A wall panel with interconnection mechanism and processing technology thereof

Abstract

The present invention relates to a wall panel with an interconnection structure and a processing technology thereof, and belongs to the technical field of building wall panels and processing technology thereof. In order to solve the shortcomings of existing wall panels that the bearing capacity is small and the connection strength is affected, a wall panel with an interconnection mechanism and a processing technology thereof are provided. The wall panel is provided with an interconnection mechanism, and each connecting piece is interconnected to increase the force-bearing area, which can not only enhance the strength of the wall panel itself but also improve the connection strength between the wall panels. The wall panel includes a core material and a panel. The core material is provided with protrusions or grooves around it, and the core material is provided with an interconnection mechanism inside. The interconnection mechanism includes a frame surrounded by support frames plugged in at the end, and a crossbeam is installed in the frame. The support frame and the upper and lower surfaces of the crossbeam are plugged with support blocks. The front end of the frame and the support frame on one side are provided with mounting holes for installing the connecting pieces, and the connecting piece is fixedly installed in the mounting hole.

Description

Technical Field

[0001] The invention relates to a wall panel and a processing technology thereof, in particular to a wall panel with an interconnection structure and a processing technology thereof, belonging to the technical field of building wall panels and processing technology thereof. Background Art

[0002] Integrated houses are mainly composed of wall panels, and adjacent wall panels are connected and fixed using connectors. Due to the size limitation of the existing wall panels, the connectors can only be distributed on the periphery of the wall panels, and the connectors cannot form a connection between each other. When the external force is greater than the bearing capacity of the contact surface of a single connector, the external force will damage the contact part between the connector and the wall panel, affecting the connection strength between the wall panels.

[0003] The wall panels of existing integrated houses are all prefabricated, and the installation process of the connecting parts is relatively complicated, which affects the work efficiency. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of existing wall panels that have low bearing capacity and affect the connection strength, and to provide a wall panel with an interconnection mechanism and a processing technology thereof. The wall panel is additionally provided with an interconnection mechanism, and the various connecting parts are interconnected to increase the force-bearing area, which can not only enhance the strength of the wall panel itself but also improve the connection strength between the wall panels.

[0005] In order to achieve the above-mentioned purpose, a wall panel with an interconnection mechanism and a processing technology thereof of the present invention are realized by the following technical solutions:

[0006] A wall panel with an interconnection mechanism, comprising a core material 1 and a panel 2, wherein the upper and lower surfaces of the core material 1 are both covered with the panel 2, and the special feature thereof is that: the core material 1 is provided with protrusions or grooves around it, and the core material 1 is provided with an interconnection mechanism 3 inside it, and the interconnection mechanism 3 comprises a frame 3-2 formed by the end-to-end plugging of support frames 3-1, a plurality of beams 3-3 are installed in the frame 3-2, and a plurality of support blocks 3-4 are plugged into the upper and lower surfaces of the support frame 3-1 and the beam 3-3, and mounting holes 3-5 for mounting connecting members 3-9 are provided on the support frames 3-1 at the front end and one side of the frame, and the connecting members 3-9 are fixedly installed in the mounting holes 3-5;

[0007] Preferably, the frame 3-2 is a rectangular frame, at least two beams 3-3 are installed in the rectangular frame, and at least two support blocks 3-4 are inserted into the upper and lower surfaces of the support frame 3-1 and the beam 3-3;

[0008] Preferably, the support frame 3-1 and the crossbeam 3-3 are both rectangular plates, and at least two plug-in slots A3-6 are provided on the top thereof;

[0009] Preferably, the card slots A3-6 of the adjacent support frames 3-1 are plugged end to end, and the card slot A3-6 of the crossbeam 3-3 is plugged into the card slot A3-6 of the support frame 3-1;

[0010] The end-to-end plugging of the card slots A3-6 of the adjacent support frames 3-1 means that the first card slot A of the first support frame is plugged into the second card slot A of the second support frame, the first card slot of the second support frame is plugged into the second card slot A of the third support frame, the first card slot A of the third support frame is plugged into the second card slot A of the fourth support frame, and the first card slot A of the fourth support frame is plugged into the second card slot A of the first support frame;

[0011] Preferably, the support frame 3-1 and the crossbeam 3-3 are both provided with process holes 3-8;

[0012] Preferably, the support block 3-4 is a cuboid, and is provided with a card slot B3-7;

[0013] Preferably, the connecting member 3-9 is a rectangular plate;

[0014] A processing technology for a wall panel with an interconnection mechanism is special in that it comprises the following steps:

[0015] 1. Installation of interconnection mechanism:

[0016] Put the bottom panel in position, install the support frame 3-1 on the bottom panel, and the support frame 3-1 is plugged and fixed in sequence to form a frame 3-2, and the beam 3-3 is plugged into the frame 3-2, keeping the entire frame 3-2 and the beam 3-3 in the same plane at upper and lower heights; plug the support block 3-4 under the support frame 3-1 and the beam 3-3 through the slot B3-7, ensuring that the lower surface of the support block 3-4 is in the same plane; install the connecting piece 3-9 in the mounting hole 3-5 reserved in the support frame 3-1; plug the support block 3-4 above the support frame 3-1 and the beam 3-3 through the slot B3-7, ensuring that the upper surface of the support block 3-4 is in the same plane, adjust the position between the frame and the bottom panel to ensure the position is accurate, install the top panel on the support block 3-4 above the frame 3-2, adjust the position to ensure the position is accurate, and form a casting cavity between the top panel and the bottom panel;

[0017] The connecting member 3-9 is installed and fixed from the inside of the frame 3-2 to the outside;

[0018] 2. Mould installation:

[0019] A fixed limit mold is sealed and installed around the top panel, the bottom panel and the frame;

[0020] The mold is a rectangular plate with bumps or grooves, and a pouring hole is provided on it;

[0021] 3. Pouring and demoulding:

[0022] The foaming material is injected into the casting cavity and reacted to form a densely filled core material. After the top panel, the bottom panel, the interconnection structure and the core material form an integrated board, the mold is removed to obtain an integrated wall panel.

[0023] The wall panel of the present invention has an interconnection mechanism, which increases the strength of the wall panel, ensures that the wall panel is not easily deformed, and increases the radial bearing capacity; the structure is simple and easy to operate, and the performance is guaranteed while the operating efficiency is improved; the connecting parts are interconnected, which greatly improves the tensile strength of the contact surface between the connecting parts and the core material; the support block can ensure that there is a certain gap between the frame and the panel, ensure the flow path when the foaming material is poured, and avoid the metal frame directly fitting with the panel to form a cold bridge; the processing technology is simple and the production efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 : A schematic diagram of the structure of the present invention;

[0025] Figure 2 : Figure 1 Exploded diagram of

[0026] Figure 3 : Figure 1 Schematic diagram of the structure of the China Internet Network Organization;

[0027] Figure 4 : Figure 3 A schematic diagram of the structure of the middle support block;

[0028] Figure 5 : Figure 3 Structural schematic diagram of the middle support frame;

[0029] Figure 6 : Installation diagram of interconnection mechanism;

[0030] Figure 7 : Schematic diagram of mold installation;

[0031] Figure 8 : Schematic diagram of the mold structure;

[0032] In the figure: 1. core material, 2. panel, 3. interconnection mechanism, 3-1. support frame, 3-2. frame, 3-3. beam, 3-4. support block, 3-5. mounting hole, 3-6. slot A, 3-7. slot B, 3-8. process hole, 3-9. connector. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Embodiment 1. A wall panel with an interconnection mechanism comprises a core material 1 and a panel 2, wherein the upper and lower surfaces of the core material 1 are both covered with the panel 2, the core material 1 is provided with protrusions around the periphery, and the core material 1 is provided with an interconnection mechanism 3 inside, wherein the interconnection mechanism 3 comprises a frame 3-2 formed by the end-to-end plugging of support frames 3-1, as shown in the figure, the frame 3-2 is a rectangular frame, the support frame 3-1 is a rectangular plate, and at least two plug-in slots A3-6 are provided on the top thereof, the first slot A on the first support frame 3-1 is plugged into the second slot A of the second support frame 3-1, the first slot A of the second support frame is installed in the second slot A of the third support frame, the first slot A of the third support frame is installed in the second slot A of the fourth support frame, and the first slot A of the fourth support frame is installed in A rectangular frame 3-2 is formed in the second slot of the first support frame, and two beams 3-3 are installed between the second support frame and the fourth support frame. The first slot A of the beam 3-3 is inserted into the third slot A of the second support frame, and the second slot A of the beam 3-3 is inserted into the third slot A of the fourth support frame. Multiple support blocks 3-4 are inserted on the upper and lower surfaces of the support frame 3-1 and the beam 3-3. The support frame 3-1 at the front end and one side of the frame is provided with mounting holes 3-5 for installing connecting parts 3-9, and the connecting parts 3-9 are fixedly installed in the mounting holes 3-5; the support frame 3-1 and the beam 3-3 are both provided with process holes 3-8; the support block 3-4 is a cuboid with a slot B3-7 provided thereon; the connecting part 3-9 is a rectangular plate.

[0035] A processing technology for a wall panel with an interconnection mechanism comprises the following steps:

[0036] 1. Installation of interconnection mechanism:

[0037] Put the bottom panel in position, install the support frame 3-1 on the bottom panel, and the support frame 3-1 is plugged and fixed in sequence to form a frame 3-2, and the beam 3-3 is plugged into the frame 3-2, keeping the entire frame 3-2 and the beam 3-3 in the same plane at upper and lower heights; plug the support block 3-4 under the support frame 3-1 and the beam 3-3 through the slot B3-7, ensuring that the lower surface of the support block 3-4 is in the same plane; install the connecting piece 3-9 in the mounting hole 3-5 reserved in the support frame 3-1; plug the support block 3-4 above the support frame 3-1 and the beam 3-3 through the slot B3-7, ensuring that the upper surface of the support block 3-4 is in the same plane, adjust the position between the frame and the bottom panel to ensure the position is accurate, install the top panel on the support block 3-4 above the frame 3-2, adjust the position to ensure the position is accurate, and form a casting cavity between the top panel and the bottom panel;

[0038] The connecting member 3-9 is installed and fixed from the inside of the frame 3-2 to the outside;

[0039] 2. Mould installation:

[0040] A fixed limit mold is sealed and installed around the top panel, the bottom panel and the frame;

[0041] The mold is a rectangular plate with a groove and a pouring hole;

[0042] 3. Pouring and demoulding:

[0043] The foaming material is injected into the casting cavity, and after reaction, a densely filled core material is formed. After the top panel, the bottom panel, the interconnection mechanism, and the core material form an integrated board, the mold is removed to obtain an integrated wall panel. The foaming material is a polyurethane material.

[0044] Embodiment 2. A wall panel with an interconnection mechanism in this embodiment has a structure substantially the same as that of Embodiment 1, except that grooves are arranged around the core material 1, and more than three beams 3-3 are installed inside the frame 3-2, and the number of beams is determined according to the length of the wall panel.

[0045] The processing technology of a wall panel with an interconnection mechanism is basically the same as the steps of the embodiment, except that the mold in step 2 is a rectangular plate with a protrusion and a pouring hole is provided thereon.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A process for processing a wall panel with an interconnection mechanism, the wall panel comprising a core material (1) and a panel (2), wherein the upper and lower surfaces of the core material (1) are both covered with the panel (2), characterized in that: The core material (1) is provided with protrusions or grooves around its periphery, and an interconnection mechanism (3) is provided inside the core material (1), the interconnection mechanism (3) comprising a frame (3-2) formed by the end-to-end plugging of support frames (3-1), a plurality of cross beams (3-3) being installed in the frame (3-2), a plurality of support blocks (3-4) being plugged into the upper and lower surfaces of the support frame (3-1) and the cross beam (3-3), and mounting holes (3-5) for mounting connecting members (3-9) being provided on the front end of the frame and the support frame (3-1) on one side, and the connecting member (3-9) being fixedly installed in the mounting holes (3-5); The support block (3-4) is a cuboid and is provided with a slot B (3-7); the frame (3-2) is a rectangular frame, at least two crossbeams (3-3) are installed in the rectangular frame, and at least two support blocks (3-4) are plugged into the upper and lower surfaces of the support frame (3-1) and the crossbeam (3-3); The support frame (3-1) and the crossbeam (3-3) are both rectangular plates, and at least two plug-in slots A (3-6) are provided on the top of the plates; The following steps are involved:

1. Installation of the interconnection mechanism: Place the panel (2) in position, install the support frame (3-1) on the panel (2), insert and fix the support frames (3-1) in sequence to form a frame (3-2), insert the crossbeam (3-3) on the frame (3-2), and keep the entire frame (3-2) and the crossbeam (3-3) in the same plane at the upper and lower heights; insert the support block (3-4) under the support frame (3-1) and the crossbeam (3-3) through the slot B (3-7), and ensure that the lower surface of the support block (3-4) is in the same plane. On a plane; install the connecting piece (3-9) in the installation hole (3-5) reserved in the support frame (3-1); insert the support block (3-4) above the support frame (3-1) and the crossbeam (3-3) through the card slot B (3-7), ensure that the upper surface of the support block (3-4) is on the same plane, adjust the position between the frame and the panel to ensure the position is accurate, install the second panel on the support block (3-4) above the frame (3-2), adjust the position to ensure the position is accurate, and form a casting cavity between the two panels; 2. Mould installation: Moulds with fixed limits are sealed and installed around the two panels and the frame; 3. Pouring and demoulding: Inject the foaming material into the pouring cavity, and form a densely filled core material after reaction. After the panel, interconnection structure and core material form an integrated board, remove the mold to obtain an integrated wall panel.

2. A processing technology for a wall panel with an interconnection mechanism according to claim 1, characterized in that: The card slots A (3-6) of adjacent support frames (3-1) are plugged into each other, and the card slot A (3-6) of the crossbeam (3-3) is plugged into the card slot A (3-6) of the support frame (3-1).

3. A process for processing a wall panel with an interconnection mechanism according to claim 1 or 2, characterized in that: The support frame (3-1) and the crossbeam (3-3) are both provided with process holes (3-8).

4. A process for processing a wall panel with an interconnection mechanism according to claim 1 or 2, characterized in that: The connecting piece (3-9) is a rectangular plate.

5. The processing technology of the wallboard with interconnection mechanism according to claim 1, characterized in that: In the step 1: the connecting member (3-9) is installed and fixed from the inside of the frame (3-2) outward.

6. The processing technology of the wallboard with interconnection mechanism according to claim 1, characterized in that: In the step 2: the mold is a rectangular plate with bumps or grooves, and a pouring hole is provided on the plate.

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