A felt stripping machine
By designing a felt stripper including a peeling assembly and pulling roller, the problem of inefficiency of manual handling felt is solved, and automated peeling and spacing distribution is achieved, which significantly improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202110709160.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-25
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2041-06-25
AI Technical Summary
In the prior art, manual operation to tear off the felt from the adhesive paper, resulting in inefficient work efficiency and increased production costs.
A felt stripper is designed, including a workbench, a tray, a felt unrolling mechanism, a wheel strip assembly and a pull roller. By different from the high linear speed of the peel assembly and the low linear speed of the pull roller, the automatic peeling and spacing distribution of the felt is achieved.
The production efficiency has been improved and labor costs have been reduced. The specific operation comparison shows that after using the felt stripper, the production efficiency has been increased by nearly 40%.
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Figure CN113370639B_ABST
Abstract
Description
Technical Field
[0001] One or more embodiments of the present specification relate to the technical field of automobile interior production and processing, and in particular, to a felt stripping machine. Background Art
[0002] At present, the automobile industry is becoming increasingly mature, and the competition among automobile products is becoming increasingly fierce. Consumers not only pay attention to the main functional qualities of the car, such as the power parameters, but also pay close attention to the appearance and interior layout of the car.
[0003] When manufacturing car interior, felt needs to be pasted to make the car interior more beautiful. In the prior art, when pasting the felt, the felt is attached to the adhesive paper, and the worker holds the adhesive paper in one hand and tears the felt off the adhesive paper with the other hand to proceed to the next pasting process.
[0004] However, the applicant has found that the prior art has at least the following problems:
[0005] During manual operation, the felt needs to be torn off the adhesive paper and then pasted, which leads to low work efficiency and increased production costs. Summary of the invention
[0006] In view of this, the purpose of one or more embodiments of the present specification is to propose a felt peeling machine to solve the problem of low work efficiency and increased production costs due to the need to tear the felt from the adhesive paper and then stick it again during manual operation in the prior art.
[0007] Based on the above-mentioned purpose, one or more embodiments of the present specification provide a felt peeling machine, including: a workbench, a tray is installed on the workbench, a felt unwinding mechanism is installed on the tray, for fixing and unwinding the adhesive paper with felt pasted on it, a base is also installed on the workbench, a vertical plate is fixedly installed on the base, the vertical plate is provided with an installation groove, a supporting roller is installed in the installation groove, a clamping plate is also installed on the base, a gap is left between the clamping plate and the vertical plate, and the gap is for the adhesive paper with felt pasted on it to pass through, the workbench is also provided with a peeling wheel assembly, the peeling wheel assembly is connected to a driving shaft, and the driving shaft is powered by a driving motor, a pulling roller is also installed on the workbench, and the pulling roller is powered by a pulling motor, the pulling roller pulls the adhesive paper from the supporting roller to bend and transmit it, the peeling assembly is supported by the supporting roller, the felt on the adhesive paper is peeled off and pasted to the peeling assembly, and the linear speed of the peeling assembly is greater than the linear speed of the pulling roller.
[0008] Optionally, the felt unwinding mechanism includes an unwinding shaft installed on a tray, the bottom end of the unwinding shaft can be rotatably mounted on a workbench, a chuck is also installed on the unwinding shaft, a mounting sleeve is connected above the chuck, and the mounting sleeve is arranged on the top of the unwinding shaft.
[0009] Optionally, a threaded hole is provided on the mounting sleeve, a locking pin is threadedly installed in the threaded hole, and a locking plane is provided on the circumferential side of the unwinding shaft, and the locking plane is opposite to the locking pin.
[0010] Optionally, the stripping assembly includes a stripping wheel, a mounting hole is provided at the center of the stripping wheel, a driving shaft is fitted in the mounting hole, a plurality of threaded holes are evenly distributed around the mounting hole, a locking ring is threadedly mounted on the driving shaft, a plurality of through holes are provided on the locking ring, locking screws are installed between the plurality of through holes and the plurality of threaded holes, a rotating seat is provided at the bottom end of the driving shaft, and the stripping wheel is installed between the locking ring and the rotating seat.
[0011] Optionally, a plurality of convex rings and grooves are provided on the circumference of the stripping wheel, and the plurality of convex rings and the plurality of grooves are alternately arranged from top to bottom.
[0012] Optionally, the stripping wheel height is smaller than the vertical length of the felt.
[0013] Optionally, a clamping shaft is installed at the top edge of the pulling roller, a clamping rod is connected to the top end of the clamping shaft, the end of the clamping rod extends downward, and the clamping shaft is rotated so that the clamping rod is pressed against the peripheral side of the pulling roller.
[0014] Optionally, a distribution box is installed under the workbench, and the pulling motor and the driving motor are installed in the distribution box.
[0015] Optionally, a main power switch and a start button are installed on the workbench, and the start button is electrically connected to the pulling motor and the driving motor.
[0016] Optionally, universal wheels are installed at the bottom of the wire rod rack.
[0017] From the above description, it can be seen that a felt peeling machine provided by one or more embodiments of the present specification provides a felt unwinding mechanism on a workbench, and the adhesive paper with the felt pasted on it is installed on the felt unwinding mechanism, and then the adhesive paper passes through a supporting roller and a peeling assembly, and the end of the adhesive paper is fixed on a pulling roller, and the pulling roller pulls the adhesive paper to be transmitted, and the felt on the adhesive paper is peeled off by the peeling assembly and adhered to the peeling assembly. Later, when the operator uses the felt, he can directly take it from the peeling assembly. At the same time, because the linear speed of the peeling assembly is greater than the linear speed of the pulling roller, the felt is distributed at intervals, which is convenient for removal, thereby improving production efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate one or more embodiments of the present specification or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of the present specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 A schematic diagram of a felt stripping machine according to one or more embodiments of the present specification;
[0020] Figure 2 A schematic diagram of a working table of a felt stripping machine according to one or more embodiments of the present specification;
[0021] Figure 3 A schematic diagram of a stripping assembly of a felt stripping machine according to one or more embodiments of the present specification;
[0022] Figure 4 This is a schematic diagram of the working state of a felt stripping machine according to one or more embodiments of this specification. DETAILED DESCRIPTION
[0023] In order to make the objectives, technical solutions and advantages of the present disclosure more clearly understood, the present disclosure is further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.
[0024] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in one or more embodiments of this specification should be understood by people with ordinary skills in the field to which this disclosure belongs. The "first", "second" and similar words used in one or more embodiments of this specification do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0025] One or more embodiments of the present specification provide a felt stripping machine, including a workbench 201, on which a tray 301 is mounted, on which a felt unwinding mechanism is mounted, for fixing and unwinding adhesive paper with felt pasted thereon, on which a base 401 is also mounted, on which a vertical plate 402 is fixedly mounted, on which a mounting groove 404 is provided, in which a holding roller 405 is mounted, and on which a clamping plate 403 is also mounted, with a gap between the clamping plate 403 and the vertical plate 402, for holding the felt pasted thereon. The self-adhesive paper passes through, and the workbench 201 is also provided with a peeling wheel assembly 505, which is connected to a driving shaft 501, and the driving shaft 501 is powered by a driving motor 504. A pulling roller 601 is also installed on the workbench 201, and the pulling roller 601 is powered by a pulling motor. The pulling roller 601 pulls the self-adhesive paper from the supporting roller 405 to bend and transmit it. The peeling assembly 505 is in contact with the supporting roller 405, and the felt on the self-adhesive paper is peeled off and adhered to the peeling assembly 505. The linear speed of the peeling assembly 505 is greater than the linear speed of the pulling roller 601. When in use, the felt on the adhesive paper is cut in advance without damaging the adhesive paper. Then, the adhesive paper tube with the felt pasted on it is installed on the felt unwinding mechanism. The adhesive paper is passed through the gap between the clamping plate 403 and the vertical plate 402 in turn, and is passed around the abutting roller 405. The end of the adhesive paper is fixed on the pulling roller 601. Then, the device is started, and the pulling roller 601 pulls the adhesive paper to be transmitted. The felt on the adhesive paper is bent and peeled off when passing through the abutting roller 405. The rotation direction of the peeling component 505 is opposite to the transmission direction of the adhesive paper. The peeled felt is adhered to the peeling component 505. Since the linear speed of the peeling component 505 is greater than the linear speed of the pulling roller 601, there will be a certain interval between the felt peeled off to the peeling component 505. The operator can remove the felt on the peeling component 505 for the pasting process, which can greatly improve work efficiency and reduce time cost. According to actual operation comparison, the production efficiency is increased by nearly 40% by using the felt stripping machine.
[0026] In some optional specific embodiments, the felt unwinding mechanism includes an unwinding shaft 307 mounted on the tray 301, the bottom end of the unwinding shaft 307 can be rotatably mounted on the workbench 201, and a chuck 303 is also mounted on the unwinding shaft 307, and a mounting sleeve 304 is connected to the top of the chuck 303, and the mounting sleeve 304 is sleeved on the top of the unwinding shaft 307. When in use, the adhesive paper with the felt attached is wound around the cylinder and fixed between the tray 301 and the chuck 303, and then the adhesive paper is pulled to rotate the unwinding shaft 307.
[0027] In some optional specific embodiments, the installation sleeve 304 is provided with a threaded hole, in which a locking pin 306 is threadedly installed, and a locking plane 305 is provided on the circumference of the unwinding shaft 307, and the locking plane 305 is opposite to the locking pin 306. When in use, after the adhesive paper tube is installed, the locking pin 306 is locked to fix the adhesive paper tube.
[0028] In some optional specific embodiments, the stripping assembly 505 includes a stripping wheel, a mounting hole 506 is provided at the center of the stripping wheel, a driving shaft 501 is cooperated with and installed in the mounting hole 506, a plurality of threaded holes are evenly distributed around the mounting hole 506, a locking ring 502 is threadedly installed on the driving shaft 501, a plurality of through holes are provided on the locking ring 502, locking screws are installed between the plurality of through holes and the plurality of threaded holes, a rotating seat 503 is provided at the bottom end of the driving shaft 501, and the stripping wheel is installed between the locking ring 502 and the rotating seat 503.
[0029] In some optional specific embodiments, the stripping wheel is provided with a plurality of convex rings 508 and grooves 509 on its circumference, and the plurality of convex rings 508 and the plurality of grooves 509 are arranged alternately from top to bottom. When in use, a groove 509 is arranged below the convex ring 508, a convex ring 508 is arranged below the groove 509, and a groove 509 is arranged below the convex ring 508, so that the felt adhered to the stripping component 505 can be easily torn off.
[0030] In some optional specific embodiments, the height of the stripping wheel is smaller than the vertical length of the felt, so as to further facilitate the taking of the felt.
[0031] In some optional specific embodiments, a clamping shaft 602 is installed at the top edge of the pulling roller 601, and a clamping rod 603 is connected to the top of the clamping shaft 602. The end of the clamping rod 603 extends downward, and the clamping shaft 602 is rotated so that the clamping rod 603 is pressed against the side of the pulling roller 601, thereby achieving fixed clamping of the adhesive-backed paper.
[0032] In some optional specific embodiments, a distribution box 103 is installed under the workbench 201, and the pulling motor and the driving motor 504 are installed in the distribution box 103. The pulling motor and the driving motor 504 are protected.
[0033] In some optional specific embodiments, a main power switch 202 and a start button 203 are installed on the workbench 201, and the start button 203 is electrically connected to the pulling motor and the driving motor 504. The start button 203 controls the operation of the device.
[0034] In some optional specific embodiments, a wire rod rack 101 is installed under the workbench 201. The wire rod rack 101 is easy to assemble and has a small overall mass, making the device as a whole light.
[0035] In some optional specific embodiments, a universal wheel 102 is installed at the bottom of the wire rod rack 101. The convenience and mobility of the lifting device.
[0036] The working principle of the present invention is as follows: when in use, the felt on the adhesive paper is cut in advance without damaging the adhesive paper, and then the adhesive paper tube with the felt pasted on it is installed on the felt unwinding mechanism, and the adhesive paper is passed through the gap between the clamping plate 403 and the vertical plate 402 in turn, and is passed around the abutting roller 405, and the end of the adhesive paper is fixed on the pulling roller 601, and then the device is started, and the pulling roller 601 pulls the adhesive paper to be transmitted, and the felt on the adhesive paper is bent and peeled off when passing through the abutting roller 405, and the rotation direction of the peeling component 505 is opposite to the transmission direction of the adhesive paper, and the peeled felt is adhered to the peeling component 505. Since the linear speed of the peeling component 505 is greater than the linear speed of the pulling roller 601, there will be a certain interval between the felt peeled off to the peeling component 505, and the operator can remove the felt on the peeling component 505 to carry out the pasting process, which can greatly improve work efficiency and reduce time cost. According to actual operation comparison, the production efficiency is increased by nearly 40% by using the felt stripping machine.
[0037] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present disclosure (including the claims) is limited to these examples. In line with the present disclosure, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of different aspects of one or more embodiments of the present specification as described above, which are not provided in detail for the sake of simplicity.
[0038] In addition, to simplify the description and discussion, and in order not to obscure one or more embodiments of the present specification, known power / ground connections to integrated circuit (IC) chips and other components may or may not be shown in the provided figures. In addition, the device may be shown in the form of a block diagram so as to avoid obscuring one or more embodiments of the present specification, and this also takes into account the fact that the details of the implementation of these block diagram devices are highly dependent on the platform on which one or more embodiments of the present specification will be implemented (i.e., these details should be fully within the scope of understanding of those skilled in the art). Where specific details (e.g., circuits) are set forth to describe exemplary embodiments of the present disclosure, it is apparent to those skilled in the art that one or more embodiments of the present specification may be implemented without these specific details or with variations in these specific details. Therefore, these descriptions should be considered illustrative rather than restrictive.
[0039] Although the present disclosure has been described in conjunction with specific embodiments of the present disclosure, many replacements, modifications and variations of these embodiments will be apparent to those skilled in the art from the foregoing description. For example, other memory architectures (e.g., dynamic RAM (DRAM)) may use the embodiments discussed.
[0040] One or more embodiments of this specification are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of one or more embodiments of this specification should be included in the scope of protection of this disclosure.
Claims
1. A felt stripping machine, characterized in that: include: A workbench (201), wherein a tray (301) is installed on the workbench (201), and a felt unwinding mechanism is installed on the tray (301) for fixing and unwinding the adhesive paper with the felt pasted thereon. The workbench (201) is also installed with a base (401), and a vertical plate (402) is fixedly installed on the base (401), and the vertical plate (402) is provided with an installation groove (404), and a holding roller (405) is installed in the installation groove (404). A clamping plate (403) is also installed on the base (401), and a gap is left between the clamping plate (403) and the vertical plate (402), and the gap allows the adhesive paper with the felt pasted thereon to pass through. The workbench (201) is also provided with a peeling assembly (505), the peeling assembly (505) is connected to a driving shaft (501), the driving shaft (501) is connected to a driving motor (504), a pulling roller (601) is also installed on the workbench (201), the pulling roller (601) is connected to a pulling motor, the pulling roller (601) pulls the adhesive paper from the supporting roller (405) to bend and transmit, the peeling assembly (505) and the supporting roller (405) are in contact with each other, the felt on the adhesive paper is peeled off and adhered to the peeling assembly (505), and the linear speed of the peeling assembly (505) is greater than the linear speed of the pulling roller (601); The felt unwinding mechanism comprises an unwinding shaft (307) mounted on a tray (301), the bottom end of the unwinding shaft (307) being rotatably mounted on a workbench (201), a chuck (303) being further mounted on the unwinding shaft (307), a mounting sleeve (304) being connected above the chuck (303), and the mounting sleeve (304) being sleeved on the top end of the unwinding shaft (307); The stripping assembly (505) comprises a stripping wheel, a mounting hole (506) is provided at the center of the stripping wheel, a driving shaft (501) is mounted in the mounting hole (506), a plurality of threaded holes are evenly distributed around the mounting hole (506), a locking ring (502) is threadedly mounted on the driving shaft (501), a plurality of through holes are provided on the locking ring (502), locking screws are installed between the plurality of through holes and the plurality of threaded holes, a rotating seat (503) is sleeved at the bottom end of the driving shaft (501), and the stripping wheel is mounted between the locking ring (502) and the rotating seat (503); A plurality of convex rings (508) and grooves (509) are arranged on the circumference of the stripping wheel, and the plurality of convex rings (508) and the plurality of grooves (509) are arranged alternately from top to bottom.
2. A felt stripping machine according to claim 1, characterized in that: The installation sleeve (304) is provided with a threaded hole, in which a locking pin (306) is threadedly installed. A locking plane (305) is provided on the circumference of the unwinding shaft (307), and the locking plane (305) is opposite to the locking pin (306).
3. A felt stripping machine according to claim 1, characterized in that: The stripping wheel height is smaller than the vertical length of the felt.
4. A felt stripping machine according to claim 1, characterized in that: A clamping shaft (602) is installed at the top edge of the pulling roller (601), and a clamping rod (603) is connected to the top end of the clamping shaft (602). The end of the clamping rod (603) extends downward, and when the clamping shaft (602) is rotated, the clamping rod (603) is tightly pressed against the circumference of the pulling roller (601).
5. A felt stripping machine according to claim 1, characterized in that: A distribution box (103) is installed below the workbench (201), and the pulling motor and the driving motor (504) are installed in the distribution box (103).
6. A felt stripping machine according to claim 1, characterized in that: A main power switch (202) and a start button (203) are installed on the workbench (201), and the start button (203) is electrically connected to the pulling motor and the driving motor (504).
7. A felt stripping machine according to claim 1, characterized in that: A wire rod rack (101) is installed below the workbench (201), and a universal wheel (102) is installed at the bottom of the wire rod rack (101).
Citation Information
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CN107978786A
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