A fully automatic rotary cutting and polishing machine

Abstract

The present invention discloses a fully automatic peeling and polishing machine, including a structural main body, the structural main body includes a machine platform, a rotating table is provided in the middle of the machine platform, the machine platform is also provided with an automatic loading and unloading device, an automatic height measuring device, an automatic feeding peeling device and an automatic flipping device arranged around the rotating table, the rotating table is provided with a plurality of suction cup seats and station suction cups arranged on the suction cup seats, the automatic loading and unloading device includes a mounting frame, a rodless cylinder arranged above the mounting frame, a guide rod cylinder and a rotating cylinder connected to the guide rod cylinder, the automatic height measuring device includes an L-shaped support plate, a first up and down moving cylinder arranged at the end of the support plate and a plurality of detection probes for detecting thickness. The present invention can improve production efficiency while being able to control the accuracy of product thickness by high-precision digitalization, the product roughness value after cutting and polishing is excellent, the surface is flat, and it is completed fully automatically.

Description

Technical Field

[0001] The invention relates to the technical field of polishing devices, in particular to a full-automatic rotary cutting polishing machine. Background Art

[0002] Fully automatic rotary cutting and polishing machines, also known as leveling machines or rotary cutting machines, are used in plate production, such as rotary cutting and polishing of the surface of ceramic copper-clad substrates, which requires surface cutting. During the cutting process, the conventional method is manual grinding, and there is also a form of automatic grinding by a grinder. However, the polishing accuracy of traditional polishing devices is low, which easily leads to high roughness of the substrate surface and difficulty in digital control of cutting. In addition, the surface has a curvature. Most traditional polishing devices are semi-automatic, with a low degree of automation, low production efficiency, waste of manpower and material resources, and low economic benefits. In this regard, a fully automatic rotary cutting and polishing machine is proposed. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art solutions, the present invention provides a fully automatic rotary cutting and polishing machine, which can effectively solve the problems raised by the background technology.

[0004] The technical solution adopted by the present invention to solve its technical problem is:

[0005] A fully automatic peeling and polishing machine, comprising a main body, the main body comprising a machine platform, a rotating table is provided in the middle of the machine platform, an automatic loading and unloading device, an automatic height measuring device, an automatic feeding peeling device and an automatic flipping device are arranged around the rotating table, and a plurality of suction cup seats and station suction cups arranged on the suction cup seats are provided on the rotating table;

[0006] The automatic loading and unloading device includes a mounting frame, a rodless cylinder arranged above the mounting frame, a guide rod cylinder and a rotary cylinder connected to the guide rod cylinder, a first suction cup and a second suction cup are respectively arranged on both sides of the rotary cylinder, and a lifting mechanism is correspondingly arranged below the first suction cup and the second suction cup, and a first photoelectric sensor and a metal proximity sensor are respectively arranged on the outer side of the lifting mechanism, and a color identifier for detecting the product and a second photoelectric sensor for controlling the lifting position are also arranged on one side of the mounting frame;

[0007] The automatic height measuring device comprises an L-shaped support plate, a first up-and-down moving cylinder arranged at the end of the support plate, and a plurality of detection probes for detecting thickness, a processing suction cup is arranged below the detection probe, one side of the processing suction cup is movably connected to the support plate, a movable mechanism is arranged at the connection between the processing suction cup and the support plate, and an up-and-down moving guide rail is arranged between the support plate and the movable mechanism;

[0008] The automatic feeding peeling device comprises a peeling mechanism, a motion mechanism and an adjustment mechanism, wherein the adjustment mechanism is arranged below the rotating mechanism, the peeling mechanism comprises a cutting disc connected with a transmission device and a front blade and a rear blade respectively arranged on the cutting disc, a main shaft is connected to the top of the cutting disc, a main shaft is connected to the main shaft with a main shaft motor, a grating ruler and a grating ruler guide rail connected with a guide rail are arranged on one side of the main shaft motor, the motion mechanism comprises a second up and down motion cylinder, an up and down slider connected with the second up and down motion cylinder, a main shaft guide rail, a first adjustment guide rail and a servo motor, and the adjustment mechanism comprises an adjustment limit block for position, a second adjustment guide rail for adjusting height and a detection controller for adjusting position;

[0009] The automatic flipping device includes a flipping mechanism, a suction cup lifting cylinder and a material picking limit block for product picking and placing, the suction cup lifting cylinder is connected with a third suction cup, and the flipping mechanism includes a flipping suction cup, a flipping limit block, a flipping motor, a transmission belt connected to the flipping motor, a material conveying screw platform and a material conveying lifting suction cup;

[0010] In particular, the ends of the rotating cylinder are respectively connected to the first suction cup and the second suction cup, the guide rod cylinder is connected to the rodless cylinder, the guide rod cylinder moves along the Z-axis direction of the mounting frame through the rodless cylinder, the first suction cup and the second suction cup are replaced by the rotating cylinder, and a material trough is provided on the mounting frame.

[0011] Particularly, the third suction cup is parallel to the flip suction cup, the third suction cup is moved along the Y-axis direction of the machine through the suction cup lifting cylinder, the flip suction cup is changed through the flip motor, and the flip motor drives the flip suction cup through a transmission belt.

[0012] Particularly, the detection probes are arranged in a rectangular array at the upper end of the movable mechanism, the movable mechanism is fixedly connected to the processing suction cup, and the processing suction cup is moved along the Y-axis direction of the support plate by a first up-and-down moving cylinder.

[0013] In particular, the cutting disc is fixed on the main shaft, and the front blade and the rear blade are fixedly connected to the cutting disc. The cutting disc is connected to the main shaft motor through a transmission belt to realize rotation. The cutting disc completes cutting through the setting of the detector, thereby realizing controlled high-precision cutting.

[0014] Particularly, the automatic feeding peeling device is moved along the X-axis direction of the machine platform by a servo motor, and the servo motor is arranged at the bottom of the automatic feeding peeling device.

[0015] Particularly, a screw slide motor is connected to one side of the automatic turning device, and the slider of the material conveying screw table moves along the X-axis direction of the machine table through the screw slide motor.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] A fully automatic rotary cutting and polishing machine of the present invention, during use, manually puts a stack of paper in the middle of the product into the suction cup, after the equipment is started, the suction cup is sucked up and moved forward to the suction cup seat of the rotating table, the product is lowered and placed on the suction cup seat, after the suction cup on the suction cup seat sucks the product tightly, the upper suction cup is released and returned to its position, the suction cup seat rotates 90 degrees to the second station to detect the product, after the product is detected, the data is sent to the controller, and then the suction cup seat rotates 90 degrees to the next station to rotate, and according to the detection data of the previous station, it is lowered and cut, after the cutting is completed, it rises and returns to its position, and then rotates 90 degrees to the next station to turn over the surface, wherein four products are cut back and forth on the front and back sides for one cycle, when the set requirements are met, the products are sucked and placed in the suction cup in turn, and the middle paper is placed in turn to separate the products, and finally, the next cycle is cycled in turn to complete polishing. While improving production efficiency, the present invention can also digitally control cutting accuracy, the product roughness value after cutting and polishing is excellent, the surface is flat, there is no curvature, and the production automation degree is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of the automatic loading and unloading device of the present invention;

[0020] Figure 3 This is a schematic diagram of the structure of the automatic flipping device of the present invention;

[0021] Figure 4 This is a schematic structural diagram of the automatic height measuring device of the present invention;

[0022] Figure 5 It is a schematic structural diagram of the automatic feeding peeling device of the present invention.

[0023] Numbers in the figure:

[0024] 1. Machine; 2. Automatic loading and unloading device; 3. Automatic flipping device; 4. Automatic feeding and peeling device; 5. Rotating table; 6. Suction cup seat; 7. Suction cup for workstation; 8. Automatic height measuring device; 9. Motion mechanism; 10. Screw slide motor; 11. Rodless cylinder; 12. Guide rod cylinder; 13. Rotating cylinder; 14. First suction cup; 15. First photoelectric sensor; 16. Lifting mechanism; 17. Metal proximity sensor; 18. Color identifier; 19. Second photoelectric sensor; 20. Second suction cup; 21. Suction cup lifting cylinder; 22. Material conveying screw table; 23. Material taking limit block; 24. Flip suction cup; 25. Flip limit block; 26. Flip motor; 27. Third Suction cup; 28. Drive belt; 29. ​​First up-and-down moving cylinder; 30. Detection probe; 31. Processing suction cup; 32. Up-and-down moving guide rail; 33. Second up-and-down moving cylinder; 34. Up-and-down slider; 35. Spindle; 36. Block cutting cylinder; 37. Cutting disc; 38. Rear blade; 39. Front blade; 40. Adjustment limit block; 41. Detection controller; 42. Second adjustment guide rail; 43. Servo motor; 44. Spindle guide rail; 45. First adjustment guide rail; 46. Grating ruler guide rail; 47. Grating ruler; 48. Spindle motor; 49. Mounting frame; 50. Support plate; 52. Movable mechanism; 53. Turning mechanism; 54. Peeling mechanism; 55. Adjustment mechanism. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] like Figure 1-5 As shown, the present invention provides a fully automatic peeling and polishing machine, including a structural main body, the structural main body includes a machine platform 1, a rotating table 5 is provided in the middle of the machine platform 1, and the machine platform 1 is also provided with an automatic loading and unloading device 2, an automatic height measuring device 8, an automatic feeding peeling device 4 and an automatic flipping device 3 arranged around the rotating table, and a plurality of suction cup seats 6 and station suction cups 7 arranged on the suction cup seats 6 are provided on the rotating table 5, and the number of the station suction cups 7 is 4;

[0027] The automatic loading and unloading device 2 includes a mounting frame 49, a rodless cylinder 11 arranged above the mounting frame 49, a guide rod cylinder 12 and a rotary cylinder 13 connected to the guide rod cylinder 12, a first suction cup 14 and a second suction cup 20 are respectively arranged on both sides of the rotary cylinder 13, and a jacking mechanism 16 is correspondingly arranged below the first suction cup 14 and the second suction cup 20, and a first photoelectric sensor 15 and a metal proximity sensor 17 are respectively arranged on the outer side of the jacking mechanism 16, and a color identifier 18 for detecting products and a second photoelectric sensor 19 for controlling the jacking position are also arranged on one side of the mounting frame 49;

[0028] The automatic height measuring device 8 includes an L-shaped support plate 50, a first up-and-down motion cylinder 29 provided at the end of the support plate 50, and a plurality of detection probes 30 for detecting thickness, a processing suction cup 31 is provided below the detection probe 30, one side of the processing suction cup 31 is movably connected to the support plate 50, a movable mechanism 52 is provided at the connection between the processing suction cup 31 and the support plate 50, and an up-and-down motion guide rail 32 is provided between the support plate 50 and the movable mechanism 52;

[0029] The automatic feeding peeling device 4 includes a peeling mechanism 54, a motion mechanism 9 and an adjustment mechanism 55, wherein the adjustment mechanism 55 is arranged below the rotating mechanism, the peeling mechanism 54 includes a cutting disc 37 connected to a transmission device and a front blade 39 and a rear blade 38 respectively arranged on the cutting disc 37, and a material blocking cutting cylinder 36 is connected to one side of the cutting disc 37, a spindle 35 is connected to the top of the cutting disc 37, and a spindle motor 48 is connected to the spindle 35, and a grating ruler 47 and a grating ruler guide rail 46 connected to the guide rail are arranged on one side of the spindle motor 48, the motion mechanism 9 includes a second up and down motion cylinder 33, an up and down slider 34 connected to the second up and down motion cylinder 33, a spindle guide rail 44, a first adjustment guide rail 45 and a servo motor 43, and the adjustment mechanism 55 includes an adjustment limit block 40 for position, a second adjustment guide rail 42 for adjusting height and a detection controller 41 for adjusting position;

[0030] The automatic flipping device 3 includes a flipping mechanism 53 and a suction cup lifting cylinder 21, the suction cup lifting cylinder 21 is connected with a third suction cup 27, the automatic flipping device 3 also includes a material taking limit block 23 for product placement, the flipping mechanism 53 includes a flipping suction cup 24, a flipping limit block 25, a flipping motor 26 and a transmission belt 28 connected to the flipping motor 26; this embodiment operates in a cycle from the automatic loading and unloading device 2, the automatic height measuring device 8, the automatic feeding peeling device 4, and the automatic flipping device 3. While improving production efficiency, it can also control cutting accuracy in a digital way. The product roughness value after cutting and polishing is excellent, the surface is flat, there is no curvature, and the production automation degree is high.

[0031] It is further explained that the ends of the rotating cylinder 13 are respectively connected to the first suction cup 14 and the second suction cup 20, the guide rod cylinder 12 is connected to the rodless cylinder 11, the guide rod cylinder 12 moves along the Z-axis direction of the mounting frame 49 through the rodless cylinder 11, the first suction cup 14 and the second suction cup 20 are transposed by the rotating cylinder 13, the mounting frame 49 is provided with a material trough, the third suction cup 27 is parallel to the flip suction cup 24, the third suction cup 27 is moved along the Y-axis direction of the machine 1 through the suction cup lifting cylinder 21, the flip suction cup 24 is changed in surface by the flip motor 26, the flip motor 26 drives the flip suction cup 24 through the transmission belt 28, the detection probe 30 is arranged at the upper end of the movable mechanism 52 in a rectangular array, and the movable mechanism 5 2 is fixedly connected to the processing suction cup 31, and the processing suction cup 31 moves along the Y-axis direction of the support plate 50 through the first up-and-down moving cylinder 29. The cutting disc 37 is fixedly arranged on the spindle 35, and the front blade 39 and the rear blade 38 are fixedly connected to the cutting disc 35. The cutting disc 35 is connected to the spindle motor 48 through the transmission belt 28 to realize rotation. The cutting disc 37 completes cutting through the setting of the detector to realize controlled high-precision cutting. The automatic feeding peeling device 4 moves along the X-axis direction of the machine table 1 through the servo motor 43, and the servo motor 43 is arranged at the bottom of the automatic feeding peeling device 7. A screw slide motor 10 is connected to one side of the automatic turning device 3, and the slider of the material conveying screw table 22 moves along the X-axis direction of the machine table 1 through the screw slide motor 10.

[0032] During use, a stack of product middle paper is manually placed on the surface of the lifting mechanism 16. After the equipment is started, the product is sucked up and moved forward to the suction cup seat 6 of the rotating table 5 by the lifting mechanism 16, and the product is lowered and placed on the suction cup seat 6. After the suction cup on the suction cup seat 6 sucks the product tightly, the upper suction cup is released and returned to its original position. The suction cup seat 6 rotates 90 degrees to the second workstation to inspect the product. After the product inspection is completed, the data is sent to the controller, and then the suction cup seat 6 rotates 90 degrees to the next workstation for rotation. According to the inspection data of the previous station, it is lowered and cut. After cutting is completed, it rises and returns to its original position, and then rotates 90 degrees to the next workstation to turn over. Four products are cut back and forth on the front and back sides in one cycle. When the set requirements are met, the products are sucked and placed in the suction cup 7 in turn, and the middle paper is placed in the separated products in turn. Finally, the next cycle is cycled in turn to complete the cutting.

[0033] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A fully automatic rotary cutting and polishing machine, characterized in that: The machine comprises a main structure, wherein the main structure comprises a machine platform, a rotating table is arranged in the middle of the machine platform, an automatic loading and unloading device, an automatic height measuring device, an automatic feeding and peeling device and an automatic flipping device are arranged around the rotating table, and a plurality of suction cup seats and station suction cups arranged on the suction cup seats are arranged on the rotating table; The automatic loading and unloading device includes a mounting frame, a rodless cylinder arranged above the mounting frame, a guide rod cylinder and a rotary cylinder connected to the guide rod cylinder, a first suction cup and a second suction cup are respectively arranged on both sides of the rotary cylinder, and a lifting mechanism is correspondingly arranged below the first suction cup and the second suction cup, and a first photoelectric sensor and a metal proximity sensor are respectively arranged on the outer side of the lifting mechanism, and a color identifier for detecting the product and a second photoelectric sensor for controlling the lifting position are also arranged on one side of the mounting frame; The automatic height measuring device comprises an L-shaped support plate, a first up-and-down moving cylinder arranged at the end of the support plate, and a plurality of detection probes for detecting thickness, a processing suction cup is arranged below the detection probe, one side of the processing suction cup is movably connected to the support plate, a movable mechanism is arranged at the connection between the processing suction cup and the support plate, and an up-and-down moving guide rail is arranged between the support plate and the movable mechanism; The automatic feeding peeling device comprises a peeling mechanism, a motion mechanism and an adjustment mechanism, the adjustment mechanism is arranged below the rotating mechanism, the peeling mechanism comprises a cutting disc connected to a transmission device and a front blade and a rear blade respectively arranged on the cutting disc, and a material blocking cutting cylinder is connected to one side of the cutting disc, a spindle is connected to the top of the cutting disc, a spindle motor is connected to the spindle, a grating ruler and a grating ruler guide rail connected to the guide rail are arranged on one side of the spindle motor, the motion mechanism comprises a second up and down motion cylinder, an upper and lower slider connected to the second up and down motion cylinder, a spindle guide rail, a first adjustment guide rail and a servo motor, the adjustment mechanism comprises an adjustment limit block for position, a second adjustment guide rail for adjusting height and a detection controller for adjusting position; The automatic flipping device includes a flipping mechanism, a suction cup lifting cylinder and a material picking limit block for product picking and placing. The suction cup lifting cylinder is connected to a third suction cup. The flipping mechanism includes a flipping suction cup, a flipping limit block, a flipping motor, a transmission belt connected to the flipping motor, a material transport screw platform and a material transport lifting suction cup.

2. The fully automatic rotary cutting and polishing machine according to claim 1, characterized in that: The ends of the rotating cylinder are respectively connected to the first suction cup and the second suction cup, the guide rod cylinder is connected to the rodless cylinder, the guide rod cylinder moves along the Z-axis direction of the mounting frame through the rodless cylinder, the first suction cup and the second suction cup are replaced by the rotating cylinder, and a material trough is provided on the mounting frame.

3. The fully automatic rotary cutting and polishing machine according to claim 1, characterized in that: The third suction cup is parallel to the flip suction cup. The third suction cup is moved along the Y-axis direction of the machine through the suction cup lifting cylinder. The flip suction cup changes sides through the flip motor. The flip motor drives the flip suction cup through a transmission belt.

4. The fully automatic rotary cutting and polishing machine according to claim 1, characterized in that: The detection probes are arranged in a rectangular array at the upper end of the movable mechanism, the movable mechanism is fixedly connected to the processing suction cup, and the processing suction cup is moved along the Y-axis direction of the support plate by a first up-and-down moving cylinder.

5. The fully automatic rotary cutting and polishing machine according to claim 1, characterized in that: The cutting disc is fixed on the main shaft, and the front blade and the rear blade are fixedly connected to the cutting disc. The cutting disc is connected to the main shaft motor via a transmission belt to realize rotation. The cutting disc completes cutting through the setting of the detector, thereby realizing controlled high-precision cutting.

6. The fully automatic rotary cutting and polishing machine according to claim 1, characterized in that: The automatic feeding peeling device is moved along the X-axis direction of the machine platform by a servo motor, and the servo motor is arranged at the bottom of the automatic feeding peeling device.

7. The fully automatic rotary cutting and polishing machine according to claim 1, characterized in that: A screw slide motor is connected to one side of the automatic turning device, and the slider of the material conveying screw table moves along the X-axis direction of the machine table through the screw slide motor.

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