A steel plate conveying roller mechanism
By designing a symmetrically placed roller mechanism and a servo motor-driven conveying system, the problems of low handling efficiency and safety of high-temperature steel plates are solved, and the automated conveying and direct forming of high-temperature steel plates are realized, which improves production efficiency and reduces energy consumption.
Patent Information
- Application Number
- CN202210186324.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-02-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2042-02-28
AI Technical Summary
In the prior art, the handling of high-temperature steel plates has the problem that workers have high working strength and low efficiency, and high-temperature radiation is dangerous to the human body, causing workers to be easily tired and damaged, and lack of an effective conveying mechanism to cooperate with robots to carry steel plates.
Design a steel plate conveying roller mechanism, install the robot on the gun change plate, and two sets of roller mechanisms are placed symmetrically. The servo motor drives the roller assembly to rotate, drive the driven roller assembly to convey the high-temperature steel plate, and prevent falling through the blocking shaft. Semi-open conveying rollers and thermal insulation measures are used to ensure that the steel plate is directly transported from the high-temperature furnace to the mold.
The production efficiency of steel plates is improved, energy consumption is reduced, and the service life of the roller mechanism is extended through thermal insulation measures, reducing the risk of workers' direct contact with high-temperature steel plates.
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Figure CN114733969B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal plate processing, and in particular to a steel plate conveying roller mechanism. Background Art
[0002] At present, the hot forming line mainly heats the steel plate at high temperature before hot forming. After heating, it is transported out of the furnace mouth, placed on the mold, and then transported out after being formed by the press. The heating temperature of the steel plate reaches 900℃ or above. Manual transportation has the problems of high workload and low work efficiency for workers, and workers are easily tired during the operation, resulting in unstable working state and increased work danger. In addition, the heat radiation of high-temperature steel plates is also very dangerous to the human body. It is very easy to cause damage to the workpiece and the staff during the material handling process. With the development of automation, robots have emerged. Therefore, robots can be used instead of manual labor to transport steel plates. After the steel plates come out of the furnace mouth, corresponding conveying mechanisms are required to cooperate with the robots to realize the transportation. Summary of the invention
[0003] The present invention solves the problem that a corresponding conveying mechanism is needed to cooperate with a robot to realize the conveying of steel plates in the related technology, and proposes a steel plate conveying roller mechanism, wherein the robot is installed on a gun changing plate, two groups of roller mechanisms are symmetrically placed, and the steel plate falls into the head end of a driven roller assembly after coming out of a high-temperature furnace mouth, and a servo motor drives the driving roller assembly to rotate, thereby driving the driven roller assemblies on both sides to rotate, so that the high-temperature steel plate is conveyed from one end of the roller mechanism so that it is completely located on the roller mechanism, and the blocking shaft at the tail end blocks the steel plate to prevent it from falling, and then the robot works to drive the entire roller mechanism to move to the mold under the press, and after the press is pressed down to form, the robot drives the entire roller mechanism to convey it to the next process; a semi-open conveying roller is adopted, that is, a bearing seat is installed on one side of the driving roller assembly and the driven roller assembly, and under the premise of ensuring the rigidity of the structure, the steel plate can be effectively placed on the top rod on the mold, and the roller can pass through between the workpiece and the mold, so that the high-temperature steel plate can be directly placed from the high-temperature furnace to the mold for processing, thereby improving production efficiency and reducing energy consumption.
[0004] In order to solve the above technical problems, the present invention is implemented by the following technical solutions: a steel plate conveying roller mechanism, comprising:
[0005] frame;
[0006] A drive assembly, wherein the drive assembly is mounted on the frame;
[0007] A driving roller assembly, one end of which is mounted on the frame via a bearing seat and driven by the driving assembly, a fourth asbestos gasket being mounted between the bearing seat and the frame;
[0008] A driven roller assembly, one end of which is mounted on the frames on both sides of the driving roller assembly through a bearing seat;
[0009] A transmission assembly, wherein the transmission assembly is mounted on the driving roller assembly and the driven roller assembly;
[0010] A rotating cylinder, which is mounted on the rear end of the frame and is connected to a blocking shaft;
[0011] A gun changing tray, which is mounted on the frame and connected to the robot via a plurality of gun changing tray connecting seats;
[0012] The baffle is installed on the outside of the frame, and a heat insulation board is installed on the baffle.
[0013] As a preferred embodiment, the driving roller assembly and the driven roller assembly both include a roller shaft, a hollow part, and a roller. One end of the roller shaft is installed inside the roller through the hollow part, and the end of the roller close to the roller shaft is also installed with a hollow part.
[0014] As a preferred embodiment, the drive assembly includes a servo motor and a T-type reversing planetary reducer, the servo motor is mounted on the T-type reversing planetary reducer, the T-type reversing planetary reducer is mounted on a servo mounting seat and is sleeved on a drive roller assembly, and the servo mounting seat is mounted on the frame through a connecting seat.
[0015] As a preferred embodiment, the transmission assembly includes a double-row sprocket, a sprocket, a chain and a chain tensioner, the double-row sprocket is sleeved on the driving roller assembly, the sprocket is sleeved on the driven roller assembly, the chain is wound around the double-row sprocket and the sprocket, and the chain tensioner is installed on the frame through a chain tensioner mounting seat.
[0016] As a preferred solution, a connecting plate is also installed on the inner side of the frame, and a chain stopper is installed on the connecting plate.
[0017] As a preferred solution, the rotary cylinder is mounted on one end of the frame through a cylinder mounting seat, the blocking shaft is mounted on the rotary cylinder through a steel single diaphragm coupling, and the rotary cylinder is covered with a cylinder sheet metal cover.
[0018] As a preferred solution, a temperature sensor is mounted on the cylinder sheet metal cover via a sensor mounting seat.
[0019] As a preferred solution, the gun changing disk connecting seat includes a first gun changing disk connecting seat, a second gun changing disk connecting seat, and a third gun changing disk connecting seat connected in sequence, the first gun changing disk connecting seat is connected to the gun changing disk, a first asbestos gasket is installed between the first gun changing disk connecting seat and the second gun changing disk connecting seat, the third gun changing disk connecting seat is installed on the connecting seat through the gun changing disk mounting seat and the second asbestos gasket, and a third asbestos gasket is arranged between the frame and the connecting seat.
[0020] As a preferred solution, a gun changing tray protective cover is installed on the connecting seat outside the gun changing tray.
[0021] As a preferred solution, a fifth asbestos gasket is installed between the baffle and the frame.
[0022] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention installs the robot on the gun changing plate, and the two sets of roller mechanisms are symmetrically placed. After the steel plate comes out of the high-temperature furnace mouth, it falls into the head end of the driven roller assembly. The servo motor drives the driving roller assembly to rotate, and then drives the driven roller assemblies on both sides to rotate, so that the high-temperature steel plate is transported from one end of the roller mechanism so that it is completely located on the roller mechanism, and the blocking shaft at the tail end blocks the steel plate to prevent it from falling. Then, the robot works to drive the entire roller mechanism to move to the mold under the press. After the press is pressed down to form, the robot drives the entire roller mechanism to be transported to the lower A process; a semi-open conveying roller is adopted, that is, the bearing seat is installed on one side of the driving roller assembly and the driven roller assembly. Under the premise of ensuring the rigidity of the structure, the steel plate can be effectively placed on the top rod on the mold, and the roller can pass through between the workpiece and the mold, so that the high-temperature steel plate can be directly placed on the mold from the high-temperature furnace, thereby improving the production efficiency and reducing the energy consumption; hollow parts are provided on the driving roller assembly and the driven roller assembly, which can effectively reduce heat conduction and heat convection; the present invention uses heat insulation plates and asbestos gaskets for heat insulation protection to extend the service life of the entire roller mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is an exploded schematic diagram of the present invention;
[0025] Figure 3 is a cross-sectional view of a driving roller assembly and a driven roller assembly of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the hollow parts of the present invention;
[0027] Figure 5 It is a structural schematic diagram of the blocking shaft of the present invention.
[0028] In the figure:
[0029] 1. Frame, 2. Servo motor, 3. T-type reversing planetary reducer, 4. Driving roller assembly, 401. Roller shaft, 402. Hollow parts, 403. Roller, 5. Driven roller assembly, 6. Servo mounting seat, 7. Connecting seat, 8. Double-row sprocket, 9. Sprocket, 10. Chain, 11. Chain tensioner, 12. Rotating cylinder, 13. Blocking shaft, 1301. Shaft body, 1302. Blocking plate, 1303. Block, 14. Cylinder mounting seat, 15. Steel single diaphragm coupling, 16. Cylinder sheet metal cover, 17 , temperature sensor, 18, sensor mounting seat, 19, gun changing disc, 20, first gun changing disc connecting seat, 21, second gun changing disc connecting seat, 22, third gun changing disc connecting seat, 23, gun changing disc mounting seat, 24, second asbestos gasket, 25, third asbestos gasket, 26, gun changing disc protective cover, 27, bearing seat, 28, fourth asbestos gasket, 29, baffle, 30, heat insulation board, 31, fifth asbestos gasket, 32, connecting plate, 33, chain baffle, 34, chain tensioner mounting seat, 35, first asbestos gasket. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0032] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0033] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0034] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0035] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0036] like Figures 1 to 5As shown, a steel plate conveying roller mechanism includes a frame 1, a driving assembly, a driving roller assembly 4, a driven roller assembly 5, a transmission assembly, a rotating cylinder 12, a gun changing plate 19 and a baffle 29; the frame 1 is spliced by light aviation aluminum materials, that is, a rectangle is formed by long aluminum profiles and short aluminum profiles, which can reduce the overall weight while ensuring the rigidity of the conveying roller, thereby achieving the purpose of lightweight; the driving assembly is installed on the frame 1; one end of the driving roller assembly 4 is installed on the frame 1 through a bearing seat 27 and is driven by the driving assembly, and a fourth asbestos gasket 28 is installed between the bearing seat 27 and the frame 1, Heat insulation protection is performed to extend the service life; one end of the driven roller assembly 5 is installed on the frame 1 on both sides of the driving roller assembly 4 through the bearing seat 27; the transmission assembly is installed on the driving roller assembly 4 and the driven roller assembly 5; the rotating cylinder 12 is installed at the tail end of the frame 1, and the rotating cylinder 12 is connected to a blocking shaft 13 to block the steel plate to prevent it from falling; the gun changing disk 19 is installed on the frame 1 through a number of gun changing disk connecting seats and connected to the robot; the baffle 29 is installed on the outside of the frame 1, and a heat insulation plate 30 is installed on the baffle 29 for heat insulation protection to extend the service life.
[0037] Conventional conveying rollers are equipped with bearing seats at both ends to form a closed space. In this embodiment, a semi-open conveying roller is used, that is, the bearing seat 27 is installed on one side of the driving roller assembly 4 and the driven roller assembly 5. Under the premise of ensuring the rigidity of the structure, the steel plate can be effectively placed on the top rod on the mold. At the same time, the roller 403 can pass through between the workpiece and the mold, realizing the processing process of placing the high-temperature steel plate directly from the high-temperature furnace onto the mold, thereby improving production efficiency and reducing energy consumption.
[0038] In one embodiment, the driving roller assembly 4 and the driven roller assembly 5 both include a roller shaft 401, a hollow part 402, and a roller 403. One end of the roller shaft 401 is installed inside the roller 403 through the hollow part 402. The end of the roller 403 close to the roller shaft 401 is also installed with a hollow part 402, wherein the hollow part 402 is a thin cylinder with multiple holes opened on it, which can effectively reduce heat conduction and heat convection.
[0039] In one embodiment, the driving assembly includes a servo motor 2 and a T-type reversing planetary reducer 3, the servo motor 2 is mounted on the T-type reversing planetary reducer 3, the T-type reversing planetary reducer 3 is mounted on the servo mounting seat 6 and is sleeved on the driving roller assembly 4 to drive the driving roller assembly 4 to rotate, and the servo mounting seat 6 is mounted on the frame 1 through the connecting seat 7; the servo motor 2 and the T-type reversing planetary reducer 3 are used for precise conveying, which effectively reduces the impact during the conveying stop stage.
[0040] In one embodiment, the transmission assembly includes a double-row sprocket 8, a sprocket 9, a chain 10 and a chain tensioner 11. The double-row sprocket 8 is mounted on the driving roller assembly 4, and the sprocket 9 is mounted on the driven roller assemblies 5 on both sides. The two chains 10 are respectively wound around the double-row sprocket 8 and the sprockets 9 on both sides, that is, one of the chains 10 is wound around the gear at the front end of the double-row sprocket 8 and the sprockets 9 on the left side, and the other chain 10 is wound around the gear at the rear end of the double-row sprocket 8 and the sprockets 9 on the right side. When the driving roller shaft assembly 4 rotates, the driven roller assembly 5 is driven to rotate through the double-row sprocket 8, the sprocket 9 and the chain 10 to realize the conveying of the steel plate; the chain tensioner 11 is installed on the frame 1 through the chain tensioner mounting seat 34, and the top end of the chain tensioner 11 supports the chain 10 for tensioning the chain 10.
[0041] In one embodiment, a connecting plate 32 is further installed on the inner side of the frame 1 , and a chain stopper 33 is installed on the connecting plate 32 .
[0042] In one embodiment, the rotating cylinder 12 is installed on one end of the frame 1 through a cylinder mounting seat 14, and the blocking shaft 13 is installed on the rotating cylinder 12 through a steel single diaphragm coupling 15, wherein the blocking shaft 13 includes a shaft body 1301 and a blocking plate 1302, one end of the long side of the blocking plate 1302 is installed on the shaft body 1301, and the other end of the long side of the blocking plate 1302 is provided with two raised blocks 1303. When the steel plate is transmitted to the tail end of the roller mechanism, the rotating cylinder 12 drives the blocking shaft 13 to rotate, so that the blocking plate 1302 is vertical, thereby blocking the steel plate and preventing it from falling; the rotating cylinder 12 is covered with a cylinder sheet metal cover 16 for protecting the internal rotating cylinder 13 and other components.
[0043] In one embodiment, a temperature sensor 17 is mounted on the cylinder sheet metal cover 16 via a sensor mounting seat 18 to monitor the temperature of the steel plate.
[0044] In one embodiment, the gun changing disk connection seat includes a first gun changing disk connection seat 20, a second gun changing disk connection seat 21, and a third gun changing disk connection seat 22 which are connected in sequence. The first gun changing disk connection seat 20 is connected to the gun changing disk 19. A first asbestos gasket 35 is installed between the first gun changing disk connection seat 20 and the second gun changing disk connection seat 21 for heat insulation protection to extend the service life. The third gun changing disk connection seat 22 is installed on the connection seat 7 through the gun changing disk mounting seat 23 and the second asbestos gasket 24. A third asbestos gasket 25 is arranged between the connection seat 7 and the frame 1 for heat insulation protection to extend the service life.
[0045] In one embodiment, a gun changing tray protective cover 26 is installed on the connecting seat 7 outside the gun changing tray 19 to protect the gun changing tray 19 .
[0046] In one embodiment, a fifth asbestos gasket 31 is installed between the baffle 29 and the frame 1 for heat insulation protection to extend the service life.
[0047] The specific working process is as follows:
[0048] The robot is installed on the gun changing plate 19, and the two groups of roller mechanisms are placed symmetrically. After the steel plate comes out of the high-temperature furnace mouth, it falls into the head end of the driven roller assembly 5. The servo motor 2 drives the driving roller assembly 4 to rotate, and then drives the driven roller assemblies 5 on both sides to rotate, so that the high-temperature steel plate is transported from one end of the roller mechanism so that it is completely located on the roller mechanism, and the blocking shaft 13 at the tail end blocks the steel plate to prevent it from falling. Then, the robot works and drives the entire roller mechanism to move to the mold under the press. After the press is pressed down to form, the robot drives the entire roller mechanism to be transported to the next process.
[0049] The above are preferred implementation modes of the present invention. Those skilled in the art to which the present invention belongs can also change and modify the above implementation modes. Therefore, the present invention is not limited to the above specific implementation modes. Any obvious improvements, substitutions or modifications made by those skilled in the art on the basis of the present invention belong to the protection scope of the present invention.
Claims
1. A steel plate conveying roller mechanism, characterized in that: include: Framework (1); A drive assembly, the drive assembly being mounted on the frame (1); A driving roller assembly (4), one end of the driving roller assembly (4) is mounted on the frame (1) via a bearing seat (27) and is driven by the driving assembly, a fourth asbestos gasket (28) being mounted between the bearing seat (27) and the frame (1); A driven roller assembly (5), one end of which is mounted on the frame (1) on both sides of the driving roller assembly (4) through a bearing seat (27); A transmission assembly, the transmission assembly being mounted on a driving roller assembly (4) and a driven roller assembly (5), the driving roller assembly (4) and the driven roller assembly (5) both comprising a roller shaft (401), a hollow part (402), and a roller (403), one end of the roller shaft (401) being mounted inside the roller (403) via the hollow part (402), and one end of the roller (403) close to the roller shaft (401) is also mounted with a hollow part (402); A rotating cylinder (12), the rotating cylinder (12) being mounted on the rear end of the frame (1), the rotating cylinder (12) being connected to a blocking shaft (13); A gun changing tray (19), wherein the gun changing tray (19) is mounted on the frame (1) and connected to the robot via a plurality of gun changing tray connecting seats; A baffle (29), wherein the baffle (29) is installed on the outside of the frame (1), and a heat insulation plate (30) is installed on the baffle (29).
2. The steel plate conveying roller mechanism according to claim 1 is characterized in that: The driving assembly comprises a servo motor (2) and a T-type reversing planetary reducer (3), wherein the servo motor (2) is mounted on the T-type reversing planetary reducer (3), the T-type reversing planetary reducer (3) is mounted on a servo mounting seat (6) and sleeved on a driving roller assembly (4), and the servo mounting seat (6) is mounted on a frame (1) via a connecting seat (7).
3. The steel plate conveying roller mechanism according to claim 1 is characterized in that: The transmission assembly comprises a double-row sprocket (8), a sprocket (9), a chain (10) and a chain tensioner (11); the double-row sprocket (8) is sleeved on a driving roller assembly (4); the sprocket (9) is sleeved on a driven roller assembly (5); the chain (10) is wound around the double-row sprocket (8) and the sprocket (9); and the chain tensioner (11) is mounted on the frame (1) via a chain tensioner mounting seat (34).
4. The steel plate conveying roller mechanism according to claim 3 is characterized in that: A connecting plate (32) is also installed on the inner side of the frame (1), and a chain stopper (33) is installed on the connecting plate (32).
5. The steel plate conveying roller mechanism according to claim 1, characterized in that: The rotary cylinder (12) is mounted on one end of the frame (1) via a cylinder mounting seat (14), the blocking shaft (13) is mounted on the rotary cylinder (12) via a steel single diaphragm coupling (15), and the rotary cylinder (12) is covered with a cylinder sheet metal cover (16).
6. The steel plate conveying roller mechanism according to claim 5, characterized in that: A temperature sensor (17) is mounted on the cylinder sheet metal cover (16) via a sensor mounting seat (18).
7. The steel plate conveying roller mechanism according to claim 1, characterized in that: The gun-changing disk connection seat comprises a first gun-changing disk connection seat (20), a second gun-changing disk connection seat (21), and a third gun-changing disk connection seat (22) which are connected in sequence; the first gun-changing disk connection seat (20) is connected to the gun-changing disk (19); a first asbestos gasket (35) is installed between the first gun-changing disk connection seat (20) and the second gun-changing disk connection seat (21); the third gun-changing disk connection seat (22) is installed on the connection seat (7) through the gun-changing disk mounting seat (23) and the second asbestos gasket (24); and a third asbestos gasket (25) is provided between the frame (1) and the connection seat (7).
8. The steel plate conveying roller mechanism according to claim 7, characterized in that: A gun changing disc protective cover (26) is installed on the connecting seat (7) outside the gun changing disc (19).
9. The steel plate conveying roller mechanism according to claim 1, characterized in that: A fifth asbestos gasket (31) is installed between the baffle (29) and the frame (1).