Double channel automatic rounding, pressing and panning equipment

Abstract

A dual-channel automatic rounding, profiling, and panning equipment, characterized in that it includes a rounding mechanism for rotating the face column for preliminary rounding, a profiling mechanism for squeezing the face column after preliminary rounding for further rounding, an oil spraying mechanism for uniformly spraying oil on the face column after profiling, and a panning machine for uniformly and regularly coiling the face column, the rounding mechanism is installed at the front end of the frame, the profiling mechanism is installed above the frame behind the rounding mechanism, the oil spraying mechanism is installed on the frame behind the profiling mechanism, and the panning machine is installed on the frame behind the oil spraying mechanism. The advantages of the present invention are: automatic rounding, profiling, and panning are realized, labor is saved, labor intensity is reduced, and productivity is improved.

Description

Technical Field

[0001] The invention relates to a food processing machine, in particular to a dual-channel automatic rounding, profiling and bowling equipment, which is mainly used for rounding and profiling two noodle columns that have been pressed and cut, and then automatically bowling them, so as to prepare for the noodle column proofing process in the rear-end automatic noodle pulling process. Background Art

[0002] In the process of processing pasta, it is often necessary to shape the kneaded dough into a long strip, and then roll the long strip into a round shape, press it into a shape, and roll it into a bowl, so that the dough inside the dough column is uniform, continuous, and unbroken, and the square shape is changed into a cylindrical shape and rolled into a bowl, in preparation for the proofing process. At present, these operations are generally done manually, which has the disadvantages of high labor intensity, low production efficiency, and food hygiene affected by human factors. Summary of the invention

[0003] The invention provides a dual-channel automatic rounding, profiling and panning equipment to solve the problems of high labor intensity and low production efficiency in the prior art.

[0004] The technical solution of the present invention is: a dual-channel automatic rounding, profiling and bowl-coating equipment, characterized in that it includes a rounding mechanism for rotating the surface column for preliminary rounding, a pressing mechanism for squeezing the surface column after preliminary rounding for further rounding, an oil spraying mechanism for evenly spraying oil on the surface column after pressing, and a bowl-coating machine for evenly and regularly coiling the surface column, the rounding mechanism is installed at the front end of the frame, the pressing mechanism is installed above the frame behind the rounding mechanism, the oil spraying mechanism is installed on the frame behind the pressing mechanism, and the bowl-coating machine is installed on the frame behind the oil spraying mechanism.

[0005] The invention has the advantages of realizing automatic rounding, pressing and panning, saving manpower, reducing labor intensity and improving productivity. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 It is a schematic diagram of the overall side structure of the present invention;

[0007] Figure 2 yes Figure 1 A top view of

[0008] Figure 3 It is a front view of the ball rolling mechanism of the present invention;

[0009] Figure 4 yes Figure 3 A top view of

[0010] Figure 5 It is a front view of the pressing mechanism of the present invention;

[0011] Figure 6 yes Figure 5 Left view of

[0012] Figure 7 yes Figure 5 A top view of

[0013] Figure 8 is a top view of the fuel injection mechanism of the present invention;

[0014] Fig. 9 It is a front view of the tray and basin machine of the present invention;

[0015] Fig.10 yes Fig. 9 Left view of

[0016] Fig.11 yes Fig. 9 Top view of the . DETAILED DESCRIPTION

[0017] See also Figure 1 and Figure 2 The present invention discloses a dual-channel automatic rounding, profiling and bowl-turning equipment, comprising: a rounding mechanism 1, a profiling mechanism 2, an oil spraying mechanism 3 and a bowl-turning machine 4. The rounding mechanism 1 is installed at the front end of a frame, the profiling mechanism 2 is installed above the frame behind the rounding mechanism 1, the oil spraying mechanism 3 is installed on the frame behind the profiling mechanism 2, and the bowl-turning machine 4 is installed on the frame behind the oil spraying mechanism 3.

[0018] The rounding mechanism 1 is used to rotate the surface column to initially round it; the pressing mechanism 2 squeezes the surface column after initial rounding to further round it; the oil spraying mechanism 3 is used to spray oil evenly on the surface column; the coiling machine 4 is used to evenly transport the two surface columns to the coiling machine 4 respectively, and coil the surface columns evenly and regularly.

[0019] See also Figure 3 and Figure 4The rounding mechanism 1 comprises a rounding motor 101, a motor mounting plate 102, a connecting plate 104, a bearing seat 106, a rounding sleeve 107 and a first pulley 109. The rounding motor 101 is fixed to the lower part of the motor mounting plate 102, and the motor mounting plate 102 is connected to the top of the front end of the front frame 5 through the connecting plate 104. Two bearing seats 106 are installed symmetrically on the upper part of the motor mounting plate 102. A rounding sleeve 107 is rotatably installed in each bearing seat 106. One end of the two rounding sleeves 107 is equipped with a pulley, and the two pulleys are connected to the first pulley 109 installed on the output shaft of the rounding motor 101 through a belt. When working, the rounding motor 101 drives the two rounding sleeves 107 to rotate, and the face column passing through the rounding sleeve 107 is initially rounded by the rotating rounding sleeve 107. After the preliminary rounding, the dough column is introduced into the pressing mechanism 2 through the auxiliary roller 219 at the front of the pressing mechanism 2 (the two ends of the auxiliary roller 219 are each installed on both sides of the front frame 5 through a support plate 206), and is further rounded and shaped through pressing.

[0020] See also Figure 5-Figure 7 The profiling mechanism 2 includes a profiling motor 201, a motor seat 202, a first driving sprocket 203, a first driven sprocket 204, a driving shaft 205, a roller shaft 207, a roller mounting plate 208, a front roller pair 211, a transition roller 212, a rear roller pair 216 and an auxiliary roller 219. The two roller mounting plates 208 are symmetrically mounted on the front frame 5 in a V shape. The front roller pair 211 and the rear roller pair 216 are respectively mounted at the front and rear ends of each roller mounting plate 208. The front roller pair 211 and the rear roller pair 216 are respectively composed of upper and lower rollers in pairs. Two transition rollers 212 are installed between the lower rollers of the front roller pair 211 and the rear roller pair 216. The profiling motor 201 is mounted on the front frame 5 through the motor seat 202. The shafts of the front roller pair 211, the rear roller pair 216 and the two transition rollers 212 are all connected to the output shaft of the forming motor 201 through a synchronous transmission mechanism. An auxiliary roller 219 is installed in front of the two roller mounting plates 208 for conveying the dough column preliminarily rolled by the rolling mechanism 1 to the rear. The specific installation structure of the auxiliary roller 219 is that the two ends of the auxiliary roller 219 are rotatably supported on a support plate 206, and the bottom end of the support plate 206 is connected to the two sides of the front frame 5. The outer peripheral surfaces of the rollers of the front roller pair 211, the transition roller 212 and the rear roller pair 216 are all provided with semicircular grooves.

[0021] The synchronous transmission mechanism includes: a first driving sprocket 203, a first driven sprocket 204, a driving shaft 205 and a pressing roller shaft 207. The first driving sprocket 203 is installed on the output shaft of the pressing motor 201. The driving shaft 205 is installed between the rear ends of the two roller mounting plates 208 through two bearing seats. The first driven sprocket 204 is installed in the middle of the driving shaft 205, and a driving chain is installed between the first driving sprocket 203 and the first driven sprocket 204. The axis of one of the pressure rollers of the rear pressure roller pair 216 serves as the pressure roller axis 207, and the pressure roller axis 207 on both sides are connected to the two ends of the drive shaft 205 by universal joints respectively. The pressure roller axis 207 is connected to the upper and lower pressure rollers of the front pressure roller pair 211, the upper pressure roller of the rear pressure roller pair 216 and the axes of the two transition rollers 212 through a chain transmission mechanism, so that the upper and lower pressure rollers of the front pressure roller pair 211 and the rear pressure roller pair 216 rotate in opposite directions. The rotation directions of the front pressure roller pair 211 and the lower pressure roller of the rear pressure roller pair 216, and the transition roller 212 are the same as the direction of rotation of the pressure roller axis 207, so that the surface column is transported from front to back.

[0022] When the profiling mechanism 2 is working, the profiling motor 201 drives the drive shaft 205 to rotate through the first active sprocket 203, the drive chain, and the first driven sprocket 204, and the drive shaft 205 drives the front roller pair 211, the transition roller 212 and the rear roller pair 216 to rotate; the two dough columns that have been initially rounded by the rounding mechanism 1 are transported to the circular hole between the upper and lower rollers of the rear front roller pair 211 (composed of the semicircular grooves between the upper and lower rollers) through the auxiliary roller 219 for one profiling (extrusion), and then enter the rear roller pair 216 after passing through two transition rollers 212 for another profiling (extrusion), completing the extrusion shaping and becoming a cylinder.

[0023] See also Figure 8 The oil injection mechanism 3 includes an oil pump 301, an oil barrel 302, a tee 303, an atomizing nozzle 304, a connecting rod 305, an oil supply pipe 307, an oil receiving pan 306 and an oil return pipe 308. An oil receiving pan 306 is installed below each of the rear pressure roller pairs 216 of the press mechanism 2, and an atomizing nozzle 304 is provided behind the rear pressure roller pair 216. The atomizing nozzle 304 is connected to the front frame 5 through a connecting rod 305; the inlet of the oil pump 301 is connected to the oil barrel 302 through an oil supply pipe 307, and the outlet of the oil pump 301 is connected to the connecting atomizing nozzles 304 on the left and right sides through a tee 303 and two oil return pipes 308; and an oil return pipe 308 is connected between each of the two oil receiving pans 306 and the oil barrel 302. During operation, the oil pump 301 draws the oil in the oil barrel 302 to the atomizing nozzle 304 , and the atomizing nozzle 304 sprays the oil evenly onto the surface of the face column output from the rear end of the rear pressure roller pair 216 .

[0024] See also Figure 9-11The wash basin machine 4 includes a displacement drive device, a trolley 406, a face column guide roller 407, a guide rail 408, a mounting frame 410, a conveying motor 411, a second pulley 412, a conveying roller 413, a cross plate 414, a wash basin 417 and a wash basin rotation drive device.

[0025] A vertical frame 61 is connected to each of the two sides of the upper front part of the rear frame 6, and two mutually parallel guide rails 408 are connected between the two vertical frames 61. Two trolleys 406 (or sliders) are installed on the guide rails 408. The trolleys 406 (or sliders) are transmission-connected to a displacement drive device installed on the vertical frame 61 and capable of driving the trolleys 406 (or sliders) to move left and right along the guide rails 408; a mounting frame 410 is installed on each trolley 406 (or slider), and a row of multiple conveying rollers 413 arranged in front and back is installed on the upper part of each mounting frame 410, and a second pulley 412 is installed at one end of each conveying roller 413; a conveying motor 411 is installed on each mounting frame 410, and the output shaft of the conveying motor 411 is transmission-connected to the second pulley 412 on each conveying roller 413 through a pulley and a transmission belt. A horizontal plate 414 is connected to the front end of the mounting frame 410, and two pairs of column guide rollers 407 are symmetrically installed below the horizontal plate 414, and the gap between each pair of column guide rollers 407 corresponds to the outer circumference of the conveying roller 413. During operation, the conveying motor 411 drives each conveying roller 413 to rotate in the same direction through the pulley and the transmission belt, and conveys the facial columns on the conveying rollers 413 from front to back into the two wash basins 417.

[0026] The displacement drive device includes a shift motor 401, a synchronous transmission mechanism 403 and a lead screw 405. The shift motor 401 is mounted on a stand 61. The lead screw 405 is rotatably supported between the stands 61 on both sides and is parallel to the guide rail 408. A nut is mounted on the lead screw 405, and the nut is connected to the trolley 406 (or slider). The lead screw 405 is connected to the output shaft of the shift motor 401 through a synchronous transmission mechanism 403 (including a chain transmission mechanism, a synchronous belt transmission mechanism or a gear set). When working, the shift motor 401 drives the lead screw 405 to rotate through the synchronous transmission mechanism 403, and drives the lead screw 405 to drive the nut and the trolley 406 (or slider) to move back and forth laterally along the lead screw 405. The displacement drive device can also adopt other existing technologies, such as electric push rods, synchronous belts or chains.

[0027] The two wash basins 417 are symmetrical, and each of the wash basins 417 is provided with a rotating shaft at the center of the bottom end. The rotating shaft is installed on the rear part of the rear frame 6 through a rotating seat 423. The rotating shaft in each rotating seat 423 is connected to the wash basin rotating driving device. The wash basin rotating driving device of this embodiment includes a rotating motor 418, a second driving sprocket 419, a transmission shaft 420, a second driven sprocket 421 and a bevel gear pair 422. The rotating motor 418 is installed at the lower part of the rear frame 6. The output shaft of the rotating motor 418 is equipped with a second driving sprocket 419; the transmission shaft 420 is rotatably installed under the two wash basins 417, the second driving sprocket 419 is meshed with the second driven sprocket 421 installed on the transmission shaft 420, and the two ends of the transmission shaft 420 are respectively connected to the rotating shaft of the rotating seat 423 through a pair of mutually meshing bevel gear pairs 422. When working, the rotating motor 418 drives the two wash basins 417 to rotate through the wash basin rotating driving device.

[0028] The wash basin rotation driving device may also adopt other existing transmission modes.

[0029] The working process of the present invention is as follows: the square column-shaped face column processed in the previous process is initially rounded after passing through the rotating rounding sleeve 107; then, the face column passes through the auxiliary roller 219 in the pressing mechanism 2, is first extruded and shaped by the front pressing roller pair 211, and then passes through the second pulley 412, and is extruded again by the rear pressing roller pair 216 to form a cylindrical face column; behind the rear pressing roller pair 216 (exit end), the atomizing nozzle 304 of the oil spraying mechanism 3 evenly sprays edible oil to soften the face column; after oil spraying, each face column passes through the guide transition between the two face column guide rollers 407 at the front end of the basin machine 4, enters a plurality of conveying rollers 413, and then falls into the center of the basin 417; at the same time, the shift motor 401 drives all components on the mounting frame 410 to move left or right (laterally), and the rotating motor 418 drives the basin 417 to rotate, so that the face column is evenly coiled from the inside to the outside and from the outside to the inside in the basin 417 into a spiral shape.

Claims

1. A dual-channel automatic rounding, pressing and panning equipment. It is characterized in that The invention comprises a rounding mechanism (1) for rotating a square column to initially round it, a pressing mechanism (2) for squeezing the initially rounded square column to further round it, an oil spraying mechanism (3) for spraying oil evenly on the pressed square column, and a coiling machine (4) for coiling the square column evenly and regularly, wherein the rounding mechanism (1) is mounted at the front end of a frame, the pressing mechanism (2) is mounted above the frame behind the rounding mechanism (1), the oil spraying mechanism (3) is mounted on the frame behind the pressing mechanism (2), and the coiling machine (4) is mounted on the frame behind the oil spraying mechanism (3); The frame comprises a front frame (5) and a rear frame (6) which are connected front and back; the rounding mechanism (1) comprises a rounding motor (101), a motor mounting plate (102), a connecting plate (104), a bearing seat (106), a rounding sleeve (107) and a first pulley (109); the rounding motor (101) is fixed to the lower part of the motor mounting plate (102); the motor mounting plate (102) is connected to the top of the front end of the front frame (5) through the connecting plate (104); two bearing seats (106) are symmetrically installed on the upper part of the motor mounting plate (102); a rounding sleeve (107) is rotatably installed in each bearing seat (106); one end of the two rounding sleeves (107) is connected to the output shaft of the rounding motor (101) through a transmission mechanism; The oil injection mechanism (3) comprises an oil pump (301), an oil barrel (302), a tee (303), an atomizing nozzle (304), a connecting rod (305), an oil supply pipe (307), an oil receiving pan (306) and an oil return pipe (308). An oil receiving pan (306) is installed below each rear pressure roller pair (216) of the profiling mechanism (2). An atomizing nozzle (304) is arranged behind the rear pressure roller pair (216). The atomizing nozzle (304) is connected to the front frame (5) through a connecting rod (305); the inlet of the oil pump (301) is connected to the oil barrel (302) through an oil supply pipe (307); the outlet of the oil pump (301) is connected to the connecting atomizing nozzles (304) on the left and right sides through a tee (303) and two oil return pipes (308); an oil return pipe (308) is connected between each of the two oil receiving pans (306) and the oil barrel (302); The wash basin machine (4) comprises a displacement drive device, a trolley (406), a face column guide roller (407), a guide rail (408), a mounting frame (410), a conveying motor (411), a second pulley (412), a conveying roller (413), a cross plate (414), a wash basin (417) and a wash basin rotation drive device. A vertical frame (61) is connected to each of the two sides of the upper front part of the rear frame (6), and two mutually parallel guide rails (408) are connected between the two vertical frames (61). Two trolleys (406) are installed on the guide rails (408). The trolleys (406) are connected to a displacement drive device installed on the vertical frame (61) and can drive the trolleys (406) to move left and right along the guide rails (408). A mounting frame (410) is installed on each trolley (406). A row of multiple conveying rollers (413) arranged in front and back are installed on the upper part of each frame (410), and a second pulley (412) is installed at one end of each conveying roller (413); a conveying motor (411) is installed on each mounting frame (410), and the output shaft of the conveying motor (411) is connected to each conveying roller (413) through a belt transmission mechanism; a horizontal plate (414) is connected to the front end of the mounting frame (410), and two pairs of column guide rollers (407) are symmetrically installed under the horizontal plate (414), and the gap between each pair of column guide rollers (407) corresponds to the outer peripheral surface of the conveying roller (413); two wash basins (417) are symmetrically installed on the upper part of the rear part of the rear frame (6) in a rotatable manner, and a rotating shaft arranged at the center of the bottom end of the wash basin (417) is connected to the wash basin rotation drive device.

2. The dual-channel automatic rounding, profiling and panning equipment according to claim 1, It is characterized in that The profiling mechanism (2) comprises a profiling motor (201), a motor seat (202), a roller mounting plate (208), a front pressure roller pair (211), a transition roller (212), a rear pressure roller pair (216) and an auxiliary roller (219). The two roller mounting plates (208) are symmetrically mounted on the front frame (5) in a V-shape. A front pressure roller pair (211) and a rear pressure roller pair (216) are mounted on the front and rear ends of each roller mounting plate (208) respectively. The front pressure roller pair (211) and the rear pressure roller pair (216) are respectively composed of an upper pressure roller and a lower pressure roller. A transition roller (212) is arranged between the rollers; the profiling motor (201) is mounted on the front frame (5) via a motor seat (202); the shafts of the front profiling roller pair (211), the rear profiling roller pair (216) and the two transition rollers (212) are all connected to the output shaft of the profiling motor (201) via a synchronous transmission mechanism; an auxiliary roller (219) is arranged in front of the two roller mounting plates (208) for conveying the dough column preliminarily rounded by the rounding mechanism (1) to the rear; and the outer peripheral surfaces of the profiling rollers of the front profiling roller pair (211), the transition roller (212) and the rear profiling roller pair (216) are all provided with semicircular grooves.

3. The dual-channel automatic rounding, profiling and panning equipment according to claim 2, It is characterized in that The synchronous transmission mechanism comprises: a first driving sprocket (203), a first driven sprocket (204), a driving shaft (205) and a pressure roller shaft (207); the first driving sprocket (203) is mounted on the output shaft of the pressure forming motor (201); the driving shaft (205) is mounted between the rear ends of two roller mounting plates (208) through two bearing seats; the first driven sprocket (204) is mounted in the middle of the driving shaft (205); a driving chain is mounted between the first driving sprocket (203) and the first driven sprocket (204); and the rear pressure roller pairs (216) on both sides are The roller shaft (207) of a roller is connected to both ends of the driving shaft (205) by universal joints, and the roller shaft (207) is connected to the shafts of the upper and lower rollers of the front roller pair (211), the upper roller of the rear roller pair (216), and the transition roller (212) by a chain transmission mechanism, so that the upper and lower rollers of the front roller pair (211) and the rear roller pair (216) rotate in opposite directions, and the rotation directions of the lower rollers of the front roller pair (211) and the rear roller pair (216), and the transition roller (212) are the same as the rotation direction of the roller shaft (207).

4. The dual-channel automatic rounding, pressing and panning equipment according to claim 1, It is characterized in that The displacement driving device comprises a shifting motor (401), a synchronous transmission mechanism (403) and a lead screw (405); the shifting motor (401) is mounted on one of the vertical frames (61); the lead screw (405) is rotatably supported between the vertical frames (61) on both sides and is parallel to the guide rail (408); a nut is mounted on the lead screw (405), and the nut is connected to the trolley (406); the lead screw (405) is transmission-connected to the output shaft of the shifting motor (401) through the synchronous transmission mechanism (403).

5. The dual-channel automatic rounding, profiling and panning equipment according to claim 1, It is characterized in that The wash basin rotation drive device comprises a rotating motor (418), a second driving sprocket (419), a transmission shaft (420), a second driven sprocket (421) and a bevel gear pair (422). The rotating motor (418) is mounted at the lower part of the rear frame (6). The output shaft of the rotating motor (418) is equipped with the second driving sprocket (419). The transmission shaft (420) is rotatably mounted below the two wash basins (417). The second driving sprocket (419) is meshed with the second driven sprocket (421) mounted on the transmission shaft (420). The two ends of the transmission shaft (420) are respectively connected to the rotating shaft of the rotating seat (423) through a pair of mutually meshing bevel gear pairs (422).

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