A comprehensive workbench for disassembling and assembling automobile engines
By combining movable workbench and lifting platform, built-in permeability holes and liquid storage containers, the problem of traditional equipment not being able to effectively lift and collect waste liquid, realizing part placement and waste liquid separation and collection , improves disassembly and assembly efficiency and environmental cleanliness.
Patent Information
- Application Number
- CN202210582949.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2042-05-26
AI Technical Summary
The work surface of traditional automobile engine disassembly and assembly equipment is small, unable to effectively lift and disassemble engine parts, and lacks a waste liquid collection system, resulting in workshop contamination.
A comprehensive workbench for disassembly and assembly of automobile engines is designed, combining a movable workbench and lifting platform, with built-in permeation holes and outlet pipes to collect the cleaned wastewater, and separate the waste oil and wastewater through the liquid storage container to increase storage. Cabinet and automatic telescopic reel for easy tool and power access.
It effectively solves the problems of disassembled parts and waste liquid collection, avoids workshop pollution, and improves disassembly and assembly efficiency and environmental cleanliness.
Smart Images

Figure CN114952756B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile engine disassembly and assembly equipment, in particular to an automobile engine disassembly and assembly integrated workbench. Background Art
[0002] During the automobile maintenance process, it is often necessary to use some tools to quickly disassemble, clean, repair and replace internal parts. For example, to disassemble and repair the automobile engine, it is necessary to lift the engine from the bottom of the car, remove it, clean the surface oil stains and disassemble it, which involves a large number of disassembly tools and disassembled parts;
[0003] Traditional lifting equipment has a small work surface and can only lift the engine. It needs to be placed on the disassembly and assembly platform for a second time, and there is nowhere to put the disassembled parts and disassembly tools. When cleaning the engine or its parts, there is a lack of standardized collection of waste liquid, which often causes sewage to flow on the workshop floor, affecting the workshop environment. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a comprehensive workbench for disassembly and assembly of automobile engines, which combines a movable workbench and a lifting platform to facilitate the lifting and disassembly of the engine and the placement of tools, and has an internal integrated wastewater receiving unit for receiving wastewater after cleaning to avoid contaminating the workshop floor, thereby effectively solving the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automobile engine disassembly and assembly integrated workbench, comprising a vehicle body and a lifting platform;
[0006] The vehicle body is provided with movable universal wheels at the bottom and a work surface for placing objects at the top, and the surface of the work surface is provided with a through hole for the lifting platform to pass through;
[0007] The lifting platform has a bottom fixedly mounted on the vehicle body and an upper portion provided with a lifting table that can be lifted vertically and pass through the through hole of the work surface;
[0008] The lifting table has an inner cavity arranged inside and a plurality of penetration holes connected to the inner cavity arranged on the upper surface. A water outlet pipe for discharging waste liquid is arranged at the lowest end of the inner cavity, and a valve is serially connected in the water outlet pipe.
[0009] As a preferred technical solution of the present invention, a locker capable of placing a liquid storage container is provided inside the vehicle body, the valve in the water outlet pipe is a reversing valve, and the water outlet of the reversing valve is connected to different liquid storage containers in the locker through a pipeline;
[0010] When the engine or its parts need to be cleaned, the cleaning water leaks down through the penetration holes of the lifting table to the inner cavity of the lifting table, and is discharged into the wastewater collection barrel through the pipe, effectively preventing the wastewater from polluting the workshop floor.
[0011] As a preferred technical solution of the present invention, a locker capable of placing a liquid storage container is provided inside the vehicle body, the valve in the water outlet pipe is a reversing valve, and the water outlet of the reversing valve is connected to different liquid storage containers in the locker through a pipeline.
[0012] When the waste oil in the engine is discharged, the discharge port of the reversing valve can be changed to collect the waste oil and waste water separately.
[0013] As a preferred technical solution of the present invention, multiple layers of open storage layers and closed drawers are arranged inside the vehicle body to facilitate the storage of disassembled parts and to classify and store different types of parts.
[0014] As a preferred technical solution of the present invention, a push rod for controlling the movement of the vehicle body is fixedly arranged on the side of the vehicle body, and a control switch for controlling the operation of the lifting platform is arranged in the grip area of the push rod.
[0015] As a preferred technical solution of the present invention, a tool back plate for placing tools is provided on the upper surface of the edge of the work surface, and the tool back plate can be folded downward and hidden behind the side of the work surface;
[0016] The tool back plate with plate holes is provided to facilitate placement of tools and to facilitate taking of tools when in use; when the engine needs to be lifted, the tool back plate is folded down to be lower than the work surface to prevent it from touching the vehicle chassis.
[0017] As a preferred technical solution of the present invention, a detachable automatic retractable hose reel is provided on the side of the vehicle body. By providing the automatic retractable hose reel, external air source, water source and power source are connected, and high-pressure air gun, water gun, lighting and working electricity are connected, and its pipeline line can be automatically retracted and reeled to avoid the entanglement of wire harness and pipeline, and the automatic retractable hose reel adopts a detachable design. When the vehicle body needs to be moved a long distance, the automatic retractable hose reel is removed, effectively avoiding the limitation of the displacement distance of the vehicle body by the wire harness and pipeline.
[0018] The side of the vehicle body is provided with a storage groove with an upper end opening, and the side wall of the storage groove is provided with a hook for hanging objects;
[0019] Cleaning chemicals can be placed in the storage tank, and the hook can be used to hang external high-pressure air guns and high-pressure water guns.
[0020] As a preferred technical solution of the present invention, a rotating lifting plate capable of being raised and lowered is provided at the center of the lifting table, and when the height difference between the rotating lifting plate and the working surface of the lifting table exceeds a set threshold, the two can rotate freely relative to each other;
[0021] By setting a rotating lifting plate in the middle of the lifting table, the engine can be rotated on the lifting table in a controlled manner, that is, during the disassembly and repair process, the engine angle can be adjusted conveniently, and during the engine installation process, the engine installation angle can be fine-tuned by rotating the rotating lifting plate, which facilitates the installation of the engine.
[0022] As a preferred technical solution of the present invention, a vertically arranged through hole is provided at the center of the lifting table, and an adjusting disk, a supporting disk and a rotating lifting disk are arranged in sequence from bottom to top along the axial direction in the through hole, the adjusting disk is installed to rotate relative to the lifting table, and the supporting disk is installed to slide vertically with the through hole; the contact end surfaces of the supporting disk and the adjusting disk are provided with mutually matching wedge-shaped tables, and when the two rotate relative to each other, the distance between the two changes; the rotating lifting disk is installed to rotate relative to the supporting disk; a telescopic rod for driving the adjusting disk to rotate is provided at the circumferential position of the adjusting disk;
[0023] The two ends of the telescopic rod are respectively hinged to the circumferential position of the adjusting disk and the bottom surface of the lifting table. When the length of the telescopic rod is adjusted, the adjusting disk and the lifting table are driven to rotate relative to each other. The wedge-shaped surfaces of the contact end surfaces of the adjusting disk and the supporting disk interact with each other, driving the supporting disk and the rotating lifting disk to move up and down.
[0024] As a preferred technical solution of the present invention, a spline mechanism that cooperates with each other is provided between the circumferential surface of the rotating lifting plate and the inner wall of the through hole, a gap for liquid to pass through is provided between the inner wall of the through hole and the circumferential surface of the rotating lifting plate, a water collecting ring for collecting liquid is provided at the bottom of the inner wall of the through hole, the water collecting ring is connected to the inner cavity of the lifting table or a drain outlet with a water outlet valve is provided at the bottom of the water collecting ring;
[0025] By setting a spline mechanism, when the rotating lifting plate is not separated from the through hole, the splines of the two are engaged with each other and cannot rotate relative to each other. When the rotating lifting plate continues to rise and separates from the through hole, the splines of the two are no longer engaged, and the two can rotate relative to each other, that is, drive the engine under pressure above to rotate;
[0026] And when the rotating lifting plate continues to descend until a pit is formed on the surface of the lifting table, it can be used to collect the waste liquid inside the engine, avoiding the waste liquid from covering the lifting table. The waste liquid leaks through the gap between the rotating lifting plate and the inner wall of the through hole, is collected by the water collecting ring, and is directly discharged into the corresponding collection device through the drain port.
[0027] As a preferred technical solution of the present invention, the inner cavity of the lifting table is divided into a plurality of interconnected cavities by a support plate, and the top wall of the cavity is provided with two groups of conduits for transmitting air and cleaning water and spraying to the bottom respectively;
[0028] By adding a support plate inside, the rigidity of the lifting table is improved, and a duct for air and water spraying is set in the inner cavity to facilitate cleaning and drying of dirt in the cavity and avoid bacterial growth inside.
[0029] Compared with the prior art, the beneficial effects of the present invention are as follows: the comprehensive workbench for disassembly and assembly of automobile engine combines a movable workbench and a lifting platform, effectively increasing the actual work surface of the lifting platform, facilitating the placement of parts after disassembly and the placement of tools during the disassembly process, and penetration holes are arranged on the surface of the lifting table, which can quickly absorb sewage and oil on the surface and collect them in time to avoid polluting the workshop floor. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the structure of the present invention;
[0031] Figure 2 It is a structural schematic diagram of another angle of the present invention;
[0032] Figure 3 It is a schematic diagram of the working process of the present invention;
[0033] Figure 4 It is the front view of the present invention;
[0034] Figure 5 It is a cross-sectional view of the present invention;
[0035] Figure 6 It is a schematic diagram of another embodiment of the present invention;
[0036] Figure 7 is a cross-sectional view of another embodiment of the present invention;
[0037] Figure 8 This is an enlarged view of point A of the present invention;
[0038] Fig. 9 This is a layout diagram of the internal support plates of the lifting table of the present invention;
[0039] Fig.10 This is a schematic diagram of the inner cavity of the lifting table of the present invention;
[0040] Fig.11 This is a schematic diagram of the installation of the rotating lifting plate of the present invention.
[0041] In the figure: 1. vehicle body; 101. universal wheel; 102. push rod; 103. control switch; 104. storage layer; 105. drawer; 106. locker; 107. work surface; 2. lifting platform; 201. lifting surface; 2011. water collecting ring; 2012. guide tube; 202. rotating lifting plate; 203. supporting plate; 204. adjusting plate; 205. telescopic rod; 206. inner cavity; 3. tool back plate; 4. automatic telescopic hose reel; 5. storage slot; 501. hook. DETAILED DESCRIPTION
[0042] The technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention. The described embodiment is only a part of the present invention, not all embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0043] Embodiment 1:
[0044] See also Figure 1-Figure 5 , the present invention provides a technical solution: a comprehensive workbench for disassembling and assembling an automobile engine, comprising a vehicle body 1 and a lifting platform 2;
[0045] The vehicle body 1 is provided with movable universal wheels 101 at the bottom, and a work surface 107 for placing objects is provided at the top. The surface of the work surface 107 is provided with a through hole for the lifting platform 2 to pass through;
[0046] The lifting platform 2 is fixedly mounted on the vehicle body 1 at the bottom, and is provided with a lifting table 201 on the top that can be lifted vertically and pass through the through hole of the working table 107;
[0047] The lifting table 201 has an inner cavity 206 disposed therein, and a plurality of permeation holes connected to the inner cavity 206 are disposed on the upper surface. A water outlet pipe for discharging waste liquid is disposed at the lowest end of the inner cavity 206, and a valve is serially connected in the water outlet pipe.
[0048] See also Figure 2 A locker 106 capable of placing a liquid storage container is provided inside the vehicle body 1, and the valve in the water outlet pipe is a reversing valve, and the water outlet of the reversing valve is connected to different liquid storage containers in the locker 106 through a pipeline;
[0049] When the engine or its parts need to be cleaned, the cleaning liquid leaks down through the penetration holes of the lifting table 201 to the inner cavity 206 of the lifting table, and is discharged into the wastewater collection barrel through the pipe, effectively preventing the wastewater from polluting the workshop floor.
[0050] See also Figure 1 and Figure 2The vehicle body 1 is provided with multiple open storage layers 104 and closed drawers 105 to facilitate storage of disassembled parts and to classify and store different types of parts.
[0051] A push rod 102 for controlling the movement of the vehicle body 1 is fixedly arranged on the side of the vehicle body 1 , and a control switch 103 for controlling the operation of the lifting platform 2 is arranged on the grip area of the push rod 102 .
[0052] See also Figure 3 A tool back plate 3 for placing tools is provided on the upper edge of the work surface 107, and the tool back plate 3 can be folded downward and hidden behind the side of the work surface 107;
[0053] The tool back plate 3 with plate holes is provided to facilitate placement of tools and to facilitate taking of tools when in use; when the engine needs to be lifted, the tool back plate 3 is folded downward to be lower than the work surface 107 to prevent it from touching the vehicle chassis.
[0054] A detachable automatic retractable hose reel 4 is provided on the side of the vehicle body 1; by providing the automatic retractable hose reel 4, external gas source, water source and power source are connected, and high-pressure air guns, water guns, lighting and working electricity are connected, and its pipeline line can automatically retract and reel to avoid entanglement of wire harnesses and pipelines, and the automatic retractable hose reel 4 adopts a detachable design. When the vehicle body 1 needs to be moved a long distance, the automatic retractable hose reel 4 is removed, which effectively avoids the limitation of the displacement distance of the vehicle body 1 by the wire harness and pipeline.
[0055] The side of the vehicle body 1 is provided with a storage slot 5 with an upper end opening, and the side wall of the storage slot 5 is provided with a hook 501 for hanging objects;
[0056] The storage tank 5 can be used to place cleaning products, and the hook 501 can be used to hang external high-pressure air guns and high-pressure water guns.
[0057] When using:
[0058] Take a scissor lift as the lifting platform 2 as an example;
[0059] When lifting and disassembling the engine, hold the push rod 102, lower the height of the lifting table 201 by controlling the switch 103, push the vehicle body 1 under the vehicle engine, and then control the lifting table 201 to rise until the engine is lifted. After disassembly, the engine is lowered along with the lifting table 201, and then the vehicle body 1 is removed, and the lifting table 201 is lowered until it reaches the height of the working table 107, and the engine is disassembled and repaired;
[0060] When the engine is flushed, the flushing water flows through the infiltration holes on the surface of the lifting table 201 and leaks into the inner cavity 206 , and then enters the water storage device in the locker 106 through the drain pipe.
[0061] When the engine oil needs to be replaced and the engine's drain port is in the lifting position of the lifting table 201, the lifting table 201 can be further lowered to allow the work surface 107 to lift the engine. The lifting table 201 is separated from the engine, and the oil replacement port leaks out, so the oil is replaced. The oil collection method is the same as the cleaning waste water collection method.
[0062] Embodiment 2:
[0063] Different from the first embodiment, a locker 106 capable of placing a liquid storage container is provided inside the vehicle body 1, and the valve in the water outlet pipe is a reversing valve, and the water outlet of the reversing valve is connected to different liquid storage containers in the locker 106 through a pipeline.
[0064] When discharging waste oil in the engine, the discharge port of the reversing valve can be changed to collect the waste oil and waste water separately; avoiding the mixing of water and oil, the waste oil can be treated separately, and the impact of waste water and waste oil on the surrounding environment can be reduced.
[0065] Embodiment three:
[0066] See also Figure 6-Figure 11 , which is different from the first and second embodiments, a lifting table 201 is provided with a lifting and lowering rotating lifting plate 202 at the center thereof, and when the height difference between the rotating lifting plate 202 and the working surface of the lifting table 201 exceeds a set threshold, the two can rotate freely relative to each other;
[0067] By setting a rotating lifting plate 202 in the middle of the lifting table 201, the engine can be rotated on the lifting table 201 in a controlled manner, that is, during the disassembly and repair process, the engine angle can be adjusted conveniently, and during the engine installation process, the engine installation angle can be fine-tuned by rotating the rotating lifting plate 202, which facilitates the installation of the engine.
[0068] See also Figure 8 and Fig.11 A vertically arranged through hole is provided at the center of the lifting table 201, and an adjusting disk 204, a supporting disk 203 and a rotating lifting disk 202 are arranged in the through hole in order from bottom to top along the axial direction. The adjusting disk 204 is installed to rotate relative to the lifting table 201, and the supporting disk 203 is installed to slide vertically with the through hole; the contact end surfaces of the supporting disk 203 and the adjusting disk 204 are provided with mutually matching wedge-shaped tables, and when the two rotate relative to each other, the distance between the two changes; the rotating lifting disk 202 is installed to rotate relative to the supporting disk 203; a telescopic rod 205 is provided at the circumferential position of the adjusting disk 204 to drive it to rotate;
[0069] The two ends of the telescopic rod 205 are respectively hinged to the circumferential position of the adjusting disk 204 and the bottom surface of the lifting table 201. When the length of the telescopic rod 205 is adjusted, the adjusting disk 204 and the lifting table 201 are driven to rotate relative to each other. The wedge-shaped surfaces of the contact end surfaces of the adjusting disk 204 and the supporting disk 203 interact with each other, driving the supporting disk 203 and the rotating lifting disk 202 to move up and down.
[0070] A spline mechanism that cooperates with each other is provided between the circumferential surface of the rotating lifting plate 202 and the inner wall of the through hole, a gap for liquid to pass through is provided between the inner wall of the through hole and the circumferential surface of the rotating lifting plate 202, a water collecting ring 2011 for collecting liquid is provided at the bottom of the inner wall of the through hole, the water collecting ring 2011 is connected to the inner cavity 206 of the lifting table 201 or a drain port with a water outlet valve is provided at the bottom of the water collecting ring 2011;
[0071] By setting a spline mechanism, when the rotating lifting plate 202 is not separated from the through hole, the splines of the two are engaged with each other and cannot rotate relative to each other. When the rotating lifting plate 202 continues to rise and separates from the through hole, the splines of the two are no longer engaged, and the two can rotate relative to each other, that is, drive the engine under pressure above to rotate;
[0072] And when the rotating lifting plate 202 continues to descend until a pit is formed on the surface of the lifting table 201, it can be used to collect the waste liquid inside the engine, avoiding the waste liquid from covering the lifting table 201. The waste liquid leaks through the gap between the rotating lifting plate 202 and the inner wall of the through hole, is collected by the water collecting ring 2011, and is directly discharged into the corresponding collection device through the drain port.
[0073] See also Figure 9-10 The inner cavity 206 of the lifting table 201 is divided into a plurality of interconnected cavities by the support plate, and the top wall of the cavity is provided with two groups of conduits 2012 for transmitting air and cleaning water and spraying to the bottom respectively;
[0074] By adding a support plate inside, the rigidity of the lifting table 201 is improved, and a conduit 2012 for air and water spraying is arranged in the cavity, so as to facilitate cleaning and drying of dirt in the cavity and avoid bacterial growth inside.
[0075] The upper surface of the rotating lifting plate 202 adopts a raised spherical structure, and the middle area is higher than the periphery, so that no water will accumulate on the surface, and oil or wastewater can quickly flow into the water collecting ring 2011 through the edge gap.
[0076] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A comprehensive workbench for disassembling and assembling an automobile engine, comprising a vehicle body (1) and a lifting platform (2), characterized in that: A vehicle body (1) is provided with movable universal wheels (101) at the bottom, and a work surface (107) for placing objects is provided at the top, wherein a through hole is provided on the surface of the work surface (107) for the lifting platform (2) to pass through; A lifting platform (2) having a bottom fixedly mounted on the vehicle body (1) and an upper portion provided with a lifting table (201) that can be lifted vertically and can pass through a through hole of a working table (107); A lifting table (201) is provided with an inner cavity (206) inside, and a plurality of groups of penetration holes communicating with the inner cavity (206) are provided on the upper surface; a water outlet pipe for discharging waste liquid is provided at the lowest end of the inner cavity (206), and a valve is connected in series in the water outlet pipe; A rotating lifting plate (202) capable of being raised and lowered is disposed at the center of the lifting table (201); when the height difference between the working surfaces of the rotating lifting plate (202) and the lifting table (201) exceeds a set threshold, the two can rotate freely relative to each other; A vertically arranged through hole is provided at the center of the lifting table (201), and an adjusting disk (204), a supporting disk (203) and a rotating lifting disk (202) are arranged in sequence in the through hole along the axial direction from bottom to top; the adjusting disk (204) is installed to rotate relative to the lifting table (201), and the supporting disk (203) is installed to slide vertically with the through hole; the contact end surfaces of the supporting disk (203) and the adjusting disk (204) are provided with mutually matching wedge-shaped tables, and when the two rotate relative to each other, the distance between the two changes; the rotating lifting disk (202) and the supporting disk (203) are installed to rotate relative to each other; and a telescopic rod (205) is provided at a circumferential position of the adjusting disk (204) to drive the adjusting disk (204) to rotate; A spline mechanism that cooperates with each other is provided between the circumferential surface of the rotating lifting plate (202) and the inner wall of the through hole, a gap for liquid to pass through is provided between the inner wall of the through hole and the circumferential surface of the rotating lifting plate (202), a water collecting ring (2011) for collecting liquid is provided at the bottom of the inner wall of the through hole, and the water collecting ring (2011) is connected to the inner cavity (206) of the lifting table (201) or a drain outlet with a water outlet valve is provided at the bottom of the water collecting ring (2011).
2. The automobile engine disassembly and assembly integrated workbench according to claim 1 is characterized in that: A storage cabinet (106) capable of accommodating a liquid storage container is arranged inside the vehicle body (1), the valve in the water outlet pipe is a reversing valve, and the water outlet of the reversing valve is connected to different liquid storage containers in the storage cabinet (106) through a pipeline.
3. The automobile engine disassembly and assembly integrated workbench according to claim 1 is characterized by: The vehicle body (1) is provided with multiple open storage layers (104) and closed drawers (105) inside.
4. The automobile engine disassembly and assembly integrated workbench according to claim 1 is characterized by: A push rod (102) for controlling the movement of the vehicle body (1) is fixedly arranged on the side of the vehicle body (1), and a control switch (103) for controlling the operation of the lifting platform (2) is arranged in the grip area of the push rod (102).
5. The automobile engine disassembly and assembly integrated workbench according to claim 1 is characterized in that: A tool back plate (3) for placing tools is provided on the upper edge surface of the work surface (107); the tool back plate (3) can be folded downwards and hidden at the rear side of the work surface (107).
6. The automobile engine disassembly and assembly integrated workbench according to claim 1 is characterized by: The side of the vehicle body (1) is provided with a detachably mounted automatic retractable hose reel (4) for providing air and water sources, as well as electricity, to the integrated platform; the side of the vehicle body (1) is provided with a storage groove (5) with an upper opening, and the side wall of the storage groove (5) is provided with a hook (501) for hanging objects.
7. The automobile engine disassembly and assembly integrated workbench according to claim 1 is characterized by: The inner cavity (206) of the lifting table (201) is divided into a plurality of groups of interconnected cavities by a support plate, and the top wall of the cavity is provided with two groups of conduits (2012) for transmitting air and cleaning water and spraying toward the bottom, respectively.
Citation Information
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