Garbage crushing device for sanitation vehicle

By designing the hanging special-shaped crushing blade assembly and vertical and horizontal blade combination, the problems of the sweeper nozzle jam and high energy consumption of the blade set are solved, and stronger garbage crushing capacity, lower energy consumption and longer service life are achieved.

CN113042185BActive Publication Date: 2025-03-07SHANGHAI XIRE ENERGY VEHICLE CO LTD
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Patent Information

Application Number
CN201911380097.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-27
Publication Date
2025-03-07
Estimated Expiration
2039-12-27

AI Technical Summary

Technical Problem

The suction nozzles of existing sweepers are prone to stagnation when dealing with large volumes of garbage, resulting in reduced air volume in the system, reduced suction force or complete blockage, and the blade set has high energy consumption and easy structure to be damaged, which affects the service life.

Method used

A suspended special-shaped crushing blade assembly is designed, with the cantilever form without the need for a fixed blade set, reducing resistance torque and energy consumption; the combination of longitudinal and transverse blades is adopted to reduce the number of blades but improve the crushing capacity; the suction pipe is fused with the cover to reduce the overall quality and improve structural rationality.

Benefits of technology

It improves the garbage crushing capacity, reduces energy consumption and structural damage risks, extends service life, and significantly improves the anti-blocking effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of road cleaning, and in particular, relates to a garbage crushing device for sanitation vehicles. The present invention comprises a sanitation vehicle body, wherein a plurality of vehicle driving wheels symmetrically arranged along the center line of the sanitation vehicle body are arranged at the bottom of the sanitation vehicle body, a suction nozzle body is arranged on the sanitation vehicle body, and a suction pipe and a cover shell are arranged at the top of the suction nozzle body. The present invention designs the suspended special-shaped crushing blade assembly into a cantilever form, and there is no need to use a cutter head shaft to fix the suspended special-shaped crushing blade assembly at both ends of the cover shell. The resistance torque is small during driving, the energy consumption is low, the radial runout is reduced during high-speed rotation, it is not easy to cause structural damage, and the service life is long. At the same time, the suspended special-shaped crushing blade assembly can crush long strips of garbage such as branches entering the suction pipe in any posture, and the crushing capacity is stronger than that of traditional blades, the crushing effect is good, and the anti-blocking effect of the pipe is significantly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of road cleaning and relates to a garbage crushing device for a sanitation vehicle. Background Art

[0002] With the introduction of policies such as the Blue Sky Defense Campaign and Beautiful Countryside, environmental protection requirements in cities, towns and villages are constantly increasing. More and more roads need to be cleaned and maintained, and the workload is increasing. However, manual cleaning operations are costly and inefficient. Therefore, mechanized cleaning operations represented by road sweepers and washing and sweeping vehicles are rapidly promoted. At present, the suction nozzles of road sweepers in the industry are less effective in handling large volumes of garbage on the road. As long as it is in the autumn and winter seasons, when there are many fallen leaves and branches on the ground, they are very easy to get stuck in the suction pipe of the suction nozzle, causing the system air volume to gradually decrease, and the suction force of the suction nozzle to gradually decrease until it is completely blocked and there is no suction, causing the sweeper to lose its operating ability and requiring manual parking to clear and clean, affecting the operating effect and efficiency. At the same time, the existing blade group is driven by a longer drive shaft to rotate at high speed, so the resistance torque is large, the energy consumption is high, and the radial runout is large when rotating at high speed, which can easily cause structural damage and affect the service life.

[0003] In order to overcome the shortcomings of the prior art, people have proposed various solutions through continuous exploration. For example, a Chinese patent discloses a crushing device and a road sweeper suction nozzle [application number: 201711059932.3], wherein the crushing device includes a transmission shaft (10) and a crushing assembly arranged on the transmission shaft (10) and capable of rotating with the transmission shaft (10), wherein the crushing assembly includes a cutter seat, wherein the cutter seat is provided with a first disturbance plate (30) and a blade shaft (50), wherein the blade shaft (50) is provided with a blade (51); the cutter seat is sleeved on the transmission shaft (10) and capable of rotating with the transmission shaft (10). The crushing capacity of the crushing device can be effectively improved by the disturbance effect of the first disturbance plate. However, the shaft of this solution is relatively long and the structure is bulky. During the rotation process, the resistance torque is relatively large, resulting in high energy consumption; and the coaxiality of the axial installation is relatively poor, and the vibration is frequent, thereby damaging the bearing seat and affecting the service life. Summary of the invention

[0004] The purpose of the present invention is to provide a garbage crushing device for a sanitation vehicle in view of the above problems.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A garbage crushing device for a sanitation vehicle comprises a sanitation vehicle body, a plurality of vehicle driving wheels symmetrically arranged along the center line of the sanitation vehicle body are arranged at the bottom of the sanitation vehicle body, a suction nozzle body is arranged on the sanitation vehicle body, a suction pipe and a cover shell are arranged at the top of the suction nozzle body, a rotatable suspended special-shaped crushing blade assembly is arranged in the cover shell, the suspended special-shaped crushing blade assembly is connected to one end of the inner side of the cover shell, and the suspended special-shaped crushing blade assembly is suspended away from one end of the inner side of the cover shell in a cantilever form.

[0007] In the above-mentioned garbage crushing device for a sanitation vehicle, the suction pipe is connected to the cover shell, and the suspended special-shaped crushing blade assembly includes a crushing cutter disc arranged at one end of the inner side of the cover shell, and the crushing cutter disc is equipped with a plurality of longitudinal blades arranged longitudinally and transverse blades arranged transversely.

[0008] In the above-mentioned garbage crushing device for sanitation vehicles, the crushing blade is connected to one end of the inner side of the cover shell, and the crushing blade is suspended away from the inner end of the cover shell in a cantilever form, and the center line of the longitudinal blade is perpendicular to the center line of the transverse blade.

[0009] In the above-mentioned garbage crushing device for a sanitation vehicle, the suction pipe is connected to the suction nozzle body, and the longitudinal blade and the transverse blade can rotate around the axis of the crushing disc. When the transverse blade rotates around the axis of the crushing disc, the transverse blade extends away from one end of the crushing disc and passes into the suction nozzle body and the suction pipe.

[0010] In the above-mentioned garbage crushing device for a sanitation vehicle, a circumferential rotator is provided on the sanitation vehicle body, the rotating shaft of the circumferential rotator extends into the cover shell and is connected to the crushing blade disc, and a sealed bearing is rotatably provided at one end of the cover shell near the circumferential rotator, the rotating shaft of the circumferential rotator passes through the sealed bearing and the rotating shaft of the circumferential rotator rotates in cooperation with the sealed bearing.

[0011] In the above-mentioned garbage crushing device for sanitation vehicles, a flange fixing block is provided on the top of the sanitation vehicle body, and the flange fixing block is tightly matched with the suction pipe.

[0012] In the above-mentioned garbage crushing device for sanitation vehicles, the cover shell is annular, the length of the longitudinal blade is smaller than the radius length of the cover shell, and the length of the transverse blade is smaller than the transverse width of the inner cavity of the cover shell.

[0013] In the above-mentioned garbage crushing device for a sanitation vehicle, the suction pipe and the cover shell are integrated with each other to form an integrated type.

[0014] In the above-mentioned garbage crushing device for a sanitation vehicle, a garbage bin is provided on the top of the suction pipe, and the garbage bin is connected to the suction pipe via a hose.

[0015] Compared with the prior art, the advantages of the present invention are:

[0016] 1. The present invention designs the suspended special-shaped crushing blade assembly into a cantilever form, and there is no need to use a cutter head shaft to fix the suspended special-shaped crushing blade assembly at both ends of the cover shell. The resistance torque is small during driving, the energy consumption is low, the radial runout is reduced during high-speed rotation, it is not easy to cause structural damage, and the service life is long. At the same time, the suspended special-shaped crushing blade assembly can crush long strips of garbage such as branches entering the suction pipe in any posture. The crushing ability is stronger than that of traditional blades, the crushing effect is good, and the anti-blocking effect is significantly improved.

[0017] 2. The present invention reduces the number of blade groups by designing longitudinal blades and transverse blades, while ensuring that the rotating crushing area of ​​the blades basically covers the inside of the cover, and the transverse blade part is located outside the entire blade, with a higher linear speed and a stronger crushing capacity than traditional blades. After the number of blades is reduced, the mass is lighter, the corresponding rotational inertia is smaller, the resistance torque is smaller, and the driving power can be significantly reduced.

[0018] 3. The present invention integrates the suction pipe and the cover shell into an integrated form, which can significantly reduce the width of the cover shell, reduce the overall weight, greatly reduce the impact on the installation of other parts above the nozzle body, and improve the rationality of the structure.

[0019] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention.

[0021] Figure 2 It is a cross-sectional schematic diagram of the present invention.

[0022] Figure 3 It is a structural schematic diagram of another aspect of the present invention.

[0023] Figure 4 It is a partial cross-sectional schematic diagram of the present invention.

[0024] Figure 5 It is a partial structural schematic diagram of the present invention.

[0025] Figure 6 It is a partial structural schematic diagram of another aspect of the present invention.

[0026] In the figure: a sanitation vehicle body 1, a vehicle body driving wheel 2, a suction nozzle body 3, a suction pipe 4, a cover shell 5, a suspended special-shaped crushing blade assembly 6, a crushing cutter disc 7, a longitudinal blade 8, a transverse blade 9, a circumferential rotator 10, a flange fixing block 11, and a garbage bin 12. DETAILED DESCRIPTION

[0027] The present invention will be further described below in conjunction with the accompanying drawings.

[0028] like Figure 2 , Figure 3 , Figure 4 As shown, a garbage crushing device for a sanitation vehicle comprises a sanitation vehicle body 1, a plurality of vehicle driving wheels 2 symmetrically arranged along the center line of the sanitation vehicle body 1 are arranged at the bottom of the sanitation vehicle body 1, a suction nozzle body 3 is arranged on the sanitation vehicle body 1, a suction pipe 4 and a cover shell 5 are arranged at the top of the suction nozzle body 3, a rotatable suspended special-shaped crushing blade assembly 6 is arranged in the cover shell 5, the suspended special-shaped crushing blade assembly 6 is connected to one end of the inner side of the cover shell 5, and the suspended special-shaped crushing blade assembly 6 is suspended away from one end of the inner side of the cover shell 5 in a cantilever form.

[0029] In this embodiment, the garbage is sucked into the suction pipe 4 from the suction nozzle body 3, and is quickly crushed by the suspended special-shaped crushing blade assembly 6. The suspended special-shaped crushing blade assembly 6 is connected to one end of the inner side of the cover shell 5, and the suspended special-shaped crushing blade assembly 6 is suspended away from the inner end of the cover shell 5 in a cantilever form. There is no need to use a cutter head shaft to fix the suspended special-shaped crushing blade assembly 6 at both ends of the cover shell 5. The resistance torque is small during driving, the energy consumption is low, the radial runout is reduced during high-speed rotation, it is not easy to cause structural damage, and the service life is long. At the same time, the suspended special-shaped crushing blade assembly 6 can crush long strips of garbage such as tree branches entering the suction pipe 4 in any posture, and its crushing ability is stronger than that of traditional blades, the crushing effect is good, and the anti-blocking effect is significantly improved.

[0030] Combination Figure 1 , Figure 2 As shown, the suction pipe 4 is connected to the cover shell 5, and the suspended special-shaped crushing blade assembly 6 includes a crushing blade disc 7 arranged at one end of the inner side of the cover shell 5, and the crushing blade disc 7 is equipped with a plurality of longitudinal blades 8 arranged longitudinally and transverse blades 9 arranged transversely.

[0031] Specifically, the crushing blade disc 7 is designed to replace the longer rotating shaft in the prior art, and the structure is simple. At the same time, the longitudinal blade 8 and the transverse blade 9 are designed to reduce the number of blade groups while ensuring that the blade rotating crushing area basically covers the inside of the cover shell 5, and the transverse blade 9 is partially located on the outside of the entire blade. The linear speed is high and the crushing ability is stronger than that of traditional blades. After the number of blades is reduced, the mass is lighter, the corresponding rotational inertia is smaller, the resistance torque is smaller, and the driving power can be significantly reduced.

[0032] Combination Figure 2 As shown, the crushing blade 7 is connected to one end of the inner side of the cover shell 5, and the crushing blade 7 is suspended away from the inner end of the cover shell 5 in a cantilever form, and the center line of the longitudinal blade 8 and the center line of the transverse blade 9 are perpendicular to each other.

[0033] In this embodiment, the crushing blade disc 7 is connected to one end of the inner side of the cover shell 5, and the crushing blade disc 7 is suspended in the air away from the inner end of the cover shell 5 in a cantilever form. The staff can independently disassemble and assemble the crushing blade disc 7, the longitudinal blade 8 and the transverse blade 9, and maintenance is more convenient and quick.

[0034] Combination Figure 2 , Figure 4 As shown, the suction pipe 4 is connected to the suction nozzle body 3, and the longitudinal blade 8 and the transverse blade 9 can rotate around the axis of the crushing blade disc 7. When the transverse blade 9 rotates around the axis of the crushing blade disc 7, the transverse blade 9 extends away from one end of the crushing blade disc 7 and passes into the suction nozzle body 3 and the suction pipe 4.

[0035] In this embodiment, when the transverse blade 9 rotates around the axis of the crushing disc 7, the transverse blade 9 extends away from one end of the crushing disc 7 and passes into the suction nozzle body 3 and the suction pipe 4, ensuring that the garbage entering the suction pipe 4 is crushed, ensuring the crushing area, and the crushing effect is better.

[0036] Combination Figure 5 , Figure 6 As shown, the sanitation vehicle body 1 is provided with a circumferential rotator 10, the rotating shaft of the circumferential rotator 10 extends into the cover 5 and is connected to the crushing blade 7, and the cover 5 is rotatably provided with a sealed bearing at one end close to the circumferential rotator 10, the rotating shaft of the circumferential rotator 10 passes through the sealed bearing and the rotating shaft of the circumferential rotator 10 rotates in cooperation with the sealed bearing.

[0037] In this embodiment, when it is necessary to rotate the shredding blade disc 7, the circumferential rotator 10 is started, and the shredding blade disc 7 is driven to rotate by the rotating shaft of the circumferential rotator 10, so that the longitudinal blade 8 and the transverse blade 9 can quickly shred the garbage. The sealed bearing limits the rotating shaft of the circumferential rotator 10 to prevent radial runout of the rotating shaft of the circumferential rotator 10 during rotation. Those skilled in the art should understand that the circumferential rotator 10 can be a motor or a rotary cylinder.

[0038] Combination Figure 2 , Figure 3 As shown, a flange fixing block 11 is provided on the top of the sanitation vehicle body 1 , and the flange fixing block 11 is tightly matched with the suction pipe 4 , and the flange fixing block 11 plays a role in fixing the suction pipe 4 .

[0039] Combination Figure 4 As shown, the cover shell 5 is annular, the length of the longitudinal blade 8 is smaller than the radius of the cover shell 5 , and the length of the transverse blade 9 is smaller than the transverse width of the inner cavity of the cover shell 5 .

[0040] In this embodiment, the cover shell 5 is annular, and the length of the longitudinal blade 8 is smaller than the radius of the cover shell 5, ensuring that the blade will not contact the cover shell 5 during rotation, reducing the failure rate; the length of the transverse blade 9 is smaller than the radius of the cover shell 5, avoiding contact between the transverse blade 9 and the cover shell 5 during operation.

[0041] Combination Figure 4 , Figure 6 As shown, the suction pipe 4 and the cover shell 5 are integrated with each other, which can significantly reduce the width of the cover shell 5, reduce the overall weight, greatly reduce the impact on the installation of other parts above the suction nozzle body 3, and improve the rationality of the structure.

[0042] Combination Figure 2 As shown, a trash bin 12 is provided on the top of the suction pipe 4, and the trash bin 12 is connected to the suction pipe 4 via a hose. The crushed garbage is sucked into the trash bin 12 via the hose, and the garbage is placed in a centralized manner.

[0043] The working principle of the present invention is:

[0044] After the garbage is sucked from the suction nozzle body 3, it enters the suction pipe 4 and is started. The circumferential rotator 10 drives the crushing cutter disc 7 to rotate through the rotating shaft of the circumferential rotator 10, so that the longitudinal blade 8 and the transverse blade 9 can quickly crush the garbage. By designing the longitudinal blade 8 and the transverse blade 9, while reducing the number of blade groups, it is ensured that the blade rotation crushing area basically covers the inside of the cover 5, and the transverse blade 9 is partially located outside the entire blade, the linear speed is high, and the crushing ability is stronger than that of the traditional blade. After the number of blades is reduced, the mass is lighter, the corresponding rotational inertia is smaller, the resistance torque is smaller, and the driving power can be significantly reduced. The utility model discloses a kind of high-efficiency pulverizing device, and the utility model discloses a kind of high-efficiency pulverizing device. The utility model discloses a kind of high-efficiency pulverizing device. The utility model discloses a kind of high-efficiency pulverizing device. The utility model discloses a kind of high-efficiency pulverizing device. The utility model discloses a kind of high-efficiency pulverizing device. The utility model discloses a kind of high-efficiency pulverizing device. The utility model discloses a kind of high-efficiency pulverizing device. The utility model discloses a kind of high-efficiency pulverizing device.

[0045] The suction pipe 4 and the cover shell 5 are integrated with each other, which can significantly reduce the width of the cover shell 5, reduce the overall weight, greatly reduce the impact on the installation of other parts above the suction nozzle body 3, and improve the rationality of the structure. The staff can independently complete the disassembly and assembly of the crushing disc 7, the longitudinal blade 8 and the transverse blade 9, and the maintenance is more convenient and quick.

[0046] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.

[0047] Although the terms such as sanitation vehicle body 1, vehicle body driving wheel 2, suction nozzle body 3, suction pipe 4, cover 5, suspended special-shaped crushing blade assembly 6, crushing cutter disc 7, longitudinal blade 8, transverse blade 9, circumferential rotator 10, flange fixing block 11, and garbage bin 12 are used more frequently in this article, the possibility of using other terms is not excluded. The use of these terms is only for more convenient description and explanation of the essence of the present invention. It is contrary to the spirit of the present invention to interpret them as any additional limitation.

Claims

1. A garbage crushing device for a sanitation vehicle, comprising a sanitation vehicle body (1), wherein the bottom of the sanitation vehicle body (1) is provided with a plurality of vehicle driving wheels (2) symmetrically arranged along the center line of the sanitation vehicle body (1), characterized in that: The sanitation vehicle body (1) is provided with a suction nozzle body (3), the top of the suction nozzle body (3) is provided with a suction pipe (4) and a cover shell (5), a rotatable suspended special-shaped crushing blade assembly (6) is provided in the cover shell (5), the suspended special-shaped crushing blade assembly (6) is connected to one end of the inner side of the cover shell (5), and the suspended special-shaped crushing blade assembly (6) is suspended away from one end of the inner side of the cover shell (5) in a cantilevered form; The suction pipe (4) is connected to the cover (5), and the suspended special-shaped crushing blade assembly (6) comprises a crushing blade disc (7) arranged at one end of the inner side of the cover (5), and the crushing blade disc (7) is mounted with a plurality of longitudinal blades (8) arranged longitudinally and transverse blades (9) arranged transversely; The crushing blade disc (7) is connected to one end of the inner side of the cover shell (5); the crushing blade disc (7) is suspended away from the inner side of the cover shell (5) in a cantilevered form; the center line of the longitudinal blade (8) and the center line of the transverse blade (9) are perpendicular to each other; The suction pipe (4) is connected to the suction nozzle body (3), and the longitudinal blade (8) and the transverse blade (9) can rotate around the axis of the crushing blade disc (7). When the transverse blade (9) rotates around the axis of the crushing blade disc (7), the end of the transverse blade (9) away from the crushing blade disc (7) extends into the suction nozzle body (3) and the suction pipe (4); The sanitation vehicle body (1) is provided with a circumferential rotator (10), the rotation shaft of the circumferential rotator (10) extends into the housing (5) and is connected to the crushing blade (7), and a sealed bearing is rotatably provided at one end of the housing (5) close to the circumferential rotator (10), the rotation shaft of the circumferential rotator (10) passes through the sealed bearing, and the rotation shaft of the circumferential rotator (10) and the sealed bearing are rotatably matched.

2. A garbage crushing device for sanitation vehicles according to claim 1, characterized in that: A flange fixing block (11) is provided on the top of the sanitation vehicle body (1), and the flange fixing block (11) is tightly fitted with the suction pipe (4).

3. The garbage crushing device for sanitation vehicles according to claim 1, characterized in that: The cover shell (5) is annular, the length of the longitudinal blade (8) is less than the radius of the cover shell (5), and the length of the transverse blade (9) is less than the transverse width of the inner cavity of the cover shell (5).

4. The garbage crushing device for sanitation vehicles according to claim 1, characterized in that: The suction pipe (4) and the cover shell (5) are integrated with each other to form an integral structure.

5. The garbage crushing device for sanitation vehicles according to claim 1, characterized in that: A trash bin (12) is provided on the top of the suction pipe (4), and the trash bin (12) and the suction pipe (4) are connected via a hose.

Citation Information

Patent Citations

  • Smashing device and road sweeper suction nozzle

    CN107829394A

  • Suspension axis garbage crusher

    CN2109252U

  • Garbage crushing device for sanitation truck

    CN211801529U