Exhaust temperature control for engine operation with cylinder deactivation

Abstract

A system and method for controlling operation of an internal combustion engine are provided. The method includes: performing a cylinder deactivation operation while operating the engine; selecting at least one of a plurality of temperature maintenance actions to increase exhaust temperature; and performing at least one of the plurality of temperature maintenance actions effective to increase the exhaust temperature. The plurality of temperature maintenance actions may include one or more of a charge air cooler bypass operation, an EGR cooler bypass operation, an aftertreatment system heater operation, a turbocharger bypass operation, a turbocharger geometry adjustment operation, an intake throttle adjustment operation, and a delayed injection timing operation, or a combination thereof.

Description

[0001] Cross-references

[0002] This application claims priority to and the benefit of U.S. Application No. 62 / 970,818, filed on February 6, 2020, which is hereby incorporated by reference. Background Art

[0003] The present application relates to exhaust temperature control for engine operation when cylinders are deactivated. Exhaust temperature control is desirable in many engine applications, including compression ignition engines such as diesel engines, spark ignition engines such as gasoline engines or gaseous fuel engines, and dual-fuel engines. There are many reasons for using exhaust temperature control, including, for example, thermal limitations on engine components exposed to the exhaust, ensuring safe operation, maximizing engine performance, and reducing emissions. The use of exhaust temperature control can be used to provide sufficient or optimal operating temperatures for exhaust aftertreatment system components, which include catalysts, such as selective catalytic reduction (SCR) catalysts, and other catalysts that help reduce emissions have proven to be particularly challenging. There are many problems and unmet needs with conventional proposals for exhaust temperature control, including those regarding exhaust temperature control for engine operation when cylinders are deactivated. There remains a large demand for the unique devices, methods, systems, and techniques disclosed herein.

[0004] Disclosure of Example Implementations

[0005] In order to clearly, concisely and accurately describe the exemplary embodiments of the present disclosure, the manner and process of making and using the present disclosure, and to enable the practice, manufacture and use of the present disclosure, reference will now be made to certain exemplary embodiments, including those shown in the figures, and specific language will be used to describe the present disclosure. However, it should be understood that no limitation on the scope of the present invention is thereby created, and the present invention includes and protects such changes, modifications and further applications of the exemplary embodiments that will occur to those skilled in the art. Summary of the invention

[0006] Example embodiments include unique apparatus, methods, systems, and techniques for controlling an internal combustion engine through aftertreatment or exhaust thermal management. Some embodiments include performing a cylinder deactivation operation while operating the engine, selecting at least one of a plurality of temperature maintenance actions to increase exhaust temperature, and performing at least one of a plurality of temperature maintenance actions effective to increase exhaust temperature. The plurality of temperature maintenance actions may include one or more of a charge air cooler bypass operation, an EGR cooler bypass operation, an aftertreatment system heater operation, a turbocharger bypass operation, a turbocharger geometry adjustment operation, an intake throttle adjustment operation, and a delayed injection timing operation. One or more of the plurality of temperature maintenance actions may be performed in combination with cylinder deactivation (CDA), including, for example, a combination including at least one of the aforementioned temperature maintenance actions in combination with CDA. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1A and Figure 1B is a schematic diagram illustrating certain aspects of an example internal combustion engine system.

[0008] Figure 2 is a flow chart illustrating certain aspects of an example control process for an internal combustion engine system.

[0009] Figure 3 is a flow chart illustrating certain aspects of an example control process for an internal combustion engine system.

[0010] Figure 4A and Figure 4B is a flow chart illustrating certain aspects of an example control process for an internal combustion engine system.

[0011] Figure 5 is a schematic diagram illustrating certain aspects of another example internal combustion engine system.

[0012] Fig. 6A and Figure 4B is a flow chart illustrating certain aspects of an example control process for an internal combustion engine system.

[0013] Figure 7 is a set of graphs depicting certain operating parameters provided by multiple control modes.

[0014] Figure 8 is a set of graphs depicting certain operating parameters provided by multiple control modes. DETAILED DESCRIPTION

[0015] refer to Figure 1A and Figure 1B, a schematic diagram depicting certain aspects of an example engine system 100 including an engine 102 is shown. In the illustrated form, the engine 102. It should be understood that the illustrated embodiment of the system 100 is only one example of an engine system contemplated by the present disclosure, and that a variety of other engine systems including additional or alternative components and features, as well as other engine systems that do not include one or more features of the illustrated embodiment, are contemplated.

[0016] In the illustrated embodiment, system 100 includes an intake system 108 and an exhaust system 110. Engine 102 is fluidly connected to intake system 108, through which pressurized air enters intake manifold 104, and the engine is also fluidly connected to exhaust system 110, and exhaust produced by combustion is discharged by means of exhaust manifold 106 through the exhaust system. Engine 102 includes a plurality of cylinders (e.g., cylinders 1 to 6) forming a combustion chamber, in which a pressurized flow mixture of fuel and air is burned. For example, the energy released by combustion provides power to engine 102 via a piston in a cylinder connected to a crankshaft. Intake valves control the entry of pressurized air into the cylinder, and exhaust valves control the exhaust to flow out through exhaust manifold 106 and eventually flow to the atmosphere. It should be understood that exhaust manifold 106 can be a single manifold or multiple exhaust manifolds.

[0017] The engine 102 may be controlled and operated to deactivate individual cylinders of cylinders 1 through 6. For example, Figure 1A Engine 102 is shown with cylinders 1 and 6 deactivated, while the other cylinders are activated. Figure 1B Another example is shown where cylinders 4, 5, and 6 of the engine 102 are deactivated while the other cylinders are activated. In other examples, cylinders 2 and 5 of the engine may be deactivated. In yet other examples, cylinders 2, 3, 4, and 5 may be deactivated. As will occur to one skilled in the art having the benefit of this disclosure, other forms and combinations of cylinder deactivation are also contemplated. For example, in some systems and modes, up to four cylinders of a six-cylinder engine may be deactivated to provide more aggressive thermal management.

[0018] It should be further understood that CDA operation can be provided in the example form detailed and described herein and in many other forms that can be changed, for example, with respect to the number of cylinders of a given engine system, the number of those cylinders that can be deactivated within a given time or cycle of engine operation, and the order and sequence in which various cylinders can be dynamically deactivated and reactivated. For a given engine configuration, there can be CDA operation that maximizes the ability to increase thermal management or increase exhaust temperature or temperature of aftertreatment components while maintaining desired engine performance and stability. Such operation is an example of active thermal management and can be referred to as active thermal management. In one example of active thermal management, a six-cylinder engine can be operated with up to four cylinders deactivated and only two cylinders enabled. Such CDA operation can be used in conjunction with many operating states of the engine system, including, for example, lower engine operating loads (e.g., loads less than or equal to 3 bar BMEP or loads up to 15% to 20% of the range or nominal loads, maximum loads, or rated loads). For example, such lower engine operating loads may occur when the engine is running a low load cycle, such as an extended idle operation.

[0019] The turbocharger 112 includes a compressor 114 configured to receive filtered intake air via an intake throttle (IAT) 116 of the intake system 108 and operable to compress ambient air before the ambient air enters the intake manifold 104 of the engine 102 at an increased pressure. Air from the compressor 114 is pumped through the intake system 108, to the intake manifold 104, and into the cylinders of the engine 102, generally generating torque at the crankshaft. The intake system 108 includes an intake throttle (IAT) 116 flow-coupled to a charge air cooler (CAC) 120, which is operable to cool the boost flow provided to the intake manifold 104. The intake system 108 also includes a CAC bypass valve 122, which can be opened to direct some or all of the boost flow to bypass the CAC 120. Adjusting the bypass position of the CAC bypass valve 122 incrementally increases the temperature of gases returning to the intake manifold 104 .

[0020] It is envisioned that in the engine system 100, the turbocharger 112 can be a variable geometry turbocharger (VGT) or a fixed geometry turbocharger. The variable geometry turbine allows for significant flexibility in the pressure ratio across the turbine. For example, in a diesel engine, this flexibility can be used to improve low-speed torque characteristics, reduce turbocharger lag, and drive exhaust gas recirculation flow. In an exemplary embodiment, the VGT 124 can be adjusted to increase the engine load and is thus configured to increase the exhaust temperature. The engine system 100 also includes a turbine bypass valve 126 to bypass the turbocharger 112. Since cooler ambient air is introduced at the turbocharger 112, opening the turbine bypass valve 126 allows bypassing the turbocharger 112 and maintaining a higher intake temperature at the intake manifold 104.

[0021] The exhaust system 110 includes an exhaust temperature sensor 128 to sense the temperature of the gases exiting the exhaust manifold 106. The exhaust system 110 includes an exhaust gas recirculation (EGR) valve 130 that recirculates a portion of the exhaust gas from the exhaust manifold 106 back to the intake manifold 104. The exhaust system 110 includes an EGR cooler (EGR-C) 118 that cools the gases exiting the exhaust manifold 106 before the gases return to the intake manifold 104. The exhaust system 110 may also include an EGR-C bypass valve 134 that may be opened to direct some or all of the recirculated exhaust gas from the exhaust manifold 106 to bypass the EGR-C 132. By increasing the amount of gas that bypasses the EGR-C 132, the temperature of the gas returned to the intake manifold 104 increases. It should be appreciated that the intake system 108 and / or the exhaust system 110 may also include various components not shown, such as additional coolers, valves, bypasses, intake throttles, exhaust throttles, and / or compressor bypass valves.

[0022] The system 100 includes an exhaust aftertreatment (AT) system 136 that includes a diesel oxidation catalyst (DOC) 138, a diesel particulate filter (DPF) 140, an aftertreatment (AT) heater 142, and a selective catalytic reduction (SCR) 144. In an exemplary embodiment, the AT heater 142 is optionally included in the AT system 136 to increase the temperature of the exhaust gas provided to the SCR 144 within the AT system 136. It should be noted that the AT heater 142 may include one or more electrically and / or fuel-based heaters.

[0023] The engine system 100 also includes a controller 146 that is configured to perform certain operations and receive and interpret signals from any components and / or sensors of the engine system 100. It should be understood that the controller 146 can be provided in a variety of forms and configurations, including one or more computing devices that form the entirety or a portion of a processing subsystem having non-volatile memory, processing, and communication hardware that stores computer-executable instructions. The controller 146 can be a single device or a distributed device, and the functions of the controller 146 can be performed by hardware or software. The controller 146 communicates with any actuator, sensor, data link, computing device, wireless connection, or other device capable of performing any of the described operations.

[0024] The controller 146 may include one or more non-volatile memory devices configured to store instructions in memory that can be read and executed by the controller 146 to control the operation of the engine 102 as described herein. Certain control operations described herein include operations for determining one or more parameters. The controller 146 can be configured to determine and can perform determination behavior in a variety of ways, for example, by operating or calculating a value, obtaining a value from a lookup table or using a lookup operation, receiving a value from a data link or network communication, receiving an electronic signal (e.g., a voltage, frequency, current, or pulse width modulation (PWM) signal) indicating a value, receiving a parameter indicating a value, reading a value from a memory location on a computer readable medium, receiving a value as a runtime parameter, and / or by receiving a value that can be used to operate to interpret the parameter, and / or by referencing a default value that is interpreted as a parameter value.

[0025] Controller 146 is an example of a component of an integrated circuit-based electronic control system (ECS) that can be configured to control various operating aspects of vehicle 100 and powertrain 102, as described in further detail herein. An ECS according to the present disclosure can be implemented in a variety of forms and can include a variety of different elements and multiple configurations of elements. In some forms, the ECS can be combined with one or more microprocessor-based or microcontroller-based electronic control units, which are sometimes referred to as electronic control modules. An ECS according to the present disclosure can be provided in a form having a single processing or computing component, or in a form including multiple operably coupled processing or computing components; and can include digital circuits, analog circuits, or a hybrid combination of these two types. The integrated circuits of the ECS and / or any of its constituent processors / controllers or other components may include one or more signal conditioners, modulators, demodulators, arithmetic logic units (ALUs), central processing units (CPUs), limiters, oscillators, control clocks, amplifiers, signal conditioners, filters, format converters, communication ports, clamping circuits, delay devices, memory devices, analog-to-digital (A / D) converters, digital-to-analog (D / A) converters and / or different circuits or functional components that will occur to those skilled in the art for providing and performing the communication and control aspects disclosed herein.

[0026] refer to Figure 2 , a flow chart of an example routine 200 for deactivating cylinders in the engine system 100 is shown. The routine 200 may be implemented and executed in conjunction with one or more components of the ECS 146, such as one or more components of the ECS 146 described above in conjunction with the engine system 100 or multiple other ECS components. The routine 200 begins at a start operation 202, which initiates a routine for monitoring a plurality of conditions, including, but not limited to, load conditions on the engine, extended engine idle time, detected driving conditions, low load demand when moving downhill or in stop-and-go traffic, predicted operating conditions, and changing transmission states. Operation 202 proceeds to operation 204, which monitors a plurality of conditions that may trigger cylinder deactivation.

[0027] From operation 204, routine 200 proceeds to condition 206, which determines whether a cylinder deactivation trigger condition is detected based on the cylinder deactivation condition. If condition 206 determines that a cylinder deactivation trigger is not detected, routine 200 returns to condition 206 and continues to monitor the trigger condition of the engine system 100. If condition 206 determines that a cylinder deactivation trigger is detected, routine 200 continues to operation 208, which performs a partial or stepped fuel cutoff of at least one cylinder in the engine. Prior to cylinder deactivation, all cylinders receive normal fuel supply activity (e.g., 100%). At the initialization of cylinder deactivation, partial or stepped fuel cutoff begins at, for example, 75% and proceeds to operation 210, which performs a complete fuel cutoff for all cycles during cylinder deactivation of at least one cylinder. During cylinder deactivation, the intake valve and / or exhaust valve of each deactivated cylinder are deactivated, while the working cylinder receives 100% of the fuel supply activity. In order to maintain an efficient operating aftertreatment system, the actual exhaust temperature is monitored and compared with the target gas temperature. In other example embodiments, a predicted or estimated temperature may be determined, or the rate of temperature change may be measured or estimated.

[0028] From operation 210, routine 200 proceeds to operation 212, which determines whether adjustments need to be made to the engine system 100 to maintain or achieve the target exhaust temperature. In an exemplary embodiment, routine 200 can be configured to perform multiple engine operation adjustments in conjunction with the CDA operation of the engine, such as CAC bypass operation 214, VGT position adjustment operation 216, IAT position adjustment operation 217, turbine bypass operation 218, EGR bypass operation 220, delayed injection timing operation 222, and aftertreatment heater operation 224. Injection timing can include changing the injection timing to a time after the top dead center (TDC) of the combustion stroke to cause less fuel to burn, leaving some fuel to be delivered to the AT system to drive the temperature there. For each cylinder, this can be a single injection or multiple injections (multi-pulse). In addition, one or more injections can also be performed in each of one or more cylinders during the exhaust stroke, so that fuel is drawn from the exhaust manifold into the AT system to increase the temperature. It should also be understood that delayed injection timing includes one or more delayed injections, one or more post injections, etc.

[0029] In addition to making adjustments based on temperature, adjustments can be based on a variety of conditions, such as, but not limited to, engine condition, engine idle time, engine transmission state, actual or estimated fuel consumption, forecast data, and other adjustments already applied. During cylinder deactivation, additional adjustments can be dynamically applied, and existing adjustments can be modified or deleted based on conditions.

[0030] Additionally, operational adjustments may include performing one or more additional post injections of fuel directly into one or more working cylinders of the engine 102 after normal fuel injection in those working cylinders. In one or more implementations, each of these post injections may contain a different amount of fuel (e.g., less fuel) than the amount of fuel delivered during normal injection in those working cylinders. The number of post injections and the amount of fuel delivered in each individual post injection may vary based on a number of factors, including, but not limited to, exhaust temperature, current engine conditions, the number of working or non-working cylinders, and current ambient conditions.

[0031] From operation 212, routine 200 proceeds to operation 226, which monitors the current cylinder deactivation condition. From operation 226, routine 200 proceeds to condition 228, which determines whether reactivation of the deactivated cylinder is detected. Routine 200 can monitor multiple conditions to determine reactivation, such as but not limited to engine exit stop-and-go conditions, increasing engine load, changing driving conditions, errors detected during cylinder deactivation, and engine transmission conditions. If condition 228 determines that the reactivation condition is not detected, routine 200 returns to operation 212 and continues to monitor the cylinder's reactivation condition. If condition 228 determines that the reactivation condition is detected, routine 200 proceeds to operation 230, which reverses any adjustments made during cylinder deactivation. From operation 230, routine 200 continues to operation 232, which can increase the fuel in the deactivated cylinder to 25%. From operation 232, routine 200 continues to operation 234, which performs a step-wise reactivation (e.g., fueling) to reactivate the deactivated cylinders (e.g., 50% to 75% to 100% fueling). To reactivate the deactivated cylinders, a corresponding reduction in fueling is applied to the activated cylinders based on the torque demand and the reactivated cylinders. Timing adjustments to the active cylinders may also be applied based on the torque demand and the reactivated cylinders. To reduce the torque spike, the fueling of the deactivated cylinders is gradually increased or stepped up.

[0032] refer to Figure 3, a flow chart of an example routine 300 for supplying fuel to working cylinders in the engine system 100 when at least one cylinder is deactivated is shown. The routine 300 may be implemented and executed in conjunction with one or more components of the ECS 146, such as one or more components of the ECS 146 described above in conjunction with the engine system 100 or multiple other ECS components. The routine 300 begins at a start operation 302 to initiate a routine for monitoring cylinder deactivation conditions. Operation 302 proceeds to operation 304, which monitors multiple conditions that may trigger cylinder deactivation. From operation 304, the routine 300 proceeds to condition 306, which determines whether a cylinder deactivation trigger condition is detected. If condition 306 determines that a cylinder deactivation trigger is not detected, the routine 300 returns to condition 306 and continues to monitor the trigger conditions of the engine system 100. If condition 306 determines that a cylinder deactivation trigger is detected, the routine 300 continues to operation 308, which increases the fuel supply to the working cylinders based on the deactivated cylinders and the torque demand. Alternatively, from operation 308, routine 300 may proceed to operation 310, which delays the injection time to the working cylinder as the fuel supply to the working cylinder increases to maintain torque demand, increase exhaust temperature and maintain peak combustion pressure. From operation 308 (or alternatively operation 310), routine 300 then proceeds to operation 312, which monitors cylinder deactivation conditions. From operation 312, routine 300 proceeds to condition 314, which determines whether reactivation of the deactivated cylinder is detected. In an exemplary embodiment, routine 300 may monitor multiple conditions to determine reactivation, such as, but not limited to, engine stop-and-go conditions, increasing engine load, changing driving conditions, errors detected during cylinder deactivation, and engine transmission conditions. If condition 314 determines that reactivation of the cylinder is not detected, routine 300 returns to condition 314 and continues to monitor reactivation conditions of engine system 100. If reactivation is detected, routine 300 proceeds to operation 316, which reduces the fuel supply in the working cylinder based on the torque demand and the reactivated cylinder. Timing adjustments to the active cylinders may also be applied based on torque demand and the reactivated cylinders.

[0033] refer to Figure 4A and Figure 4B , a flow chart of an example routine 400 for determining one or more air adjustments to maintain aftertreatment temperature during cylinder deactivation is shown. Routine 400 may be implemented and performed in conjunction with one or more components of the ECS 146, such as one or more components of the ECS 146 described above in conjunction with the engine system 100 or multiple other ECS components. It should be understood that the engine system 100 may or may not be configured in conjunction with Figure 1A and Figure 1BExample components and controls are shown and described. For example, one or more of the CAC bypass, EGR bypass, AT heater, and VGT shown may not be present in certain implementations of the system 100. In some embodiments, the AT system 136 may be configured in a different arrangement / order than that shown. In an example embodiment, a CAC, EGR system, AT heater, and VGT may be provided to adjust the exhaust temperature in the AT system 136.

[0034] Routine 400 begins at start operation 402 and proceeds to conditional 412, which determines whether CAC bypass is available. Conditional 412 may determine whether CAC bypass is available by evaluating one or more criteria, such as one or more engine configuration criteria indicating whether CAC bypass is present in the engine system in which routine 400 is executed and / or one or more operating criteria indicating whether the current operating state of the system allows adjustment of CAC bypass (e.g., whether a fault condition exists or whether CAC bypass is open or maximally open). If conditional 412 determines that CAC bypass is available, routine 400 proceeds to operation 414, which determines the temperature difference between the target exhaust gas temperature and the actual gas temperature from the CAC. From operation 414, routine 400 then proceeds to operation 416, which sets a CAC bypass command to bypass the CAC. From operation 416, routine 400 proceeds to conditional 418, which determines whether the target temperature is achieved by opening the CAC bypass. If condition 418 determines that the target temperature is achieved by opening the CAC bypass, routine 400 proceeds to operation 440 which executes a command to open the CAC bypass valve to achieve the target exhaust temperature in the AT system 136 .

[0035] If condition 412 determines that CAC bypass is not available, routine 400 proceeds to condition 422, which determines whether EGR bypass is available. In aspects where condition 412 determines that CAC bypass is not available, or in aspects where condition 412 determines that CAC bypass is available and the target temperature is not achieved by opening the CAC bypass at condition 418, routine 400 proceeds to condition 422, which determines whether EGR bypass is available. Condition 422 may determine whether EGR bypass is available by evaluating one or more criteria, such as one or more engine configuration criteria indicating whether EGR bypass is present in the engine system in which routine 400 is executed and / or one or more operating criteria indicating whether the current operating state of the system allows adjustment of EGR bypass (e.g., whether an error condition is present or whether EGR bypass is open or maximally open). If condition 422 determines that EGR bypass is available, routine 400 proceeds to operation 424, which determines the temperature difference between the target exhaust gas temperature and the actual gas temperature from the EGR system. From operation 424, routine 400 then proceeds to operation 426, which sets an EGR bypass command to bypass EGR. From operation 426, routine 400 proceeds to condition 428, which determines whether the target temperature is achieved by opening the EGR bypass. If condition 428 determines that the target temperature is achieved by opening the EGR bypass, routine 400 proceeds to operation 440, which executes a command to open the EGR bypass to achieve the target exhaust temperature in the AT system 136.

[0036] If condition 422 determines that the EGR bypass is not available, routine 400 proceeds to condition 432, which determines whether the AT heater is available. In aspects where condition 422 determines that the EGR bypass is not available, or in aspects where condition 422 determines that the EGR bypass is available and the target temperature is not reached by opening the EGR bypass at condition 428, routine 400 proceeds to condition 432, which determines whether the AT heater is available. Condition 432 may determine whether the AT heater is available by evaluating one or more criteria, such as one or more engine configuration criteria indicating whether an AT heater is present in the engine system in which routine 400 is executed and / or one or more operating criteria indicating whether the current operating state of the system allows adjustment of the AT heater (e.g., whether an error condition exists or whether the AT heater bypass is open or maximally open). If the condition determines that the AT heater is available, routine 400 proceeds to operation 434, which determines the temperature difference between the target exhaust temperature and the actual gas temperature in the AT system 136. From operation 434, routine 400 then proceeds to operation 436, which sets an AT heater bypass command to bypass the AT heater. From operation 436, routine 400 proceeds to condition 438 which determines whether the target temperature is achieved by opening the AT heater bypass. If condition 438 determines that the target temperature is achieved by opening the AT heater bypass, routine 400 proceeds to operation 440 which executes a command to open the AT heater bypass valve to achieve the target exhaust temperature in the AT system 136.

[0037] If condition 432 determines that the AT heater is not available, routine 400 proceeds to condition 442, which determines whether a turbocharger bypass is available. In aspects where condition 432 determines that the AT heater is not available, or in aspects where condition 432 determines that the AT heater is available and the target temperature is not reached by opening the AT heater bypass at condition 438, routine 400 proceeds to condition 442, which determines whether a turbocharger bypass is available. Condition 442 may determine whether a turbocharger bypass is available by evaluating one or more criteria, such as one or more engine configuration criteria indicating whether a turbocharger bypass is present in the engine system in which routine 400 is executed and / or one or more operating criteria indicating whether the current operating state of the system allows adjustment of the turbocharger bypass (e.g., whether an error condition exists or whether the turbocharger bypass is open or maximally open). If condition 442 determines that the turbocharger bypass is available, routine 400 proceeds to operation 444, which determines the temperature difference between the target exhaust temperature and the actual gas temperature from the turbocharger. From operation 444, routine 400 then proceeds to operation 446, which sets a turbocharger bypass command to bypass the turbocharger. From operation 446, routine 400 proceeds to condition 448, which determines whether the target temperature is achieved by opening the turbocharger bypass. If condition 448 determines that the target temperature is achieved by opening the turbocharger bypass, routine 400 proceeds to operation 490, which executes a command to open the turbocharger bypass to achieve the target exhaust temperature in the AT system 136.

[0038] If condition 442 determines that turbocharger bypass is not available, routine 400 proceeds to condition 452, which determines whether VGT adjustment is available. In aspects where condition 442 determines that turbocharger bypass is not available, or in aspects where condition 442 determines that turbocharger bypass is available and the target temperature is not reached by opening the turbocharger bypass at condition 448, routine 400 proceeds to condition 452 to determine whether VGT adjustment is available. Condition 452 can determine whether VGT adjustment is available by evaluating one or more criteria, such as one or more engine configuration criteria indicating whether VGT adjustment is present in the engine system executing routine 400 and / or one or more operating criteria indicating whether the current operating state of the system allows adjustment of VGT (e.g., whether an error condition exists or whether VGT is already adjusted or has been adjusted to the maximum). If condition 452 determines that VGT adjustment is available, routine 400 proceeds to operation 454, which determines the temperature difference between the target exhaust temperature and the actual gas temperature from the VGT. From operation 454, routine 400 then proceeds to operation 456, which sets a VGT adjustment command that adjusts VGT. From operation 456, routine 400 proceeds to condition 458, which determines whether the target temperature is achieved by adjusting VGT. If condition 458 determines that the target temperature is achieved by adjusting VGT, routine 400 proceeds to operation 490, which executes a command to adjust VGT to achieve the target exhaust temperature in the AT system 136.

[0039] If condition 452 determines that VGT adjustment is not available, routine 400 proceeds to condition 462, which determines whether injection time delay (ITD) adjustment is available. In aspects where condition 452 determines that VGT adjustment is not available, or in aspects where condition 452 determines that VGT adjustment is available and the target temperature is not reached by adjusting VGT at condition 458, routine 400 proceeds to condition 462, which determines whether ITD adjustment is available. Condition 462 can determine whether ITD adjustment is available by evaluating one or more criteria, such as one or more engine configuration criteria indicating whether ITD adjustment is present in the engine system in which routine 400 is executed and / or one or more operating criteria indicating whether the current operating state of the system allows adjustment of ITD (e.g., whether an error condition exists or whether ITD is adjusted or has been adjusted to the maximum). If condition 462 determines that ITD adjustment is available, routine 400 proceeds to operation 464, which determines the temperature difference between the target exhaust temperature and the actual gas temperature from the ITD. From operation 464, routine 400 then proceeds to operation 466, which sets an ITD adjustment command to adjust the ITD. From operation 466 , routine 400 proceeds to condition 468 which determines if the target temperature is achieved by adjusting the ITD. If condition 468 determines that the target temperature is achieved by adjusting the ITD, routine 400 proceeds to operation 490 which executes the command to adjust the ITD to achieve the target exhaust temperature in the AT system 136 .

[0040] In aspects where condition 462 determines that ITD adjustment is not available, or in aspects where condition determines that ITD adjustment is available and the target temperature is not reached by adjusting ITD at condition 468, routine 400 proceeds to condition 470, which determines whether cylinder deactivation has ended. If condition 470 determines that cylinder deactivation has not ended, routine 400 proceeds to operation 499, which repeats the routine for determining one or more air adjustments via the example components. If condition 470 determines that cylinder deactivation has ended, routine 400 proceeds to operation 480 to end cylinder deactivation. It should be understood that after routine 400 executes an air adjustment command at operation 440 or operation 490, any air adjustment can end at operation 449 or operation 499.

[0041] refer to Fig. 6A and Figure 6B, a flow chart depicting certain aspects of an example routine 600 for determining or implementing one or more thermal management operating modes of an engine (e.g., determining or implementing a set of one or more engine calibrations, control, or operating commands) to establish and / or maintain desired exhaust or aftertreatment temperature characteristics is shown. Routine 600 may be implemented and executed to provide an enhanced or optimized aftertreatment thermal management strategy, including cylinder deactivation (CDA). Routine 600 may also be implemented and executed to provide an engine calibration or setting for aftertreatment preheat (e.g., preheat of a NOx reduction system, such as an SCR catalyst) in a structured manner to increase the catalyst bed temperature using CDA alone or in combination with additional controls (sometimes referred to as engine calibration levers or engine control levers) to enhance the thermal management effects and capabilities provided by CDA. It should be understood that the term supplemental thermal management actions generally refers to and encompasses such controls and levers as well as the specific example controls or levers described herein, including those described below in conjunction with process 600.

[0042] Routine 600 may be implemented and executed in conjunction with one or more components of ECS 146, such as one or more components of ECS 146 described above in conjunction with engine system 100 or multiple other ECS components. It should be appreciated that engine system 100 may or may not be configured in conjunction with Figure 1A , Figure 1B and Figure 5 Example components and controls are shown and described. For example, one or more of the CAC bypass, EGR bypass, AT heater, or other components shown may not be present in certain implementations of system 100. Routine 600 utilizes multiple temperature values ​​(also referred to as temperature thresholds) to determine a thermal management mode for the engine.

[0043] In the example shown, routine 600 utilizes multiple temperature thresholds, including a first temperature threshold (T a ), the second temperature threshold (T b ), the third temperature threshold (T c ), the fourth temperature threshold (T d ) and the fifth temperature threshold (T e ), they increase in sequence (T a <T b <T c <T d <T e). These temperature thresholds are associated with a number of thermal management modes that may also be considered and referred to as engine operating modes, and may be used to select between these modes and to implement a selected mode. The thermal management modes may include one or more CDA-only modes and / or one or more modes in which CDA is combined with one or more additional thermal management operations. Other embodiments may utilize a subset of these temperature thresholds and associated operating modes, or may utilize additional or alternative temperature thresholds and associated operating modes. It should be understood that the terms and operators greater than (>) and less than (<) include and encompass the terms and operators greater than or equal to (>=) and less than or equal to (=<), respectively, unless expressly stated to the contrary. It should also be understood that the definitions of thresholds associated with these terms and operators may select an "equal to" condition and associate it with either of the two thresholds or ranges, unless expressly stated to the contrary.

[0044] Routine 600 begins at startup operation 602 and proceeds to condition 603, which determines whether the SCR catalyst bed temperature (SCR_bed_T) is less than a first temperature threshold (T a ), for example, SCR_bed_T< a The first temperature threshold may be configured, defined or selected as a threshold below which a thermal management mode including at least CDA and possibly additional thermal management operations is selected or executed.

[0045] Although it is theoretically possible to directly measure or sense the SCR catalyst bed temperature, in practice, the SCR catalyst bed temperature can be determined using a model based on one or more markers that are related to or indicative of the current SCR bed temperature. Many models can be used, for example, the SCR catalyst bed temperature can be modeled based on one or more temperature measurements relative to the SCR catalyst obtained at different locations, such as the SCR catalyst inlet temperature, the SCR catalyst outlet temperature, the turbine outlet temperature, the temperature obtained at other points along the exhaust gas flow path including the SCR catalyst, or a combination of the foregoing and / or other markers. The model can further take into account the thermal mass of the SCR catalyst. The SCR catalyst bed temperature can be determined using one or more operations, calculations, estimates, approximations, or other techniques that will occur to those skilled in the art who benefit from the present disclosure.

[0046] If conditional 603 determines or evaluates to negative, routine 600 repeats conditional 603. If conditional 603 determines or evaluates to positive, routine 600 proceeds to conditional 605, which determines whether the engine system is ready to operate in the thermal management mode. Conditional 605 may determine whether the engine system is ready to operate in the thermal management mode in response to a number of conditions in addition to the SCR catalyst bed temperature being below the first temperature threshold. Such additional conditions may include one or more of the following: engine speed, engine load, emissions, and aftertreatment conditions such as temperature and mass flow conditions.

[0047] If condition 605 determines that the thermal management operating mode is not ready, routine 600 repeats condition 605. If condition 605 determines that the thermal management operating mode is ready, routine 600 proceeds to operation 606, which commands or controls the engine system to enter a first thermal management mode (mode A) in which the engine is operated with cylinder deactivation (CDA) turned on. CDA can be turned on continuously or dynamically changed in terms of the duration of cylinder deactivation, the selection of deactivated (or activated) cylinders, and as described above, may involve different numbers and combinations of deactivated (or activated) cylinders depending on the characteristics and configuration of a given engine. It should be understood that the first thermal management mode is an example of a CDA-only operating mode and may be referred to as a CDA-only operating mode. It should also be understood that exhaust gas recirculation (EGR) may occur and may be controlled during such CDA-only operation, with attendant effects on exhaust and aftertreatment temperatures. In addition, it should be understood that EGR may occur and may be controlled during other thermal management modes described herein (including those described below in conjunction with routine 600).

[0048] From operation 606, routine 600 proceeds to condition 607, which determines whether the SCR catalyst bed temperature is within a range between a first temperature threshold and a second temperature threshold (T b ), for example, greater than the first temperature threshold and less than the second temperature threshold (T a <SCR_bed_T<T b ). The second temperature threshold may be configured, defined, or selected as a threshold that may be used to select or perform at least one additional thermal management operation in conjunction with the CDA, such as in a thermal management mode of routine 600 described below.

[0049] If condition 607 determines or evaluates to be positive, routine 600 proceeds to operation 610, which commands or controls the engine system to enter a second thermal management mode (Mode B) in which cylinder deactivation is or remains on and the intake throttle (IAT) position is at least partially closed relative to its current or nominal position. The position of the IAT may be determined using a lookup map or table that may include an array or matrix of intake throttle position settings corresponding to one or more input parameters, such as SCR catalyst bed temperature.

[0050] If conditional 607 determines or evaluates to negative, routine 600 proceeds to conditional 609, which determines whether the SCR catalyst bed temperature is greater than or equal to a second temperature threshold. If conditional 609 determines or evaluates to negative, routine 600 proceeds to operation 610. If conditional 609 determines or evaluates to positive, routine 600 proceeds to operation 611.

[0051] Condition 611 determines whether the SCR catalyst bed temperature is within the range between the second temperature threshold and the third temperature threshold (T c ), for example, whether the SCR catalyst bed temperature is greater than the second temperature threshold and less than the third temperature threshold (T b <SCR_bed_T<T c ). The third temperature threshold may be configured, defined, or selected as a threshold that may be used to select or perform at least one additional thermal management operation in conjunction with CDA and additional thermal management operation mode B, such as in the thermal management mode of routine 600 described below.

[0052] If condition 611 is determined or evaluated to be positive, routine 600 proceeds to operation 614, which commands or controls the engine system to enter a third thermal management mode (Mode C) in which cylinder deactivation is or remains on, the IAT is or remains at least partially closed, and the start of injection (Main_Inj_SOI) of the main fuel injection is slowed or delayed. The start of injection of the main fuel injection may be determined using a lookup map or table that may include an array or matrix of intake throttle position settings corresponding to one or more input parameters, such as SCR catalyst bed temperature.

[0053] If condition 611 is determined or evaluated to be negative, routine 600 proceeds to condition 613, which determines whether the SCR catalyst bed temperature is greater than or equal to a third temperature threshold. If condition 613 is determined or evaluated to be negative, routine 600 proceeds to operation 614. If condition 613 is determined or evaluated to be positive, routine 600 proceeds to condition 615.

[0054] Condition 615 determines whether the SCR catalyst bed temperature is within a range between the third temperature threshold and the fourth temperature threshold (T d), for example, greater than the third temperature threshold and less than the fourth temperature threshold (T c <SCR_bed_T<T d ). The fourth temperature threshold may be configured, defined, or selected as a threshold that may be used to select or perform at least one additional thermal management operation in conjunction with CDA and additional thermal management operation mode C, such as in the thermal management mode of routine 600 described below.

[0055] If condition 615 determines or evaluates to be positive, routine 600 proceeds to operation 618, which commands or controls the engine system to enter a fourth thermal management mode (Mode D) in which cylinder deactivation is or remains on, the IAT is or remains at least partially closed, the start of injection of the main fuel injection is or remains slowed or delayed, and one or more post injections (fuel injections after the main injection) are performed. The timing and quantity of the one or more post injections can be determined using a lookup map or table, which can include an array or matrix of intake throttle position settings corresponding to one or more input parameters such as SCR catalyst bed temperature.

[0056] If condition 615 is determined or evaluated to be negative, routine 600 proceeds to condition 617, which determines whether the SCR catalyst bed temperature is greater than or equal to a fourth temperature threshold. If condition 617 is determined or evaluated to be negative, routine 600 proceeds to operation 618. If condition 617 is determined or evaluated to be positive, routine 600 proceeds to condition 619.

[0057] Condition 619 determines whether the SCR catalyst bed temperature is within a range between the fourth temperature threshold and the fifth temperature threshold (T e ), for example, greater than the fourth temperature threshold and less than the fifth temperature threshold (T d <SCR_bed_T<T e ). The fourth temperature threshold may be configured, defined, or selected as a threshold that may be used to select or perform at least one additional thermal management operation in conjunction with CDA and the additional thermal management operating mode D, such as in the thermal management mode of routine 600 described below. VGT over-closing may include reducing turbine efficiency to a very low level (e.g., approximately 10%) to maintain turbine energy transfer to the compressor at a correspondingly very low level, thereby reducing the air-fuel ratio (A / F) and increasing exhaust temperature. Such operations may be performed in many operating conditions, including very low engine load operation.

[0058] If condition 619 determines or evaluates to be positive, routine 600 proceeds to operation 622, which commands or controls the engine system to enter a fifth thermal management mode (Mode E) in which cylinder deactivation is or remains on, the IAT is or remains at least partially closed, the start of injection of the main fuel injection is or remains slowed or delayed, one or more post injections (fuel injection after the main injection) are or remain performed, and the variable geometry turbocharger (VGT) is adjusted to restrict its turbine geometry to increase exhaust temperature (e.g., by adjusting the VGT vanes, movable walls, nozzles, or other adjustable turbine or turbocharger structure that provides variable geometry), which is sometimes referred to as over-closing. The VGT over-closing adjustment can be determined using a lookup map or table that can include an array or matrix of intake throttle position settings corresponding to one or more input parameters such as SCR catalyst bed temperature.

[0059] If condition 619 is determined or evaluated to be negative, routine 600 proceeds to condition 621, which determines whether the SCR catalyst bed temperature is greater than or equal to a fifth temperature threshold. If condition 621 is determined or evaluated to be negative, routine 600 proceeds to operation 622, and from there to end operation 625, and may be repeated thereafter. If condition 617 is determined or evaluated to be positive, routine 600 proceeds to end operation 624. Routine 600 may then be restarted based on a number of factors including engine speed, engine load, emissions and aftertreatment temperature conditions or other aftertreatment conditions in order to re-enter the thermal management mode and maintain the SCR bed temperature at a target temperature or within a target range or window.

[0060] In the example shown, routine 600 utilizes several example engine calibrations or control levers, including: IAT positioning (closed or over-closed), slowing down the fuel timing of the start of injection (SOI), slowing down one or more post injections (fuel injections that occur after a previous injection, such as one or more main injections or main injections), and VGT positioning (closed or over-closed). Each of the example engine calibrations or control levers can be configured or selected to provide active thermal management, thereby minimizing or optimizing associated or attendant costs or disadvantages.

[0061] Excessive IAT closing may reduce airflow to the cylinders, thereby reducing the air-fuel ratio (A / F) to increase exhaust temperature. The degree or level of aggressive IAT closing can be mapped a priori so as not to affect engine combustion stability and just to avoid oil leakage through the compressor seals.

[0062] Aggressive mitigation of SOI may be mapped a priori to a speed / load table at a level just to avoid misfire. Such timing may improve the emissions portion of the energy from fuel injection, but may significantly reduce fuel efficiency.

[0063] Aggressively slowing down one or more post injections may be performed primarily to increase tail gas temperature (and ultimately exhaust gas temperature), and aggressively slowing down one or more post injections may involve a degree of in-cylinder combustion. Such timing may require a large amount of fuel, and depending on engine operating conditions, may be as much as 50% or more of the total fuel, with a corresponding loss in fuel economy.

[0064] Aggressive VGT over-closing may close the variable geometry turbocharger's turbine (reducing effective flow area) until turbine efficiency is at a significantly reduced level (typically 10% or less). This may significantly reduce airflow into the engine cylinders (by greatly reducing power delivered to the compressor), thereby increasing exhaust temperatures more quickly and to a greater degree.

[0065] It should be understood that such example engine calibrations or control levers may be used in various combinations and sequences depending on operating conditions and depending on engine characteristics or configuration. Thus, multiple modified sequences may be utilized in which CDA operations are added to a combination including one or more of such example engine calibrations or control levers to achieve enhanced CDA-based thermal management.

[0066] It should be understood that the example sequence or hierarchy of engine calibration or control levers and associated thermal management modes of the illustrated embodiment of process 600 is generally ordered based on increasing complexity from a performance perspective. In other forms, sequences of additional engine calibration or control levers may be provided in other orders to achieve or optimize other control objectives. Table 1 below shows catalyst temperature ranges (from high to low) that may be used to control various corresponding combinations or sequences of engine calibration or control levers and associated thermal management modes. Depending on engine conditions, some forms of procedure 600 may choose to apply these combinations in a low load range in order to increase exhaust temperatures more quickly and reach higher temperature window thresholds. Some examples of such combinations are set forth in Table 1 below, and it should be understood that a variety of other combinations are contemplated.

[0067]

[0068] Table 1

[0069] refer to Figure 7 , shows a graph 700 depicting SCR catalyst bed temperature (T SCR ) changes. Figure 7In the example of , the engine is operated under low idle conditions. The first operating mode (Mode 1) is a baseline mode in which no CDA or other thermal management operations are performed and therefore the SCR catalyst bed temperature is not increased. The second operating mode (Mode 2) performs CDA, including deactivating three cylinders of a six-cylinder engine without performing any other thermal management operations, and provides a first increase in the SCR catalyst bed temperature. The magnitude of the first increase in the SCR catalyst bed temperature can be, for example, about 40-505 degrees Celsius, and it should be understood that the magnitude will vary for different engines and different operating modes. The third operating mode (Mode 3) performs CDA, including deactivating three cylinders of a six-cylinder engine with additional active thermal management according to the present disclosure, and providing a second increase in the SCR catalyst bed temperature, the magnitude of which is approximately four times the magnitude of the first increase. The fourth operating mode (Mode 4) performs CDA, including deactivating four cylinders of a six-cylinder engine with additional active thermal management according to the present disclosure, and providing a third increase in the SCR catalyst bed temperature, the magnitude of which is approximately five times the magnitude of the first increase. Graph 700 illustrates how significantly higher SCR catalyst temperature differentials compared to a baseline are one example of possible different combinations of enhanced CDA techniques disclosed herein.

[0070] Figure 8 A graph 800 depicting an example of air-fuel ratio (A / F) changes for the above-described operating modes is shown. Mode 1 provides a baseline A / F. The value of the baseline A / F will vary for different engines and different operating modes. Mode 2 provides an A / F that is approximately 60% of the value of the baseline A / F. Mode 3 provides an A / F that is approximately 45% of the value of the baseline A / F. Mode 4 provides an A / F that is approximately 30% of the value of the baseline A / F. Figure 8 In the example, the engine is combined with Figure 7 The conditions of graph 700 shown and described correspond to operation under low idle conditions.

[0071] It should be understood that light engine loads are examples of conditions that present significant challenges to increasing and maintaining SCR catalyst temperature. Reducing A / F typically increases exhaust temperature, which in turn increases SCR catalyst temperature. However, at light loads, some engines, such as diesel engines, typically operate at very high A / F. Reducing A / F under such conditions must be quite significant in order to result in a reasonable increase in exhaust temperature compared to the baseline. Low idle conditions, such as those in this example, are challenging conditions for significantly reducing A / F. In this example, in order to keep the engine running stably (below this value, the engine may experience smoke and instability issues), the A / F is reduced to almost the lower limit allowed. Using the enhanced CDA thermal management technology disclosed herein, the A / F can be significantly reduced.

[0072] It should be understood that the present disclosure encompasses multiple embodiments, including the following examples. A first example embodiment is a method of controlling operation of an internal combustion engine, the method comprising: performing a cylinder deactivation (CDA) operation while operating the engine; determining at least one of a plurality of supplemental thermal management actions effective to increase an exhaust temperature to above only a CDA temperature; and performing at least one of a plurality of temperature maintenance actions effective to increase the exhaust temperature, wherein the determined actions include evaluating a temperature value indicative of an SCR bed temperature relative to at least a first temperature threshold and a second temperature threshold greater than the first temperature threshold, selecting at least a first of the plurality of supplemental thermal management actions in response to the temperature value indicative of the SCR bed temperature being within a first temperature range relative to the first temperature threshold and the second temperature threshold, and selecting at least a second of the plurality of supplemental thermal management actions in response to the temperature value indicative of the SCR bed temperature being within a second range relative to the first temperature threshold and the second temperature threshold.

[0073] In some forms of the first example embodiment, the first range includes one or more temperatures intermediate the first temperature threshold and the second temperature threshold. In some forms of the first example embodiment, the second range includes one or more temperatures exceeding the second temperature threshold. In some forms of the first example embodiment, the act of determining includes evaluating a temperature value indicating an SCR bed temperature relative to at least the first temperature threshold, the second temperature threshold, and a third temperature threshold greater than the second temperature threshold. In some forms of the first example embodiment, the act of determining includes selecting at least a third of the plurality of supplementary thermal management actions in response to the temperature value indicating the SCR bed temperature being within a third range intermediate the second temperature threshold and the third temperature threshold. In some forms of the first example embodiment, the method includes at least one of the following: (a) the at least first of the plurality of supplementary thermal managements includes a single supplementary thermal management action, (b) the at least second of the plurality of supplementary thermal managements includes at least two supplementary thermal management actions, and (c) the at least third of the plurality of supplementary thermal managements includes at least three supplementary thermal management actions. In some versions of the first example embodiment, the plurality of temperature maintaining actions include adjusting an intake throttle, slowing down a start of a main fuel injection, slowing down a post injection, and adjusting a turbocharger turbine geometry.

[0074] A second example embodiment is an electronic control system configured to control operation of an internal combustion engine, the electronic control system comprising: at least one integrated circuit-based controller; at least one non-transitory controller-readable memory operably coupled to the at least one integrated circuit-based controller and configured with instructions executable by the at least one integrated circuit-based controller to perform the following acts: perform a cylinder deactivation (CDA) operation while operating the engine; determine at least one of a plurality of supplemental thermal management actions effective to increase an exhaust temperature to just above a CDA temperature; and perform at least one of a plurality of temperature maintenance actions effective to increase the exhaust temperature, wherein the act of determining comprises evaluating a temperature value indicative of an SCR bed temperature relative to at least a first temperature threshold and a second temperature threshold greater than the first temperature threshold, selecting at least a first of the plurality of supplemental thermal management actions in response to the temperature value indicative of the SCR bed temperature being within a first temperature range relative to the first temperature threshold and the second temperature threshold, and selecting at least a second of the plurality of supplemental thermal management actions in response to the temperature value indicative of the SCR bed temperature being within a second range relative to the first temperature threshold and the second temperature threshold.

[0075] In some forms of the second example embodiment, the first range includes one or more temperatures intermediate the first temperature threshold and the second temperature threshold. In some forms of the second example embodiment, the second range includes one or more temperatures exceeding the second temperature threshold. In some forms of the second example embodiment, the determined behavior includes evaluating a temperature value indicating an SCR bed temperature relative to at least the first temperature threshold, the second temperature threshold, and a third temperature threshold greater than the second temperature threshold. In some forms of the second example embodiment, the determined behavior includes selecting at least a third of the plurality of supplementary thermal management actions in response to the temperature value indicating the SCR bed temperature being within a third range intermediate the second temperature threshold and the third temperature threshold. In some forms of the second example embodiment, at least one of the following: (a) the at least first of the plurality of supplementary thermal managements includes a single supplementary thermal management action, (b) the at least second of the plurality of supplementary thermal managements includes at least two supplementary thermal management actions, and (c) the at least third of the plurality of supplementary thermal managements includes at least three supplementary thermal management actions. In some versions of the second example embodiment, the plurality of temperature maintaining actions includes adjusting an intake throttle, slowing down a start of a main fuel injection, slowing down a post injection, and adjusting a turbocharger turbine geometry.

[0076] A third example embodiment is a vehicle system comprising: an internal combustion engine; at least one integrated circuit-based controller configured to control operation of the internal combustion engine; at least one non-transitory controller-readable memory operably coupled to the at least one integrated circuit-based controller and configured with instructions executable by the at least one integrated circuit-based controller to perform the following acts: performing a cylinder deactivation (CDA) operation while operating the engine; determining at least one of a plurality of supplemental thermal management actions effective to increase an exhaust temperature to just above a CDA temperature; and performing at least one of a plurality of temperature maintenance actions effective to increase the exhaust temperature, wherein the act of determining comprises evaluating a temperature value indicative of an SCR bed temperature relative to at least a first temperature threshold and a second temperature threshold greater than the first temperature threshold, selecting at least a first of the plurality of supplemental thermal management actions in response to the temperature value indicative of the SCR bed temperature being within a first temperature range relative to the first temperature threshold and the second temperature threshold, and selecting at least a second of the plurality of supplemental thermal management actions in response to the temperature value indicative of the SCR bed temperature being within a second range relative to the first temperature threshold and the second temperature threshold.

[0077] In some forms of the third example embodiment, the first range includes one or more temperatures intermediate the first temperature threshold and the second temperature threshold. In some forms of the third example embodiment, the second range includes one or more temperatures exceeding the second temperature threshold. In some forms of the third example embodiment, the act of determining includes: evaluating a temperature value indicating an SCR bed temperature relative to at least the first temperature threshold, the second temperature threshold, and a third temperature threshold greater than the second temperature threshold; and in response to the temperature value indicating the SCR bed temperature being within a third range intermediate the second temperature threshold and the third temperature threshold, selecting at least a third of the plurality of supplementary thermal management actions. In some forms of the third example embodiment, at least one of the following: (a) the at least first of the plurality of supplementary thermal managements includes a single supplementary thermal management action, (b) the at least second of the plurality of supplementary thermal managements includes at least two supplementary thermal management actions, and (c) the at least third of the plurality of supplementary thermal managements includes at least three supplementary thermal management actions. In some forms of the third example embodiment, the plurality of temperature maintaining actions includes adjusting an intake throttle, slowing down a start injection of a main fuel injection, slowing down a post injection, and adjusting a turbocharger turbine geometry.

[0078] A fourth example embodiment is a method of controlling operation of an internal combustion engine, the method comprising: performing a cylinder deactivation operation while operating the engine; selecting at least one of a plurality of temperature maintaining actions to increase exhaust temperature; and performing at least one of the plurality of temperature maintaining actions effective to increase the exhaust temperature, wherein the plurality of temperature maintaining actions include a charge air cooler bypass operation, an engine gas recirculation (EGR) cooler bypass operation, an aftertreatment system heater operation, an intake air heater operation, a turbocharger bypass operation, a turbocharger geometry adjustment operation, and a retarded injection timing operation.

[0079] In some forms of the fourth example embodiment, the behavior selection includes the following behaviors: (a) evaluating whether a first one of the plurality of temperature maintenance actions is available, (b) if the first one of the plurality of temperature maintenance actions is available, evaluating whether the temperature change provided by the first one of the plurality of temperature maintenance actions satisfies a target criterion, and (c) if the first one of the plurality of temperature maintenance actions is not available or the temperature change magnitude provided by the first one of the temperature maintenance actions does not satisfy the target criterion, evaluating whether a second one of the plurality of temperature maintenance actions is available. In some forms of the fourth example embodiment, the behavior of evaluating whether the temperature change provided by the first one of the temperature maintenance actions satisfies the target criterion includes: evaluating a predicted or estimated change in exhaust temperature magnitude relative to a magnitude target. In some forms of the fourth example embodiment, the behavior of evaluating whether the temperature change provided by the first one of the temperature maintenance actions satisfies the target criterion includes: evaluating a predicted or estimated timing or rate of change of the exhaust temperature magnitude relative to a timing or rate of change target. In some forms of the fourth example embodiment, after the first one and the second one, the behaviors (b) and (c) are repeated for each of the plurality of temperature maintenance actions. In some forms of the fourth example embodiment, the act of selecting at least one of the plurality of temperature maintaining actions to increase the exhaust temperature includes evaluating the plurality of temperature maintaining actions in one of a predetermined order and a dynamically determined order, the dynamically determined order being responsive to operating conditions of the engine. In some forms of the fourth example embodiment, the delayed injection timing operation includes performing at least one delayed fuel injection into one or more working cylinders while deactivating one or more other cylinders. In some forms of the fourth example embodiment, the at least one delayed injection timing is at least 45 degrees after top dead center. In some forms of the fourth example embodiment, the delayed injection timing is during an exhaust stroke. In some forms of the fourth example embodiment, the method includes reversing at least one of the plurality of temperature maintaining actions in response to exiting the cylinder deactivation operation.

[0080] A fifth example embodiment is a system comprising: an internal combustion engine and a controller operably coupled to the internal combustion engine, wherein the controller is configured to: perform a cylinder deactivation operation while operating the engine; select at least one of a plurality of temperature maintaining actions to increase exhaust temperature; and perform at least one of the plurality of temperature maintaining actions effective to increase the exhaust temperature, wherein the plurality of temperature maintaining actions include a charge air cooler bypass operation, an EGR cooler bypass operation, an aftertreatment system heater operation, a turbocharger bypass operation, a turbocharger geometry adjustment operation, and a retarded injection timing operation.

[0081] In some forms of the fourth example embodiment, in order to select at least one of the plurality of temperature maintenance actions to increase the exhaust temperature, the controller is configured to perform the following actions: (a) evaluating whether a first of the plurality of temperature maintenance actions is available, (b) if the first of the plurality of temperature maintenance actions is available, evaluating whether the temperature change provided by the first of the plurality of temperature maintenance actions satisfies a target criterion, and (c) if the first of the plurality of temperature maintenance actions is not available or the temperature change magnitude provided by the first of the temperature maintenance actions does not satisfy the target criterion, evaluating whether a second of the plurality of temperature maintenance actions is available. In some forms of the fifth example embodiment, the act of evaluating whether the temperature change provided by the first of the temperature maintenance actions satisfies the target criterion includes: evaluating a predicted or estimated change in the exhaust temperature magnitude relative to a magnitude target. In some forms of the fifth example embodiment, the act of evaluating whether the temperature change provided by the first of the temperature maintenance actions satisfies the target criterion includes: evaluating a predicted or estimated timing or rate of change of the exhaust temperature magnitude relative to a timing or rate of change target. In some forms of the fifth example embodiment, after the first and the second, the actions (b) and (c) are repeated for each of the multiple temperature maintaining actions. In some forms of the fifth example embodiment, in order to select at least one of the multiple temperature maintaining actions to increase the exhaust temperature, the controller is configured to evaluate the multiple temperature maintaining actions in one of a predetermined order and a dynamically determined order, and the dynamically determined order is responsive to the operating conditions of the engine. In some forms of the fifth example embodiment, the delayed injection timing operation includes performing at least one delayed fuel injection into one or more working cylinders while deactivating one or more other cylinders. In some forms of the fifth example embodiment, the delayed injection timing is at least 45 degrees after top dead center. In some forms of the fifth example embodiment, the delayed injection timing is during the exhaust stroke. In some forms of the fifth example embodiment, the method includes reversing at least one of the multiple temperature maintaining actions in response to exiting the cylinder deactivation operation.

[0082] Although exemplary embodiments of the present disclosure have been shown and described in detail in the drawings and the foregoing description, this is to be considered illustrative rather than restrictive in nature, and it should be understood that only certain exemplary embodiments have been shown and described, and all changes and modifications that fall within the spirit of the claimed invention are expected to be protected. It should be understood that although the use of words such as preferred, preferably, preferred or more preferred utilized in the above description indicates that the features described in this way may be more desirable, it may not be necessary, and embodiments lacking the features can be envisioned to be within the scope of the present invention, which is defined by the appended claims. When reading the claims, it is intended that when words such as "one", "an", "at least one" or "at least a portion" are used, unless the contrary is specifically stated, it is not intended to limit the claims to only one item. When the language "at least a portion" and / or "a portion" is used, the item may include a portion and / or the entire item unless the contrary is specifically stated.

Claims

1. A method of controlling operation of an internal combustion engine, the method comprising: performing a cylinder deactivation (CDA) operation while operating the engine; determining at least one of a plurality of supplemental thermal management actions effective to increase the exhaust temperature above only the CDA temperature; as well as performing at least one of a plurality of temperature maintenance actions effective to increase the exhaust temperature, The identified behaviors include evaluating a temperature value indicative of an SCR bed temperature relative to at least a first temperature threshold and a second temperature threshold greater than the first temperature threshold, responsive to the temperature value indicative of the SCR bed temperature being between the first temperature threshold and the second temperature threshold, selecting a first one of the plurality of supplemental thermal management actions, responsive to the temperature value being greater than or equal to the second temperature threshold, performing a second evaluation of the temperature value relative to at least the second temperature threshold and a third temperature threshold greater than the second temperature threshold, and In response to the temperature value indicative of the SCR bed temperature being between the second temperature threshold and the third temperature threshold, a combination of a first one of the plurality of supplemental thermal management actions and a second one of the plurality of supplemental thermal management actions is selected. 2 . The method of claim 1 , wherein a first of said plurality of supplemental thermal management actions comprises at least partially closing an intake throttle position relative to its current position. 3 . The method of claim 1 , wherein a second of said plurality of supplemental thermal management actions comprises delaying a start of injection of a main fuel injection.

4. The method of claim 1, wherein the determining action further comprises: responsive to the temperature value being greater than or equal to the third temperature threshold, performing a third evaluation of the temperature value relative to at least the third temperature threshold and a fourth temperature threshold greater than the third temperature threshold, and In response to the temperature value being between the second temperature threshold and the third temperature threshold, a combination of a first one of the plurality of supplemental thermal management actions, a second one of the plurality of supplemental thermal management actions, and a third one of the plurality of supplemental thermal management actions is selected.

5. The method of claim 4, wherein the determining action further comprises: responsive to the temperature value being greater than or equal to the fourth temperature threshold, performing a fourth evaluation of the temperature value relative to at least the fourth temperature threshold and a fifth temperature threshold greater than the fourth temperature threshold, and In response to the temperature value being between the third temperature threshold and the fourth temperature threshold, a combination of a first one of the plurality of supplemental thermal management actions, a second one of the plurality of supplemental thermal management actions, a third one of the plurality of supplemental thermal management actions, and a fourth one of the plurality of supplemental thermal management actions is selected.

6. The method of claim 5, wherein A third of the plurality of supplemental thermal management actions includes performing one or more post injections after the main injection.

7. The method of claim 5, wherein a fourth of the plurality of supplemental thermal management actions comprises limiting turbine geometry of a variable geometry turbocharger to increase exhaust temperature by shutting down the variable geometry turbocharger.

8. An electronic control system configured to control operation of an internal combustion engine, the electronic control system comprising: at least one integrated circuit-based controller; at least one non-transitory controller-readable memory operably coupled to the at least one integrated circuit-based controller and configured with instructions executable by the at least one integrated circuit-based controller to: performing a cylinder deactivation (CDA) operation while operating the engine; determining at least one of a plurality of supplemental thermal management actions effective to increase the exhaust temperature above only the CDA temperature; as well as performing at least one of a plurality of temperature maintenance actions effective to increase the exhaust temperature, The identified behaviors include evaluating a temperature value indicative of an SCR bed temperature relative to at least a first temperature threshold and a second temperature threshold greater than the first temperature threshold, responsive to the temperature value indicative of the SCR bed temperature being between the first temperature threshold and the second temperature threshold, selecting a first one of the plurality of supplemental thermal management actions, responsive to the temperature value being greater than or equal to the second temperature threshold, performing a second evaluation of the temperature value relative to at least the second temperature threshold and a third temperature threshold greater than the second temperature threshold, and In response to the temperature value indicative of the SCR bed temperature being between the second temperature threshold and the third temperature threshold, a combination of a first one of the plurality of supplemental thermal management actions and a second one of the plurality of supplemental thermal management actions is selected.

9. The electronic control system of claim 8, wherein a first of said plurality of supplemental thermal management actions comprises at least a partial closing of an intake throttle position relative to its current position.

10. The electronic control system of claim 8 wherein a second of said plurality of supplemental thermal management actions comprises delaying a start of injection of a main fuel injection.

11. The electronic control system of claim 8, wherein the determined behavior further comprises: responsive to the temperature value being greater than or equal to the third temperature threshold, performing a third evaluation of the temperature value relative to at least the third temperature threshold and a fourth temperature threshold greater than the third temperature threshold, and In response to the temperature value being between the second temperature threshold and the third temperature threshold, a combination of a first one of the plurality of supplemental thermal management actions, a second one of the plurality of supplemental thermal management actions, and a third one of the plurality of supplemental thermal management actions is selected.

12. The electronic control system of claim 11, wherein the determined behavior further comprises: responsive to the temperature value being greater than or equal to the fourth temperature threshold, performing a fourth evaluation of the temperature value relative to at least the fourth temperature threshold and a fifth temperature threshold greater than the fourth temperature threshold, and In response to the temperature value being between the third temperature threshold and the fourth temperature threshold, a combination of a first one of the plurality of supplemental thermal management actions, a second one of the plurality of supplemental thermal management actions, a third one of the plurality of supplemental thermal management actions, and a fourth one of the plurality of supplemental thermal management actions is selected.

13. The electronic control system of claim 12, wherein A third of the plurality of supplemental thermal management actions includes performing one or more post injections after the main injection.

14. The electronic control system of claim 12, wherein a fourth of said plurality of supplemental thermal management actions comprises limiting turbine geometry of a variable geometry turbocharger to increase exhaust temperature by shutting down the variable geometry turbocharger.

15. A vehicle system, comprising: Internal combustion engines; at least one integrated circuit-based controller configured to control operation of the internal combustion engine; at least one non-transitory controller-readable memory operably coupled to the at least one integrated circuit-based controller and configured with instructions executable by the at least one integrated circuit-based controller to: performing a cylinder deactivation (CDA) operation while operating the engine; determining at least one of a plurality of supplemental thermal management actions effective to increase the exhaust temperature above only the CDA temperature; as well as performing at least one of a plurality of temperature maintenance actions effective to increase the exhaust temperature, The identified behaviors include evaluating a temperature value indicative of an SCR bed temperature relative to at least a first temperature threshold and a second temperature threshold greater than the first temperature threshold, selecting at least a first one of the plurality of supplemental thermal management actions in response to the temperature value indicative of the SCR bed temperature being between the first temperature threshold and the second temperature threshold, responsive to the temperature value being greater than or equal to the second temperature threshold, performing a second evaluation of the temperature value relative to at least the second temperature threshold and a third temperature threshold greater than the second temperature threshold, and In response to the temperature value indicative of the SCR bed temperature being between the second temperature threshold and the third temperature threshold, a combination of a first one of the plurality of supplemental thermal management actions and a second one of the plurality of supplemental thermal management actions is selected.

16. The vehicle system of claim 15, wherein a first of the plurality of supplemental thermal management actions comprises at least a partial closing of an intake throttle position relative to its current position.

17. The vehicle system of claim 15 wherein a second of said plurality of supplemental thermal management actions comprises delaying a start of injection of a main fuel injection.

18. The vehicle system of claim 15, wherein the determined behavior further comprises: responsive to the temperature value being greater than or equal to the third temperature threshold, performing a third evaluation of the temperature value relative to at least the third temperature threshold and a fourth temperature threshold greater than the third temperature threshold, and In response to the temperature value being between the second temperature threshold and the third temperature threshold, a combination of a first one of the plurality of supplemental thermal management actions, a second one of the plurality of supplemental thermal management actions, and a third one of the plurality of supplemental thermal management actions is selected.

19. The vehicle system of claim 18, wherein the determined behavior further comprises: responsive to the temperature value being greater than or equal to the fourth temperature threshold, performing a fourth evaluation of the temperature value relative to at least the fourth temperature threshold and a fifth temperature threshold greater than the fourth temperature threshold, and In response to the temperature value being between the third temperature threshold and the fourth temperature threshold, a combination of a first one of the plurality of supplemental thermal management actions, a second one of the plurality of supplemental thermal management actions, a third one of the plurality of supplemental thermal management actions, and a fourth one of the plurality of supplemental thermal management actions is selected.

20. The vehicle system of any one of claims 15 to 18, wherein A third of the plurality of supplemental thermal management actions includes performing one or more post injections after the main injection and at least one of a fourth of the plurality of supplemental thermal management actions includes limiting turbine geometry to increase exhaust temperature by closing a variable geometry turbocharger.

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