (8) and an inclined winding mechanism (9) arranged in sequence above the horizontal belt (5) from front to back; The pressing roller mechanism (6) comprises a front turning frame (10) arranged in the front-to-back direction and rotatably mounted on the frame, a pressing roller frame (17) arranged in the front-to-back direction on the front turning frame (10), and a front turning drive unit for driving the front turning frame (10) to turn over, the middle part of the pressing roller frame (17) being rotatably mounted on the rear end of the front turning frame (10) through a left-right rotating shaft and having two pressing rollers (11) arranged side by side in the front and back direction on the pressing roller frame (17), the front end of the front turning frame (10) being rotatably mounted on the frame, the pressing roller (11) being arranged in the left-to-right direction and being able to press the cotton cloth against the horizontal belt (5), and the front turning frame (10) being able to be driven by the front drive unit to turn upward so that the pressing roller (11) is separated from the cotton cloth; The vertical winding mechanism (7) comprises vertical brackets (12) on the left and right sides of the frame, a vertical belt (13) vertically arranged on the vertical bracket (12), and a front belt driving unit for driving the vertical belt, wherein the vertical belt (13) is located adjacent to and above the horizontal belt (5); The inclined winding mechanism (9) comprises a rear turning frame (14) arranged in the front-to-back direction and rotatably mounted on the frame, an inclined belt (15) on the rear turning frame (14) and arranged in the front-to-back direction, a rear turning drive unit for driving the rear turning frame (14) to turn over, and a rear belt drive unit for driving the inclined belt (15), wherein the rear end of the rear turning frame (14) is rotatably mounted on the frame and can be driven by the rear turning drive unit to turn upward, and the front end of the inclined belt (15) is located adjacent to the rear of the vertical belt (13) and adjacent to the upper side of the horizontal belt (5); The positioning mechanism (8) comprises two top plates respectively located on the left and right sides of the cotton roll (16), the two top plates being able to move towards or away from each other synchronously, the top plates being located adjacently above the horizontal belt (5) and adjacently behind the vertical belt (13); The speeds of the horizontal belt (5), the vertical belt (13) and the inclined belt (15) are coordinated, the rear side of the vertical belt (13) moves downward, and the lower side of the inclined belt (15) moves forward; The paper feeding structure comprises a paper feeding support and a paper roll (18), a paper guiding mechanism (19), a paper output mechanism (20), a paper cutting mechanism (21) and a paper discharging mechanism (22) arranged thereon in order from top to bottom. The paper feeding support is arranged on the upper part of the frame. The paper discharging mechanism (22) is located above between the rear feed roller structure (4) and the pressure roller frame (17). The paper (23) is obliquely discharged backward and downward from the paper discharging mechanism (22) to between the pressure roller (11) and the cotton cloth. When the cotton roll (16) is wound, the pressing roller (11) presses the paper (23) against the cotton cloth, the cotton roll (16) is placed on the horizontal belt (5) and its front side is pressed against the rear side of the vertical belt (13), the lower side of the inclined belt (15) is pressed against the upper rear side of the cotton roll (16), the two top plates move towards each other and press against the left and right sides of the cotton roll (16), and the rear turning frame (14) gradually turns upward as the cotton roll (16) becomes larger; after the cotton roll (16) is wound, the cutting structure (3) The cotton cloth is cut off, the paper output mechanism (20) stops feeding the paper (23) and the paper cutting mechanism (21) cuts the paper (23), the front flip frame (10) flips upward to make the pressure roller (11) leave the cotton cloth, the rear flip frame (14) continues to flip upward to make the inclined belt (15) leave the cotton roll (16), the two top plates move away from each other and separate from the corresponding sides of the cotton roll (16), and the horizontal belt (5) transports the cotton roll (16) backward and passes under the upwardly flipped inclined belt (15).

2. The automatic winding device for a cotton roll according to claim 1, characterized in that: The left and right sides of the frame are provided with roller supports, the front end of the front turning frame (10) is rotatably arranged on the roller supports through the front rotating shaft, and two rollers (11) are respectively arranged at the front and rear ends of the roller support (17); the front turning drive unit comprises two front sprockets at the two ends of the front rotating shaft, a front chain wound on the front sprockets, a front weight block suspended at the lower end of the front chain, a front lifting frame at the lower side of the front turning frame (10), and a front lifting cylinder hinged between the front lifting frame and the frame, the front sprockets are arranged in the left and right directions, the front weight block moves downward to make the front turning frame (10) turn downward, and the front lifting cylinder is arranged below the horizontal belt (5) and its extension can make the front turning frame (10) turn upward.

3. The automatic winding device for a cotton roll according to claim 1, characterized in that: The left and right sides of the rear part of the frame are provided with a front bracket and a rear bracket in sequence from front to back, the rear flip frame (14) comprises a belt bracket, two straight flip arms and two L-shaped flip arms, the inclined belt (15) is arranged on the belt bracket, the straight flip arm is arranged in the front-back direction and its front and rear ends are respectively rotatably connected to one side of the belt bracket and the corresponding side of the front bracket, the L-shaped flip arm comprises a transverse arm parallel to the straight flip arm on the corresponding side and a vertical arm above the rear end of the transverse arm, the transverse arm is located above the straight flip arm on the corresponding side and its front and rear ends are respectively rotatably connected to one side of the belt bracket and the corresponding side of the front bracket; The rear flip driving unit comprises a rear chain at the upper end of the vertical arm, two rear sprockets arranged side by side on the top of the rear bracket, a rear weight block suspended at the lower end of the rear chain, a rear lifting frame at the lower side of the rear flip frame (14), and a rear lifting cylinder hinged between the rear lifting frame and the frame. The rear sprocket is arranged in the left-right direction and is located directly behind the vertical arm on the corresponding side. The rear chain moves backward to the upper side of the rear sprocket and winds downward from the rear side of the rear sprocket. The rear weight block moves downward to cause the rear flip frame (14) to flip upward. The rear lifting cylinder is arranged below the horizontal belt (5) and its contraction can cause the rear flip frame (14) to flip downward.

4. The automatic winding device for a cotton roll according to claim 3, characterized in that: The belt bracket is provided with three rear belt shafts distributed in a triangle shape, the inclined belt (15) is wound around the three rear belt shafts, the three rear belt shafts are arranged in the left and right directions and are synchronously driven by the rear synchronous belt, two rear belt shafts form the base of the triangle and are both located adjacent to and above the horizontal belt (5), and one of the rear belt shafts is connected to the rear belt drive unit through a rear drive belt.

5. The automatic winding device for a cotton roll according to claim 1, characterized in that: Two front belt shafts are arranged side by side on the vertical support, and the vertical belt (13) is wound around the two front belt shafts. The two front belt shafts are arranged in the left and right directions and are synchronously driven by the front synchronous belt, and one of the front belt shafts is connected to the front belt driving unit through the front driving belt.

6. The automatic winding device for a cotton roll according to claim 1, characterized in that: Two positioning cylinders are arranged on the left and right sides of the frame in the left-right direction. The two positioning cylinders are driven synchronously. Two top plates are respectively located on the left and right sides of the inclined belt (15). The top plates are arranged in the front-back direction and are arranged at the inner ends of the telescopic rods of the positioning cylinders.

7. The automatic winding device for a cotton roll according to claim 1, characterized in that: The front feed roller pair structure (2) is composed of two front feed rollers arranged side by side and driven synchronously, the two front feed rollers are pressed against the upper and lower sides of the cotton cloth respectively, and the rear end of the feed guide surface (1) is located at the adjacent front between the two front feed rollers; the rear feed roller pair structure (4) is composed of two rear feed rollers arranged side by side and driven synchronously, the two rear feed rollers are pressed against the upper and lower sides of the cotton cloth respectively, and the front end of the horizontal belt (5) is located at the adjacent rear between the two rear feed rollers; the cutting knife of the cutting structure (3) is a serrated knife.

8. The automatic winding device for a cotton roll according to claim 7, characterized in that: The feed guide surface (1) is arranged along the front-to-back direction, the front end of the feed guide surface (1) is bent upward in an arc shape from front to back, two traction rollers are arranged side by side on the upper side and lower side of the bent portion of the feed guide surface (1), and two guide strips are arranged along the front-to-back direction on the left and right sides of the rear portion of the feed guide surface (1), both traction rollers are arranged along the left and right directions and are respectively located on the upper and lower sides of the cotton cloth, and the two guide strips are respectively located on the adjacent outer sides of the left and right sides of the cotton cloth.

9. The automatic winding device for a cotton roll according to claim 1, characterized in that: The paper roll (18), the paper guide mechanism (19), the paper output mechanism (20) and the paper cutting mechanism (21) are arranged in sequence from front to back. The paper guide mechanism (19) comprises a plurality of paper guide rods arranged in a left-right direction. The plurality of paper guide rods are arranged in an up-down staggered manner so that the paper (23) passes around the plurality of paper guide rods in an S shape in sequence. The paper guide rods are smooth round rods. The paper output mechanism (20) comprises an active rubber roller and a lifting rubber roller arranged in a left-right direction. The lifting rubber roller is located on the upper side of the active rubber roller and can move closer to or farther from the active rubber roller. The paper (23) passes between the lifting rubber roller and the active rubber roller; the paper cutting mechanism (21) is a roller cutting structure and comprises a fixed blade and a knife roller above the fixed blade, the fixed blade and the knife roller are both arranged in the left-right direction, and the paper (23) passes between the fixed blade and the knife roller; the paper discharge mechanism (22) is composed of two guide plates arranged side by side in the front and back directions, the guide plates are arranged in the left-right direction, the upper end of the front guide plate is curved forward and its lower end is above the horizontal belt (5), and the paper (23) passes between the two guide plates.

10. The automatic winding device for a cotton roll according to claim 1, characterized in that: A plurality of first photoelectric sensors are arranged side by side in an upper and lower manner on the front side of the frame and facing the cotton cloth, and a second photoelectric sensor is arranged on the feed guide surface (1) and facing the cotton cloth. The first photoelectric sensor and the second photoelectric sensor can control the operation of the automatic winding device.

Citation Information

Patent Citations

  • Lap coiling equipment capable of automatically recording meters

    CN209066058U

  • Automatic cotton roll winding device

    CN215207584U