A double-layer circulating pipe feeding device
By designing a double-layer circulating pipe feeding device, using the combination of transmission pad, bracket and rotary shaft, the existing electric heating tube spraying production line has large area and redundant equipment, and the high efficiency of electric heating tube spraying and reducing the difficulty of insulation in miniaturized equipment is achieved.
Patent Information
- Application Number
- CN202110219784.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-26
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2041-02-26
AI Technical Summary
The existing electric heating tube spraying production line is long, covers a large area, and has redundant equipment, making it difficult to effectively spray and maintain the high temperature of the electric heating tube in a smaller space.
A double-layer circulating pipe feeding device is designed, including upper and lower conveying units, lifting units, descending units and driving units. The transmission plate, bracket and rotary shaft are used to achieve the miniaturization and intelligence of the equipment, allowing the electric heating tube to be sprayed back and forth in a smaller space, and reducing the difficulty of insulation in the production process.
It realizes efficient spraying of electric heating pipes in miniaturized equipment, reduces the equipment footprint and redundancy, simplifies the equipment structure, and improves production efficiency and equipment reliability.
Smart Images

Figure CN112978265B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of conveying mechanisms, and in particular relates to a double-layer circulating pipe conveying device. Background Art
[0002] In 2017, our company applied for a patent named "Inner membrane tubular nano-conductor electric heating film electric heating tube coating method" and the application number is 2017103993556. In order to realize the coating of the electric heating tube, the electric heating tube needs to be transported to the bottom of the spraying equipment, assisted by high temperature, and reciprocating spraying multiple times to finally complete the process of this step. It is precisely because the electric heating tube needs to be sprayed multiple times and must be kept warm during the spraying process that the existing spraying production line is long, occupies a large area, and has redundant equipment, that is, the existing equipment has a large room for improvement. Summary of the invention
[0003] The purpose of the present invention is to provide a double-layer circulating pipe feeding device, which changes the linear layout of the traditional production line, allows the electric heating pipe to be reciprocated and sprayed in a smaller space, and reduces the difficulty of heat preservation in the production process.
[0004] To achieve the above-mentioned purpose, the present invention provides a double-layer circulating pipe conveying device, comprising: mounting frames located on the left and right sides; an upper conveying unit, which is arranged at the upper position between the two mounting frames, and the upper conveying unit comprises a plurality of first rotating shafts and a plurality of transmission plates, each of which is at the same height and arranged in parallel with equal intervals, one end of the rotating shaft is passively rotated, and the other end is used as a power input end, and the transmission plate is based on a circular plate body and has a notch on the side, one side of the notch forms an acute angle with the edge of the circular plate body, and the other side is smoothly connected to the edge of the circular plate body, at this time, the transmission plate is an asymmetric structure and can limit the direction, a Two transmission plates are installed on the first rotating shaft, and the directions of the transmission plates are the same; the lower conveying unit is arranged at the upper position between the two mounting frames, and the lower conveying unit includes a plurality of first rotating shafts and a plurality of transmission plates, and the first rotating shafts are at the same height and are arranged in parallel with equal spacing, one end of the rotating shaft is passively rotated, and the other end is used as the power input end, and the transmission plate is based on the circular sheet body and has a notch on the side, one side of the notch forms an acute angle with the edge of the circular sheet body, and the other side is smoothly connected to the edge of the circular sheet body, at this time, the transmission plate is an asymmetric structure and can limit the direction, and two plates are installed on one of the first rotating shafts The transmission plates are oriented in the same direction, and the transmission plates on the upper layer and the transmission plates on the lower layer are oriented in opposite directions to realize feeding in different directions front and back; the lifting unit is arranged at the lower position between the two mounting frames, and the lifting unit includes a second rotating shaft and a pair of second brackets installed on the second rotating shaft. In the initial state, the inner side of the second bracket close to the lower conveying unit is higher than the outer side away from the lower conveying unit. A raised hook is arranged on the outer side of the second bracket. The inner side of the second bracket is used to receive the material of the lower conveying unit, and the outer side of the second bracket can swing to the top of the upper conveying unit and then transfer the material; the descending unit, The lowering unit is arranged at the upper position between the two mounting frames, and the lowering unit includes a third rotating shaft and a pair of third brackets installed on the third rotating shaft. In the initial state, the inner side of the third bracket close to the upper conveying unit is higher than the outer side away from the upper conveying unit. A raised hook is arranged on the outer side of the third bracket. The inner side of the third bracket is used to receive the material of the upper conveying unit. The inner side of the third bracket can be swung to the top of the lower conveying unit and then transfer the material; a driving unit and a controller, and the output end of the driving unit is connected to the input ends of the upper conveying unit, the lower conveying unit, the lifting unit and the lowering unit.
[0005] As an improvement to the above solution, the curvature of the notch on the transmission plate is equal to the curvature of the tubular material to be transported.
[0006] As an improvement of the above solution, the curvature of the hook on the second bracket and the curvature of the hook on the third bracket are both equal to the curvature of the tubular material to be transported.
[0007] As an improvement of the above solution, the central angle corresponding to the left and right widths of the notch is 50-80°.
[0008] As an improvement of the above-mentioned scheme, gears are arranged on the same side of each of the first rotating shafts of the upper conveying unit and the lower conveying unit, and the driving unit drives the first rotating shafts of the upper and lower layers to rotate respectively through two different upper and lower transmission rods or two different upper and lower conveyor belts, and gears are arranged on the same side of the second rotating shaft and the third rotating shaft, and the driving unit drives the second rotating shaft and the third rotating shaft to rotate respectively through two servo motors.
[0009] The present invention has the following beneficial effects: the scheme introduces a transmission plate, a bracket and a rotating shaft to realize the miniaturization and intelligence of the equipment. The scheme utilizes the transmission plate to transfer tubular materials, and the materials creep on it, thereby avoiding large-scale movement of the materials and effectively avoiding damage during the manufacturing process; except that the notch of the transmission plate is in different directions, the rest of the structures of the upper and lower conveying units are the same, the first rotating shaft and the transmission plate can be uniformly manufactured and installed separately, the equipment structure is simple and reliable, and the assembly is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 is a stereoscopic diagram of a pipe delivery device according to an embodiment;
[0011] Figure 2 is a side view of a pipe delivery device according to an embodiment;
[0012] Figure 3 is a schematic diagram of a material being in a gap of a transmission plate under an embodiment;
[0013] Figure 4 is a schematic diagram of a material being between two adjacent transmission plates under an embodiment;
[0014] Figure 5 It is a schematic diagram of a transmission plate under an embodiment.
[0015] Explanation of the reference numerals: 10, mounting frame; 11, first rotating shaft; 12, transmission plate; 13, notch; 21, second rotating shaft; 22, second bracket; 31, third rotating shaft; 32, third bracket; 40, material. DETAILED DESCRIPTION
[0016] The specific implementation modes of the present invention are described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific implementation modes.
[0017] Reference Figures 1 to 5The present invention discloses a double-layer circulating pipe conveying device, including mounting frames 10 located on left and right sides, an upper conveying unit arranged at an upper position between the two mounting frames 10, a lower conveying unit arranged at a lower position between the two mounting frames 10, a lifting unit arranged at a lower position between the two mounting frames 10, a descending unit arranged at an upper position between the two mounting frames 10, a driving unit arranged outside the mounting frames 10, and a controller arranged outside the mounting frames 10.
[0018] The upper conveying unit includes a plurality of first rotating shafts 11 and a plurality of transmission plates 12, each of the first rotating shafts 11 is at the same height and arranged in parallel at equal intervals, one end of the rotating shaft rotates passively and the other end serves as a power input end, the transmission plate 12 is based on a circular sheet body and has a notch 13 on the side, one side of the notch 13 forms an acute angle with the edge of the circular sheet body, and the other side is smoothly connected to the edge of the circular sheet body, at this time, the transmission plate 12 is an asymmetric structure and can limit the direction, two transmission plates 12 are installed on one of the first rotating shafts 11, and the directions of the transmission plates 12 are the same.
[0019] The lower conveying unit includes a plurality of first rotating shafts 11 and a plurality of transmission plates 12. Each of the first rotating shafts 11 is at the same height and is arranged in parallel at equal intervals. One end of the rotating shaft rotates passively and the other end serves as a power input end. The transmission plate 12 is based on a circular sheet body and has a notch 13 on the side. One side of the notch 13 forms an acute angle with the edge of the circular sheet body and the other side is smoothly connected to the edge of the circular sheet body. At this time, the transmission plate 12 is an asymmetric structure and can be limited in direction. Two transmission plates 12 are installed on one of the first rotating shafts 11. The directions of the transmission plates 12 are the same. The transmission plates 12 on the upper layer and the transmission plates 12 on the lower layer face in opposite directions to realize feeding in different directions. Since the transmission plate 12 will rotate, the direction of its notch 13 will also change continuously. The direction mentioned here does not strictly represent the opposite direction of installation. Figure 2-Figure 4 As can be seen in FIG. 1 , the upper conveying unit conveys material 40 to the right, and the lower conveying unit conveys material 40 to the left. Figure 3 and 4 As shown, the transmission plates 12 in the same layer are arranged in parallel.
[0020] The lifting unit includes a second rotating shaft 21 and a pair of second brackets 22 installed on the second rotating shaft 21. In an initial state, the inner side of the second bracket 22 close to the lower conveying unit is higher than the outer side away from the lower conveying unit. A raised hook is arranged on the outer side of the second bracket 22. The inner side of the second bracket 22 is used to receive the material 40 of the lower conveying unit. The outer side of the second bracket 22 can swing to the top of the upper conveying unit and then transfer the material 40.
[0021] The descending unit includes a third rotating shaft 31 and a pair of third brackets 32 installed on the third rotating shaft 31. In an initial state, the inner side of the third bracket 32 close to the upper conveying unit is higher than the outer side away from the upper conveying unit. A raised hook is arranged on the outer side of the third bracket 32. The inner side of the third bracket 32 is used to receive the material 40 of the upper conveying unit. The inner side of the third bracket 32 can be swung to the top of the lower conveying unit and then transfer the material 40.
[0022] The output end of the driving unit is connected to the input ends of the upper conveying unit, the lower conveying unit, the lifting unit and the lowering unit. Gears are arranged on the same side of each of the first rotating shafts 11 of the upper conveying unit and the lower conveying unit, and the driving unit drives the first rotating shafts 11 of the upper and lower layers to rotate respectively through two different transmission rods or two different conveyor belts, and gears are arranged on the same side of the second rotating shaft 21 and the third rotating shaft 31, and the driving unit drives the second rotating shaft 21 and the third rotating shaft 31 to rotate respectively through two servo motors.
[0023] In this embodiment, the curvature of the notch 13 on the transmission plate 12 is equal to the curvature of the tubular material 40 to be conveyed, and the curvature of the hook on the second bracket 22 and the curvature of the hook on the third bracket 32 are both equal to the curvature of the tubular material 40 to be conveyed, which facilitates the clamping of the material 40.
[0024] Specific reference Figure 5 The dotted line in the figure is only used as a reference circle to assist in indicating the structure of the transmission plate 12. Preferably, the central angle corresponding to the left and right widths of the notch 13 is 50-80°, so as to provide a sufficient gradient length to allow the material 40 to roll stably.
[0025] The operation process of the device is as follows.
[0026] During loading: place the material 40 on the lifting unit, the outer side of the second bracket 22 swings upward to transfer the material 40 to the upper conveying unit, place the material 40 on the lowering unit, and the inner side of the third bracket 32 swings downward to transfer the material 40 to the lower conveying unit. The material 40 falls into the notch 13 of the transmission plate 12, and the transmission plate 12 swings along the notch 13 at a certain angle to push the material 40 to the groove between the two transmission plates 12. The transmission plate 12 of the next level swings along the notch 13 at a certain angle to re-insert the material 40 into the notch 13 ( Figure 4In the embodiment, each transmission piece 12 of the upper conveying unit swings counterclockwise by 10° to insert the material 40 into the notch 13; correspondingly, when the transmission piece 12 swings, the material 40 rotates clockwise in situ), and then swings along the notch 13 by a certain angle to push the material 40 to the groove between the two transmission pieces 12 of the next level, and repeats the above steps to complete the loading. In other embodiments, only the lifting unit or the lowering unit can be used to load the material into the device.
[0027] During operation: the transmission plate 12 of the upper conveying unit reciprocates and repeatedly swings to transfer the material 40 in one direction, and the material 40 at the discharge end of the upper conveying unit finally falls into the third bracket 32, and the third bracket 32 is tilted to discharge the material 40 to the entrance end of the lower conveying unit. At the same time, the transmission plate 12 of the lower conveying unit reciprocates and repeatedly swings to transfer the material 40 in one direction, and the material 40 at the discharge end of the lower conveying unit finally falls into the second bracket 22, and the second bracket 22 is tilted to transfer the material 40 to the entrance end of the upper conveying unit.
[0028] During unloading: the upper conveying unit and the lower conveying unit continue to discharge materials, the lifting unit and the descending unit are open to the outside, and when the material 40 falls into the lifting unit and the descending unit, the material 40 is directly taken away; the matching manipulator is preferably used to form a complete system with the device. In other embodiments, the material 40 can also be taken away only from the lifting unit or the descending unit.
[0029] Of course, when the device is used in practice, it is also necessary to arrange a housing, a number of heaters and a number of spray units, and the above components can be purchased on the market and used directly.
[0030] The foregoing description of specific exemplary embodiments of the present invention is for the purpose of illustration and demonstration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the present invention and various different selections and changes. The scope of the present invention is intended to be limited by the claims and their equivalents.
Claims
1. A double-layer circulation pipe delivery device, characterized in that include: Mounting brackets located on the left and right sides; An upper conveying unit is arranged at an upper position between two mounting frames, and the upper conveying unit includes a plurality of first rotating shafts and a plurality of transmission plates, each of the first rotating shafts is at the same height and is arranged in parallel with equal spacing, one end of the first rotating shaft is passively rotated, and the other end is used as a power input end, and the transmission plate is based on a circular plate body and has a notch on the side, one side of the notch forms an acute angle with the edge of the circular plate body, and the other side is smoothly connected to the edge of the circular plate body, at this time, the transmission plate is an asymmetric structure and can limit the direction, two transmission plates are installed on one of the first rotating shafts, and the directions of the transmission plates are the same; A lower conveying unit is arranged at a lower position between two mounting frames, and the lower conveying unit includes a plurality of first rotating shafts and a plurality of transmission plates, each of the first rotating shafts is at the same height and is arranged in parallel at equal intervals, one end of the first rotating shaft is passively rotated, and the other end is used as a power input end, and the transmission plate is based on a circular plate body and has a notch on the side, one side of the notch forms an acute angle with the edge of the circular plate body, and the other side is smoothly connected to the edge of the circular plate body, at this time, the transmission plate is an asymmetric structure and can limit the direction, two transmission plates are installed on one of the first rotating shafts, and the directions of the transmission plates are the same, and the transmission plates on the upper layer and the transmission plates on the lower layer are opposite to each other to realize feeding in different directions front and back; A lifting unit is arranged at a lower position between two mounting frames, the lifting unit comprises a second rotating shaft and a pair of second brackets mounted on the second rotating shaft, in an initial state, the inner side of the second bracket close to the lower conveying unit is higher than the outer side away from the lower conveying unit, a raised hook is arranged on the outer side of the second bracket, the inner side of the second bracket is used to receive the material of the lower conveying unit, and the outer side of the second bracket can swing to the upper side of the upper conveying unit and then transfer the material; A descending unit is arranged at an upper position between two mounting frames, the descending unit comprises a third rotating shaft and a pair of third brackets mounted on the third rotating shaft, in an initial state, the inner side of the third bracket close to the upper conveying unit is higher than the outer side away from the upper conveying unit, a raised hook is arranged on the outer side of the third bracket, the inner side of the third bracket is used to receive the material of the upper conveying unit, and the inner side of the third bracket can swing to the upper side of the lower conveying unit and then transfer the material; A driving unit and a controller, wherein the output end of the driving unit is connected to the input ends of the upper conveying unit, the lower conveying unit, the lifting unit and the lowering unit.
2. The double-layer circulation pipe feeding device according to claim 1 is characterized in that: The curvature of the notch on the transmission plate is equal to the curvature of the tubular material to be transported.
3. The double-layer circulation pipe feeding device according to claim 2 is characterized in that: The curvature of the hook on the second bracket and the curvature of the hook on the third bracket are both equal to the curvature of the tubular material to be transported.
4. The double-layer circulation pipe feeding device according to claim 3 is characterized in that: The central angle corresponding to the left and right widths of the notch is 50-80°.
5. The double-layer circulation pipe feeding device according to claim 1 is characterized in that: Gears are arranged on the same side of each of the first rotating shafts of the upper conveying unit and the lower conveying unit, and the driving unit drives the first rotating shafts of the upper and lower layers to rotate respectively through two different upper and lower transmission rods or two different upper and lower conveying belts, and gears are arranged on the same side of the second rotating shaft and the third rotating shaft, and the driving unit drives the second rotating shaft and the third rotating shaft to rotate respectively through two servo motors.
Citation Information
Patent Citations
Double-layer circulating pipe conveying device
CN214568536U