A fermentation tank capable of detecting gas components in real time and a method of using the same

By designing a fermentation tank with a scale rod, a sampling body and a sensor assembly, the problem in the existing technology of being unable to detect gas components in the fermentation tank in real time is solved, and real-time monitoring of the fermentation process and efficient production are achieved.

CN114958582BActive Publication Date: 2025-01-17HUNAN XIANGJIAO FOOD CO LTD
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Patent Information

Application Number
CN202210718447.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-23
Publication Date
2025-01-17
Estimated Expiration
2042-06-23

AI Technical Summary

Technical Problem

The existing fermentation tanks cannot detect internal gas components in real time, which makes the fermentation process inconvenient to monitor and easily lead to misjudgment and rework.

Method used

A fermentation tank is designed that includes a fixed block, a sampling body, a detection box and a sensor assembly. The sampling body is driven by the scale rod to move, the piston and the pull rope cooperate to complete gas sampling, and the probe rod and wedge-shaped sealing block achieve sealing and detection.

Benefits of technology

It realizes real-time detection of gas components in the fermentation tank, helps monitor the fermentation process, reduces misjudgments and rework, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a fermentation tank capable of detecting gas components in real time and a method for using the same, comprising a fermentation tank, a fixed block fixedly connected to the fermentation tank, an activity space provided in the fixed block, a sampling body slidably connected in the activity space, a scale rod connected to the upper end of the sampling body, the scale rod passing through the fixed block and slidably connected to the fixed block; a sampling space and a sealed space are provided in the sampling body, a piston is connected in the sampling space through a third spring, and a pull rope is connected to one side of the piston; the fixed block is also fixedly connected to a detection box, the detection box is slidably connected to a probe rod arranged in a vertical direction, a sensor assembly is connected to the bottom end of the probe rod, the probe rod passes through the detection box and the sealed space in sequence from top to bottom and then is slidably arranged in the sampling space; a wedge-shaped sealing block is connected in the sealed space through a second spring. The present invention is easy to operate, and can detect gas components at any position of the fermentation tank during the fermentation process, thereby facilitating the judgment of the fermentation degree.
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Description

Technical Field

[0001] The invention relates to the technical field of fermentation tanks, and in particular to a fermentation tank capable of detecting gas components in real time and a use method thereof. Background Art

[0002] Fermentation is the process of using microorganisms to convert raw materials into products needed by humans through specific metabolic pathways under suitable conditions. Since different microorganisms have the ability to produce different metabolites, different microorganisms can be used to produce a variety of products needed by humans.

[0003] Industrial fermentation tanks are often used in food fermentation. Fermentation tanks refer to devices used for microbial fermentation in industry. Common industrial fermentation tanks conduct result inspections after fermentation is completed, but often cannot detect the internal fermentation process. The entire fermentation process is completely judged by technical experience. Once a wrong judgment is made, the fermented product is dumped out and found to be unqualified, and all work needs to be done again, wasting a lot of time and energy, which is very inconvenient. Therefore, during the fermentation process, it is necessary to detect the internal gas composition in order to understand whether the environment required for the fermentation process is suitable and to what extent the entire fermentation process has proceeded, so as to grasp the fermentation situation. However, existing fermentation tanks cannot detect the internal gas composition in real time. Therefore, there is an urgent need for a fermentation tank that can detect the gas composition in real time. Summary of the invention

[0004] In order to solve the above problems in the prior art, a fermentation tank capable of detecting gas components in real time and a method for using the fermentation tank are provided.

[0005] The technical solution adopted by the present invention to solve its technical problem is:

[0006] The present invention proposes a fermentation tank capable of detecting gas components in real time, comprising a fermentation tank, wherein the fermentation tank is fixedly connected with a fixed block, the fixed block is provided with an activity space, a sampling body is slidably connected in the activity space, the upper end of the sampling body is connected with a scale rod, the scale rod penetrates the fixed block and is slidably connected with the fixed block; the sampling body is provided with a sampling space and a sealing space, the sampling space and the sealing space are communicated, a piston is connected in the sampling space through a third spring, a pull rope is connected to one side of the piston, and the other end of the pull rope is connected to a driving mechanism after passing through the scale rod; the fixed block is also fixedly connected with a detection box, the detection box is slidably connected with a probe rod arranged in a vertical direction, the bottom end of the probe rod is connected with a sensor assembly, the probe rod penetrates the detection box and the sealing space in sequence from top to bottom and then is slidably arranged in the sampling space; a wedge-shaped sealing block is connected in the sealing space through a second spring, and the wedge-shaped sealing block is arranged between the sensor assembly and the piston; a display is connected to the outer wall of the fermentation tank, and the display is connected to the sensor assembly.

[0007] Preferably, the sampling body is provided with an upper exhaust pipe and a lower exhaust pipe, the upper exhaust pipe and the lower exhaust pipe are connected to the activity space, the lower exhaust pipe is arranged on one side of the sampling body, and the upper exhaust pipe is arranged above the sampling body.

[0008] Preferably, a fifth spring is sleeved on the probe rod, the lower end of the fifth spring is connected to the detection box, and the upper end of the fifth spring is connected to the probe rod; a switch piece is fixedly connected to the probe rod; a movable piece that cooperates with the switch piece is also rotatably connected in the detection box, and the movable piece is connected to the detection box through a sixth spring.

[0009] Preferably, a switch rod is slidably connected inside the detection box, the upper end of the switch rod passes through the detection box, the switch rod is connected to the detection box through a seventh spring, and the switch rod is fixedly connected with a release plate adapted to the movable plate, and the release plate is arranged on one side of the movable plate.

[0010] Preferably, the driving mechanism comprises a fixed handle fixedly connected to the scale rod, the fixed handle is rotatably connected to a movable handle, the movable handle is connected to the pull rope, and the movable handle is connected to the fixed handle via an eighth spring.

[0011] Preferably, the fixed handle is fixedly connected to a ratchet, the movable handle is fixedly connected to a guide sleeve, and the ratchet is slidably arranged in the guide sleeve; the guide sleeve is provided with a sliding hole, the sliding hole is slidably connected to a brake block adapted to the ratchet, and the brake block is connected to the guide sleeve through a ninth spring.

[0012] Preferably, the brake block is provided with a ratchet tooth adapted to the ratchet bar, the ninth spring is arranged in the sliding hole, the ninth spring is sleeved on the brake block, one end of the ninth spring is connected to the brake block, and the other end of the ninth spring is connected to the guide sleeve.

[0013] Preferably, the sampling body is also provided with a slide groove, in which a fourth spring and a positioning block are slidably arranged, one end of the fourth spring is connected to the positioning block, and the other end of the fourth spring is connected to the sampling body; the fixed block is provided with a positioning groove, and one end of the positioning block passes through the slide groove and is slidably arranged in the positioning groove; a sealing assembly is provided at the connection between the fixed block and the scale rod.

[0014] The present invention also proposes a method for using a fermentation tank capable of detecting gas components in real time, using the above-mentioned fermentation tank capable of detecting gas components in real time, comprising the following steps:

[0015] S1: According to the scale on the scale rod, press the scale rod downward, and the scale rod drives the sampling body to move to the specified position in the fermentation tank, and then drives the pull rope to move upward through the driving mechanism;

[0016] S2: The pull rope drives the piston to slide in the sampling space, thereby completing the sampling of the gas at the specified position of the fermentation tank, and then the scale rod is pulled upward, at which time the third spring is compressed;

[0017] S3: As the sampling body moves into the activity space, the gas in the activity space enters the fermentation tank through the lower exhaust pipe, so that the sampling body returns to the initial position, and then the probe rod is pressed downward, and the probe rod allows the gas above the sampling body to enter the fermentation tank through the upper exhaust pipe;

[0018] S4: As the probe rod moves downward, the probe rod drives the movable plate to rotate through the switch plate. After the movable plate jumps over the switch plate, the movable plate rotates to the top of the switch plate and engages with the switch plate. At this time, the sixth spring and the fifth spring are compressed;

[0019] S5: As the probe rod continues to move downward, the probe rod drives the wedge-shaped sealing block to move in the sealed space, thereby connecting the sealed space and the sampling space. At this time, the second spring is compressed, the sensor assembly detects the gas in the sampling space, and displays the corresponding gas analysis results on the display.

[0020] Preferably, in step S1, the method by which the driving mechanism drives the pull rope to move includes pressing the movable handle, and the movable handle drives the pull rope to move upward. At this time, the eighth spring is compressed, and at the same time the ratchet moves in the guide sleeve, and the ratchet drives the brake block to move in the sliding hole. At this time, the ninth spring is compressed to achieve relative locking of the movable handle position.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The present invention is provided with a scale rod, which can drive the sampling body to move downward a suitable distance, and drive the piston to move by the pull rope, so that the gas enters the sampling space. Under the action of the wedge-shaped sealing block, the gas in the sampling space can be sealed to prevent gas leakage, thereby completing the sampling of the gas in the fermentation tank, so that it is convenient to understand whether the environment required by the fermentation process is suitable and to what extent the entire fermentation process has proceeded according to the gas composition, so as to grasp the fermentation situation.

[0023] 2. The present invention is provided with an upper exhaust pipe and a lower exhaust pipe. When the sampling body is reset, the gas in the activity space can be discharged into the fermentation tank through the lower exhaust pipe. When the probe moves downward, the gas above the sampling space can be discharged into the fermentation tank through the upper exhaust pipe, thereby realizing the extraction of air before detection to prevent the detection effect from being affected. It can also facilitate the mutual fit of the sampling body and the fixed block, so that the fermentation tank has a better sealing effect to prevent the occurrence of air leakage.

[0024] 3. The present invention is provided with a detection box. When the probe rod is pressed, the probe rod drives the movable plate to rotate through the switch plate, so that the movable plate jumps over the switch plate and then engages with the switch plate, thereby realizing the relative fixation of the sensor assembly after it moves to the sampling space. During the detection process, the probe rod can be prevented from resetting under the action of the spring. The operator does not need to press the probe rod all the time, and the corresponding gas composition analysis work can be performed through the sensor assembly. When the detection is completed, the switch rod can be pressed to drive the movable plate to rotate, thereby releasing the restriction on the switch plate, thereby resetting the probe rod and completing the gas composition detection work.

[0025] 4. The present invention is also provided with a movable handle. By pressing the movable handle, the pull rope can be driven to rise, and then the piston can be driven to move, so that the gas enters the sampling space. When the movable handle is pressed, the ratchet slides in the guide sleeve, and the ratchet and the brake block cooperate with each other, so as to realize automatic locking after the movable handle is pressed, thereby preventing the piston from resetting under the action of the spring, facilitating the movement of the piston to complete the gas sampling work. After the sampling is completed, the brake block can be pulled outward to drive the brake block and the ratchet to disengage, and the ratchet can slide freely in the guide sleeve, thereby completing the resetting of the piston, which is beneficial to the next detection work. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0027] Figure 1 It is the overall front view of the present invention;

[0028] Figure 2 yes Figure 1 Schematic diagram of the fixed block structure;

[0029] Figure 3 yes Figure 1 Schematic diagram of the main structure of the sampling body;

[0030] Figure 4 yes Figure 1 Schematic diagram of the structure of the detection box;

[0031] Figure 5 yes Figure 4Schematic diagram of the structure of the AA part;

[0032] Figure 6 yes Figure 4 Schematic diagram of the structure of the middle BB part;

[0033] Figure 7 yes Figure 1 Schematic diagram of the structure of the movable handle in the middle;

[0034] Figure 8 yes Figure 7 Enlarged view of the structure of part N.

[0035] Description of reference numerals:

[0036] 1 fermentation tank; 2 sampling body; 21 positioning block; 22 piston; 23 wedge-shaped sealing block; 24 second spring; 25 steering wheel; 26 sealing space; 27 third spring; 28 sampling space; 29 fourth spring; 3 detection box; 31 guide rod; 32 fifth spring; 33 movable sheet; 34 switch sheet; 35 sixth spring; 36 release sheet; 37 probe rod; 38 seventh spring; 39 sensor assembly; 310 switch rod; 4 scale rod; 5 movable groove; 51 pin shaft; 52 eighth spring; 53 fixed handle; 54 ratchet; 55 ninth spring; 56 brake block; 57 guide sleeve; 58 movable handle; 59 sliding hole; 6 pull rope; 7 first spring; 8 movable sealing block; 9 sealing assembly; 10 fixed block; 11 display; 12 fixed sealing block; 13 upper exhaust pipe; 14 lower exhaust pipe; 15 movable space. DETAILED DESCRIPTION

[0037] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0038] Reference Figure 1-8 This embodiment provides a fermentation tank capable of detecting gas components in real time, including a fermentation tank 1. The fermentation tank 1 is a conventional fermentation tank used for food fermentation. The fermentation tank 1 is fixedly connected with a fixed block 10, which is arranged on the outside of the fermentation tank 1, and the shape of the fixed block 10 is adapted to the fermentation tank 1. The fixed block 10 is provided with an activity space 15, and the activity space 15 is connected to the space inside the fermentation tank 1.

[0039] A sampling body 2 is slidably connected in the activity space 15, and a scale rod 4 is fixedly connected to the upper end of the sampling body 2. The scale rod 4 penetrates the fixed block 10 and is slidably connected to the fixed block 10. The scale rod 4 is arranged in a vertical direction, and a scale is arranged on the scale rod 4, through which observation is facilitated. The scale rod 4 is inserted into the fermentation tank 1 to measure the length of the fermentation tank 1, thereby realizing the sampling of the gas at the corresponding depth of the fermentation tank 1.

[0040] A sealing assembly 9 is provided at the connection between the fixed block 10 and the scale rod 4. The sealing assembly 9 is used for sealing the connection between the fixed block 10 and the scale rod 4 to prevent gas from escaping from the connection. The sealing assembly 9 is fixedly connected to the fixed block 10, and the scale rod 4 is slidably connected to the sealing assembly 9.

[0041] The sampling body 2 is provided with a sampling space 28 and a sealing space 26, and the sampling space 28 and the sealing space 26 are connected. The sealing space 26 is arranged above the sampling space 28. A piston 22 is connected to the sampling space 28 through a third spring 27. A pull rope 6 is connected to one side of the piston 22. The other end of the pull rope 6 passes through the scale rod 4 and is connected to a driving mechanism. The driving mechanism is used to drive the pull rope 6 to move.

[0042] The sampling space 28 is also rotatably connected with a steering wheel 25, on which the pull rope 6 is hung, and the steering wheel 25 is used for the reversing of the pull rope 6. The piston 22 and the sampling space 28 are slidably connected, and the third spring 27 is arranged on the right side of the piston 22, the left end of the third spring 27 is connected to the piston 22, and the right end of the third spring 27 is connected to the sampling body 2. The third spring 27 is sleeved on the pull rope 6. When the pull rope 6 pulls the piston 22, the third spring 27 is compressed, and the third spring 27 is used for the reset of the piston 22.

[0043] An opening is provided at the lower end of the sampling space 28, through which the sampling space 28 is connected to the space in the fermentation tank 1. The opening is arranged in a vertical direction, and the aperture of the opening is suitable enough so that when the piston 22 moves to the right, the gas in the fermentation tank 1 can be sucked into the sampling space 28 through the opening.

[0044] In addition, the opening may be provided with two, one of which is provided with an air intake check valve, and the other is provided with an air outlet check valve, so when the piston 22 moves, the opening provided with the air intake check valve can perform the suction work.

[0045] The fixed block 10 is also fixedly connected to the detection box 3, and the detection box 3 is slidably connected to a probe rod 37 arranged in a vertical direction. The bottom end of the probe rod 37 is connected to a sensor assembly 39, and the sensor assembly 39 is provided with a sensor that can detect C0 2The sensor assembly 39 includes a plurality of detection sensors for concentration, internal temperature, humidity, impurity particles, bacteria, etc., so as to facilitate the detection of the corresponding components of the gas in the fermentation tank 1. The sensor assembly 39 specifically includes a carbon dioxide sensor, a temperature and humidity sensor, a particle sensor, and a biosensor.

[0046] The particle sensor is based on the principle of laser scattering and monitors the concentration of particles in the air in real time. The biosensor is an instrument that is sensitive to biological substances and converts their concentration into electrical signals for detection. It is an analytical tool or system composed of fixed biological sensitive materials as identification elements (including enzymes, antibodies, antigens, microorganisms, cells, tissues, nucleic acids and other biologically active substances), appropriate physical and chemical transducers (such as oxygen electrodes, photosensitive tubes, field effect tubes, piezoelectric crystals, etc.) and signal amplification devices.

[0047] Specifically, a channel is opened in the probe rod 37, and data lines of the carbon dioxide sensor, the temperature and humidity sensor, the particle sensor, and the biosensor are all arranged in the channel. After passing through the channel, the other ends of the data lines are connected to the display 11.

[0048] A display 11 is fixedly connected to the outer wall of the fermentation tank 1 , and the display 11 is connected to the sensor assembly 39 . The display 11 can be used to display the detection and analysis results of the sensor assembly 39 .

[0049] The probe rod 37 passes through the detection box 3 and the sealed space 26 from top to bottom in sequence and is then slidably disposed in the sampling space 28 ; a wedge-shaped sealing block 23 is connected to the sealed space 26 via a second spring 24 , and the wedge-shaped sealing block 23 is disposed between the sensor assembly 39 and the piston 22 .

[0050] The second spring 24 is arranged on the right side of the wedge-shaped sealing block 23, the left end of the second spring 24 is connected to the wedge-shaped sealing block 23, and the right end of the second spring 24 is connected to the sampling body 2. The second spring 24 is used for resetting the wedge-shaped sealing block 23. The upper surface of the wedge-shaped sealing block 23 is an inclined surface, so when the probe rod 37 moves downward, the probe rod 37 can contact the upper surface of the wedge-shaped sealing block 23, and can drive the wedge-shaped sealing block 23 to move rightward, and at this time the second spring 24 is compressed.

[0051] The wedge-shaped sealing block 23 is slidably connected to the sampling body 2, and the second spring 24 is always in a compressed state. Under the action of the second spring 24, the wedge-shaped sealing block 23 and the sealed space 26 are in close contact, so that under the action of the wedge-shaped sealing block 23, the sampling space 28 can form a relatively closed space to prevent the gas in the sampling space 28 from leaking out.

[0052] The sampling body 2 is provided with an upper exhaust pipe 13 and a lower exhaust pipe 14, which are connected to the activity space 15, and the lower exhaust pipe 14 is arranged on one side of the sampling body 2, and the upper exhaust pipe 13 is arranged above the sampling body 2. The upper exhaust pipe 13 and the lower exhaust pipe 14 can realize the extraction of air before detection to prevent the effect of detection from being affected, and when the gas is extracted, it is also convenient for the sampling body 2 and the fixing block 10 to fit each other, so that there is a better sealing effect in the fermentation tank 1 to prevent the occurrence of air leakage.

[0053] When the sampling body 2 moves upward in the fermentation tank 1, as the sampling body 2 contacts the activity space 15, the gas originally in the activity space 15 can be discharged into the fermentation tank 1 through the lower exhaust pipe 14, and as the probe rod 37 moves downward, the probe rod 37 can discharge the gas above the sampling body 2 into the fermentation tank 1 through the upper exhaust pipe 13.

[0054] The sampling body 2 is also provided with a slide groove, in which a fourth spring 29 and a positioning block 21 are slidably arranged, one end of the fourth spring 29 is connected to the positioning block 21, and the other end of the fourth spring 29 is connected to the sampling body 2; the fixing block 10 is provided with a positioning groove, and one end of the positioning block 21 passes through the slide groove and is slidably arranged in the positioning groove. When the sampling body 2 moves into the activity space 15, the contact surface between the positioning block 21 and the positioning groove is an inclined surface, and the positioning block 21 can be used for the relative fixing of the position of the sampling body 2.

[0055] A fifth spring 32 is sleeved on the probe rod 37, the lower end of the fifth spring 32 is connected to the detection box 3, and the upper end of the fifth spring 32 is connected to the probe rod 37. The fifth spring 32 is used for resetting the probe rod 37; a switch piece 34 is fixedly connected to the probe rod 37; and a movable piece 33 that cooperates with the switch piece 34 is rotatably connected in the detection box 3, and the movable piece 33 is connected to the detection box 3 through a sixth spring 35.

[0056] The upper end of the movable piece 33 is rotatably connected to the detection box 3, the sixth spring 35 is arranged between the movable piece 33 and the detection box 3, one end of the sixth spring 35 is connected to the movable piece 33, and the other end of the sixth spring 35 is connected to the detection box 3, and the movable piece 33 is arranged in an inclined direction.

[0057] The contact surface between the switch sheet 34 and the movable sheet 33 is an inclined surface. When the probe rod 37 moves downward, the probe rod 37 can drive the movable sheet 33 to rotate through the switch sheet 34. When the movable sheet 33 jumps over the switch sheet 34, the right-angle grooves of the movable sheet 33 and the switch sheet 34 are engaged. At this time, the fifth spring 32 is compressed, which can prevent the probe rod 37 from moving upward under the action of the fifth spring 32.

[0058] The length of the probe rod 37 is appropriate enough. When the movable piece 33 and the switch piece 34 are engaged, the sensor assembly 39 is just moved into the sampling space 28. At this time, there is no need to continue pressing the probe rod 37 downward with force. The relative fixation of the position of the probe rod 37 can be achieved. At this time, the sensor assembly 39 is located in the sampling space 28, which allows the sensor assembly 39 to have enough time to detect the gas composition in the sampling space 28.

[0059] A switch rod 310 is slidably connected inside the detection box 3, and the upper end of the switch rod 310 passes through the detection box 3. The switch rod 310 is connected to the detection box 3 through the seventh spring 38. The switch rod 310 is fixedly connected with a release piece 36 adapted to the movable piece 33, and the release piece 36 is arranged on one side of the movable piece 33.

[0060] A guide rod 31 arranged in a vertical direction is fixedly connected in the detection box 3, and a groove is arranged in the switch rod 310. The guide rod 31 is slidably arranged in the groove. The guide rod 31 is used for relative limiting of the position of the switch rod 310, so that the switch rod 310 slides along the length direction of the guide rod 31.

[0061] The seventh spring 38 is arranged below the release sheet 36. The seventh spring 38 is sleeved on the guide rod 31 and the switch rod 310. The lower end of the seventh spring 38 is connected to the detection box 3, and the upper end of the seventh spring 38 is connected to the release sheet 36. The release sheet 36 is arranged in the horizontal direction. The contact surface between the release sheet 36 and the movable sheet 33 is an inclined surface. The release sheet 36 is arranged on one side of the switch sheet 34. Therefore, when the switch rod 310 drives the release sheet 36 to move downward, it can drive the movable sheet 33 to rotate, which is convenient for the movable sheet 33 to disengage and engage with the switch sheet 34.

[0062] The driving mechanism includes a fixed handle 53 fixedly connected to the scale rod 4 , the fixed handle 53 is rotatably connected to a movable handle 58 , the movable handle 58 is connected to the pull rope 6 , and the movable handle 58 is connected to the fixed handle 53 via an eighth spring 52 .

[0063] A cavity is provided in the scale rod 4, in which a fixed sealing block 12 located at the top and a movable sealing block 8 located at the bottom are arranged. The fixed sealing block 12 is fixedly connected to the scale rod 4, and the movable sealing block 8 is slidably connected to the scale rod 4. A first spring 7 is provided between the movable sealing block 8 and the fixed sealing block 12, and the upper end of the first spring 7 is connected to the fixed sealing block 12, and the lower end of the first spring 7 is connected to the movable sealing block 8.

[0064] The pull rope 6 can be divided into an upper pull rope and a lower pull rope, wherein the upper pull rope is located above the movable sealing block 8, passes through the fixed sealing block 12 and is connected to the movable handle 58, the upper pull rope is slidably connected to the fixed sealing block 12, and the lower end of the upper pull rope is connected to the movable sealing block 8. The lower pull rope is located below the movable sealing block 8, the upper end of the lower pull rope is connected to the movable sealing block 8, and the lower end of the lower pull rope is connected to the piston 22, so when the upper pull rope moves, the upper pull rope drives the lower pull rope to move upward through the movable sealing block 8, and the movable sealing block 8 is used for sealing the scale rod 4. The way of dividing the pull rope 6 into two ends can make it unnecessary to open extra holes in the movable sealing block 8, so as to have better sealing performance.

[0065] The movable handle 58 is rotatably connected to the fixed handle 53 through a pin shaft 51. The movable handle 58 is also provided with a movable groove 5. A small rotating shaft is movably connected in the movable groove 5. The small rotating shaft is connected to the pull rope 6. Under the action of the movable groove 5, the movable handle 58 can more conveniently drive the pull rope 6 to move, and the pull rope 6 will not tilt as much as possible when it rises.

[0066] The fixed handle 53 is fixedly connected with a ratchet 54, and the movable handle 58 is fixedly connected with a guide sleeve 57, and the ratchet 54 is slidably arranged in the guide sleeve 57; the guide sleeve 57 is provided with a sliding hole 59, and the sliding hole 59 is slidably connected with a brake block 56 adapted to the ratchet 54, and the brake block 56 is connected to the guide sleeve 57 through a ninth spring 55.

[0067] The brake block 56 is provided with ratchet teeth matched with the ratchet bar 54, the ninth spring 55 is arranged in the sliding hole 59, the ninth spring 55 is sleeved on the brake block 56, one end of the ninth spring 55 is connected to the brake block 56, and the other end of the ninth spring 55 is connected to the guide sleeve 57. The ninth spring 55 is always in a compressed state, and the ninth spring 55 is used to realize the reset work of the brake block 56.

[0068] One side of the contact surface between the ratchet bar 54 and the ratchet tooth is a straight surface, and the other side is an inclined surface. When the movable handle 58 is pressed, the ratchet bar 54 can slide in the guide sleeve 57. Under the action of the inclined surface, the ratchet bar 54 drives the brake block 56 to move through the ratchet tooth, so that the ninth spring 55 is compressed. Under the action of the straight surface, the automatic locking work can be realized after the movable handle 58 is pressed.

[0069] By detecting the gas composition, the C0 2 Concentration, temperature, humidity, impurity particles, and bacteria can be used to determine whether the fermentation is normal at this time through the above differences, and at the same time, compared with the standard fermentation conditions to determine the fermentation situation.

[0070] The present invention also proposes a method for using a fermentation tank capable of detecting gas components in real time, using the fermentation tank capable of detecting gas components in real time described in this embodiment, comprising the following steps:

[0071] S1: According to the scale on the scale rod 4, the scale rod 4 is pressed downward, and the scale rod 4 drives the sampling body 2 to move to the specified position in the fermentation tank 1, and then the pull rope 6 is driven upward by the driving mechanism;

[0072] S2: The pull rope 6 drives the piston 22 to slide in the sampling space 28, thereby completing the sampling of the gas at the specified position of the fermentation tank 1, and then the scale rod 4 is pulled upward, at which time the third spring 27 is compressed;

[0073] S3: As the sampling body 2 moves into the activity space 15, the gas in the activity space 15 enters the fermentation tank 1 through the lower exhaust pipe 14, so that the sampling body 2 returns to the initial position, and then the probe rod 37 is pressed downward, and the probe rod 37 allows the gas above the sampling body 2 to enter the fermentation tank 1 through the upper exhaust pipe 13;

[0074] S4: As the probe rod 37 moves downward, the probe rod 37 drives the movable plate 33 to rotate through the switch plate 34. After the movable plate 33 jumps over the switch plate 34, the movable plate 33 rotates to the top of the switch plate 34 and engages with the switch plate 34. At this time, the sixth spring 35 and the fifth spring 32 are compressed.

[0075] S5: As the probe rod 37 continues to move downward, the probe rod 37 drives the wedge-shaped sealing block 23 to move in the sealed space 26, thereby connecting the sealed space 26 and the sampling space 28. At this time, the second spring 24 is compressed, and the sensor assembly 39 detects the gas in the sampling space 28 and displays the corresponding gas analysis results through the display 11.

[0076] In step S1, the method for the driving mechanism to drive the pull rope 6 to move includes pressing the movable handle 58, and the movable handle 58 drives the pull rope 6 to move upward. At this time, the eighth spring 52 is compressed, and at the same time the ratchet 54 moves in the guide sleeve 57, and the ratchet 54 drives the brake block 56 to move in the sliding hole 59. At this time, the ninth spring 55 is compressed to achieve the relative locking of the position of the movable handle 58.

[0077] In step S1, the method in which the scale rod 4 drives the sampling body 2 to move includes driving the sampling body 2 to move downward by the scale rod 4. Since the contact surface between the positioning block 21 and the positioning groove is an inclined surface, the positioning block 21 moves to the left under the action of the inclined surface. At this time, the fourth spring 29 is compressed, thereby releasing the relative fixed work between the sampling body 2 and the activity space 15.

[0078] In step S3, the method for moving the sampling body 2 into the active space 15 includes: the scale rod 4 drives the sampling body 2 to move upward, at which time the positioning block 21 is in contact with the active space 15, compressing the fourth spring 29, and as the sampling body 2 moves upward, when the positioning block 21 moves to one side of the positioning groove, under the action of the fourth spring 29, the positioning block 21 moves into the positioning groove, and since there is a certain friction between the scale rod 4 and the sealing assembly 9, under the action of the positioning block 21 and the friction, the relative fixing of the position of the sampling body 2 in the active space 15 is achieved.

[0079] It should be noted that the sampling body 2 can be moved downward by a suitable distance through the scale rod 4, and the piston 22 can be moved by the pull rope 6 to allow the gas to enter the sampling space 28. Under the action of the wedge-shaped sealing block 23, the gas in the sampling space 28 can be sealed to prevent gas leakage, thereby completing the sampling of the gas in the fermenter 1. The composition of the gas is displayed on the display 11, and the gas in the fermenter is analyzed to understand whether the environment required for the fermentation process is suitable and to what extent the entire fermentation process has proceeded, so as to grasp the fermentation situation.

[0080] In addition, the upper exhaust pipe 13 and the lower exhaust pipe 14 are provided. When the sampling body 2 is reset, the gas in the activity space 15 can be discharged into the fermentation tank 1 through the lower exhaust pipe 14. When the probe rod 37 moves downward, the gas above 28 of the sampling space can be discharged into the fermentation tank 1 through the upper exhaust pipe 13. This can realize the extraction of air before detection to prevent the detection effect from being affected. It can also facilitate the mutual fit between the sampling body 2 and the fixed block 10, so that there is a better sealing effect in the fermentation tank 1 to prevent the occurrence of air leakage.

[0081] In addition, when the probe rod 37 is pressed, the probe rod 37 drives the movable plate 33 to rotate through the switch plate 34, so that the movable plate 33 jumps over the switch plate 34 and engages with the switch plate 34, thereby realizing the relative fixation of the sensor assembly 39 after moving to the sampling space 28, which can prevent the probe rod 37 from resetting under the action of the spring during the detection process. The operator does not need to press the probe rod 37 all the time, and the corresponding gas composition analysis work can be performed through the sensor assembly 39. When the detection is completed, the switch rod 310 can be pressed, and the switch rod 310 drives the movable plate 33 to rotate, thereby releasing the restriction on the switch plate 34, so that the probe rod 37 can be reset, thereby completing the gas composition detection work.

[0082] In addition, by pressing the movable handle 58, the pull rope 6 can be driven to rise, and then the piston 22 can be driven to move, so that the gas enters the sampling space 28. When the movable handle 58 is pressed, the ratchet 54 slides in the guide sleeve 57, and the ratchet 54 and the brake block 56 cooperate with each other to achieve automatic locking after the movable handle 58 is pressed, thereby preventing the piston 22 from resetting under the action of the spring, facilitating the movement of the piston 22 to complete the gas sampling work. After the sampling is completed, the brake block 56 can be pulled outward to drive the brake block 56 and the ratchet 54 to disengage, and the ratchet 54 can slide freely in the guide sleeve 57, thereby completing the resetting of the piston 22, which is beneficial to the next detection work.

[0083] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A fermentation tank capable of real-time detection of gas composition, comprising a fermentation tank (1), characterized in that: The fermentation tank (1) is fixedly connected to a fixed block (10), the fixed block (10) is provided with an activity space (15), a sampling body (2) is slidably connected in the activity space (15), the upper end of the sampling body (2) is connected to a scale rod (4), the scale rod (4) passes through the fixed block (10) and is slidably connected to the fixed block (10); the sampling body (2) is provided with a sampling space (28) and a sealed space (26), the sampling space (28) and the sealed space (26) are connected, a piston (22) is connected in the sampling space (28) via a third spring (27), one side of the piston (22) is connected to a pull rope (6), the other end of the pull rope (6) passes through the scale rod (4) and is connected to the sampling body (2). The rod (4) is connected to a driving mechanism at the rear; the fixed block (10) is also fixedly connected to a detection box (3); the detection box (3) is slidably connected to a probe rod (37) arranged in a vertical direction; the bottom end of the probe rod (37) is connected to a sensor assembly (39); the probe rod (37) passes through the detection box (3) and the sealed space (26) from top to bottom in sequence and is then slidably arranged in the sampling space (28); a wedge-shaped sealing block (23) is connected in the sealed space (26) via a second spring (24); the wedge-shaped sealing block (23) is arranged between the sensor assembly (39) and the piston (22); the outer wall of the fermentation tank (1) is connected to a display (11), and the display (11) is connected to the sensor assembly (39); The sampling body (2) is provided with an upper exhaust pipe (13) and a lower exhaust pipe (14), the upper exhaust pipe (13) and the lower exhaust pipe (14) are in communication with the activity space (15), the lower exhaust pipe (14) is arranged on one side of the sampling body (2), and the upper exhaust pipe (13) is arranged above the sampling body (2); The probe rod (37) is sleeved with a fifth spring (32), the lower end of the fifth spring (32) is connected to the detection box (3), and the upper end of the fifth spring (32) is connected to the probe rod (37); a switch sheet (34) is fixedly connected to the probe rod (37); a movable sheet (33) cooperating with the switch sheet (34) is rotatably connected in the detection box (3), and the movable sheet (33) is connected to the detection box (3) via a sixth spring (35); A switch rod (310) is slidably connected inside the detection box (3), the upper end of the switch rod (310) passes through the detection box (3), the switch rod (310) is connected to the detection box (3) via a seventh spring (38), and the switch rod (310) is fixedly connected to a release sheet (36) adapted to the movable sheet (33), and the release sheet (36) is arranged on one side of the movable sheet (33); The driving mechanism comprises a fixed handle (53) fixedly connected to the scale rod (4), the fixed handle (53) being rotatably connected to a movable handle (58), the movable handle (58) being connected to the pull rope (6), and the movable handle (58) being connected to the fixed handle (53) via an eighth spring (52); The fixed handle (53) is fixedly connected to a ratchet (54), the movable handle (58) is fixedly connected to a guide sleeve (57), the ratchet (54) is slidably arranged in the guide sleeve (57); the guide sleeve (57) is provided with a sliding hole (59), the sliding hole (59) is slidably connected to a brake block (56) adapted to the ratchet (54), and the brake block (56) is connected to the guide sleeve (57) via a ninth spring (55); The brake block (56) is provided with a ratchet tooth matched with the ratchet bar (54), the ninth spring (55) is arranged in the sliding hole (59), the ninth spring (55) is sleeved on the brake block (56), one end of the ninth spring (55) is connected to the brake block (56), and the other end of the ninth spring (55) is connected to the guide sleeve (57).

2. A fermentation tank capable of real-time detection of gas components according to claim 1, characterized in that: The sampling body (2) is also provided with a slide groove, in which a fourth spring (29) and a positioning block (21) are slidably arranged, one end of the fourth spring (29) is connected to the positioning block (21), and the other end of the fourth spring (29) is connected to the sampling body (2); the fixing block (10) is provided with a positioning groove, and one end of the positioning block (21) passes through the slide groove and is slidably arranged in the positioning groove; a sealing component (9) is provided at the connection between the fixing block (10) and the scale rod (4).

3. A method for using a fermentation tank capable of detecting gas components in real time, characterized in that: The fermentation tank capable of real-time detection of gas components as claimed in claim 2 comprises the following steps: S1: According to the scale on the scale rod (4), the scale rod (4) is pressed downward, and the scale rod (4) drives the sampling body (2) to move to a specified position in the fermentation tank (1), and then the pull rope (6) is driven upward by the driving mechanism; S2: The pull rope (6) drives the piston (22) to slide in the sampling space (28), thereby completing the sampling of the gas at the designated position of the fermentation tank (1), and then the scale rod (4) is pulled upwards. At this time, the third spring (27) is compressed; S3: As the sampling body (2) moves into the activity space (15), the gas in the activity space (15) enters the fermentation tank (1) through the lower exhaust pipe (14), so that the sampling body (2) returns to the initial position, and then the probe rod (37) is pressed downward, so that the probe rod (37) allows the gas above the sampling body (2) to enter the fermentation tank (1) through the upper exhaust pipe (13); S4: As the probe rod (37) moves downward, the probe rod (37) drives the movable plate (33) to rotate through the switch plate (34). After the movable plate (33) jumps over the switch plate (34), the movable plate (33) rotates to the top of the switch plate (34) and engages with the switch plate (34). At this time, the sixth spring (35) and the fifth spring (32) are compressed. S5: As the probe rod (37) continues to move downward, the probe rod (37) drives the wedge-shaped sealing block (23) to move in the sealing space (26), thereby connecting the sealing space (26) and the sampling space (28). At this time, the second spring (24) is compressed, the sensor assembly (39) detects the gas in the sampling space (28), and displays the corresponding gas analysis results on the display (11).

4. The method for using a fermentation tank capable of detecting gas components in real time according to claim 3, characterized in that: In the step S1, the method for the driving mechanism to drive the pull rope (6) to move includes pressing the movable handle (58), and the movable handle (58) drives the pull rope (6) to move upward. At this time, the eighth spring (52) is compressed, and at the same time the ratchet (54) moves in the guide sleeve (57), and the ratchet (54) drives the brake block (56) to move in the slide hole (59). At this time, the ninth spring (55) is compressed to achieve the relative locking of the position of the movable handle (58).

Citation Information

Patent Citations

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