A fully automatic edge grinding device for glass lenses

By designing fully automatic glass lens edge grinding equipment, the glass lens protection device and grasping device are used to realize automatic protection and edge grinding of glass lenses, solving the problem of manual operation in the prior art that reduces labor and reduces efficiency, and improving processing Efficiency and neatness of edges and corners.

CN114571315BActive Publication Date: 2024-12-10SHAANXI BOCHENG ZHONGSEN OPTOELECTRONICS TECHNOLOGY CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202110598824.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-05-31
Publication Date
2024-12-10
Estimated Expiration
2041-05-31

AI Technical Summary

Technical Problem

Existing glass lens edge grinding equipment cannot achieve fully automatic processing, resulting in manual operations increasing labor and reducing processing efficiency.

Method used

A fully automatic glass lens edging device including lens protection device, protective table, grabbing device and lens edge grinding machine is designed. Through the automated lens protection and edge grinding process, manual operation is reduced and processing efficiency is improved. The lens protection device includes a first protective mechanism and a second protective mechanism, respectively, for mounting the suction cup and a transparent patch, and the grasping device is used to place the finished lens on the edge grinder for edge grinding.

Benefits of technology

It realizes fully automatic protection and edge grinding of glass lenses, reduces manpower, improves protection and edge grinding efficiency, and ensures the neatness and processing efficiency of the edges and corners of the lens.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN114571315B_ABST
    Figure CN114571315B_ABST
Patent Text Reader

Abstract

The present invention relates to the field of glass lens processing, and in particular to a fully automatic edge grinding device for glass lenses, comprising: a lens protection device, a protection platform, a gripping device and a lens edge grinding machine. The lens protection device is used to prepare protection work before the glass lens is processed. The lens protection device comprises: a first protection mechanism and a second protection mechanism. The first protection mechanism is used to stick a suction cup on one side of the glass lens. The first protection mechanism comprises a lens holding plate, a suction cup holding plate and a clamping mechanism. The second protection mechanism is used to stick a transparent sticker on the other side of the glass lens. The second protection mechanism comprises a sticker positioning plate, a pressing mechanism and a suction mechanism. A material storage plate is provided on the side of the gripping device. The present invention solves the problem that the current glass lens edge grinding device cannot process it fully automatically, and manual operation not only increases manpower but also reduces processing efficiency. The present invention reduces manual labor and also improves the protection efficiency and edge grinding efficiency of the lens.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of glass lens processing, and in particular to a fully automatic edge grinding device for glass lenses. Background Art

[0002] Nowadays, glass lenses are widely used, such as cameras in surveillance cameras, cameras on mobile phones, cameras on cameras, cameras on projectors, lenses of glasses, magnifying glasses for teaching or experiments, etc., all of which require glass lenses.

[0003] The main raw material of glass lenses is optical glass, which has excellent optical properties, is not easy to scratch, has a high refractive index, has good light transmittance and mechanical and chemical properties, has a constant refractive index, and stable physical and chemical properties. When processing glass lenses, it is often necessary to manually grind the edges of the glass lenses to ensure the neatness of the edges and corners of the glass lenses. However, the existing manual edge grinding of glass lenses not only increases manual labor, but also reduces the processing efficiency of glass lenses.

[0004] The fully automatic lens edge grinding machine currently in use includes a template fixing device, a lens locking and clamping device, a grinding wheel, an automatic sensing device, a program control board and an operating platform. However, before the glass lens is clamped, the glass lens needs to be protected. The protection of the glass lens requires attaching suction cups and transparent stickers on both sides of the glass lens respectively. The current protection of the glass lens is through manual operation, which not only increases the manpower labor, but is also relatively cumbersome.

[0005] In order for glass lenses to be fully automatically processed, the glass lenses need to be automatically protected and automatically edged. Therefore, it is necessary to design a device that can fully automatically edge grind the glass lenses. Summary of the invention

[0006] In order to solve the above technical problems, a fully automatic edge grinding device for glass lenses is provided. This technical solution solves the problem that the current glass lens edge grinding device cannot process it fully automatically, and manual operation not only increases manpower but also reduces processing efficiency.

[0007] In order to achieve the above purpose, the technical solution adopted by the present invention is:

[0008] A fully automatic edge grinding device for glass lenses, comprising:

[0009] Lens protection device, used to prepare protection work before processing glass lenses;

[0010] A protective platform, arranged on one side of the lens protective device;

[0011] A grabbing device is arranged beside the protective platform;

[0012] A lens edger is arranged beside the gripping device;

[0013] The lens protection device comprises: a first protection mechanism and a second protection mechanism;

[0014] The first protective mechanism is used to attach the suction cup to one side of the glass lens, and the first protective mechanism includes a lens supporting plate, a suction cup supporting plate arranged on one side of the lens supporting plate, and a clamping mechanism arranged above the lens supporting plate and the suction cup supporting plate;

[0015] The second protective mechanism is used to stick a transparent sticker on the other side of the glass lens, and the second protective mechanism includes a sticker positioning plate, a pressing mechanism arranged above the sticker positioning plate, and a suction mechanism arranged below the sticker positioning plate;

[0016] A material storage plate for holding the processed glass lenses is provided beside the gripping device.

[0017] As a preferred solution for fully automatic edge grinding equipment for glass lenses,

[0018] The lens supporting plate is arranged on a supporting platform, and a square groove for positioning the lens supporting plate is provided on the top of the supporting platform. A lifting opening for facilitating taking out the lens supporting plate is provided on one side of the lens supporting plate, and a plurality of lens supporting openings for placing the lens supporting plate are provided at equal intervals on the top of the lens supporting plate, and the edge of each lens supporting opening is a chamfered opening for grabbing a glass lens.

[0019] As a preferred solution for fully automatic edge grinding equipment for glass lenses,

[0020] The suction cup supporting plate is located between the lens supporting plate and the protective platform. The top of the suction cup supporting plate is provided with a plurality of suction cup placing openings for placing suction cups. The top of the protective platform is provided with a placement opening for supporting glass lenses. The bottom of the protective platform is also provided with a mounting opening for mounting transparent stickers.

[0021] As a preferred solution for fully automatic edge grinding equipment for glass lenses,

[0022] The gripping mechanism comprises: a first finger cylinder and a gripping drive mechanism;

[0023] The clamping drive mechanism is arranged on a rectangular platform, and has a moving frame which moves horizontally along the length direction of the rectangular platform, and a moving block which moves horizontally along the length direction thereof is also arranged on the moving frame;

[0024] The first finger cylinder is vertically movable and arranged on the moving block, the clamping finger of the first finger cylinder is arranged downward and is installed in a housing, and each clamping finger of the first finger cylinder is also provided with a clamping opening for clamping the hexagonal protrusion end of the suction cup;

[0025] A double-shaft double-rod cylinder capable of driving the first finger cylinder to move vertically is arranged on the moving block.

[0026] As a preferred solution for fully automatic edge grinding equipment for glass lenses,

[0027] The moving direction of the movable frame is perpendicular to the moving direction of the movable block. A first avoidance opening is provided on both sides of the placement opening of the protective platform for facilitating the first finger cylinder to place the glass lens. A first photoelectric sensor with an output end facing upward is also provided on the top of the protective platform, and a first sensing head for sensing by the first photoelectric sensor is also provided on the outer shell of the first finger cylinder.

[0028] As a preferred solution for fully automatic edge grinding equipment for glass lenses,

[0029] The patch positioning plate is provided with a placement groove, the upper and lower surfaces of the patch positioning plate are through-shaped, a patch is laid in the placement groove, a plurality of pressure holes are provided on the patch, a transparent patch is also attached to the downward side of the patch and at each pressure hole, the size of each transparent patch is larger than the size of the pressure hole, a pressure plate is provided on both sides of the patch positioning plate located inside the placement groove and can move vertically, and a screw rod for driving the pressure plate to move vertically is also provided on the patch positioning plate, and a knob is provided at the end of the screw rod for the convenience of the operator to turn.

[0030] As a preferred solution for fully automatic edge grinding equipment for glass lenses,

[0031] The pressing mechanism comprises: a pressing rod and a first horizontal linear driver;

[0032] The first horizontal linear driver is horizontally arranged on one side of the patch positioning plate, and has a first mounting block that moves horizontally along the plate wall direction of the patch positioning plate, and a first push rod is horizontally arranged on the first mounting block, and the pushing direction of the first push rod is perpendicular to the moving direction of the first mounting block;

[0033] The pressing rod is vertically arranged on the output end of the first push rod, and a pressing head is provided at the downward end of the pressing rod for pressing the transparent patch out, and the diameter of the pressing head is at least smaller than the diameter of the pressing port.

[0034] As a preferred solution for fully automatic edge grinding equipment for glass lenses,

[0035] The suction mechanism comprises: an abutment rod and a second horizontal linear drive;

[0036] The second horizontal linear driver is horizontally arranged at the bottom of the suction cup supporting plate, and has a second mounting block that moves horizontally along the moving direction of the first mounting block. A second push rod is horizontally arranged on the second mounting block, and the pushing direction of the second push rod is perpendicular to the moving direction of the second mounting block and parallel to the pushing direction of the first push rod.

[0037] The resistance rod is vertically arranged on the output end of the second push rod, and one end of the resistance rod facing the patch positioning plate is provided with a suction plate for sucking the transparent patch, and the suction plate is elastically connected to the end of the resistance rod through a buffer spring.

[0038] As a preferred solution for fully automatic edge grinding equipment for glass lenses,

[0039] A second photoelectric sensor with its output end facing downward is provided on the top of the protection platform, and a second sensing head for sensing by the second photoelectric sensor is also provided on the output end of the abutment rod.

[0040] As a preferred solution for fully automatic edge grinding equipment for glass lenses,

[0041] The grasping device includes a multi-axis manipulator, a rotatable frame is provided at the output end of the multi-axis manipulator, a rotatable second finger cylinder is provided on the frame, a first rotating motor that can drive the frame to rotate is provided at the output end of the multi-axis manipulator, a second rotating motor that can drive the second finger cylinder to rotate is provided on the frame, and the rotation direction of the frame is perpendicular to the rotation direction of the second finger cylinder, and a second avoidance opening is provided on both sides of the placement opening of the protective platform to facilitate the second finger cylinder to grasp the glass lens.

[0042] As a preferred solution for fully automatic edge grinding equipment for glass lenses,

[0043] The lens edge grinding machine includes a casing, in which are arranged two first clamping rods and a second clamping rod for clamping and driving the glass lens to rotate, the first clamping rod and the second clamping rod are symmetrically arranged up and down, a rubber pad is provided at the clamping end of the first clamping rod, and a hexagonal mouth is provided at the clamping end of the second clamping rod. A grinding wheel capable of grinding the glass lens is also provided in the casing, and a control panel for controlling the entire device is also provided on the side of the lens edge grinding machine.

[0044] Compared with the prior art, the present invention has the following beneficial effects:

[0045] 1. The present invention reduces manual labor and improves the lens protection efficiency and edge grinding efficiency through the automatic operation of the lens protection device;

[0046] 2. A reserved opening for grabbing the glass lens is reserved by chamfering the lens receiving opening, so that the clamping mechanism can easily grab the glass lens;

[0047] 3. The first photoelectric sensor senses the first sensing head, which is conducive to the accurate placement of the glass lens, preventing the transparent sticker from being unable to be attached to the glass lens through the mounting opening, and the two first avoidance openings on the protective table do not hinder the first finger cylinder from placing the glass lens;

[0048] 4. Turn the screw by turning the knob, and the two pressure plates will press the two sides of the patch to prevent the patch from moving when the transparent patch is absorbed, thus preventing the transparent patch from being absorbed;

[0049] 5. Through the force of the buffer spring, when the transparent sticker is pressed down, the suction plate is under pressure to absorb the transparent sticker and has a buffering effect downwards;

[0050] 6. The second photoelectric sensor senses the second sensing head, so that the transparent sticker can be accurately pasted on the glass lens through the pasting opening;

[0051] 7. The glass lens is grasped through the two second avoidance openings to prevent the second finger cylinder from being unable to grasp the glass lens. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;

[0053] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;

[0054] Figure 3 is a schematic diagram of the three-dimensional structure of the lens protection device;

[0055] Figure 4 is a schematic diagram of the three-dimensional structure of the first protection mechanism;

[0056] Figure 5 is a schematic diagram of the three-dimensional structure of the second protection mechanism;

[0057] Figure 6 is a front view of the second protection mechanism;

[0058] Figure 7 is a bottom view of the second protection mechanism;

[0059] Figure 8 It is a schematic diagram of the three-dimensional structure of the protection platform;

[0060] Fig. 9 is a schematic diagram of the three-dimensional structure of the grasping device;

[0061] Fig.10It is a schematic diagram of the three-dimensional structure of a lens edge grinding machine;

[0062] Fig.11 This is a front view of the lens edger.

[0063] The numbers in the figure are: lens protection device 1, glass lens 2, protection platform 3, gripping device 4, lens edger 5, lens holding plate 6, suction cup holding plate 7, suction cup 8, transparent sticker 9, patch positioning plate 10, holding platform 11, square groove 12, lens holding port 13, suction cup placement port 14, placement port 15, mounting port 16, first finger cylinder 17, clamping drive mechanism 18, rectangular platform 19, moving frame 20, moving block 21, clamping port 22, double-axis double-rod cylinder 23, first avoidance port 24, first photoelectric sensor 25, first sensor head 26, placement slot 27, pressure port 28, pressure plate 29, screw Rod 30, knob 31, pressure rod 32, first horizontal linear drive 33, first mounting block 34, first push rod 35, pressure head 36, resistance rod 37, second horizontal linear drive 38, second mounting block 39, second push rod 40, suction plate 41, buffer spring 42, second photoelectric sensor 43, second sensing head 44, multi-axis manipulator 45, frame 46, second finger cylinder 47, first rotary motor 48, second rotary motor 49, second avoidance 50, casing 51, first clamping rod 52, second clamping rod 53, rubber pad 54, edging wheel 55, control panel 56, storage plate 57. DETAILED DESCRIPTION

[0064] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0065] Reference Figures 1 to 11 As shown, a fully automatic edge grinding device for glass lenses comprises:

[0066] The lens protection device 1 is used to prepare the protection work before the glass lens 2 is processed;

[0067] A protection platform 3 is arranged on one side of the lens protection device 1;

[0068] A grabbing device 4 is arranged beside the protection platform 3;

[0069] A lens edge grinding machine 5 is arranged beside the gripping device 4;

[0070] The lens protection device 1 comprises: a first protection mechanism and a second protection mechanism;

[0071] The first protective mechanism is used to attach the suction cup 8 to one side of the glass lens 2, and the first protective mechanism includes a lens supporting plate 6, a suction cup supporting plate 7 arranged on one side of the lens supporting plate 6, and a clamping mechanism arranged above the lens supporting plate 6 and the suction cup supporting plate 7;

[0072] The second protective mechanism is used to stick the transparent sticker 9 on the other side of the glass lens 2, and the second protective mechanism includes a sticker positioning plate 10, a pressing mechanism arranged above the sticker positioning plate 10, and a suction mechanism arranged below the sticker positioning plate 10;

[0073] A material storage plate 57 for holding the processed glass lens 2 is provided on the side of the gripping device 4 .

[0074] Before the operator processes the glass lens 2, first, the operator places a number of unprocessed glass lenses 2 on the lens holding plate 6, and places a number of suction cups 8 on the suction cup holding plate 7. Then, the clamping mechanism places the glass lens 2 on the protective table 3. After the glass lens 2 is placed, the clamping mechanism then attaches the suction cup 8 to the upward side of the glass lens 2. When the transparent sticker 9 is attached to the other side of the glass lens 2, the pressing mechanism and the suction mechanism are driven synchronously, and the pressing mechanism presses the transparent sticker 9 on the patch in the patch positioning plate 10 off the patch, and the suction mechanism is sucked. The mechanism simultaneously absorbs the pressed transparent sticker 9, with the adhesive surface of the transparent sticker 9 facing upwards, and the transparent sticker 9 is then attached to the glass lens 2 through the absorption mechanism. After the protection work of the glass lens 2 is completed, the grasping device 4 grasps the glass lens 2 in the lens edger 5, and the lens edger 5 finally performs edge grinding on the glass lens 2. Finally, the processed glass lens 2 is placed in the material storage plate 57 by the grasping device 4 to be taken by the operator. The present invention reduces manual labor and improves the protection efficiency and edge grinding efficiency of the lens through the automatic operation of the lens protection device 1.

[0075] The lens receiving plate 6 is arranged on a receiving platform 11, and a square groove 12 for positioning the lens receiving plate 6 is provided on the top of the receiving platform 11, and a lifting opening for facilitating taking out the lens receiving plate 6 is provided on one side of the lens receiving plate 6, and a plurality of lens receiving openings 13 for placing the lens receiving plate 6 are provided at equal intervals on the top of the lens receiving plate 6, and a chamfered opening for grabbing the glass lens 2 is provided at the edge of each lens receiving opening 13.

[0076] When the glass lens 2 is placed in the lens receiving opening 13 on the lens receiving plate 6, a reserved opening for grabbing the glass lens 2 is reserved through the chamfered opening 13, which facilitates the clamping mechanism to clamp the glass lens 2. After all the glass lenses 2 on the lens receiving plate 6 are taken out, the operator can take out the lens receiving plate 6 for loading.

[0077] The suction cup supporting plate 7 is located between the lens supporting plate 6 and the protective platform 3. The top of the suction cup supporting plate 7 is provided with a plurality of suction cup placement openings 14 for placing suction cups 8. The top of the protective platform 3 is provided with a placement opening 15 for supporting the glass lens 2. The bottom of the protective platform 3 is also provided with a mounting opening 16 for mounting the transparent sticker 9.

[0078] When the suction cups 8 are placed, several suction cups 8 are placed by the operator in the suction cup placement opening 14 of the suction cup supporting plate 7. After the glass lens 2 is placed in the placement opening 15 of the protective table 3, the suction cups 8 are attached to the upward side of the glass lens 2, and the transparent sticker 9 is attached to the downward side of the glass lens 2 through the attachment opening 16.

[0079] The gripping mechanism comprises: a first finger cylinder 17 and a gripping drive mechanism 18;

[0080] The clamping drive mechanism 18 is disposed on a rectangular platform 19 and has a movable frame 20 that moves horizontally along the length direction of the rectangular platform 19. The movable frame 20 is also provided with a movable block 21 that moves horizontally along the length direction thereof.

[0081] The first finger cylinder 17 is vertically movable and is disposed on the moving block 21. The clamping finger of the first finger cylinder 17 is disposed downward and is installed in a housing. Each clamping finger of the first finger cylinder 17 is also provided with a clamping opening 22 for clamping the hexagonal protrusion end of the suction cup 8.

[0082] A double-shaft double-rod cylinder 23 is provided on the moving block 21 and can drive the first finger cylinder 17 to move vertically.

[0083] When placing the glass lens 2, the first finger cylinder 17 moves downward through the double-axis double-rod cylinder 23 to grab the glass lens 2, the moving frame 20 drives the first finger cylinder 17 to move horizontally toward the protective table 3, and the moving block 21 drives the first finger cylinder 17 to adjust the grabbing direction, and the glass lens 2 is then placed in the placement opening 15 on the protective table 3 by the clamping fingers of the first finger cylinder 17.

[0084] The moving direction of the moving frame 20 is perpendicular to the moving direction of the moving block 21. A first avoidance opening 24 is provided on both sides of the placement opening 15 of the protective platform 3 for facilitating the first finger cylinder 17 to place the glass lens 2. A first photoelectric sensor 25 with its output end facing upward is also provided on the top of the protective platform 3, and a first sensing head 26 for sensing with the first photoelectric sensor 25 is also provided on the outer shell of the first finger cylinder 17.

[0085] When the first finger cylinder 17 accurately places the glass lens 2 in the placement opening 15 on the protective table 3, the first photoelectric sensor 25 senses the first sensing head 26, which is conducive to the accurate placement of the glass lens 2 and prevents the transparent sticker 9 from being unable to stick on the glass lens 2 through the mounting opening 16. In addition, the two first avoidance openings 24 on the protective table 3 do not hinder the first finger cylinder 17 from placing the glass lens 2.

[0086] The patch positioning plate 10 is provided with a placement groove 27, and the upper and lower surfaces of the patch positioning plate 10 are through-shaped. A patch is laid in the placement groove 27, and a plurality of pressure holes 28 are provided on the patch. A transparent patch 9 is also affixed to the downward side of the patch and at each pressure hole 28. The size of each transparent patch 9 is larger than the size of the pressure hole 28. A pressing plate 29 is provided on both sides of the patch positioning plate 10 located inside the placement groove 27 so as to be able to move vertically, and a screw 30 for driving the pressing plate 29 to move vertically is also provided on the patch positioning plate 10, and a knob 31 is provided at the end of the screw 30 for the convenience of the operator to turn.

[0087] Before attaching the transparent sticker 9, several transparent stickers 9 are attached to a whole patch, and the patch is placed in the placement groove 27, with the unattached parts of several transparent stickers 9 facing downward. Then, the operator manually rotates the screw 30 through the knob 31, and the two pressing plates 29 press the two sides of the patch to prevent the patch from moving when the transparent sticker 9 is absorbed, thereby preventing the transparent sticker 9 from being absorbed.

[0088] The pressing mechanism comprises: a pressing rod 32 and a first horizontal linear driver 33;

[0089] The first horizontal linear driver 33 is horizontally arranged on one side of the patch positioning plate 10, and has a first mounting block 34 that moves horizontally along the wall direction of the patch positioning plate 10. A first push rod 35 is horizontally arranged on the first mounting block 34, and the pushing direction of the first push rod 35 is perpendicular to the moving direction of the first mounting block 34.

[0090] The lower pressing rod 32 is vertically arranged on the output end of the first push rod 35 , and a pressing head 36 is provided at the downward end of the lower pressing rod 32 for pressing out the transparent sticker 9 on the patch, and the diameter of the pressing head 36 is at least smaller than the diameter of the pressing port 28 .

[0091] When the transparent sticker 9 is removed from the patch, the lower pressing rod 32 drives the pressing head 36 to pass through the pressing port 28 to remove the transparent sticker 9 from the patch. Since the pressing head 36 is a non-sticking part, the transparent sticker 9 will not stick to the pressing head 36. The lower pressing rod 32 can remove the transparent stickers 9 in all positions through the movement of the first mounting block 34 and the movement of the first push rod 35.

[0092] The suction mechanism includes: a resistance rod 37 and a second horizontal linear drive 38;

[0093] The second horizontal linear driver 38 is horizontally arranged at the bottom of the suction cup supporting plate 7, and has a second mounting block 39 that moves horizontally along the moving direction of the first mounting block 34. A second push rod 40 is horizontally arranged on the second mounting block 39, and the pushing direction of the second push rod 40 is perpendicular to the moving direction of the second mounting block 39 and parallel to the pushing direction of the first push rod 35.

[0094] The resistance rod 37 is vertically arranged on the output end of the second push rod 40. The end of the resistance rod 37 facing the patch positioning plate 10 is provided with a suction plate 41 for sucking the transparent patch 9, and the suction plate 41 is elastically connected to the end of the resistance rod 37 through a buffer spring 42.

[0095] When the transparent sticker 9 is removed, the resistance rod 37 is pressed against the bottom of the sticker through the suction plate 41. After the transparent sticker 9 is pressed down, it is sucked by the suction plate 41. Through the action of the buffer spring 42, when the transparent sticker 9 is pressed down, the suction plate 41 is under pressure to suck the transparent sticker 9 and has a buffering effect downward.

[0096] A second photoelectric sensor 43 with its output end facing downward is disposed on the top of the protection platform 3 , and a second sensing head 44 for sensing by the second photoelectric sensor 43 is also disposed on the output end of the abutment rod 37 .

[0097] When the transparent sticker 9 is attached to the glass lens 2, the resistance rod 37 moves to the bottom of the mounting opening 16 through the second mounting block 39 and the second push rod 40, and the second photoelectric sensor 43 senses the second sensing head 44, so that the transparent sticker 9 can be accurately attached to the glass lens 2 through the mounting opening 16.

[0098] The grasping device 4 includes a multi-axis manipulator 45, a rotatable frame 46 is provided at the output end of the multi-axis manipulator 45, a rotatable second finger cylinder 47 is provided on the frame 46, a first rotating motor 48 that can drive the frame 46 to rotate is provided at the output end of the multi-axis manipulator 45, a second rotating motor 49 that can drive the second finger cylinder 47 to rotate is provided on the frame 46, and the rotation direction of the frame 46 is perpendicular to the rotation direction of the second finger cylinder 47, and a second avoidance opening 50 is provided on both sides of the placement opening 15 of the protective platform 3 for the second finger cylinder 47 to grasp the glass lens 2.

[0099] When the protection work of the glass lens 2 is completed, the second finger cylinder 47 grabs the glass lens 2 through the two second avoidance openings 50, and the second finger cylinder 47 is rotated 180° by the second rotating motor 49, so that the suction cup 8 on the glass lens 2 faces downward, and the multi-axis manipulator 45 drives the second finger cylinder 47 to move into the lens edge grinding machine 5, and the first rotating motor 48 adjusts the direction so that the glass lens 2 is accurately located in the appropriate position.

[0100] The lens edge grinder 5 includes a housing 51, in which are disposed a first clamping rod 52 and a second clamping rod 53 for clamping and driving the glass lens 2 to rotate. The first clamping rod 52 and the second clamping rod 53 are symmetrically arranged up and down, a rubber pad 54 is provided at the clamping end of the first clamping rod 52, and a hexagonal opening is provided at the clamping end of the second clamping rod 53. An edge grinding wheel 55 capable of edge grinding the glass lens 2 is also provided in the housing 51, and a control panel 56 for controlling the entire device is also provided on the side of the lens edge grinder 5.

[0101] Before the glass lens 2 is edged, the first clamping rod 52 and the second clamping rod 53 clamp the glass lens 2 at the same time. The first clamping rod 52 is clamped at the transparent sticker 9 of the glass lens 2 through the rubber pad 54 to prevent the glass lens 2 from being damaged by the clamping. The second clamping rod 53 uses the hexagonal mouth to make the hexagonal block of the suction cup 8 clamp in the hexagonal mouth to achieve positioning. Finally, the glass lens 2 is rotated by the first clamping rod 52 and the second clamping rod 53, and the edge grinding wheel 55 performs edge grinding on it. The operator controls each process through the control panel 56. When the glass processing is completed or an error occurs during the processing, the control panel 56 sends an alarm to remind the staff to operate. The processed glass lens 2 is then placed in the material storage plate 57 through the gripping device 4 for the operator to take.

[0102] Working principle of the present invention:

[0103] Step 1. Before the operator processes the glass lenses 2, first, the operator places a number of unprocessed glass lenses 2 on the lens supporting plate 6. When the glass lenses 2 are placed in the lens supporting opening 13 on the lens supporting plate 6, a reserved opening for grabbing the glass lenses 2 is reserved through the chamfered opening 13 of the lens supporting plate 6, so as to facilitate the clamping of the glass lenses 2 by the clamping mechanism. After all the glass lenses 2 on the lens supporting plate 6 are taken out, the operator can take out the lens supporting plate 6 for loading. When a number of suction cups 8 are placed on the suction cup supporting plate 7, the operator places the number of suction cups 8 in the suction cup placement opening 14 of the suction cup supporting plate 7.

[0104] Step 2, when placing the glass lens 2, the first finger cylinder 17 moves downward through the double-axis double-rod cylinder 23 to grab the glass lens 2, the moving frame 20 drives the first finger cylinder 17 to move horizontally toward the direction of the protective platform 3, and the moving block 21 drives the first finger cylinder 17 to adjust the grabbing direction. The first photoelectric sensor 25 senses the first sensing head 26, which is conducive to the accurate placement of the glass lens 2. The glass lens 2 is then placed in the placement opening 15 on the protective platform 3. After the glass lens 2 is placed in the placement opening 15 of the protective platform 3, the suction cup 8 is attached to the upward side of the glass lens 2, and the transparent sticker 9 is attached to the downward side of the glass lens 2 through the mounting opening 16.

[0105] Step 3: Before attaching the transparent sticker 9, several transparent stickers 9 are attached to a whole patch. The patch is placed in the placement groove 27, and the non-sticking parts of several transparent stickers 9 face downward. Then, the operator manually rotates the screw 30 through the knob 31, and the two pressing plates 29 press the two sides of the patch. When the transparent sticker 9 is removed from the patch, the lower pressing rod 32 drives the pressing head 36 through the pressing port 28 to remove the transparent sticker 9 from the patch. Since the non-sticking part is on the pressing head 36, the transparent sticker 9 is removed from the patch. The sticker 9 will not stick to the pressing head 36. The pressing rod 32 can remove the transparent sticker 9 in all positions through the movement of the first mounting block 34 and the movement of the first push rod 35. When the transparent sticker 9 is removed, the resisting rod 37 presses against the bottom of the sticker through the suction plate 41. After the transparent sticker 9 is pressed down, it is sucked by the suction plate 41, and through the action of the buffer spring 42, when the transparent sticker 9 is pressed down, the suction plate 41 is under pressure to suck the transparent sticker 9 and has a buffering effect downward.

[0106] Step 4, when the transparent sticker 9 is attached to the glass lens 2, the resistance rod 37 moves to the bottom of the mounting opening 16 through the second mounting block 39 and the second push rod 40, and the second photoelectric sensor 43 senses the second sensing head 44, so that the transparent sticker 9 can be accurately mounted on the glass lens 2 through the mounting opening 16. After the protection of the glass lens 2 is completed, the second finger cylinder 47 grabs the glass lens 2 through the two second avoidance openings 50, and the second finger cylinder 47 is rotated 180° by the second rotating motor 49, so that the suction cup 8 on the glass lens 2 faces downward, and the multi-axis manipulator 45 drives the second finger cylinder 47 to move to the lens edger 5, and the first rotating motor 48 adjusts the direction so that the glass lens 2 is accurately located in the appropriate position.

[0107] Step 5. Before the glass lens 2 is edged, the first clamping rod 52 and the second clamping rod 53 clamp the glass lens 2 at the same time. The first clamping rod 52 is clamped at the transparent sticker 9 of the glass lens 2 through the rubber pad 54 to prevent the glass lens 2 from being damaged by the clamping. The second clamping rod 53 uses the hexagonal mouth to make the hexagonal block of the suction cup 8 clamp in the hexagonal mouth to achieve positioning. Finally, the glass lens 2 is rotated by the first clamping rod 52 and the second clamping rod 53, and the edge grinding wheel 55 performs edge grinding on it. The operator controls each process through the control panel 56. When the glass processing is completed or an error occurs during the processing, the control panel 56 sends an alarm to remind the staff to operate. The processed glass lens 2 is then placed in the storage plate 57 through the gripping device 4 for the operator to take.

[0108] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A fully automatic edge grinding device for glass lenses, comprising: A lens protection device (1) is used to prepare a protective work before processing a glass lens (2); A protective platform (3) is arranged on one side of the lens protective device (1); A grabbing device (4) is arranged beside the protective platform (3); A lens edge grinding machine (5) is arranged beside the gripping device (4); Features: The lens protection device (1) comprises: a first protection mechanism and a second protection mechanism; The first protective mechanism is used to attach a suction cup (8) to one side of the glass lens (2), the first protective mechanism comprising a lens supporting plate (6), a suction cup supporting plate (7) arranged on one side of the lens supporting plate (6), and a clamping mechanism arranged above the lens supporting plate (6) and the suction cup supporting plate (7); The second protective mechanism is used to stick a transparent sticker (9) on the other side of the glass lens (2), the second protective mechanism comprising a sticker positioning plate (10), a pressing mechanism arranged above the sticker positioning plate (10), and a suction mechanism arranged below the sticker positioning plate (10); A material storage plate (57) for holding the processed glass lenses (2) is provided on the side of the grasping device (4); The patch positioning plate (10) is provided with a placement groove (27), the upper and lower surfaces of the patch positioning plate (10) are both through-shaped, a patch is laid in the placement groove (27), a plurality of pressing holes (28) are provided on the patch, a transparent patch (9) is also provided on the downwardly facing side of the patch and at each pressing hole (28), the size of each transparent patch (9) is larger than the size of the pressing hole (28), both sides of the patch positioning plate (10) located inside the placement groove (27) are provided with pressing plates (29) that can move vertically, and the patch positioning plate (10) is also provided with a screw (30) for driving the pressing plate (29) to move vertically, and the end of the screw (30) is also provided with a knob (31) for facilitating the operator to rotate; The pressing mechanism comprises: a pressing rod (32) and a first horizontal linear driver (33); The first horizontal linear driver (33) is arranged in a horizontal state on one side of the patch positioning plate (10), and has a first mounting block (34) that moves horizontally along the plate wall direction of the patch positioning plate (10), and a first push rod (35) is arranged in a horizontal state on the first mounting block (34), and the pushing direction of the first push rod (35) is perpendicular to the moving direction of the first mounting block (34); The lower pressing rod (32) is arranged in a vertical state on the output end of the first push rod (35), and a pressing head (36) is provided at the downward end of the lower pressing rod (32) for pressing out the transparent sticker (9) on the sticker, and the diameter of the pressing head (36) is at least smaller than the diameter of the pressing port (28); The suction mechanism comprises: a resistance rod (37) and a second horizontal linear drive (38); The second horizontal linear drive (38) is horizontally arranged at the bottom of the suction cup supporting plate (7), and comprises a second mounting block (39) which moves horizontally along the moving direction of the first mounting block (34); a second push rod (40) is horizontally arranged on the second mounting block (39); and a pushing direction of the second push rod (40) is perpendicular to the moving direction of the second mounting block (39) and parallel to the pushing direction of the first push rod (35); The abutment rod (37) is arranged in a vertical state on the output end of the second push rod (40), and one end of the abutment rod (37) facing the patch positioning plate (10) is provided with a suction plate (41) for sucking the transparent patch (9), and the suction plate (41) is elastically connected to the end of the abutment rod (37) via a buffer spring (42).

2. The fully automatic edge grinding equipment for glass lenses according to claim 1, characterized in that: The lens receiving plate (6) is arranged on a receiving platform (11), the top of the receiving platform (11) is provided with a square groove (12) for positioning the lens receiving plate (6), one side of the lens receiving plate (6) is provided with a lifting opening for facilitating taking out the lens receiving plate (6), and the top of the lens receiving plate (6) is also provided with a plurality of lens receiving openings (13) for placing the lens receiving plate (6) at equal intervals, and the edge of each lens receiving opening (13) is provided with a chamfered opening for grasping the glass lens (2).

3. The fully automatic edge grinding equipment for glass lenses according to claim 1, characterized in that: The suction cup support plate (7) is located between the lens support plate (6) and the protective platform (3); the top of the suction cup support plate (7) is provided with a plurality of suction cup placement openings (14) for placing suction cups (8); the top of the protective platform (3) is provided with a placement opening (15) for placing glass lenses (2); and the bottom of the protective platform (3) is also provided with a mounting opening (16) for mounting a transparent sticker (9).

4. The fully automatic edge grinding equipment for glass lenses according to claim 1, characterized in that: The clamping mechanism comprises: a first finger cylinder (17) and a clamping drive mechanism (18); The clamping drive mechanism (18) is arranged on the rectangular platform (19), and has a movable frame (20) that moves horizontally along the length direction of the rectangular platform (19), and the movable frame (20) is also provided with a movable block (21) that moves horizontally along the length direction; The first finger cylinder (17) is arranged on the moving block (21) so as to be able to move vertically. The clamping finger of the first finger cylinder (17) is arranged downward and is installed in the housing. Each clamping finger of the first finger cylinder (17) is also provided with a clamping opening (22) for clamping the hexagonal protrusion end of the suction cup (8). The moving block (21) is provided with a double-shaft double-rod cylinder (23) capable of driving the first finger cylinder (17) to move vertically.

5. The fully automatic edge grinding equipment for glass lenses according to claim 4, characterized in that: The moving direction of the moving frame (20) is perpendicular to the moving direction of the moving block (21). First avoidance openings (24) are provided on both sides of the placement opening (15) of the protection platform (3) to facilitate the first finger cylinder (17) to place the glass lens (2). A first photoelectric sensor (25) with an output end facing upward is also provided on the top of the protection platform (3), and a first sensing head (26) for sensing by the first photoelectric sensor (25) is also provided on the outer shell of the first finger cylinder (17).

6. The fully automatic edge grinding equipment for glass lenses according to claim 1, characterized in that: A second photoelectric sensor (43) with its output end facing downward is provided on the top of the protection platform (3), and a second sensing head (44) for sensing by the second photoelectric sensor (43) is also provided on the output end of the abutment rod (37).

7. The fully automatic edge grinding equipment for glass lenses according to claim 1, characterized in that: The grasping device (4) comprises a multi-axis manipulator (45), the output end of the multi-axis manipulator (45) is provided with a rotatable frame (46), the frame (46) is provided with a rotatable second finger cylinder (47), the output end of the multi-axis manipulator (45) is provided with a first rotating motor (48) capable of driving the frame (46) to rotate, the frame (46) is provided with a second rotating motor (49) capable of driving the second finger cylinder (47) to rotate, and the rotation direction of the frame (46) is perpendicular to the rotation direction of the second finger cylinder (47), and second avoidance openings (50) are also provided on both sides of the placement opening (15) of the protection platform (3) to facilitate the second finger cylinder (47) to grasp the glass lens (2).

Citation Information

Patent Citations

  • Spectacle lens machining device

    JP2006334701A

  • Method and device for polishing glass

    JP2012250316A