A multi-layer fully automatic laminating device with CCD visual equipment

Abstract

The present invention discloses a multi-layer fully automatic laminating device with a CCD visual device, which relates to the field of laminating devices, including a workbench, both sides of the top of the workbench are equipped with sheet material supply mechanisms, the top of the sheet material supply mechanism is equipped with a sheet material transfer mechanism, and one side of the sheet material supply mechanism is provided with a material platform. The present invention automatically feeds materials through the sheet material supply mechanisms on both sides of the workbench, and at the same time, the coil material supply mechanism automatically peels off the coil material and discharges it to the assembly line, and the sheet material transfer mechanism moves the sheet material to the alignment module mechanism, and after the CCD visual mechanism visually automatically corrects, the laminating work is performed on the platform, and a sheet and coil material mixed mode, that is, a sheet-to-sheet or roll-to-sheet multi-layer mounting process is adopted, which greatly effectively reduces the cost of raw materials and improves the yield of raw materials. The sheet and coil material are automatically fed, the sheet material automatically tears the film, the coil material automatically peels the film, and visual alignment is adopted, and each group of two points make alignment, and the double platform laminating improves the production capacity.

Description

Technical Field

[0001] The invention relates to the field of laminating equipment, in particular to a multi-layer fully automatic laminating equipment with a CCD visual device. Background Art

[0002] The electronic information industry is the most dynamic and fast-growing industry today. LCD and TP manufacturing technologies are key technologies in the information industry chain. Film tearing technology is used many times in the LCD and TP manufacturing process. Film tearing is a production process that tears off a layer of protective film attached to the glass substrate, polarizer, and OCA. After the protective film is removed, the PET film, polarizing film, and OCA film are then bonded to the glass substrate. After the film bonding process, a visual display glass with corresponding characteristics is obtained.

[0003] Existing glass substrate bonding generally uses traditional manual bonding or machine roll-to-roll mode to complete the entire film peeling and bonding process.

[0004] However, the processing efficiency of sheet materials by manual placement and machine roll-to-roll mode is not high, and the cost of raw materials cannot be controlled, which has a certain adverse impact on product yield and poor use effect. Summary of the invention

[0005] Based on this, the purpose of the present invention is to provide a multi-layer fully automatic bonding equipment with a CCD visual device to solve the technical problems that the processing efficiency of sheet materials in general manual mounting and machine roll-to-roll mode is low and the cost of raw materials cannot be controlled.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-layer fully automatic laminating device with a CCD visual device, comprising a workbench, sheet material supply mechanisms are installed on both sides of the top of the workbench, a sheet material transplanting mechanism is installed on the top of the sheet material supply mechanism, a whole material platform is provided on one side of the sheet material supply mechanism, an alternating laminating platform is installed on one side of the whole material platform, an automatic film tearing mechanism is provided on one side of the alternating laminating platform, a CCD visual mechanism is provided on the top of the workbench at one end of the alternating laminating platform, a positioning module mechanism is installed on one side of the CCD visual mechanism, a roll material supply mechanism is provided on one side of the workbench, a finished product collection box is provided on one side of the alternating laminating platform, and a protective door is provided on the top of the workbench.

[0007] By adopting the above technical solution and a mixed mode of sheet and coil, that is, sheet-to-sheet or roll-to-sheet multi-layer mounting process, the cost of raw materials can be greatly and effectively reduced, and the yield of raw materials can be improved. The sheets and coils are automatically fed, the sheets are automatically torn off, the coils are automatically peeled off, and visual alignment is adopted. Each group of two points is aligned, and the dual-platform bonding improves production capacity. The mounting efficiency is faster than the traditional method and the yield is high.

[0008] The present invention is further configured such that the sheet material supply mechanism includes a fixed frame, a lifting module, a support plate and an electric brush, the fixed frame is arranged on the top of the workbench, the bottom of the fixed frame is provided with a lifting module, the top of the lifting module is provided with a support plate, and the top of the fixed frame is installed with multiple groups of electric brushes.

[0009] By adopting the above technical solution, the efficiency of sheet material supply is effectively accelerated, and the electric brush prevents the manipulator from sucking multiple sheets of material at the same time, thereby ensuring the normal operation of the sheet material supply mechanism.

[0010] The present invention is further configured such that the sheet material transplanting mechanism includes a support frame, a transverse guide rail, a manipulator and a driving module, the support frame is arranged on the top of the workbench, the front of the support frame is provided with a transverse guide rail, a plurality of groups of manipulators are slidingly provided on the surface of the transverse guide rail, a plurality of driving modules are installed on the back of the support frame, and the driving module is electrically connected to the manipulator.

[0011] By adopting the above technical solution, the transplanting speed of the sheet material is effectively accelerated.

[0012] The present invention is further configured such that the alternating laminating platform includes a vertical plate, a power module and a lifting platform, the vertical plate is arranged on the top of the workbench, the power module is installed at one end of the vertical plate, and the lifting platform is arranged on one side of the power module.

[0013] By adopting the above technical solution, dual-platform bonding can effectively improve production capacity and higher mounting efficiency.

[0014] The present invention is further configured such that the automatic film tearing mechanism comprises a base plate, a translation module and a film tearing assembly, wherein the base plate is arranged on the top of the workbench, the translation module is installed on the top of the base plate, and the film tearing assembly is slidably arranged on the outer wall of the translation module.

[0015] By adopting the above technical solution, the film of the sheet is automatically torn off, which greatly speeds up the laminating efficiency and reduces labor costs.

[0016] The present invention is further configured as follows: the alignment module mechanism includes an X-axis moving module, a Y-axis moving module, a Z-axis moving module, a power motor and a vacuum suction head plate, the X-axis moving module is installed on the top of the workbench, the Y-axis moving module is slidably installed on the top of the X-axis moving module, the Z-axis moving module is slidably installed on the top of the Y-axis moving module, the power motor is installed on the top of the Z-axis moving module, and the output end of the power motor is connected to the vacuum suction head plate.

[0017] By adopting the above technical solution, the coil and the sheet can be automatically aligned to facilitate subsequent CCD shooting.

[0018] The present invention is further configured such that the CCD vision mechanism includes a transverse moving module, a longitudinal moving module, an adjustment component, a light source and a CCD vision machine, the transverse moving module is installed on the top of the workbench, the longitudinal moving module is slidably installed on the top of the transverse moving module, the top of the longitudinal moving module is provided with an adjustment component, and the top of the adjustment component is respectively installed with a light source and a CCD vision machine.

[0019] By adopting the above technical solutions, the CCD vision mechanism can effectively improve the yield of raw materials, which is better than the traditional bonding method.

[0020] The present invention is further configured such that the coil material supply mechanism includes a mounting frame, a loading wheel, a transition wheel, an electrostatic eliminator and a receiving wheel; the mounting frame is arranged on one side of the workbench, the loading wheel is arranged on the front of the mounting frame, a plurality of transition wheels are arranged on the outside of the loading wheel on the front of the mounting frame, an electrostatic eliminator is installed on one side of the loading wheel on the front of the mounting frame, and a receiving wheel is arranged on the bottom of the loading wheel on the front of the mounting frame.

[0021] By adopting the above technical solution, the roll film can be automatically torn off, which greatly speeds up the laminating efficiency and reduces labor costs.

[0022] In summary, the present invention mainly has the following beneficial effects: the present invention automatically feeds materials through the sheet material supply mechanism on both sides of the workbench, the sheet material transfer mechanism transfers the sheets on both sides to the material shaping platform for shaping, and then the sheet material transfer mechanism moves the sheets to the alternating bonding platform for the automatic film tearing mechanism to perform the film tearing operation, at the same time, the coil material supply mechanism automatically peels off the coil material and discharges it to the production line, after the coil material product is shaped, the sheet material transfer mechanism moves the sheet material to the alignment module mechanism, and the alignment module mechanism is used for alignment, and the CCD is prepared for taking pictures, and the CCD visual mechanism visually automatically After dynamic correction, the bonding work is carried out on the alternating bonding platform. Finally, the sheet material transfer mechanism transports the finished product to the finished product collection box for placement. A mixed mode of sheets and coils, that is, sheet-to-sheet or roll-to-sheet multi-layer mounting process, is adopted, which greatly and effectively reduces the cost of raw materials and improves the yield of raw materials. The sheets and coils are automatically fed, the sheets are automatically torn off the film, the coils are automatically peeled off the film, and visual alignment is adopted. Each group of two points makes alignment. The dual-platform bonding improves production capacity, and the mounting efficiency is faster than the traditional method, with a high yield. The protective door can effectively protect the sheet processing process and reduce the occurrence of safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 It is a structural schematic diagram of the sheet material supply mechanism of the present invention;

[0025] Figure 3 It is a structural schematic diagram of the sheet material transplanting mechanism of the present invention;

[0026] Figure 4 It is a structural schematic diagram of the alternating laminating platform of the present invention;

[0027] Figure 5 It is a structural schematic diagram of the automatic film tearing mechanism of the present invention;

[0028] Figure 6 It is a structural schematic diagram of the alignment module mechanism of the present invention;

[0029] Figure 7 It is a structural schematic diagram of the CCD visual mechanism of the present invention;

[0030] Figure 8 It is a structural schematic diagram of the coil supply mechanism of the present invention;

[0031] Fig. 9 A top view of the present invention;

[0032] Fig.10 It is a schematic diagram of the appearance of the present invention.

[0033] In the figure: 1. Workbench; 2. Sheet material supply mechanism; 21. Fixed frame; 22. Lifting module; 23. Support plate; 24. Electric brush; 3. Sheet material transplanting mechanism; 31. Support frame; 32. Transverse guide rail; 33. Manipulator; 34. Driving module; 4. Material platform; 5. Alternating laminating platform; 51. Vertical plate; 52. Power module; 53. Lifting platform; 6. Automatic film tearing mechanism; 61. Bottom plate; 62. Translation module; 63. Film tearing assembly; 7. Alignment module mechanism ;71. X-axis moving module;72. Y-axis moving module;73. Z-axis moving module;74. Power motor;75. ​​Vacuum suction head plate;8. CCD vision mechanism;81. Horizontal moving module;82. Longitudinal moving module;83. Adjustment component;84. Light source;85. CCD vision machine;9. Coil supply mechanism;91. Mounting frame;92. Loading wheel;93. Transition wheel;94. Static eliminator;95. Receiving wheel;10. Finished product collection box;11. Protective door. DETAILED DESCRIPTION

[0034] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0035] The following describes an embodiment of the present invention based on its overall structure.

[0036] A multi-layer fully automatic laminating device with CCD visual equipment, such as Figure 1-10As shown, it includes a workbench 1, both sides of the top of the workbench 1 are equipped with sheet material supply mechanisms 2, the top of the sheet material supply mechanism 2 is equipped with a sheet material transplanting mechanism 3, one side of the sheet material supply mechanism 2 is provided with a material-forming platform 4, one side of the material-forming platform 4 is equipped with an alternating bonding platform 5, one side of the alternating bonding platform 5 is provided with an automatic film-tearing mechanism 6, the top of the workbench 1 is located at one end of the alternating bonding platform 5 and is provided with a CCD visual mechanism 8, one side of the CCD visual mechanism 8 is equipped with a positioning module mechanism 7, one side of the workbench 1 is provided with a roll material supply mechanism 9, one side of the alternating bonding platform 5 is provided with a finished product collection box 10, and the top of the workbench 1 is provided with a protective door 11. The present invention automatically feeds materials through the sheet material supply mechanisms 2 on both sides of the workbench 1, and the sheet material transplanting mechanism 3 transfers the sheets on both sides to the material-forming platform 4 for shaping, and then the sheet material transplanting mechanism 3 transfers the sheets to the material-forming platform 4. The automatic film tearing mechanism 6 performs the film tearing operation on the alternating bonding platform 5. At the same time, the coil material supply mechanism 9 automatically peels off the coil material and discharges it to the assembly line. After the product discharged from the coil material is shaped, the sheet material transfer mechanism 3 moves the sheet material to the alignment module mechanism 7, and performs alignment through the alignment module mechanism 7 to prepare for CCD photography. After automatic visual correction by the CCD visual mechanism 8, the bonding work is performed on the alternating bonding platform 5. Finally, the sheet material transfer mechanism 3 transports the finished product to the finished product collection box 10 for placement. A mixed mode of sheets and coil materials, that is, sheet-to-sheet or roll-to-sheet multi-layer mounting process, is adopted, which greatly and effectively reduces the cost of raw materials and improves the yield rate of raw materials. The sheets and coil materials are automatically fed, the sheets are automatically torn off the film, the coils are automatically peeled off the film, and visual alignment is adopted. Each group of two points makes alignment, and the dual-platform bonding improves production capacity. The mounting efficiency is faster than the traditional method, and the yield rate is high.

[0037] See also Figure 2 The sheet material supply mechanism 2 includes a fixed frame 21, a lifting module 22, a support plate 23 and an electric brush 24. The fixed frame 21 is arranged on the top of the workbench 1, and the lifting module 22 is arranged at the bottom of the fixed frame 21. The top of the lifting module 22 is arranged with a support plate 23. A plurality of groups of electric brushes 24 are installed on the top of the fixed frame 21. When the lifting module 22 is started, the support plate 23 in the middle of the fixed frame 21 is lifted up, and the manipulator 33 can absorb the sheet material on the top of the support plate 23. Due to the action of the electric brush 24, the manipulator 33 can only absorb one sheet material at a time, and the excess sheet material is brushed off by the electric brush 24.

[0038] See also Figure 3The sheet material transplanting mechanism 3 includes a support frame 31, a transverse guide rail 32, a manipulator 33 and a driving module 34. The support frame 31 is arranged on the top of the workbench 1, and the front of the support frame 31 is provided with a transverse guide rail 32. A plurality of manipulators 33 are slidingly arranged on the surface of the transverse guide rail 32. A plurality of driving modules 34 are installed on the back of the support frame 31, and the driving modules 34 are electrically connected to the manipulators 33. When the driving modules 34 are started, the plurality of manipulators 33 on the transverse guide rail 32 perform sheet material transplanting.

[0039] See also Figure 4 The alternating bonding platform 5 includes a vertical plate 51, a power module 52 and a lifting platform 53. The vertical plate 51 is arranged on the top of the workbench 1. The power module 52 is installed at one end of the vertical plate 51. The lifting platform 53 is arranged on one side of the power module 52. The power module 52 provides power for the lateral movement of the lifting platform 53 on the vertical plate 51. The two sets of lifting platforms 53 do not interfere with each other, and the bonding work can be carried out simultaneously.

[0040] See also Figure 5 The automatic film tearing mechanism 6 includes a base plate 61, a translation module 62 and a film tearing assembly 63. The base plate 61 is arranged on the top of the workbench 1. The translation module 62 is installed on the top of the base plate 61. The outer wall of the translation module 62 is slidably provided with the film tearing assembly 63. When the translation module 62 is started, the film tearing assembly 63 can automatically tear the film of the sheet material.

[0041] See also Figure 6 The alignment module mechanism 7 includes an X-axis moving module 71, a Y-axis moving module 72, a Z-axis moving module 73, a power motor 74 and a vacuum suction head plate 75. The X-axis moving module 71 is installed on the top of the workbench 1. The Y-axis moving module 72 is slidably installed on the top of the X-axis moving module 71. The Z-axis moving module 73 is slidably installed on the top of the Y-axis moving module 72. The power motor 74 is installed on the top of the Z-axis moving module 73. The output end of the power motor 74 is connected to the vacuum suction head plate 75. The X-axis moving module 71, the Y-axis moving module 72 and the Z-axis moving module 73 enable the vacuum suction head plate 75 to perform all-round suction and alignment work. The power motor 74 can control the rotation of the vacuum suction head plate 75.

[0042] See also Figure 7The CCD vision mechanism 8 includes a transverse moving module 81, a longitudinal moving module 82, an adjustment component 83, a light source 84 and a CCD vision machine 85. The transverse moving module 81 is installed on the top of the workbench 1. The longitudinal moving module 82 is slidably installed on the top of the transverse moving module 81. The top of the longitudinal moving module 82 is provided with an adjustment component 83. The top of the adjustment component 83 is respectively installed with a light source 84 and a CCD vision machine 85. The transverse moving module 81 and the longitudinal moving module 82 can adjust the position of the CCD vision machine 85 to facilitate shooting. The adjustment component 83 on the top can fine-tune the position of the CCD vision machine 85 to achieve better shooting effect and higher accuracy.

[0043] See also Figure 8 The coil material supply mechanism 9 includes a mounting frame 91, a feeding wheel 92, a transition wheel 93, an electrostatic eliminator 94 and a receiving wheel 95. The mounting frame 91 is arranged on one side of the workbench 1, and a feeding wheel 92 is arranged on the front of the mounting frame 91. A plurality of transition wheels 93 are arranged on the outside of the feeding wheel 92 on the front of the mounting frame 91. An electrostatic eliminator 94 is arranged on one side of the feeding wheel 92 on the front of the mounting frame 91. A receiving wheel 95 is arranged on the bottom of the feeding wheel 92 on the front of the mounting frame 91. The feeding wheel 92 and the transition wheel 93 can complete the supply of the coil material. The electrostatic eliminator 94 can eliminate static electricity in the process of feeding the coil material, and the bonding effect is better.

[0044] The working principle of the present invention is as follows: the lifting modules 22 on both sides of the workbench 1 are started to lift the support plate 23 in the middle of the fixed frame 21, and the manipulator 33 can absorb the sheet material on the top of the support plate 23. Due to the action of the electric brush 24, the manipulator 33 can only absorb one sheet material at a time, and the excess sheet material is brushed off by the electric brush 24. Then the driving module 34 is started to make the multiple groups of manipulators 33 on the transverse guide rail 32 transfer the sheet materials on both sides to the material shaping platform 4 for shaping. After shaping, the manipulator 33 moves the sheet material to the lifting platform 53. The power module 52 provides power for the transverse movement of the lifting platform 53 on the vertical plate 51. The two groups of lifting platforms 53 do not interfere with each other. The automatic film tearing mechanism 6 performs film tearing operation on the sheet material on the lifting platform 53. At the same time, the coil supply mechanism 9 automatically peels off the coil material on the feeding wheel 92 and discharges it to the assembly line. After the coiled product is shaped, the sheet material transfer mechanism 3 moves the sheet material to the alignment module mechanism 7, and the X-axis moving module 71, the Y-axis moving module 72 and the Z-axis moving module 73 enable the vacuum suction head plate 75 to perform all-round suction and alignment work. The power motor 74 can control the rotation of the vacuum suction head plate 75. The sheet material can be accurately aligned through the alignment module mechanism 7 to prepare for CCD photography. The horizontal moving module 81 and the vertical moving module 82 can adjust the position of the CCD vision machine 85 to facilitate photography. The top adjustment component 83 can fine-tune the position of the CCD vision machine 85 to make its photography better and more accurate. After automatic visual correction by the CCD vision mechanism 8, the bonding work is performed on the alternating bonding platform 5. Finally, the sheet material transfer mechanism 3 transports the finished product to the finished product collection box 10 for placement.

[0045] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A multi-layer fully automatic laminating device with a CCD visual device, comprising a workbench (1), characterized in that: Both sides of the top of the workbench (1) are equipped with sheet material supply mechanisms (2), the top of the sheet material supply mechanism (2) is equipped with a sheet material transplanting mechanism (3), one side of the sheet material supply mechanism (2) is provided with a material-forming platform (4), one side of the material-forming platform (4) is equipped with an alternating bonding platform (5), one side of the alternating bonding platform (5) is equipped with an automatic film-tearing mechanism (6), the top of the workbench (1) is located at one end of the alternating bonding platform (5) and a positioning module mechanism (7) is installed on one side of the CCD bonding platform (8), a coil material supply mechanism (9) is provided on one side of the workbench (1), a finished product collection box (10) is provided on one side of the alternating bonding platform (5), and a protective door (11) is provided on the top of the workbench (1); The sheet material supply mechanism (2) comprises a fixed frame (21), a lifting module (22), a support plate (23) and an electric brush (24); the fixed frame (21) is arranged on the top of the workbench (1); the bottom of the fixed frame (21) is provided with a lifting module (22); the top of the lifting module (22) is provided with a support plate (23); and the top of the fixed frame (21) is provided with multiple groups of electric brushes (24); The sheet material transplanting mechanism (3) comprises a support frame (31), a transverse guide rail (32), a manipulator (33) and a driving module (34); the support frame (31) is arranged on the top of the workbench (1); the front of the support frame (31) is provided with a transverse guide rail (32); a plurality of manipulators (33) are slidably arranged on the surface of the transverse guide rail (32); a plurality of driving modules (34) are installed on the back of the support frame (31); and the driving modules (34) are electrically connected to the manipulators (33); The alternating laminating platform (5) comprises a vertical plate (51), a power module (52) and a lifting platform (53); the vertical plate (51) is arranged on the top of the workbench (1); the power module (52) is installed at one end of the vertical plate (51); and the lifting platform (53) is arranged on one side of the power module (52); The automatic film-tearing mechanism (6) comprises a bottom plate (61), a translation module (62) and a film-tearing assembly (63); the bottom plate (61) is arranged on the top of the workbench (1); the translation module (62) is installed on the top of the bottom plate (61); and the film-tearing assembly (63) is slidably arranged on the outer wall of the translation module (62); The alignment module mechanism (7) comprises an X-axis moving module (71), a Y-axis moving module (72), a Z-axis moving module (73), a power motor (74) and a vacuum suction head plate (75); the X-axis moving module (71) is mounted on the top of the workbench (1); the Y-axis moving module (72) is slidably mounted on the top of the X-axis moving module (71); the Z-axis moving module (73) is slidably mounted on the top of the Y-axis moving module (72); the power motor (74) is mounted on the top of the Z-axis moving module (73); and the output end of the power motor (74) is connected to the vacuum suction head plate (75); The CCD vision mechanism (8) comprises a transverse moving module (81), a longitudinal moving module (82), an adjustment component (83), a light source (84) and a CCD vision machine (85); the transverse moving module (81) is mounted on the top of the workbench (1); the longitudinal moving module (82) is slidably mounted on the top of the transverse moving module (81); the adjustment component (83) is arranged on the top of the longitudinal moving module (82); the light source (84) and the CCD vision machine (85) are respectively mounted on the top of the adjustment component (83); The coil supply mechanism (9) comprises a mounting frame (91), a loading wheel (92), a transition wheel (93), an electrostatic eliminator (94) and a receiving wheel (95); the mounting frame (91) is arranged on one side of the workbench (1); the loading wheel (92) is arranged on the front of the mounting frame (91); a plurality of transition wheels (93) are arranged on the front of the mounting frame (91) outside the loading wheel (92); the electrostatic eliminator (94) is arranged on the front of the mounting frame (91) on one side of the loading wheel (92); and the receiving wheel (95) is arranged on the front of the mounting frame (91) at the bottom of the loading wheel (92).

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