Double jacquard fabric with embroidery pattern effect and weaving method

Through the special weaving method of passive yarn conveyor and jaccar bar, double jaccar fabrics with diverse mesh and embroidery effects were designed, solving the limitation of yarn tension in the floral design of existing jaccar fabrics. The problem of this achieves richer pattern design and stability.

CN115094567BActive Publication Date: 2025-02-11FUJIAN ZHANGPING XIELONG HIGH-TECH CHEM FIBER CO LTD
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Patent Information

Application Number
CN202210725825.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-23
Publication Date
2025-02-11
Estimated Expiration
2042-06-23

AI Technical Summary

Technical Problem

Existing Jaccar fabrics are limited by yarn tension in the floral design and have failed to develop warp knitted fabrics with mesh embroidery effects.

Method used

Using a passive yarn feeding mechanism, a double Jaka fabric with a variety of mesh and embroidery effects is designed. A small V-shaped, X-shaped or large V-shaped form is formed in the mesh structure through the special weaving method of Jaka bar. Embroidery effect.

Benefits of technology

The pattern design with rich mesh layers and diverse shapes without considering yarn tension is achieved, which enhances the design sense and stability of the fabric, and simplifies the process through integrated weaving method.

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Abstract

The present invention relates to the field of warp knitting technology, specifically to a double jacquard fabric with embroidery pattern effect and a weaving method, the fabric includes a thin tissue, a thick tissue, a plurality of mesh tissues, a plurality of jacquard tissues and a plurality of embroidery tissues, the thin tissue and the thick tissue both include a surface layer, a bottom layer and a spacing layer connecting the surface layer and the bottom layer, the jacquard tissue includes a thick tissue and a jacquard thread located above the thick tissue; the mesh tissue includes a bottom layer and a spacing layer; the embroidery tissue includes a mesh tissue and an embroidery thread connected to the mesh tissue, the embroidery thread includes one inclined upper left or upper right or two crossed ones, when there are two embroidery threads, it forms a V-shaped embroidery thread or an X-shaped embroidery thread. The present invention weaves a double jacquard fabric with embroidery pattern effect on a double jacquard double needle bed machine model, fills the gap of the single mesh tissue of jacquard fabric in the prior art, and provides a new mesh tissue structure and a weaving method thereof.
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Description

Technical Field

[0001] The invention relates to the technical field of warp knitting, in particular to a double jacquard fabric with embroidery pattern effect and a knitting method. Background Art

[0002] In the traditional double needle bed double jacquard warp knitting machine, the jacquard bar and the spacer layer bar can pad the yarn into loops on the front and rear needle beds respectively. The jacquard bar can form thin tissues, thick tissues, jacquard tissues and mesh tissues, but because the warp feeding mechanism adopts an active warp beam feeding mechanism, the problem of yarn tension needs to be considered in the design of the pattern, so there are limitations in the pattern design. With the application of the passive warp beam yarn feeding mechanism, the patterns of jacquard fabrics are gradually enriched, but in the current jacquard fabrics, in order to increase the air permeability and pattern effects, most of them are achieved by setting mesh tissues or flat jacquard tissues, but conventional mesh tissues can only form transparent or non-transparent effects, and warp knitted fabrics with mesh embroidery effects have not yet been developed. Summary of the invention

[0003] In view of this, the present invention provides a novel double needle bed double jacquard fabric and a knitting method thereof, wherein the mesh layers of the fabric are rich, the mesh shapes are various, and a negative creel feeding mechanism is adopted, so that the pattern design is simpler, and there is no need to consider the tension problem, and the pattern design is more arbitrary and has a strong sense of design. In addition to the fabric surface being able to form thin tissue, thick tissue, mesh tissue or jacquard tissue, the jacquard bar can also form a small V-shaped, X-shaped or large V-shaped embroidery effect in the middle of the mesh tissue, which can better enrich the mesh jacquard effect.

[0004] As a first aspect of the present invention, a double jacquard fabric with an embroidery pattern effect is provided, wherein the fabric is woven by a double-needle-bed double jacquard warp knitting machine having at least 8 combs, wherein the 8 combs are, from the front needle bed to the rear needle bed, a ground comb GB1, a half-number jacquard comb JB2.1, a half-number jacquard comb JB2.2, a half-number jacquard comb JB3.1, a half-number jacquard comb JB3.2, a ground comb GB4, a ground comb GB5, and a ground comb GB6;

[0005] The fabric comprises thin tissue, thick tissue, a plurality of mesh tissues, a plurality of jacquard tissues and a plurality of embroidery tissues, wherein the thin tissue and the thick tissue both comprise a surface layer, a bottom layer and a spacing layer connecting the surface layer and the bottom layer, the jacquard tissue comprises a thick tissue and a jacquard thread located above the thick tissue; the mesh tissue comprises a bottom layer and a spacing layer; the embroidery tissue comprises a mesh tissue and an embroidery thread connected to the top of the mesh tissue, the embroidery thread comprises one inclined thread at the upper left or upper right or two crossed threads, and when there are two embroidery threads, they form a V-shaped embroidery thread or an X-shaped embroidery thread.

[0006] Furthermore, the surface layer includes the following inlay yarn structure:

[0007] The ground comb GB1 forms a loop of yarn on the front needle bed, and its inlay yarn organization is 1-0-1-1 / 0-1-1-1 / / ; the half-gauge jacquard combs JB2.1 and JB2.2 form a loop of yarn on the front needle bed, and their basic inlay yarn organization is 1-0-1-1 / 1-2-1-1 / / ; the half-gauge jacquard combs JB3.1 and JB3.2 form a loop of yarn on the front needle bed and / or the front and rear needle beds alternately, and their basic inlay yarn organization is 1-0-1-1 / 1-2-1-1 / / ; the ground comb GB4 forms a loop of yarn on the front needle bed, and its inlay yarn organization is 1-0-1-1 / 0-1-1-1 / / ;

[0008] The spacer layer is formed by the ground comb GB5 on the front and rear needles to form a pad yarn loop, and the pad yarn structure is 1-0-2-1 / 2-3-1-2 / / ;

[0009] The bottom layer is formed by knitting a loop on the back needle bed with a ground comb GB6, and its inlay yarn structure is 2-2-0-2 / 3-3-3-1 / / ;

[0010] Furthermore, in the surface layer of the thin tissue, the inlay yarn numbers of JB2.1 and JB2.2 are 1-0-1-1 / 1-2-1-1 / / .

[0011] Furthermore, in the surface layer of the thick tissue, the inlay yarn numbers of JB2.1 and JB2.2 are 1-0-1-1 / 2-3-1-1 / / .

[0012] Furthermore, in the mesh structure, the inlay yarn numbers of JB2.1 and JB2.2 are 2-1-1-1 / 1-2-1-1 / / .

[0013] Furthermore, the embroidery thread is a weft-inserted structure formed by the jacquard bar JB3.1 and / or JB3.2 on the front needle mattress yarn.

[0014] Furthermore, the inlay yarn structure of the V-shaped embroidery thread includes: the inlay yarn structure 0-0-0-0 / 1-1-1-1 / 1-1-1-1-1 / 2-2-2-2 / / of the jacquard bar JB3.1 and the inlay yarn structure 2-2-2-2 / 1-1-1-1 / 1-1-1-1-1 / 0-0-0-0 / / of the jacquard bar JB3.2.

[0015] Furthermore, the inlay yarn structure of the V-shaped embroidery thread includes: the inlay yarn structure of the jacquard bar JB3.1 is 0-0-0-0 / 1-1-1-1 / 1-1-1-1-1-1 / 1-1-1-1-1-1 / 1-1-1-2-2-2-2 / / and the inlay yarn structure of the jacquard bar JB3.2 is 2-2-2-2 / 1-1-1-1-1-1-1-1-1-1-1-1-1 / 1-1-1-1-0-0-0-0 / / .

[0016] Furthermore, the inlay yarn structure of the X-shaped embroidery thread includes: the inlay yarn structure 0-0-0-0 / 1-1-1-1 / 1-1-1-1-1 / 2-2-2-2 / / of the jacquard bar JB3.1 and the inlay yarn structure 2-2-2-2 / 1-1-1-1 / 1-1-1-1-1 / 0-0-0-0 / / of the jacquard bar JB3.2.

[0017] Furthermore, the jacquard yarn is a looped structure formed by the jacquard bars JB3.1 and JB3.2 alternately padding the yarns on the front and rear needle beds, wherein the padding structure of the jacquard bar JB3.1 is 1-0-1-0 / 1-2-1-2 / / , and the padding structure of the jacquard bar JB3.2 is 1-2-1-2 / 1-0-1-0 / / .

[0018] Furthermore, the second and third yarns are different types of yarns or the same type of yarns with different colors, and the thickness of the first yarn needs to be smaller than the thickness of the second yarn and the thickness of the third yarn, so as to form a double-color interval effect.

[0019] As a second aspect of the present invention, the present invention further proposes a method for weaving a double jacquard fabric with an embroidery pattern effect as described above, comprising the following steps:

[0020] (1) Selecting knitting equipment: Select a double-needle-bar double-jacquard warp knitting machine with 4 half-gauge needles, and use 8 combs for knitting. The 8 combs from the front needle bed to the back needle bed are ground comb GB1, half-gauge jacquard comb JB2.1, half-gauge jacquard comb JB2.2, half-gauge jacquard comb JB3.1, half-gauge jacquard comb JB3.2, ground comb GB4, ground comb GB5 and ground comb GB6; among them, ground comb GB1 only acts on the front needle bed, and ground comb GB6 only acts on the back needle bed;

[0021] (2) Yarn threading and weaving: The first yarn is threaded through the ground comb GB1, and the yarn is looped only on the front needle to weave a chain stitch.

[0022] The half-gauge jacquard bars JB2.1 and JB2.2 fully thread the second yarn and loop the yarn on the front needle.

[0023] The half-gauge jacquard bars JB3.1 and JB3.2 fully thread the third yarn and form a loop on the front needle bed and / or the front and rear needle beds in turn;

[0024] The fourth yarn is inserted into the ground comb GB4, and the yarn is looped on the front needle to weave a chain stitch;

[0025] The ground comb GB5 inserts the fifth yarn and loops the yarn on the front and back needles to form a spacer layer of the fabric;

[0026] The ground comb GB6 inserts the sixth yarn and weaves it into a loop on the rear needle bed to form the lower surface layer of the fabric;

[0027] The jacquard bars JB3.1 and JB3.2 feed the yarn through the passive creel feeding mechanism;

[0028] (3) Weaving embroidery jacquard: Jacquard bars JB2.1 and JB2.2 weave mesh structures, while jacquard bars JB3.1 and JB3.2 are arranged opposite to each other. Jacquard bar JB3.1 forms a weft-inserted structure in one direction on the front needle bed or forms a loop structure with the mat yarn on the front and back needles by offsetting the needle back in front of the needle. Jacquard bar JB3.2 forms a weft-inserted structure in another direction on the front needle bed or forms a loop structure with the mat yarn on the front and back needles by offsetting the needle back in front of the needle. When jacquard bars JB3.1 and JB3.2 are arranged opposite to each other, the jacquard bar JB3.1 and JB3.2 form a weft-inserted structure in another direction on the front needle bed or forms a loop structure with the mat yarn on the front and back needles. When the jacquard bars JB3.1 and JB3.2 weave weft-inserted fabrics, cross lines with embroidery effect are formed in the middle of the mesh holes of the jacquard surface; when either the jacquard bars JB3.1 or JB3.2 weave weft-inserted fabrics, unidirectional lines with embroidery effect are formed in the middle of the mesh holes of the jacquard surface; when the jacquard bars JB2.1 and JB2.2 weave thick fabrics, and the jacquard bars JB3.1 and JB3.2 alternately pad yarns on the front and rear needle beds to form loops, a jacquard fabric is formed, and the yarns worn by JB3.1 and JB3.2 form the jacquard lines of the jacquard fabric.

[0029] Furthermore, in the step (2), the ground comb GB1 is fully penetrated with 100D cationic polyester FDY and weaves a chain structure 1-0-1-1 / 0-1-1-1 / / ; the ground comb GB4 is fully penetrated with 100D cationic polyester FDY and weaves a chain structure 1-0-1-1 / 0-1-1-1 / / on the front needle bed; the ground comb GB5 is fully penetrated with 30D polyester shiny monofilament and weaves 1-0-2-1 / 2-3-1-2 / / on the front and back needle beds, thereby connecting the front and back needle bed fabrics to form a spacing layer of the fabric; the ground comb GB6 is fully penetrated with 100D polyester FDY and weaves a heavy warp structure on the rear needle bed to form a lower surface fabric.

[0030] Furthermore, in the step (2), the half-number jacquard bars JB2.1 and JB2.2 are fully threaded with 150D cationic polyester DTY, and their basic inlay yarn numbers are 1-0-1-1 / 1-2-1-1 / / ; the half-number jacquard bar JB3.1 is fully threaded with 150D polyester DTY, and its basic inlay yarn numbers are 0-0-0-0-0 / 1-1-1-1 / / ; the half-number jacquard bar JB3.2 is fully threaded with 150D polyester DTY, and its basic inlay yarn numbers are 0-0-0-0 / 1-1-1-1 / / .

[0031] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0032] 1. The present invention, through the design of jacquard basic lateral shift data and jacquard organization process, weaves a double jacquard fabric with embroidery pattern effect on a double jacquard double needle bed machine, which fills the gap of the single mesh organization of jacquard fabric in the prior art and provides a new mesh organization structure and its weaving method.

[0033] 2. The present invention can also make the embroidery thread effect of the mesh more abundant by matching with the yarn type or color organization, and the embroidery effect is woven in one piece by a double jacquard double needle bed warp knitting machine, without the need for additional embroidery technology, and the process is simple.

[0034] 3. The two-and-a-half-gauge jacquards of the present invention do not need to consider the yarn tension factor when designing patterns. Patterns can be designed according to preferences, enriching the jacquard effect of the fabric and satisfying customers' pursuit of fashion. In addition, the meshes are connected by cross lines with embroidery pattern effects in the middle, which can enhance the stability of the meshes and make them less likely to deform. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 is a schematic diagram of a fabric structure according to an embodiment of the present invention;

[0036] Figure 2 Schematic diagram of embroidery tissue structure, wherein Figure A is the embroidery tissue of small V-shaped embroidery thread, Figure B is the embroidery tissue of large V-shaped embroidery thread, and Figure C is the embroidery tissue of X-shaped embroidery thread;

[0037] Figure 3 A schematic diagram of a fabric cross-section structure according to an embodiment of the present invention;

[0038] Figure 4 Schematic diagram of the comb arrangement structure according to an embodiment of the present invention.

[0039] Surface layer 1, bottom layer 2, spacer layer 3, mesh structure 4, embroidery structure 5, embroidery thread 50, jacquard structure 6. DETAILED DESCRIPTION

[0040] The present invention will be further described below through examples and drawings.

[0041] Example 1

[0042] This embodiment provides a double jacquard fabric with embroidery pattern effect, which is woven by a double-needle-bed double jacquard warp knitting machine with at least 8 combs, and the 8 combs are ground comb GB1, half-gauge jacquard comb JB2.1, half-gauge jacquard comb JB2.2, half-gauge jacquard comb JB3.1, half-gauge jacquard comb JB3.2, ground comb GB4, ground comb GB5 and ground comb GB6 from the front needle bed to the back needle bed;

[0043] like Figure 1-3As shown, the fabric includes a thin tissue, a thick tissue, a plurality of mesh tissues 4, a plurality of jacquard tissues 6 and a plurality of embroidery tissues 5, wherein the thin tissue and the thick tissue both include a surface layer 1, a bottom layer 2 and a spacer layer 3 connecting the surface layer 1 and the bottom layer 2, the jacquard tissue 6 includes a thick tissue and a jacquard thread located above the thick tissue; the mesh tissue 4 includes a bottom layer 2 and a spacer layer 3; the embroidery tissue 5 includes a mesh tissue 4 and an embroidery thread 50 connected to the mesh tissue 4, the embroidery thread 50 includes one inclined upper left or upper right thread or two crossed threads, and when there are two embroidery threads 50, they form a V-shaped embroidery thread 50 or an X-shaped embroidery thread 50, as shown in FIG. Figure 2 As shown, embroidery tissue 5 with different embroidery thread 50 effects is provided, wherein Figure 2 Figure A is an embroidery tissue 5 with a small V-shaped embroidery thread 50, Figure B is an embroidery tissue 5 with a large V-shaped embroidery thread 50, and Figure C is an embroidery tissue 5 with an X-shaped embroidery thread 50.

[0044] The weaving process and organization structure of the fabric of this embodiment are given below:

[0045] (1) Select weaving equipment: Select a double-needle-bar double-jacquard RDJ6 / 2 warp knitting machine with 4 and a half gauges, using 8 guide bars for weaving. The arrangement is as follows: Figure 4 As shown, the 8 combs from the front needle bed to the back needle bed are respectively the ground comb GB1, the half-gauge jacquard comb JB2.1, the half-gauge jacquard comb JB2.2, the half-gauge jacquard comb JB3.1, the half-gauge jacquard comb JB3.2, the ground comb GB4, the ground comb GB5 and the ground comb GB6; wherein, the ground comb GB1 only acts on the front needle bed, and the ground comb GB6 only acts on the back needle bed; the jacquard combs JB3.1 and JB3.2 are arranged relatively to each other, that is, the knitting needle positions of the odd-numbered jacquard combs and the even-numbered jacquard combs of the two half-gauge jacquards are relatively arranged, and this arrangement is different from the traditional staggered arrangement, so as to match with its pad yarn tissue to form the embroidery thread 50 of the embroidery tissue 5 and the jacquard thread of the jacquard tissue 6.

[0046] (2) Yarn threading and weaving:

[0047] The ground comb GB1 passes the first yarn and forms a loop on the pad yarn only on the front needle to weave a chain stitch, and the pad yarn structure is: 1-0-1-1 / 0-1-1-1 / / ;

[0048] The half-gauge jacquard bars JB2.1 and JB2.2 fully thread the second yarn and loop the yarn on the front needle. The basic yarn weave is 1-0-1-1 / 1-2-1-1 / / .

[0049] The half-gauge jacquard bars JB3.1 and JB3.2 fully thread the third yarn and loop the yarn on the front and back needles. The basic yarn weave is 0-0-0-0 / 1-1-1-1 / / .

[0050] The fourth yarn is inserted into the ground comb GB4, and the pad yarn is looped on the front needle to weave a chain stitch, and the pad yarn structure is 1-0-1-1 / 0-1-1-1 / / ;

[0051] The fifth yarn is inserted into the ground comb GB5, and the yarn is looped on the front and rear needles to form a spacer layer 3 of the fabric, and the inlay yarn structure is 1-0-2-1 / 2-3-1-2 / / ;

[0052] The ground comb GB6 inserts the sixth yarn and weaves it into a loop on the rear needle bed to form the lower surface layer of the fabric, and its padding structure is 2-2-0-2 / 3-3-3-1 / / ;

[0053] The jacquard bars JB3.1 and JB3.2 feed the yarn through the passive creel feeding mechanism;

[0054] The weaving action of jacquard bars with different organizational structures is:

[0055] Thin structure: Jacquard bars JB2.1 and JB2.2 form a loop on the front needle pad yarn, and the pad yarn structure is 1-0-1-1 / 1-2-1-1 / / ;

[0056] Thick weave: Jacquard bars JB2.1 and JB2.2 form a loop on the front needle pad yarn, and the weave of the pad yarn is 1-0-1-1 / 2-3-1-1 / / ;

[0057] Mesh structure 4: Jacquard bars JB2.1 and JB2.2 form a loop on the front needle pad yarn, and the pad yarn structure is 2-1-1-1 / 1-2-1-1 / / ;

[0058] The inlay yarn structures of the jacquard bars JB3.1 and JB3.2 of the above three structures are all weft-inserted structures 0-0-0-0 / 1-1-1-1 / / , and the weft-inserted structures are hidden under the surface layer 1.

[0059] Jacquard structure 6: Jacquard bars JB2.1 and JB2.2 lay yarns on the front needle beds to form loops, and their lay-in yarn structures are both 1-0-1-1 / 2-3-1-1 / / ; Jacquard bars JB3.1 and JB3.2 lay yarns on the front and rear needle beds alternately to form loops, the lay-in yarn structure of jacquard bar JB3.1 is 1-0-1-0 / 1-2-1-2 / / , and the lay-in yarn structure of jacquard bar JB3.2 is 1-2-1-2 / 1-0-1-0 / / , and the third yarn forms the jacquard line of jacquard structure 6 with a lifting point effect, which is located above the surface layer 1.

[0060] Embroidery organization 5: Figure 2 As shown, the embroidery thread 50 of the embroidery tissue 5 includes a V-shaped embroidery thread 50 and an X-shaped embroidery thread 50, wherein the V-shaped embroidery thread 50 also includes a large V-shaped and a small V-shaped. The knitting process of each of the above embroidery tissues 5 is:

[0061] Embroidery structure 5 of small V-shaped embroidery thread 50: jacquard bars JB2.1 and JB2.2 form loops on the front needle pad yarns, and the pad yarn structures are both 2-1-1-1 / 1-2-1-1 / / ; jacquard bars JB3.1 and JB3.2 form loops on the front needle pad yarns, and the pad yarn structure of jacquard bar JB3.1 is 0-0-0-0 / 1-1-1-1 / 1-1-1-1 / 2-2-2-2 / / ; the pad yarn structure of jacquard bar JB3.2 is 2-2-2-2 / 1-1-1-1 / 1-1-1-1 / 0-0-0-0 / / ; the third yarn forms embroidery thread 50, and the embroidery thread 50 is located at the bottom of the formed mesh structure 4;

[0062] Embroidery structure 5 of large V-shaped embroidery thread 50: jacquard bars JB2.1 and JB2.2 form loops on the front needle pad yarns, and their pad yarn structures are both 2-1-1-1 / 1-2-1-1 / / ; jacquard bars JB3.1 and JB3.2 form loops on the front needle pad yarns, and the pad yarn structure of jacquard bar JB3.1 is 0-0-0-0 / 1-1-1-1 / 1-1-1-1-1-1 / 1-1-1-1-1 / 1-1-1-1 / 2-2-2-2 / / ; the pad yarn structure of jacquard bar JB3.2 is 2-2-2-2 / 1-1-1-1-1 / 1-1-1-1-1-1 / 1-1-1-1-1 / 0-0-0-0 / / ; the third yarn forms embroidery thread 50, and the embroidery thread 50 is located at the bottom position of the formed mesh structure 4;

[0063] Embroidery structure 5 of X-shaped embroidery thread 50: jacquard bars JB2.1 and JB2.2 form loops on the padding yarns on the front needles, and their padding yarn structures are both 2-1-1-1 / 1-2-1-1 / / , jacquard bars JB3.1 and JB3.2 form loops on the padding yarns on the front needles, the padding yarn structure of jacquard bar JB3.1 is 0-0-0-0 / 1-1-1-1 / 1-1-1-1 / 2-2-2-2 / / , the padding yarn structure of jacquard bar JB3.2 is 2-2-2-2 / 1-1-1-1 / 1-1-1-1-1 / 0-0-0-0 / / ; the third yarn forms the embroidery thread 50, and the embroidery thread 50 is located in the middle position of the formed mesh structure 4.

[0064] The jacquard structure 6 and the embroidery structure 5 are knitted into the mesh structure 4 by the jacquard bars JB2.1 and JB2.2. Meanwhile, the jacquard bars JB3.1 and JB3.2 are arranged relative to each other. The jacquard bar JB3.1 forms a weft insertion or loop formation structure in one direction on the front needle bed by shifting the needle back in front of the needle. The jacquard bar JB3.2 forms a weft insertion or loop formation structure in another direction on the front needle bed by shifting the needle back in front of the needle. When both the jacquard bars JB3.1 and JB3.2 are arranged relative to each other, the jacquard bar JB3.1 and JB3.2 are arranged relative to each other. When weaving the weft-inserted structure, cross lines with embroidery effect are formed in the middle of the mesh of the jacquard surface; when either the jacquard bars JB3.1 and JB3.2 weave the weft-inserted structure, unidirectional lines with embroidery effect are formed in the middle of the mesh of the jacquard surface; when the jacquard bars JB2.1 and JB2.2 weave the thick structure, and the jacquard bars JB3.1 and JB3.2 both weave the loop structure, jacquard structure 6 is formed, and JB3.1 and JB3.2 form the jacquard lines of the jacquard structure 6.

[0065] The above embodiment is an exemplary position distribution of the embroidery thread 50. Those skilled in the art can adjust the distribution position of the embroidery thread 50 accordingly by adjusting the number of inlay yarns of the weft-inserted tissue of the jacquard bars JB3.1 and JB3.2 according to the contents recorded in this embodiment.

[0066] This embodiment exemplifies the types of yarns worn by each combing bar: the first yarn is a cationic filament semi-bright FDY yarn, the second yarn is a cationic low-elastic light mesh semi-bright DTY yarn, the third yarn is a polyester low-elastic yarn, the fourth yarn is a cationic filament semi-bright FDY yarn, the fifth yarn is a 30D polyester semi-bright mother yarn, and the sixth yarn is a polyester semi-bright FDY yarn;

[0067] The threading mode of each comb bar is full threading, and the warp feeding amount is as follows: the ground comb GB1 is 1600mm / lac; the half-number jacquard comb bars JB2.1 and JB2.2 are both 2500mm / lac; the half-number jacquard comb bars JB3.1 and JB3.2 both use passive warp feeding mechanism; the ground comb GB4 is 1850mm / lac; the ground comb GB5 is 6000mm / lac; the ground comb GB6 is 3500mm / lac.

[0068] This embodiment, through the design of the basic jacquard lateral shift data and the jacquard weave process, weaves a double jacquard fabric with embroidery pattern effect on a double jacquard double needle bed machine model, making up for the single gap of the jacquard fabric mesh weave 4 in the prior art, and provides a new mesh weave 4 structure and weaving method thereof, and by matching with the yarn type or color weave, the embroidery thread 50 effect of the mesh is more abundant, and the embroidery effect is woven in one piece through the double jacquard double needle bed warp knitting machine, without the need for additional embroidery technology, and the process is simple. Two half-machine jacquard combs JB3.1 and JB3.2 can be used to design patterns without considering the yarn tension factor, and patterns can be designed according to preferences, enriching the jacquard effect of the fabric, and better meeting the customer's pursuit of fashion. In addition, there are cross lines connected in the middle of the mesh with embroidery pattern effects, which can enhance the stability of the mesh and make it less prone to deformation.

[0069] Example 2

[0070] This embodiment is another double jacquard fabric with embroidery pattern effect woven by yarn combination. The difference is that the jacquard bars JB3.1 and JB3.2 wear different yarns. In this embodiment, the yarns worn by each bar are: the first yarn is cationic filament semi-bright FDY yarn, the second yarn is cationic low-elastic light mesh semi-bright DTY yarn, the third yarn is nylon, the fourth yarn is cationic filament semi-bright FDY yarn, the fifth yarn is 30D polyester semi-bright mother yarn, and the sixth yarn is polyester semi-bright FDY yarn;

[0071] In addition, the third yarn can also be a functional yarn, such as reflective yarn or luminous yarn, to highlight the effect of the embroidery thread 50, making the embroidery effect more realistic, while having reflective or luminous properties; in addition, it can also be a characteristic yarn, such as gold and silver yarn or colorful yarn, to enrich the embroidery effect.

[0072] It should be noted that in the description of the present invention, the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience and simplification of the description of the present invention, and does not indicate or imply that the device or original shown must have a specific orientation or positional relationship, and therefore cannot be understood as a limitation of the present invention. The "connection" in the present invention should be understood as a broad connection, for example, it can be a mechanical connection, it can also be an electrical connection or a connection between components, it can be a direct connection, or it can be an indirect connection through a medium. For those skilled in the art, the meaning of the above terms in the present invention can be specifically understood according to actual conditions.

[0073] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0074] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A double jacquard fabric with embroidery pattern effect, the fabric is woven by a double-needle-bed double jacquard warp knitting machine with at least 8 combs, the 8 combs from the front needle bed to the back needle bed are ground comb GB1, half-gauge jacquard comb JB2.1, half-gauge jacquard comb JB2.2, half-gauge jacquard comb JB3.1, half-gauge jacquard comb JB3.2, ground comb GB4, ground comb GB5 and ground comb GB6; characterized in that: The fabric comprises thin tissue, thick tissue, several mesh tissues, several jacquard tissues and several embroidery tissues, wherein the thin tissue and the thick tissue both comprise a surface layer, a bottom layer and a spacer layer connecting the surface layer and the bottom layer, the jacquard tissue comprises a thick tissue and a jacquard thread located above the thick tissue; the mesh tissue comprises a bottom layer and a spacer layer; the embroidery tissue comprises a mesh tissue and an embroidery thread connected above the mesh tissue, the embroidery thread comprises one inclined thread at the upper left or upper right or two crossed threads, and when there are two threads, a V-shaped embroidery thread or an X-shaped embroidery thread is formed, and the surface layer comprises the following inlay tissues: The ground comb GB1 forms a loop of yarn on the front needle bed, and its inlay yarn organization is 1-0-1-1 / 0-1-1-1 / / ; the half-number jacquard combs JB2.1 and JB2.2 form a loop of yarn on the front needle bed, and their basic inlay yarn organization is 1-0-1-1 / 1-2-1-1 / / ; the half-number jacquard combs JB3.1 and JB3.2 form a loop of yarn on the front needle bed or the front and rear needle beds alternately, and their basic inlay yarn organization is 0-0-0-0 / 1-1-1-1 / / ; the ground comb GB4 forms a loop of yarn on the front needle bed, and its inlay yarn organization is 1-0-1-1 / 0-1-1-1 / / ; The spacer layer is formed by the ground comb GB5 on the front and rear needles to form a pad yarn loop, and the pad yarn structure is 1-0-2-1 / 2-3-1-2 / / ; The bottom layer is formed by knitting a loop on the back needle bed with a ground comb GB6, and its inlay yarn structure is 2-2-0-2 / 3-3-3-1 / / . In the surface layer of the thin structure, the inlay yarn numbers of JB2.1 and JB2.2 are 1-0-1-1 / 1-2-1-1 / / ; In the surface layer of the thick structure, the inlay yarn numbers of JB2.1 and JB2.2 are 1-0-1-1 / 2-3-1-1 / / , the inlay yarn numbers of JB2.1 and JB2.2 are 2-1-1-1 / 1-2-1-1 / / , and the embroidery thread is a weft-inserted structure formed by the inlay yarn of the jacquard bar JB3.1 and / or JB3.2 on the front needle. The inlay yarn structure of the V-shaped embroidery thread includes: the inlay yarn structure 0-0-0-0 / 1-1-1-1 / 1-1-1-1 / 2-2-2-2 / / or 0-0-0-0 / 1-1-1-1 / 1-1-1-1-1 / 1-1-1-1-1-1 / 1-1-1-1 / 2-2-2-2 / / of the jacquard bar JB3.1 and the inlay yarn group 2-2-2-2 / 1-1-1-1 / 1-1-1-1-1 / 0-0-0-0 / / or 2-2-2-2 / 1-1-1-1 / 1-1-1-1-1-1 / 1-1-1-1-1 / 0-0-0-0 / / of the jacquard bar JB3.2; The inlay yarn structure of the X-shaped embroidery thread includes: the inlay yarn structure of the jacquard bar JB3.1 is 0-0-0-0 / 1-1-1-1 / 1-1-1-1 / 2-2-2-2 / / and the inlay yarn structure of the jacquard bar JB3.2 is 2-2-2-2 / 1-1-1-1 / 1-1-1-1 / 0-0-0-0 / / . The jacquard thread is a loop structure formed by the jacquard bars JB3.1 and JB3.2 alternating inlay yarns on the front and rear needle beds, wherein the inlay yarn structure of the jacquard bar JB3.1 is 1-0-1-0 / 1-2-1-2 / / , and the inlay yarn structure of the jacquard bar JB3.2 is 1-2-1-2 / 1-0-1-0 / / .

Citation Information

Patent Citations

  • Double-jacquard fabric with embroidery pattern effect

    CN218711270U