A magnetic suspension circular weft insertion mechanism

By adopting magnetic levitation and magnetic driving technology in the weft guide mechanism of three-dimensional multi-layer cylindrical loom, the existing weft guide mechanism has been solved, and efficient and low friction circumferential weft guide is achieved, and the production efficiency and fabric quality of the loom are improved.

CN113403729BActive Publication Date: 2025-03-18WUHAN TEXTILE UNIV
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Patent Information

Application Number
CN202110833358.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-22
Publication Date
2025-03-18
Estimated Expiration
2041-07-22

AI Technical Summary

Technical Problem

The circumferential weft guide mechanism of the existing three-dimensional multi-layer cylindrical loom has slow motion speed, low efficiency and large mechanical friction, resulting in low speed and efficiency of the loom.

Method used

A magnetic levitation circumferential weft guide mechanism is adopted. By setting a levitation magnetic rail and a driving magnetic rail between the weft guide and the weft guide groove rail, the weft guide is driven to move along the circle by magnetic suspension and magnetic force.

Benefits of technology

The weft drawer is efficiently circumferentially moved in the groove rail, with fast speed, few mechanical friction and no mechanical impact, which improves the weft draw efficiency and fabric quality, and reduces the difficulty of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a magnetic suspension circular weft insertion mechanism, which relates to the field of new textile machinery. It uses magnetic force to suspend the weft insertion device on the weft insertion groove rail, and uses magnetic force to drive the weft insertion device to do circular motion in the groove rail. It has high speed, less mechanical friction, no mechanical impact, high weft insertion efficiency, low noise, can realize full-automatic weft insertion, greatly reduces the difficulty of operation, and improves the production efficiency of the three-dimensional multi-layer cylindrical loom. Therefore, the invention is not only simple in structure, saves labor, but also has high working efficiency.
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Description

Technical Field

[0001] The invention belongs to the field of novel textile machinery, and in particular relates to a magnetic suspension circular weft insertion mechanism. Background Art

[0002] The weft insertion mechanism is a key component of the loom in the textile industry. The structure, motion accuracy and stability of the weft insertion mechanism directly affect the speed, efficiency and fabric quality of the loom. When inserting the weft, the weft insertion device needs to carry the weft yarn around the core mold for one circle, so the weft insertion mechanism needs to make the weft insertion device move in a circle around the core mold along the motion trajectory.

[0003] The circumferential weft insertion mechanism of the existing three-dimensional multi-layer cylindrical loom mostly adopts manual weft insertion or a gear rack with a complex mechanical structure, which has a slow weft insertion speed, large mechanical friction and low efficiency. Summary of the invention

[0004] In order to solve the problems of slow movement speed, low efficiency and large mechanical friction of the existing three-dimensional multi-layer cylindrical loom weft insertion mechanism, the present invention aims to provide a magnetic suspension circular weft insertion mechanism.

[0005] The technical solution adopted by the present invention is:

[0006] A magnetic suspension circumferential weft insertion mechanism, comprising a weft insertion base plate, a weft insertion groove track is arranged on the weft insertion base plate, a weft insertion device is installed in the weft insertion groove track, a first suspension magnetic track is arranged at the bottom of the weft insertion groove track, and driving magnetic tracks are arranged on both side walls of the weft insertion groove track;

[0007] A second suspension magnetic rail is arranged at the bottom of the weft insertion device, and the first suspension magnetic rail and the second suspension magnetic rail are used to drive the weft insertion device to suspend inside the weft insertion groove rail;

[0008] A plurality of magnetic pole sensors are arranged inside the weft insertion device, and the plurality of magnetic pole sensors and the driving magnetic track are used to drive the weft insertion device to move along the weft insertion groove track;

[0009] A yarn carrier is installed on the weft insertion device, and the yarn carrier is used to drive the yarn and the weft insertion device to move synchronously.

[0010] Optionally, the magnetic pole sensor is an E-type coil group, which includes a coil fixing seat, an E-type coil and two magnetic pole sensors. The two magnetic pole sensors are symmetrically arranged on both sides of the coil fixing seat, and the E-type coil is arranged on the coil fixing seat.

[0011] Optionally, the coil fixing seat is provided with three iron cores at equal intervals in sequence, and the E-type coil is installed on the middle iron core. When the E-type coil is energized, adjacent iron cores on the same coil fixing seat have different magnetic properties.

[0012] As an option, the weft insertion groove track is a circular groove track, the weft insertion device includes an arc-shaped upper weft insertion shuttle plate and a lower weft insertion shuttle plate, a plurality of magnetic pole sensors are evenly arranged between the upper weft insertion shuttle plate and the lower weft insertion shuttle plate, and the second suspended magnetic track is arranged at the bottom of the lower weft insertion shuttle plate.

[0013] Optionally, four magnetic pole sensors are evenly arranged between the upper weft insertion shuttle plate and the lower weft insertion shuttle plate, and the magnetic poles of two adjacent magnetic pole sensors face the driving magnetic rails on different sides.

[0014] Optionally, a control board is provided between the upper weft insertion shuttle board and the lower weft insertion shuttle board, and the control board is used for changing the magnetic poles of a plurality of magnetic pole sensors; and a plurality of guide wheels are provided on the end surfaces of the upper weft insertion shuttle board and the lower weft insertion shuttle board.

[0015] Optionally, the two driving magnetic rails are arranged at the same height position on the two side walls of the weft insertion groove rail, and the driving magnetic rails include a plurality of driving magnetic poles, and two adjacent driving magnetic poles have different magnetic properties.

[0016] As an option, the yarn carrier includes a weft yarn tube, a yarn guide rod, a weft yarn tension device and two yarn tube fixing seats, the two yarn tube fixing seats are fixedly mounted on the top of the weft inserter, the weft yarn tube is mounted between the two yarn tube fixing seats, one end of the yarn guide rod is arranged on one side of the yarn tube fixing seat, and the other end of the yarn guide rod is installed with the weft yarn tension device.

[0017] Optionally, a plurality of interactive holes are provided on the weft insertion bottom plate, and the plurality of interactive holes divide the weft insertion groove rail into a plurality of arc-shaped groove rail segments. A position sensor is provided on each arc-shaped groove rail segment, and the position sensor is used to detect the position information of the weft insertion device.

[0018] Optionally, the first suspension magnetic track and the second suspension groove track have the same magnetic poles at corresponding positions.

[0019] The beneficial effects of the present invention are:

[0020] The present invention provides a magnetic suspension circular weft insertion mechanism, which uses magnetic suspension and magnetic force to drive the weft insertion device to move, so that the weft insertion device moves in a circular motion in a groove track, with high speed, less mechanical friction, no mechanical impact, high weft insertion efficiency, low noise, and can realize full-automatic weft insertion, greatly reducing the difficulty of operation and improving the production efficiency of a three-dimensional multi-layer cylindrical loom. Therefore, the present invention is not only simple in structure and labor-saving, but also has high working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the weft insertion groove rail;

[0023] Figure 3It is a structural schematic diagram of the weft insertion device;

[0024] Figure 4 It is a structural schematic diagram of the yarn carrier;

[0025] Figure 5 It is a schematic diagram of the structure of the magnetic pole sensor;

[0026] Figure 6 It is a mechanical analysis diagram of a weft insertion device in a motion state;

[0027] Figure 7 It is a mechanical analysis diagram of another motion state of the weft inserter;

[0028] Figure 8 It is a schematic diagram of the suspended position of the weft insertion device in the weft insertion groove;

[0029] In the figure: 1-weft insertion base plate, 2-weft insertion groove rail, 21-mounting side wall, 22-driving magnetic rail, 23-first suspension magnetic rail, 3-weft insertion device, 31-guide wheel, 32-magnetic pole sensor, 33-upper weft insertion shuttle plate, 34-lower weft insertion shuttle plate, 4-yarn carrier, 41-yarn tube fixing seat, 42-weft yarn tube, 43-yarn guide rod, 44-weft yarn tension device, 51-magnetic pole sensor, 52-coil fixing seat, 53-E-type coil. DETAILED DESCRIPTION

[0030] Embodiment 1:

[0031] In this embodiment, if Figure 1 , Figure 2 , Figure 3 and Figure 8 As shown, a magnetic suspension circular weft insertion mechanism comprises a weft insertion base plate 1, a weft insertion groove track 2 is arranged on the weft insertion base plate 1, a weft insertion device 3 is installed in the weft insertion groove track 2, a first suspension magnetic track 23 is arranged at the bottom of the weft insertion groove track 2, and driving magnetic tracks 22 are arranged on both side walls of the weft insertion groove track 2; a second suspension magnetic track is arranged at the bottom of the weft insertion device 3, the first suspension magnetic track 23 and the second suspension magnetic track are used to drive the weft insertion device 3 to suspend inside the weft insertion groove track 2; a plurality of magnetic pole sensors 32 are arranged inside the weft insertion device 3, and the plurality of magnetic pole sensors 32 and the driving magnetic track 22 are used to drive the weft insertion device 3 to move along the weft insertion groove track 2; a yarn carrier 4 is installed on the weft insertion device 3, and the yarn carrier 4 is used to drive the yarn and the weft insertion device 3 to move synchronously.

[0032] In this embodiment, the present invention provides a first suspension magnetic track 23 and a second suspension magnetic track between the weft insertion device 3 and the weft insertion groove track 2, so that the weft insertion device 3 can be suspended above the weft insertion groove track 2; and by providing a driving magnetic track 22 on the two side walls of the weft insertion groove track 2, a magnetic pole sensor 32 is provided in the weft insertion device 3, and the magnetic pole sensor 32 generates different magnetic poles according to the stimulation change of the driving magnetic track 22, and then drives the weft insertion device 3 to move along the driving magnetic track 22 through the magnetic pole change, and the yarn carrier 4 on the weft insertion device 3 pulls the yarn to follow the movement of the weft insertion device 3; by adopting magnetic suspension and magnetic force to drive the weft insertion device 3 to move, the weft insertion device 3 moves in the weft insertion groove track 2, with fast speed, less mechanical friction, no mechanical impact, high weft insertion efficiency, low noise, and can realize full-automatic weft insertion, greatly reducing the difficulty of operation, and improving the production efficiency of the three-dimensional multi-layer cylindrical loom. Therefore, the present invention is not only simple in structure, labor-saving, but also high in work efficiency.

[0033] In this embodiment, if Figure 5 As shown, specifically, the magnetic pole sensor 32 is an E-type coil group, which includes a coil fixing seat 52, an E-type coil 53 and two magnetic pole sensors 51. The two magnetic pole sensors 51 are symmetrically arranged on both sides of the coil fixing seat 52, and the E-type coil 53 is arranged on the coil fixing seat 52; the coil fixing seat 52 is provided with three iron cores at equal intervals in sequence, and the E-type coil 53 is installed on the middle iron core. When the E-type coil 53 is energized, the adjacent iron cores on the same coil fixing seat 52 have different magnetic properties.

[0034] In this embodiment, the magnetic pole sensor 32 energizes the E-type coil 53, so that the E-type coil 53 generates an electromagnetic field, thereby causing the coil fixing seat 52 to generate three electromagnetic poles, and because the middle electrode is located inside the E-type coil 53, the magnetic properties of the middle electromagnetic pole are different from those of the electromagnetic poles on both sides; specifically, the power source for generating the electromagnetic field is a battery arranged inside the weft inserter 3.

[0035] In this embodiment, if Figure 3 As shown, specifically, the weft insertion groove rail 2 is a circular groove rail, and the weft insertion device 3 includes an arc-shaped upper weft insertion shuttle plate 33 and a lower weft insertion shuttle plate 34, and a plurality of magnetic pole sensors 32 are evenly arranged between the upper weft insertion shuttle plate 33 and the lower weft insertion shuttle plate 34, and the second suspended magnetic rail is arranged at the bottom of the lower weft insertion shuttle plate 34.

[0036] In this embodiment, if Figure 3 As shown, specifically, four magnetic pole sensors 32 are evenly arranged between the upper weft insertion shuttle plate 33 and the lower weft insertion shuttle plate 34, and the magnetic poles of two adjacent magnetic pole sensors 32 face the driving magnetic rails 22 on different sides.

[0037] In this embodiment, as an option, a control board is further provided between the upper weft insertion shuttle plate 33 and the lower weft insertion shuttle plate 34, and the control board is used for changing the magnetic poles of the plurality of magnetic pole sensors 32; and the end surfaces of the upper weft insertion shuttle plate 33 and the lower weft insertion shuttle plate 34 are both provided with a plurality of guide wheels 31.

[0038] In this embodiment, specifically, the control board uses an STM32 single-chip microcomputer development board and a dual-path H-bridge circuit board, and is used to simultaneously control the direction and magnitude of the current in the four E-type coils, thereby controlling the magnetic changes of the three cores of the coil fixing seat 52.

[0039] In this embodiment, if Figure 3 As shown, specifically, the upper end surface of the upper weft insertion shuttle plate 33 and the lower end surface of the lower weft insertion shuttle plate 34 are each provided with four guide wheels 31, and the four guide wheels 31 are respectively distributed at the four vertex corners of the upper end surface of the upper weft insertion shuttle plate 33 or the lower end surface of the lower weft insertion shuttle plate 34.

[0040] In this embodiment, if Figure 2 As shown, the two driving magnetic rails 22 are arranged at the same height position on the two side walls of the weft insertion groove rail 2, and the driving magnetic rails 22 include a plurality of driving magnetic poles. The magnetic properties of two adjacent driving magnetic poles are different, and the driving magnetic poles are all permanent magnets.

[0041] In this embodiment, specifically, the weft insertion groove rail 2 includes two mounting side walls 21 and a bottom wall, the first suspension magnetic rail 23 is mounted on the bottom wall, the driving magnetic rail 22 is mounted at the same height of the two mounting side walls 21, and at the same time, the two mounting side walls 21 are provided with limiting portions to prevent the weft inserter 3 from detaching from the weft insertion groove rail 2.

[0042] In this embodiment, if Figure 8 As shown, the first suspension magnetic track 23 and the second suspension groove track have the same magnetic poles at corresponding positions.

[0043] In this embodiment, specifically, the magnetic pole sensors 51 are fixed on the front and rear sides of the movement direction of the E-type coil 53. The magnetic pole sensors 51 on the front and rear sides are used to detect the instantaneous magnetic pole change in front of the driving magnetic track 22 on the side of the E-type coil 53 in different movement directions. The E-type coil 53 is made of an E-type iron block, and copper wire is wound on the iron core in the middle of the iron block. A total of 4 E-type coils are fixed on the weft insertion shuttle plate to jointly drive the weft insertion shuttle plate. The E-type coil 53 is fixed between the upper weft insertion shuttle plate 33 and the lower weft insertion shuttle plate 34, and the yarn carrier 4 is installed on the upper weft insertion shuttle plate 33. The second suspension magnetic track at the bottom of the lower weft insertion shuttle plate 34 and the first suspension magnetic track 23 at the bottom of the weft insertion groove track 2 are both permanent magnet magnetic tracks, and the magnetic poles at the corresponding positions of the second suspension magnetic track and the first suspension magnetic track 23 have the same magnetism, that is, both are N-pole magnetic tracks or both are S-pole magnetic tracks, thereby forming a mutually repulsive force, so that the weft insertion device 3 is suspended in the weft insertion groove track 2, and the E-type coil 53 after being energized moves in a circular direction under the traction force in the magnetic field to complete the circular weft insertion movement. When the weft line needs to be stopped after the weft line is inserted, a reverse current is introduced to make the magnetic field generate a reverse force on the E-type coil, so that the weft insertion device 3 completes the braking stop.

[0044] In this embodiment, specifically, two rows of first suspension magnetic rails 23 are laid at the bottom of the weft insertion groove 2, one row of the first suspension magnetic rails 23 is an N-grade magnet, and the other row of the first suspension magnetic rails 23 is an S-grade magnet 73; in addition, there are two corresponding arc-shaped magnets at the bottom of the lower weft insertion shuttle plate 34, and the entire weft insertion device 3 is suspended by the mutual repulsion of like magnetic poles. At the same time, driving magnetic rails 22 are laid on both sides of the groove, and the driving magnetic rails 22 are arranged in the order of N, S, N, S, N...S magnetic poles. Four magnetic pole sensors 32 are fixed between the upper weft insertion shuttle plate 33 and the lower weft insertion shuttle plate 34, and the four magnetic pole sensors 32 are grouped in pairs, one group of magnetic pole sensors 32 faces the inner ring side driving magnetic rail 22 and is pulled by the inner ring side driving magnetic rail 22, and the other group of magnetic pole sensors 32 faces the outer ring side and is pulled by the outer ring side driving magnetic rail 22, thereby driving the weft insertion device components to move and complete the circular weft insertion action.

[0045] In this embodiment, if Figure 6 , Figure 7 and Figure 8As shown, due to the principle of electromagnetic induction, the E-type coil 53 will have different magnetic poles. When the E-type coil 53 is located on one side of the driving magnetic track 22 arranged in N, S, N, S..., due to the interaction between the permanent magnet magnetic field and the electromagnetic magnetic field, the permanent magnet on the driving magnetic track 22 will generate two forces F(NN) and F(NS) on the E-type coil 53. Driven by these two forces, the E-type coil 53 will move along the direction of the driving magnetic track 22. When the E-type coil 53 completes one movement, the N pole of the E-type coil 53 moves to the driving magnetic track 22. At the N pole on the moving magnetic track 22, the magnetic pole sensor 51 in front detects the change of the magnetic pole of the permanent magnet of the driving magnetic track 22, and changes the direction of the current in the E-type coil 53 through the control board, so that the magnetic pole of the E-type coil 53 changes from N to S, and the magnetic poles of the iron cores on both sides of the E-type coil 53 change from S to N. In this way, the driving magnetic track 22 will generate two new forces F (SS) and F (SN) on the E-type coil 53. Driven by these two new forces, the E-type coil 53 will continue to move forward along the driving magnetic track 22. The control board continuously changes the current direction of the E-type coil 53, prompting the E-type coil 53 to move continuously along the driving magnetic track 22. When it is necessary to stop, a reverse current is passed to make the E-type coil 53 generate a force opposite to the direction of movement, thereby performing reverse work through the electromagnetic force to decelerate the E-type coil 53. Since four E-type coils 53 are arranged between the upper weft insertion shuttle plate 33 and the lower weft insertion shuttle plate 34, the four E-type coils 53 are grouped in pairs. When one group of E-type coils 53 just leaves the driving magnetic track 22, the other group of E-type coils 53 enters the driving magnetic track 22. There is always a pair of E-type coils 53 driving the weft insertion device 3, thereby realizing the continuous circular motion of the weft insertion device components on the track to complete the weft insertion process.

[0046] In this embodiment, the above-mentioned E-type coil 53 completes one movement, which means that the weft inserter 3 advances one magnetic pole along the driving magnetic track 22. Every time it advances one magnetic pole, the control board will control the electromagnetic field of the E-type coil 53 to change, and then the magnetism of the three electromagnetic poles of the coil fixing seat 52 will also change synchronously, that is, the coil fixing seat 52 changes alternately between N, S, N and S, N, S, so as to match the magnetic field change of each magnetic pole on the driving magnetic track 22, thereby providing a continuous driving force for the movement of the weft inserter 3 in the weft insertion groove track 2.

[0047] Embodiment 2:

[0048] This embodiment provides an optional solution for the specific structure of the yarn carrier 4 on the basis of the first embodiment.

[0049] In this embodiment, if Figure 1 , Figure 2 , Figure 3 and Figure 8As shown, a magnetic suspension circular weft insertion mechanism comprises a weft insertion base plate 1, a weft insertion groove track 2 is arranged on the weft insertion base plate 1, a weft insertion device 3 is installed in the weft insertion groove track 2, a first suspension magnetic track 23 is arranged at the bottom of the weft insertion groove track 2, and driving magnetic tracks 22 are arranged on both side walls of the weft insertion groove track 2; a second suspension magnetic track is arranged at the bottom of the weft insertion device 3, the first suspension magnetic track 23 and the second suspension magnetic track are used to drive the weft insertion device 3 to suspend inside the weft insertion groove track 2; a plurality of magnetic pole sensors 32 are arranged inside the weft insertion device 3, and the plurality of magnetic pole sensors 32 and the driving magnetic track 22 are used to drive the weft insertion device 3 to move along the weft insertion groove track 2; a yarn carrier 4 is installed on the weft insertion device 3, and the yarn carrier 4 is used to drive the yarn and the weft insertion device 3 to move synchronously.

[0050] In this embodiment, the present invention provides a first suspension magnetic track 23 and a second suspension magnetic track between the weft insertion device 3 and the weft insertion groove track 2, so that the weft insertion device 3 can be suspended above the weft insertion groove track 2; and by providing a driving magnetic track 22 on the two side walls of the weft insertion groove track 2, a magnetic pole sensor 32 is provided in the weft insertion device 3, and the magnetic pole sensor 32 generates different magnetic poles according to the stimulation change of the driving magnetic track 22, and then drives the weft insertion device 3 to move along the driving magnetic track 22 through the magnetic pole change, and the yarn carrier 4 on the weft insertion device 3 pulls the yarn to follow the movement of the weft insertion device 3; by adopting magnetic suspension and magnetic force to drive the weft insertion device 3 to move, the weft insertion device 3 moves in the weft insertion groove track 2, with fast speed, less mechanical friction, no mechanical impact, high weft insertion efficiency, low noise, and can realize full-automatic weft insertion, greatly reducing the difficulty of operation, and improving the production efficiency of the three-dimensional multi-layer cylindrical loom. Therefore, the present invention is not only simple in structure, labor-saving, but also high in work efficiency.

[0051] In this embodiment, if Figure 4 As shown, the yarn carrier 4 includes a weft yarn tube 42, a yarn guide rod 43, a weft yarn tension device 44 and two yarn tube fixing seats 41. The two yarn tube fixing seats 41 are fixedly installed on the top of the weft inserter 3, the weft yarn tube 42 is installed between the two yarn tube fixing seats 41, one end of the yarn guide rod 43 is arranged on one side of the yarn tube fixing seat 41, and the other end of the yarn guide rod 43 is installed with a weft yarn tension device 44.

[0052] In this embodiment, the yarn guide rod 43 provides a guide for the weft yarn, and the required weft thread is wound around the weft yarn tube 42. The weft yarn tension device 44 is composed of a tension spring and a bolt, and its function is to control the tightness of the weft yarn tube. The weft yarn tension device 44 applies a certain tension to the weft yarn so that it can better complete the weft insertion process.

[0053] Embodiment three:

[0054] This embodiment provides an optional solution for the specific structure of the weft insertion base plate 1 based on any of the above embodiments.

[0055] In this embodiment, if Figure 1 , Figure 2 , Figure 3 and Figure 8 As shown, a magnetic suspension circular weft insertion mechanism comprises a weft insertion base plate 1, a weft insertion groove track 2 is arranged on the weft insertion base plate 1, a weft insertion device 3 is installed in the weft insertion groove track 2, a first suspension magnetic track 23 is arranged at the bottom of the weft insertion groove track 2, and driving magnetic tracks 22 are arranged on both side walls of the weft insertion groove track 2; a second suspension magnetic track is arranged at the bottom of the weft insertion device 3, the first suspension magnetic track 23 and the second suspension magnetic track are used to drive the weft insertion device 3 to suspend inside the weft insertion groove track 2; a plurality of magnetic pole sensors 32 are arranged inside the weft insertion device 3, and the plurality of magnetic pole sensors 32 and the driving magnetic track 22 are used to drive the weft insertion device 3 to move along the weft insertion groove track 2; a yarn carrier 4 is installed on the weft insertion device 3, and the yarn carrier 4 is used to drive the yarn and the weft insertion device 3 to move synchronously.

[0056] In this embodiment, the present invention provides a first suspension magnetic track 23 and a second suspension magnetic track between the weft insertion device 3 and the weft insertion groove track 2, so that the weft insertion device 3 can be suspended above the weft insertion groove track 2; and by providing a driving magnetic track 22 on the two side walls of the weft insertion groove track 2, a magnetic pole sensor 32 is provided in the weft insertion device 3, and the magnetic pole sensor 32 generates different magnetic poles according to the stimulation change of the driving magnetic track 22, and then drives the weft insertion device 3 to move along the driving magnetic track 22 through the magnetic pole change, and the yarn carrier 4 on the weft insertion device 3 pulls the yarn to follow the movement of the weft insertion device 3; by adopting magnetic suspension and magnetic force to drive the weft insertion device 3 to move, the weft insertion device 3 moves in the weft insertion groove track 2, with fast speed, less mechanical friction, no mechanical impact, high weft insertion efficiency, low noise, and can realize full-automatic weft insertion, greatly reducing the difficulty of operation, and improving the production efficiency of the three-dimensional multi-layer cylindrical loom. Therefore, the present invention is not only simple in structure, labor-saving, but also high in work efficiency.

[0057] In this embodiment, if Figure 1 As shown, a plurality of interactive holes are provided on the weft insertion base plate 1, and the plurality of interactive holes divide the weft insertion groove rail 2 into a plurality of arc-shaped groove rail segments. A position sensor is provided on each arc-shaped groove rail segment, and the position sensor is used to detect the position information of the weft insertion device 3.

[0058] In this embodiment, specifically, eight interactive holes are opened on the weft insertion base plate 1, and the eight interactive holes divide the weft insertion groove track 2 into eight arc-shaped groove track segments. The distance between each arc-shaped groove track segment is equal, and together they form a circular track. The eight interactive holes are used for the present invention to interact with other mechanisms of the three-dimensional multi-layer cylindrical loom, which facilitates the interweaving of warp and weft yarns.

[0059] In this embodiment, after the position sensor detects the position information of the weft inserter 3, the detection signal is fed back to the beating-up mechanism of the three-dimensional multi-layer cylindrical loom, and the beating-up buckle plate and the weft inserter 3 cooperate with each other to guide and complete the weft yarn.

[0060] In this embodiment, as an option, the position sensor is a proximity switch.

[0061] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0062] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A magnetic suspension circular weft insertion mechanism, characterized in that: It comprises a weft insertion base plate (1), a weft insertion groove track (2) is arranged on the weft insertion base plate (1), a weft insertion device (3) is installed in the weft insertion groove track (2), a first suspension magnetic track (23) is arranged at the bottom of the weft insertion groove track (2), and driving magnetic tracks (22) are arranged on both side walls of the weft insertion groove track (2); A second suspension magnetic rail is arranged at the bottom of the weft inserter (3), and the first suspension magnetic rail (23) and the second suspension magnetic rail are used to drive the weft inserter (3) to suspend inside the weft insertion groove rail (2); A plurality of magnetic pole sensors (32) are arranged inside the weft insertion device (3), and the plurality of magnetic pole sensors (32) and the driving magnetic track (22) are used to drive the weft insertion device (3) to move along the weft insertion groove track (2); The weft insertion device (3) is provided with a yarn carrier (4), and the yarn carrier (4) is used to drive the yarn and the weft insertion device (3) to move synchronously; The magnetic pole sensor (32) is an E-type coil group, which comprises a coil fixing seat (52), an E-type coil (53) and two magnetic pole sensors (51), wherein the two magnetic pole sensors (51) are symmetrically arranged on both sides of the coil fixing seat (52), and the E-type coil (53) is arranged on the coil fixing seat (52).

2. A magnetic suspension circular weft insertion mechanism according to claim 1, characterized in that: The coil fixing seat (52) is provided with three iron cores at equal intervals in sequence, and the E-shaped coil (53) is mounted on the middle iron core. When the E-shaped coil (53) is energized, adjacent iron cores on the same coil fixing seat (52) have different magnetic properties.

3. The magnetic suspension circular weft insertion mechanism according to claim 1, characterized in that: The weft insertion groove rail (2) is a circular ring groove rail, the weft insertion device (3) comprises an arc-shaped upper weft insertion shuttle plate (33) and a lower weft insertion shuttle plate (34), a plurality of magnetic pole sensors (32) are evenly arranged between the upper weft insertion shuttle plate (33) and the lower weft insertion shuttle plate (34), and the second suspension magnetic rail is arranged at the bottom of the lower weft insertion shuttle plate (34).

4. The magnetic suspension circular weft insertion mechanism according to claim 3, characterized in that: Four magnetic pole sensors (32) are evenly arranged between the upper weft insertion shuttle plate (33) and the lower weft insertion shuttle plate (34), and the magnetic poles of two adjacent magnetic pole sensors (32) face the driving magnetic rails (22) on different sides.

5. The magnetic suspension circular weft insertion mechanism according to claim 3, characterized in that: A control panel is also provided between the upper weft insertion shuttle plate (33) and the lower weft insertion shuttle plate (34), and the control panel is used for changing the magnetic poles of a plurality of magnetic pole sensors (32); and a plurality of guide wheels (31) are provided on the end surfaces of the upper weft insertion shuttle plate (33) and the lower weft insertion shuttle plate (34).

6. The magnetic suspension circular weft insertion mechanism according to claim 1, characterized in that: The two driving magnetic rails (22) are arranged at the same height position on the two side walls of the weft insertion groove rail (2), and the driving magnetic rails (22) include a plurality of driving magnetic poles, and two adjacent driving magnetic poles have different magnetic properties.

7. The magnetic suspension circular weft insertion mechanism according to claim 1, characterized in that: The yarn carrier (4) comprises a weft yarn tube (42), a yarn guide rod (43), a weft yarn tension device (44) and two yarn tube fixing seats (41), wherein the two yarn tube fixing seats (41) are fixedly mounted on the top of the weft inserter (3), the weft yarn tube (42) is mounted between the two yarn tube fixing seats (41), one end of the yarn guide rod (43) is arranged on one side of the yarn tube fixing seat (41), and the other end of the yarn guide rod (43) is mounted with the weft yarn tension device (44).

8. The magnetic suspension circular weft insertion mechanism according to claim 1, characterized in that: The weft insertion base plate (1) is provided with a plurality of interactive holes, and the plurality of interactive holes divide the weft insertion groove rail (2) into a plurality of arc-shaped groove rail segments. A position sensor is provided on each of the arc-shaped groove rail segments, and the position sensor is used to detect the position information of the weft insertion device (3).

9. The magnetic suspension circular weft insertion mechanism according to claim 1, characterized in that: The first suspension magnetic track (23) and the second suspension groove track have the same magnetic poles at corresponding positions.

Citation Information

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