A kind of equipment for manufacturing thermal insulation tiles for building roof

Abstract

The present invention provides a building roof insulation tile manufacturing equipment, which relates to the field of building equipment. The building roof insulation tile manufacturing equipment is used to manufacture the tile body and detect the tile body, and includes a torque motor, wherein the torque motor transmission shaft is vertically upward, and the torque motor transmission shaft rod body is provided with a bracket, and the top of the bracket is connected with a base. The building roof insulation tile manufacturing equipment is provided with a base, a filling box, a baking box, a conveyor belt and a detection box, and performs tile manufacturing, accelerated drying and tile detection steps. The pressing plate is pressed on the tile by the cooperation of a pressing plate, a motor, a steel wire, a hook and a small electric push rod, and the steel wire is wound by the motor to make the pressing plate press on the tile to detect the firmness of the tile. The water is poured on the tile by the cooperation of a shelf, a baffle and a pressing plate, and the tile is removed to observe whether there is water accumulation in the center of the mold, and whether there are cracks in the tile is detected. Further improve the strictness of tile detection.

Description

Technical Field

[0001] The invention relates to the technical field of building equipment, in particular to equipment for manufacturing thermal insulation tiles on building roofs. Background Art

[0002] Cement tile is the abbreviation of colored cement tile. Because its raw material is cement, it is often called cement tile. This product is made by high pressure filtration through high-quality molds. Therefore, the finished product has high density, high strength, good rain and frost resistance, smooth surface and accurate size. Colored cement tile has various colors, long service life and low cost. It is suitable for ordinary houses, as well as high-end villas and waterproof insulation of high-rise buildings.

[0003] Tiles are generally made of fired clay, but can also be made of cement and other materials. They can be arched, flat or semi-cylindrical in shape. People place the tile mud used to make tiles in a mold, press to get the initial shape of the tile, and then bake to get the finished tile.

[0004] However, the existing tile production methods are usually manual operations, with large labor workload and low production efficiency. There is a lack of testing links after production, resulting in uneven quality of the produced tiles. Summary of the invention

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the present invention provides a device for manufacturing thermal insulation tiles for building roofs, which solves the problems raised in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a building roof insulation tile production equipment, used for making tile bodies and testing tile bodies, including a torque motor, the torque motor drive shaft is vertically upward, the torque motor drive shaft rod is provided with a bracket, the top of the bracket is connected to a base, the base extends outward with six branches, each branch of the base is provided with a lower mold, a filling box is placed on the left side of the torque motor, a vertical cylinder is connected to the top of the filling box, an upper mold is connected to the lower end of the cylinder, when the lower mold rotates with the base and moves to the bottom of the upper mold, the cylinder extends to make the upper mold conflict with the lower mold, so that the upper mold and the lower mold are spliced ​​to form a total mold for making tiles.

[0009] A baking box is placed at the rear side of the torque motor, a slide plate is provided on the right side of the torque motor, the slide plate is located below the base, a conveyor belt is provided on the right side of the base and below the slide plate, a detection box is placed on the right side of the baking box, and the conveyor belt passes through the detection box.

[0010] It also includes a pressing plate, a pressure detector is provided on the top of the pressing plate, a motor is provided on the top of the pressure detector, a steel wire is provided on the motor drive shaft, the lower end of the steel wire passes through the pressing plate and is connected to a hook, the hook is connected to the lower mold, and the pressing plate is used to detect the firmness and strength of the tile.

[0011] Preferably, a small electric push rod is provided at the bottom of the lower mold, and the upper end of the small electric push rod vertically penetrates the lower mold. A hook hole is opened at the upper end of the small electric push rod, and the hook can hook the hook hole. Air cushions are symmetrically provided on both sides of the bottom of the inner wall of the lower mold, and a small air pump is provided at the bottom of the lower mold. The small air pump is connected to the air cushion, and a shelf is fixedly bonded to the top of the air cushion.

[0012] Preferably, there are two baffles, which are respectively arranged on the left and right sides of the lower mold. Connection holes are opened on the left and right sides of the lower mold, and the baffles are plugged into the connection holes. The baffles, pressure plates, shelves and tiles are combined into a closed cover. A single-chip microcomputer and a battery are provided on the top of the pressure plate, and the motor, single-chip microcomputer and battery are electrically connected.

[0013] Preferably, the bottom of the inner wall of the lower mold is concave, the air cushion is located in the concave, and the side of the shelf is provided with a guard edge. When the air cushion is flattened, the shelf sinks into the concave at the bottom of the lower mold, and the guard edge contacts the bottom of the inner wall of the lower mold.

[0014] Preferably, each branch of the base is provided with a slide rail, and six thin electric push rods are connected to the base rod body, and the thin electric push rods correspond to the branches of the base one by one. An insert rod is provided on the side of the lower mold, and a slot is opened at the movable end of the thin electric push rod, and the insert rod can be inserted into the slot. An atmospheric pump is provided on the top of the base, and an air pipe is connected between the atmospheric pump and the slot.

[0015] Preferably, a slide groove is provided at the bottom of the lower mold, and the slide groove is slidably matched with the slide rail.

[0016] Preferably, the upper mold is provided with a through injection hole, the injection box is connected to the injection hole, a second cylinder is provided just below the upper mold, a support plate is connected to the top of the second cylinder, and a groove matching the base branch is provided in the center of the support plate.

[0017] Preferably, the detection box comprises a frame, a water tank and a shower head. A water tank is provided on the top of the detection box, a plurality of shower heads are fixedly mounted on the top of the inner wall of the frame, the shower heads are connected to the water tank, and a water receiving basin is placed at the bottom of the inner wall of the frame.

[0018] (III) Beneficial effects

[0019] The present invention provides a building roof insulation tile manufacturing equipment, which has the following beneficial effects:

[0020] 1. The building roof insulation tile production equipment is equipped with a base, a filling box, a baking box, a conveyor belt and a testing box to carry out tile production, accelerated drying and tile testing steps. The pressing plate is pressed on the tile by the cooperation of the pressing plate, motor, steel wire, hook and small electric push rod. The motor rotates the winding steel wire to make the pressing plate press on the tile to test the firmness of the tile. Through the cooperation of the shelf, baffle and pressing plate, water is poured on the tile. The tile is removed to observe whether there is water accumulation in the center of the mold and whether there are cracks in the tile. Further improve the strictness of tile testing. Simplify some steps, reduce the labor intensity of workers, and improve production efficiency and tile quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a reference diagram for the structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the base structure of the present invention;

[0023] Figure 3 It is a working schematic diagram of the base structure of the present invention;

[0024] Figure 4 This is a schematic diagram of the structure of the injection box of the present invention;

[0025] Figure 5 It is a cross-sectional view of the local structure of the base of the present invention;

[0026] Figure 6 A schematic diagram of a structural state of a mold of the present invention;

[0027] Figure 7 A cross-sectional view of a structural state of the mold of the present invention;

[0028] Figure 8 This is a schematic diagram of the second structural state of the mold of the present invention;

[0029] Fig. 9 It is a cross-sectional view of a structural state of the mold of the present invention;

[0030] Fig.10 This is a diagram showing the structure of the detection box of the present invention.

[0031] In the figure: 1 torque motor, 2 bracket, 3 base, 31 slide rail, 32 thin electric push rod, 321 slot, 33 large air pump, 34 air pipe, 4 lower mold, 41 plug rod, 42 connecting hole, 43 slide groove, 44 small electric push rod, 441 hook hole, 45 small air pump, 46 air cushion, 47 shelf, 471 edge guard, 5 injection box, 51 cylinder one, 52 upper mold, 521 injection hole, 53 cylinder two, 54 support plate, 541 groove, 6 baking box, 7 slide plate, 8 conveyor belt, 9 detection box, 91 water tank, 92 shower, 10 tile body, 11 pressure plate, 12 pressure detector, 13 motor, 131 steel wire, 132 hook, 14 single chip microcomputer, 15 battery, 16 baffle. DETAILED DESCRIPTION

[0032] The embodiment of the present invention provides a building roof insulation tile manufacturing equipment, such as Figure 1-10 As shown, it is used to make a tile body 10 and test the tile body 10. It includes a torque motor 1, the transmission shaft of the torque motor 1 is vertically upward, the shaft of the torque motor 1 is welded with a bracket 2, the top of the bracket 2 is fixedly installed with a base 3, the base 3 extends outward with six branches, and each branch of the base 3 is fixedly installed with a lower mold 4.

[0033] A material injection box 5 is placed on the left side of the torque motor 1 , a vertical cylinder 51 is fixedly installed on the top of the material injection box 5 , and an upper mold 52 is fixedly installed on the lower end of the cylinder 51 .

[0034] During operation, the base 3 is driven to rotate by the torque motor, and the lower mold 4 follows the rotation of the base 3 and moves to the bottom of the upper mold 52. At this time, the cylinder 1 51 is extended, so that the upper mold 52 and the lower mold 4 collide with each other, so that the mold 52 and the lower mold 4 are spliced ​​to form a total mold for making tiles. Then, the injection box 5 injects the raw materials into the total mold.

[0035] A baking box 6 is placed on the rear side of the torque motor 1, a slide plate 7 is placed on the right side of the torque motor 1, the slide plate 7 is located below the base 3, a conveyor belt 8 is fixedly installed on the right side of the base 3 and below the slide plate 7, an inspection box 9 is placed on the right side of the baking box 6, and the conveyor belt 8 passes through the inspection box 9.

[0036] When the raw material is injected into the main mold, the upper mold 52 is removed from the lower end of the cylinder 1 51, and a new upper mold 52 is reinstalled. Then, the torque motor 1 continues to rotate, and the main mold is sent to the bottom of the baking oven 6 to accelerate the solidification of the raw material. Then the torque motor 1 drives the main mold to move above the slide 7. The worker removes the main mold and disassembles the upper mold 52.

[0037] It also includes a pressing plate 11, a pressure detector 12 is fixedly installed on the top of the pressing plate 11, a motor 13 is fixedly installed on the top of the pressure detector 12, a steel wire 131 is welded to the transmission shaft of the motor 13, the lower end of the steel wire 131 passes through the pressing plate 11 and is fixedly tied with a hook 132, the hook 132 is connected to the lower mold 4, and the pressing plate 11 is used to detect the firmness and strength of the tiles.

[0038] A small electric push rod 44 is fixedly installed at the bottom of the lower mold 4. The upper end of the small electric push rod 44 vertically penetrates the lower mold 4. A hook hole 441 is opened at the upper end of the small electric push rod 44, and the hook 132 can hook the hook hole 441. Air cushions 46 are symmetrically arranged on both sides of the bottom of the inner wall of the lower mold 4. A small air pump 45 is fixedly installed at the bottom of the lower mold 4. The small air pump 45 is connected to the air cushion 46, and a shelf 47 is fixedly bonded to the top of the air cushion 46. A battery is fixedly installed in the lower mold 4, and the battery provides power for the small electric push rod 44 and the small air pump 45.

[0039] The bottom of the inner wall of the lower mold 4 is concave, and the air cushion 46 is located in the concave.

[0040] As attached Figure 7 As shown, the upper mold 52 is provided with a through injection hole 521, and the injection box 5 is connected to the injection hole 521. The upper mold 52 is embedded in the lower mold 4, and the small electric push rod 44 is in a contracted state. The small air pump 45 is started to expand the air cushion 46, and the shelf 47 rises and contacts the inner wall of the upper mold 52. Through the cooperation of the upper mold 52, the lower mold 4 and the shelf 47, an arched cavity is formed.

[0041] After the tile is cooled and made, the electric push rod 44 is driven to extend to lift the upper mold 52. The purpose of disassembling the upper mold 52 is achieved. Then, the small air pump 45 is started to lift the shelf 47 to the best position so that the tile is away from the lower mold 4, thereby achieving the demoulding effect.

[0042] It also includes two baffles 16, which are respectively arranged on the left and right sides of the lower mold 4. The left and right sides of the lower mold 4 are provided with connecting holes 42. The baffles 16 are plugged into the connecting holes 42. The baffles 16, the pressing plate 11, the shelf 47 and the tiles are combined into a closed cover. The single-chip microcomputer 14 and the battery 15 are fixedly installed on the top of the pressing plate 11. The motor 13, the single-chip microcomputer 14 and the battery 15 are electrically connected.

[0043] A side guard 471 is provided on the side of the shelf 47 , and the shelf 47 and the side guard 471 are integrally formed.

[0044] The detection box 9 includes a frame, a water tank 91 and a shower head 92. The water tank 91 is fixedly mounted on the top of the detection box 9, a plurality of shower heads 92 are fixedly mounted on the top of the inner wall of the frame, the shower heads 92 are connected to the water tank 91, and a water receiving basin is placed at the bottom of the inner wall of the frame.

[0045] Combined with Figure 8 ,9 , the worker removes the upper mold 52, and the tile is successfully demoulded. Turn the tile over so that the arched part faces upward. The end of the tile is placed on the shelf 47. Place the pressing plate 11 on the tile, and the hook 132 hooks the hook hole 441 at the upper end of the small electric push rod 44. Then, the small electric push rod 44 contracts, and the small air pump 45 deflates the air cushion 46. The shelf 47 sinks into the depression at the bottom of the lower mold 4, and the edge guard 471 contacts the bottom of the inner wall of the lower mold 4. Thereby, pressure is applied to the tile.

[0046] Then, the worker inserts the plate 16 on the lower mold 4 and places the lower mold 4 on the conveyor belt 8. The conveyor belt 8 carries the conveyor belt 8 through the inspection box 9. During the transportation process, the motor 13 slowly winds the steel wire 131, so that the pressing plate 11 gradually applies pressure to the tile. The pressure detector 12 is used to measure the pressure applied to the tile. When the value measured by the pressure detector 12 reaches the expected value, the motor stops rotating.

[0047] At the same time, the lower mold enters the detection box 9, and the shower 92 sprays water on the lower mold 4.

[0048] The center of the pressing plate 11 is hollowed out, and four rubber blocks are arranged at the bottom of the pressing plate 11, and the rubber blocks are used to contact with the tiles. Such an arrangement facilitates the water in the water tank 91 to contact with the tiles.

[0049] Detection principle: by applying a certain degree of pressure to the tile to see if the tile breaks. It is used to detect whether the firmness of the tile meets the standard. Secondly, due to the sealed cover of the baffle 16, the pressure plate 11, the shelf 47 and the tile combination, when the lower mold 4 passes under the water tank 91, the pressure plate 11 and the tile are removed to observe whether there is water accumulation in the center of the lower mold 4. If there is water accumulation, it means that the tile has cracks and still does not meet the qualified standard.

[0050] Each branch of the base 3 is welded with a slide rail 31, and six thin electric push rods 32 are fixedly installed on the rod body of the base 3, and the thin electric push rods 32 correspond to the branches of the base 3 one by one. A plug 41 is welded on the side of the lower mold 4, and a slot 321 is opened at the movable end of the thin electric push rod 32, and the plug 41 can be inserted into the slot 321. An air pump 33 is fixedly installed on the top of the base 3, and an air pipe 34 is connected between the air pump 33 and the slot 321.

[0051] The insert rod 41 is inserted into the slot 321 , and the air pump 33 draws out the air in the slot 321 , so that the electric push rod 32 firmly absorbs the lower mold 4 , thereby playing the role of fixing the lower mold 4 .

[0052] When the lower mold 4 rotates to above the slide plate 7 , the air pump 33 supplies air to the slot 321 , and at the same time the thin electric push rod 32 extends to push the lower mold 4 to slide into the slide plate 7 .

[0053] A slide groove 43 is formed at the bottom of the lower mold 4 , and the slide groove 43 is slidably matched with the slide rail 31 .

[0054] A second cylinder 53 is fixedly installed just below the upper mold 52, and a support plate 54 is welded on the top of the second cylinder 53. A groove 541 matching the branch of the base 3 is opened in the center of the support plate 54. Before injection, the second cylinder 53 is extended, and the branch of the base 3 overlaps in the groove 541, so that the support plate 54 supports the base 3.

[0055] In summary, the building roof insulation tile production equipment is equipped with a base 3, a material injection box 5, a baking box 3, a conveyor belt 8 and a detection box 9 to perform tile production, accelerated drying and tile detection steps. The pressing plate 11 is pressed on the tile by the cooperation of the pressing plate 11, the motor 13, the steel wire 131, the hook 132 and the small electric push rod 44. The motor rotates the winding steel wire 131 to make the pressing plate 11 press on the tile to detect the firmness of the tile. The placing table 47, the baffle 16 and the pressing plate 11 are used to pour water on the tile. The tile is removed to observe whether there is water accumulation in the center of the mold, and whether there are cracks in the tile. Further improve the strictness of tile detection. Simplify some steps, reduce the labor intensity of workers, and improve production efficiency and tile quality.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A building roof insulation tile manufacturing equipment, used for manufacturing a tile body (10) and testing the tile body (10), comprising a torque motor (1), characterized in that: The transmission shaft of the torque motor (1) is vertically upward, and the shaft of the torque motor (1) is provided with a bracket (2), the top of the bracket (2) is connected to a base (3), the base (3) extends outward with six branches, and each branch of the base (3) is provided with a lower mold (4), and a material injection box (5) is placed on the left side of the torque motor (1), and the top of the material injection box (5) is connected to a vertical cylinder (51), and the lower end of the cylinder (51) is connected to an upper mold (52), when the lower mold (4) rotates with the base (3) and moves to the bottom of the upper mold (52), the cylinder (51) extends to make the upper mold (52) collide with the lower mold (4), so that the upper mold (52) and the lower mold (4) are spliced ​​to form a total mold for making tiles; A baking box (6) is placed on the rear side of the torque motor (1), a slide plate (7) is provided on the right side of the torque motor (1), the slide plate (7) is located below the base (3), a conveyor belt (8) is provided on the right side of the base (3) and below the slide plate (7), a detection box (9) is placed on the right side of the baking box (6), and the conveyor belt (8) passes through the detection box (9); The detection box (9) comprises a frame, a water tank (91) and a shower head (92). The top of the detection box (9) is provided with a water tank (91). A plurality of shower heads (92) are fixedly mounted on the top of the inner wall of the frame. The shower heads (92) are connected to the water tank (91). A water receiving basin is placed at the bottom of the inner wall of the frame. It also includes a pressing plate (11), a pressure detector (12) is provided on the top of the pressing plate (11), a motor (13) is provided on the top of the pressure detector (12), a steel wire (131) is provided on the transmission shaft of the motor (13), the lower end of the steel wire (131) passes through the pressing plate (11) and is connected to a hook (132), the hook (132) is connected to the lower mold (4), and the pressing plate (11) is used to detect the firmness of the tile; A small electric push rod (44) is provided at the bottom of the lower mold (4), the upper end of the small electric push rod (44) vertically penetrates the lower mold (4), a hook hole (441) is opened at the upper end of the small electric push rod (44), and the hook (132) can hook the hook hole (441), air cushions (46) are symmetrically provided on both sides of the bottom of the inner wall of the lower mold (4), a small air pump (45) is provided at the bottom of the lower mold (4), the small air pump (45) is connected to the air cushion (46), and a shelf (47) is fixedly bonded to the top of the air cushion (46); It also includes two baffles (16), which are arranged on the left and right sides of the lower mold (4), respectively. The left and right sides of the lower mold (4) are both provided with connection holes (42), and the baffles (16) are plugged into the connection holes (42). The baffles (16), the pressing plate (11), the shelf (47) and the tiles are combined into a closed cover. A single-chip microcomputer (14) and a storage battery (15) are arranged on the top of the pressing plate (11), and the motor (13), the single-chip microcomputer (14) and the storage battery (15) are electrically connected. The bottom of the inner wall of the lower mold (4) is concave, the air cushion (46) is located in the concave, and a protective edge (471) is provided on the side of the placing platform (47). When the air cushion (46) is flattened, the placing platform (47) sinks into the concave bottom of the lower mold (4), and the protective edge (471) contacts the bottom of the inner wall of the lower mold (4).

2. The equipment for manufacturing thermal insulation tiles for building roofs according to claim 1, characterized in that: Each branch of the base (3) is provided with a slide rail (31); the base (3) is connected to six thin electric push rods (32); the thin electric push rods (32) correspond to the branches of the base (3) one by one; a plug rod (41) is provided on the side of the lower mold (4); a slot (321) is provided at the movable end of the thin electric push rod (32); the plug rod (41) can be inserted into the slot (321); an air pump (33) is provided on the top of the base (3); an air pipe (34) is connected between the air pump (33) and the slot (321).

3. The equipment for manufacturing thermal insulation tiles for building roofs according to claim 2, characterized in that: The bottom of the lower mold (4) is provided with a slide groove (43), and the slide groove (43) is slidably matched with the slide rail (31).

4. The equipment for manufacturing thermal insulation tiles for building roofs according to claim 3 is characterized in that: The upper mold (52) is provided with a through injection hole (521), the injection box (5) is connected to the injection hole (521), a second cylinder (53) is provided directly below the upper mold (52), a support plate (54) is connected to the top of the second cylinder (53), and a groove (541) adapted to the branch of the base (3) is provided at the center of the support plate (54).

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