A cottonseed pretreatment automatic control system and method
By designing the cotton seed pretreatment automatic control system, using acquisition modules, automatic metering modules, frequency conversion modules, speed detection modules and control modules, the problem of manual operation dependence in cotton processing machinery is solved, automated control is realized, and production efficiency and equipment are improved. reliability.
Patent Information
- Application Number
- CN202210997225.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-18
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2042-08-18
AI Technical Summary
In existing cotton processing machinery, the control of cotton seed pretreatment systems relies on manual operations, resulting in uncertain feed volume, difficult to judge conveyor failures, frequent mechanical failures, wasting manpower and reducing production efficiency.
An automatic control system for cotton seed pretreatment is designed, including acquisition module, automatic metering module, frequency conversion module, speed detection module and control module. By obtaining cotton seed data in real time, automatically adjusting feeding frequency and conveyor speed, and real-time detection of conveyor operation Speed, judge and handle faults, and realize automated control.
It reduces manual operation, improves the controllability of feed volume and the reliability of conveying equipment, reduces the mechanical failure rate, and improves production efficiency.
Smart Images

Figure CN115557199B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cottonseed pretreatment, and in particular to an automatic control system and method for cottonseed pretreatment. Background Art
[0002] At present, in the field of cotton processing machinery, the control of the cottonseed pretreatment system is only a simple electrical control of a single processing machine. There are multiple processing machines in the cottonseed pretreatment system in the factory. Each machine requires an operator to start and stop it separately. The feeding process between the machines is prone to abnormal errors. When a machine has a problem, the operator needs to brake and stop it urgently. When a machine in the middle of the process stops, the machines before and after may also fail, increasing the mechanical failure rate.
[0003] During the operation of the existing cottonseed pretreatment system, due to the uncertain feed amount and different conveyor speeds, the feeding frequency needs to be manually adjusted to avoid malfunctions. When the conveying equipment is running, human eyes are needed to observe the operating status of the equipment. It is impossible to directly determine whether the conveying equipment has a fault and the cause of the fault. When a problem occurs in a processing machine during the pretreatment process, the staff is required to suspend the machine, which will also affect the operation of other machines, not only wasting manpower but also reducing production efficiency. Summary of the invention
[0004] In order to solve the above problems, the present application provides a cottonseed pretreatment automatic control system and method to solve the problem that too much manpower is wasted in operating the processing machinery in the current cottonseed pretreatment process, and the cause of the failure cannot be determined when the conveying equipment fails. The system includes:
[0005] An acquisition module is used to acquire the cottonseed data to be processed in real time;
[0006] An automatic metering module is used to control the feeding amount of cotton seeds, and the automatic metering module feeds the cotton seeds uniformly and quantitatively;
[0007] A frequency conversion module is provided on the feeder, and the frequency conversion module is used to adjust the feeding frequency of the feeder;
[0008] A speed detection module is provided on the conveyor, and is used to monitor the real-time running speed of the conveyor during the conveying process and send the speed to the control module;
[0009] The control module is used to receive the real-time running speed sent by the speed detection module. The control module determines whether the conveyor fails and the cause of the failure based on the running speed when the conveyor fails in history. The acquisition module, the automatic metering module, the frequency conversion module, the speed detection module, and the control module are electrically connected.
[0010] In some embodiments of the present application, a cottonseed pretreatment automatic control system further includes:
[0011] The material level alarm module is arranged on each hopper and is used to detect the material level in the hopper and send a corresponding alarm signal when the material level is too high or too low. The material level alarm module is electrically connected to the control module.
[0012] In some embodiments of the present application, a cottonseed pretreatment automatic control system further includes:
[0013] a detection module, for detecting the cotton kernel content and the cotton husk content after the initial husking, and obtaining qualified cotton husks, qualified cotton kernels, unqualified cotton husks, and unqualified cotton kernels, wherein the cotton kernel content in the qualified cotton husks is lower than a first preset value, the cotton husk content in the qualified cotton kernels is lower than a second preset value, the cotton kernel content in the unqualified cotton husks is higher than the first preset value, and the cotton husk content in the unqualified cotton kernels is higher than the second preset value;
[0014] The separation module is used to separate the unqualified cotton husks and unqualified cotton kernels in the detection module, and perform the detection module again until the cotton kernel content in the unqualified cotton husks is lower than a first preset value, and the cotton husk content in the unqualified cotton kernels is lower than a second preset value.
[0015] In some embodiments of the present application, a cottonseed pretreatment automatic control system further includes:
[0016] The protection module is used to automatically start the protection mode when a device fails during the preprocessing process, that is, to suspend the operation of all devices until all devices are working normally, and then automatically turn off the protection mode.
[0017] In some embodiments of the present application, a control method of a cottonseed pretreatment automatic control system is also included, which is used to control the cottonseed pretreatment automatic control system. The control method of the cottonseed pretreatment automatic control system includes:
[0018] Step 1: acquiring cotton seed data to be processed in real time, automatically measuring the cotton seed data to be processed, and setting the speed of the conveyor according to the measuring data;
[0019] Step 2: Determine the feeding frequency in the sheller according to the speed of the conveyor, and test the shelled cotton seeds to detect the cotton kernel content and cotton husk content;
[0020] Step 3: During the conveying process, the conveyor's running speed is detected in real time. Based on the historical running speed of the conveyor when it fails, it is determined whether the conveyor has a fault. If a fault occurs, the conveyor is immediately paused and the cause of the fault is determined.
[0021] In some embodiments of the present application, the step 1 is specifically:
[0022] Set the measurement data intervals as A1, A2, and A3. Among them, A1 is the first measurement interval, A2 is the second measurement interval, and A3 is the third measurement interval, where A1 < A2 < A3;
[0023] Set the conveyor speeds as B1, B2, and B3. Among them, B1 is the first speed, B2 is the second speed, and B3 is the third speed, where B1 < B2 < B3;
[0024] Obtain the cottonseed data a to be processed in real time and automatically measure the measurement data A. According to the relationship between the measurement data value and the conveyor speed value, set the real-time conveyor speed value. Specifically:
[0025] When a < A1, set the real-time conveyor speed value b as the third speed value B3;
[0026] When A1 < a < A2, set the real-time conveyor speed value b as the second speed value B2;
[0027] When A2 < a < A3, set the real-time conveyor speed value b as the first speed B1.
[0028] In some embodiments of the present application, before step two, it further includes temporarily storing the measured cottonseed to be processed in a buffer hopper, determining the material level value in the buffer hopper according to the relationship between the conveyor speed and the measurement data, and sending different alarm signals when the material level value is not within the preset interval. Specifically:
[0029] Set the material level value as m. The material level value intervals include m1 - m2, m3 - m4, and m5 - m6. Among them, m5 - m6 is the high material level interval, m3 - m4 is the medium material level interval, and m1 - m2 is the low material level interval;
[0030] When m1 < m < m2, the material level value m is in the low material level interval, send a signal of too low material level, and stop running;
[0031] When m3 < m < m4, the material level value m is in the medium material level interval, send a signal of normal material level, and run normally;
[0032] When m5 < m < m6, the material level value m is in the high material level interval, send a signal of too high material level, and stop running.
[0033] In some embodiments of the present application, in step two, determine the feeding frequency in the sheller according to the real-time speed of the conveyor. Specifically:
[0034] Preset the feeding frequencies as C1, C2, and C3. Among them, C1 is the first feeding frequency, C2 is the second feeding frequency, and C3 is the third feeding frequency, and C1 < C2 < C3;
[0035] When the real-time conveyor speed value b is the first speed B1, the feeding frequency c is set to the first feeding frequency C1;
[0036] When the real-time conveyor speed value b is the second speed B2, the feeding frequency c is set to the second feeding frequency C2;
[0037] When the real-time conveyor speed value b is the third speed B3, the feeding frequency c is set to the second feeding frequency C3.
[0038] In this embodiment, the feeding frequency in the shelling machine is determined according to the real-time rotation speed of the conveyor. When the rotation speed of the conveyor is slow, the feeding frequency in the shelling machine is low.
[0039] In some embodiments of the present application, the hulled cotton seeds are tested in step 2 to detect the cotton kernel content and the cotton hull content, specifically:
[0040] Detecting the cotton kernel content and cotton husk content after the initial husk peeling to obtain qualified cotton husks, qualified cotton kernels, unqualified cotton husks, and unqualified cotton kernels, wherein the cotton kernel content in the qualified cotton husks is lower than a first preset value, the cotton husk content in the qualified cotton kernels is lower than a second preset value, the cotton kernel content in the unqualified cotton husks is higher than the first preset value, and the cotton husk content in the unqualified cotton kernels is higher than the second preset value;
[0041] The detected unqualified cotton husks and unqualified cotton kernels are separated again until the cotton kernel content in the unqualified cotton husks is lower than a first preset value, and the cotton husk content in the unqualified cotton kernels is lower than a second preset value.
[0042] In this embodiment, a first preset value is set according to the kernel content in the standard husk after husking and separation, and a second preset value is set according to the husk content in the standard kernel after husking and separation. The cotton kernel content and the cotton husk content after the initial husking are compared with the first preset value and the second preset value. If the cotton kernel content in the cotton husk is lower than the first preset value, it is qualified cotton husk and is transported to the husk warehouse. If the cotton husk content in the cotton kernel is lower than the second preset value, it is qualified cotton kernel and is transported to the next processing equipment.
[0043] In some embodiments of the present application, the step three is specifically:
[0044] According to the operating speed of the historical conveyor failure, the operating speed interval is set to consist of a first speed interval v1-v2, a second speed interval v3-v4, a third speed interval v5-v6 and a fourth speed interval v7-v8;
[0045] When the real-time running speed v of the conveyor is in the first speed interval v1-v2, it is determined that the conveyor has a belt immobility fault;
[0046] When the real-time running speed v of the conveyor is in the second speed interval v3-v4, it is determined that the conveyor has a material blocking fault;
[0047] When the real-time running speed v of the conveyor is in the third speed interval v5-v6, it is determined that the conveyor has a belt deviation fault;
[0048] When the real-time running speed v of the conveyor is in the fourth speed interval v7-v8, it is determined that a stall fault occurs in the conveyor.
[0049] Compared with the prior art, the cottonseed pretreatment automatic control system and method of the present application embodiment has the following beneficial effects:
[0050] The present application provides a cotton seed pretreatment automatic control system, including: an acquisition module, which is used to obtain the cotton seed data to be processed in real time; an automatic metering module, which is used to control the feeding amount of cotton seeds, and the automatic metering module uniformly and quantitatively delivers the cotton seeds; a frequency conversion module, which is arranged on the feeder, and the frequency conversion module is used to adjust the feeding frequency of the feeder; a speed detection module, which is arranged on the conveyor, and the speed detection module is used to monitor the real-time running speed of the conveyor during the conveying process and send it to the control module; the control module is used to receive the real-time running speed sent by the speed detection module, and the control module determines whether the conveyor has a fault and the cause of the fault according to the running speed when the historical conveyor fails, and the acquisition module, the automatic metering module, the frequency conversion module, the speed detection module, and the control module are electrically connected. The cotton seeds are uniformly and quantitatively delivered to the processing machinery through the automatic metering module, and conveyed by the conveyor. The conveyor is provided with a speed detection module, which is used to detect the real-time running speed of the conveyor, so that when the conveying equipment fails, all mechanical operations are automatically stopped, and the cause of the fault is determined, and there is no need to assign staff to each machine for manual operation, saving time and reducing the failure rate of the machine. The present application also includes a control method for a cottonseed pretreatment automatic control system, which is specifically as follows: Step 1: Real-time acquisition of cottonseed data to be processed, automatic metering of the cottonseed data to be processed, and setting of the conveyor speed according to the metering data; Step 2: Determine the feeding frequency in the shelling machine according to the conveyor speed, detect the shelled cottonseed, and detect the shell content in the cotton kernel and the kernel content in the cotton shell; Step 3: During the conveying process of the conveyor, real-time detection of the conveyor running speed, and judging whether the conveyor fails based on the historical conveyor running speed when the conveyor fails, and immediately pausing if a failure occurs, and determining the cause of the failure, so as to solve the problem that too much manpower is wasted in operating the processing machinery in the current cottonseed pretreatment process, and the cause of the failure cannot be judged when the conveying equipment fails. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] Figure 1 It is a schematic diagram of an automatic control system for cottonseed pretreatment in the embodiment of the present application;
[0052] Figure 2It is a flow chart of a control method of a cottonseed pretreatment automatic control system in the embodiment of the present application. DETAILED DESCRIPTION
[0053] The specific implementation methods of the present application are further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present application but are not intended to limit the scope of the present application.
[0054] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0055] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
[0056] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0057] like Figure 1 As shown, a cottonseed pretreatment automatic control system according to a preferred embodiment of the present application is characterized in that it includes:
[0058] An acquisition module is used to acquire the cottonseed data to be processed in real time;
[0059] An automatic metering module is used to control the feeding amount of cotton seeds, and the automatic metering module feeds the cotton seeds uniformly and quantitatively;
[0060] A frequency conversion module is provided on the feeder, and the frequency conversion module is used to adjust the feeding frequency of the feeder;
[0061] A speed detection module is provided on the conveyor, and is used to monitor the real-time running speed of the conveyor during the conveying process and send the speed to the control module;
[0062] The control module is used to receive the real-time running speed sent by the speed detection module. The control module determines whether the conveyor fails and the cause of the failure based on the running speed when the conveyor fails in history. The acquisition module, the automatic metering module, the frequency conversion module, the speed detection module, and the control module are electrically connected.
[0063] In some embodiments of the present application, a cottonseed pretreatment automatic control system further includes:
[0064] The material level alarm module is arranged on each hopper and is used to detect the material level in the hopper and send a corresponding alarm signal when the material level is too high or too low. The material level alarm module is electrically connected to the control module.
[0065] In some embodiments of the present application, a cottonseed pretreatment automatic control system further includes:
[0066] a detection module, for detecting the cotton kernel content and the cotton husk content after the initial husking, and obtaining qualified cotton husks, qualified cotton kernels, unqualified cotton husks, and unqualified cotton kernels, wherein the cotton kernel content in the qualified cotton husks is lower than a first preset value, the cotton husk content in the qualified cotton kernels is lower than a second preset value, the cotton kernel content in the unqualified cotton husks is higher than the first preset value, and the cotton husk content in the unqualified cotton kernels is higher than the second preset value;
[0067] The separation module is used to separate the unqualified cotton husks and unqualified cotton kernels in the detection module, and perform the detection module again until the cotton kernel content in the unqualified cotton husks is lower than a first preset value, and the cotton husk content in the unqualified cotton kernels is lower than a second preset value.
[0068] In some embodiments of the present application, a cottonseed pretreatment automatic control system further includes:
[0069] The protection module is used to automatically start the protection mode when a processing device fails during the preprocessing process, that is, to suspend the operation of all processing devices until all processing devices are working normally, and then automatically turn off the protection mode.
[0070] Those skilled in the art can understand that the modules in the system in the implementation scenario can be distributed in the system of the implementation scenario according to the implementation scenario description, or can be located in one or more systems different from the present implementation scenario with corresponding changes. The modules of the above implementation scenarios can be combined into one module, or can be further split into multiple sub-modules.
[0071] like Figure 2As shown, in some embodiments of the present application, there is also a control method for the automatic control system of cottonseed pretreatment, which is used to control the automatic control system of cottonseed pretreatment. The control method of the automatic control system of cottonseed pretreatment includes:
[0072] Step 1: Obtain the data of cottonseeds to be processed in real time, automatically measure the data of the cottonseeds to be processed, and set the rotation speed of the conveyor according to the measurement data.
[0073] Step 2: Determine the feeding frequency in the huller according to the rotation speed of the conveyor, detect the shelled cottonseeds, and detect the cotton kernel content and cotton shell content.
[0074] Step 3: During the conveying process, detect the running speed of the conveyor in real time, judge whether the conveyor has a fault according to the running speed at the time of the historical conveyor fault. If a fault occurs, pause immediately and determine the cause of the fault.
[0075] In some embodiments of the present application, the specific content of Step 1 is as follows:
[0076] Set the measurement data intervals as A1, A2, and A3. Among them, A1 is the first measurement interval, A2 is the second measurement interval, and A3 is the third measurement interval, where A1 < A2 < A3;
[0077] Set the conveyor rotation speed values as B1, B2, and B3. Among them, B1 is the first rotation speed, B2 is the second rotation speed, and B3 is the third rotation speed, where B1 < B2 < B3;
[0078] Obtain the data a of the cottonseeds to be processed in real time and automatically measure to obtain the measurement data A. According to the relationship between the measurement data value and the conveyor rotation speed value, set the real-time rotation speed value of the conveyor, specifically:
[0079] When a < A1, set the real-time conveyor rotation speed value b as the third rotation speed value B3;
[0080] When A1 < a < A2, set the real-time conveyor rotation speed value b as the second rotation speed value B2;
[0081] When A2 < a < A3, set the real-time conveyor rotation speed value b as the first rotation speed B1.
[0082] In this embodiment, the automatic meter divides the cotton seeds to be processed into three intervals with different quantities, such that the quantity of cotton seeds is within the first metering interval, the second metering interval, and the third metering interval. Among them, A1 is the first metering interval, A2 is the second metering interval, and A3 is the third metering interval, where A1 < A2 < A3. The conveyor speeds are B1, B2, and B3. Among them, B1 is the first speed, B2 is the second speed, and B3 is the third speed, where B1 < B2 < B3. Different metering intervals correspond to different conveyor speeds. When the metering interval is larger, the corresponding conveyor speed is smaller.
[0083] In some embodiments of the present application, before step two, it further includes temporarily storing the metered cotton seeds to be processed in a buffer hopper, determining the material level value in the buffer hopper according to the relationship between the conveyor speed and the metering data, and when the material level value is not within the preset interval, sending different alarm signals, specifically:
[0084] Set the material level value as m. The material level value intervals include m1 - m2, m3 - m4, and m5 - m6. Among them, m5 - m6 is the high material level interval, m3 - m4 is the medium material level interval, and m1 - m2 is the low material level interval;
[0085] When m1 < m < m2, the material level value m is in the low material level interval, send a signal indicating that the material level is too low, and stop running;
[0086] When m3 < m < m4, the material level value m is in the medium material level interval, send a signal indicating that the material level is normal, and run normally;
[0087] When m5 < m < m6, the material level value m is in the high material level interval, send a signal indicating that the material level is too high, and stop running.
[0088] In this embodiment, the material level value intervals are determined according to the historical material level data of the buffer hopper to determine the low material level interval, the medium material level interval, and the high material level interval. When the material level value is in the low material level interval and the high material level interval, send corresponding alarm signals to the control module and stop the operation of all processing equipment.
[0089] In some embodiments of the present application, in step two, the feeding frequency in the huller is determined according to the real - time speed of the conveyor, specifically:
[0090] Preset the feeding frequencies as C1, C2, and C3. Among them, C1 is the first feeding frequency, C2 is the second feeding frequency, and C3 is the third feeding frequency, and C1 < C2 < C3;
[0091] When the real - time conveyor speed value b is the first speed B1, set the feeding frequency c as the first feeding frequency C1;
[0092] When the real-time conveyor speed value b is the second speed B2, the feeding frequency c is set to the second feeding frequency C2;
[0093] When the real-time conveyor speed value b is the third speed B3, the feeding frequency c is set to the second feeding frequency C3.
[0094] In some embodiments of the present application, the hulled cotton seeds are tested in step 2 to detect the cotton kernel content and the cotton hull content, specifically:
[0095] Detecting the cotton kernel content and cotton husk content after the initial husk peeling to obtain qualified cotton husks, qualified cotton kernels, unqualified cotton husks, and unqualified cotton kernels, wherein the cotton kernel content in the qualified cotton husks is lower than a first preset value, the cotton husk content in the qualified cotton kernels is lower than a second preset value, the cotton kernel content in the unqualified cotton husks is higher than the first preset value, and the cotton husk content in the unqualified cotton kernels is higher than the second preset value;
[0096] The detected unqualified cotton husks and unqualified cotton kernels are separated again until the cotton kernel content in the unqualified cotton husks is lower than a first preset value, and the cotton husk content in the unqualified cotton kernels is lower than a second preset value.
[0097] In some embodiments of the present application, the step three is specifically:
[0098] According to the operating speed of the historical conveyor failure, the operating speed interval is set to consist of a first speed interval v1-v2, a second speed interval v3-v4, a third speed interval v5-v6 and a fourth speed interval v7-v8;
[0099] When the real-time running speed v of the conveyor is in the first speed interval v1-v2, it is determined that the conveyor has a belt immobility fault;
[0100] When the real-time running speed v of the conveyor is in the second speed interval v3-v4, it is determined that the conveyor has a material blocking fault;
[0101] When the real-time running speed v of the conveyor is in the third speed interval v5-v6, it is determined that the conveyor has a belt deviation fault;
[0102] When the real-time running speed v of the conveyor is in the fourth speed interval v7-v8, it is determined that a stall fault occurs in the conveyor.
[0103] Through the description of the above implementation methods, those skilled in the art can clearly understand that the present invention can be implemented by hardware or by software plus a necessary general hardware platform. Based on this understanding, the technical solution of the present invention can be embodied in the form of a software product, which can be stored in a non-volatile storage medium (which can be a CD-ROM, a USB flash drive, a mobile hard disk, etc.), including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in each implementation scenario of the present invention.
[0104] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present application. These improvements and substitutions should also be regarded as the scope of protection of the present application.
Claims
1. A cottonseed pretreatment automatic control system, characterized in that: include: An acquisition module is used to acquire the cottonseed data to be processed in real time; An automatic metering module is used to control the feeding amount of cotton seeds, and the automatic metering module feeds the cotton seeds uniformly and quantitatively; A frequency conversion module is provided on the feeder, and the frequency conversion module is used to adjust the feeding frequency of the feeder; A speed detection module is arranged on the conveyor, and is used to monitor the real-time running speed of the conveyor during the conveying process and send it to the control module; A control module, used for receiving the real-time running speed sent by the speed detection module, the control module determines whether the conveyor fails and the cause of the failure according to the running speed when the conveyor fails in history, the acquisition module, the automatic metering module, the frequency conversion module, and the speed detection module are electrically connected to the control module respectively; Also includes: A material level alarm module is provided on each hopper and is used to detect the material level in the hopper. The material level alarm module is electrically connected to the control module; Also includes: a detection module, for detecting the cotton kernel content and the cotton husk content after the initial husking, and obtaining qualified cotton husks, qualified cotton kernels, unqualified cotton husks, and unqualified cotton kernels, wherein the cotton kernel content in the qualified cotton husks is lower than a first preset value, the cotton husk content in the qualified cotton kernels is lower than a second preset value, the cotton kernel content in the unqualified cotton husks is higher than the first preset value, and the cotton husk content in the unqualified cotton kernels is higher than the second preset value; A separation module, used for separating unqualified cotton husks and unqualified cotton kernels in the detection module, until the content of cotton kernels in the unqualified cotton husks is lower than a first preset value, and the content of cotton husks in the unqualified cotton kernels is lower than a second preset value; Also includes: Step 1: acquiring cotton seed data to be processed in real time, automatically measuring the cotton seed data to be processed, and setting the speed of the conveyor according to the measuring data; Step 2: Determine the feeding frequency in the sheller according to the speed of the conveyor, and test the shelled cotton seeds to detect the cotton kernel content and cotton husk content; Step 3: During the conveying process, the running speed of the conveyor is detected in real time. According to the running speed of the conveyor when it fails in history, it is determined whether the conveyor fails. If a failure occurs, all processing equipment is immediately suspended and the cause of the failure is determined; In the step 2, the shelled cotton seeds are tested to detect the cotton kernel content and the cotton husk content, specifically: Detecting the cotton kernel content and cotton husk content after the initial husk peeling to obtain qualified cotton husks, qualified cotton kernels, unqualified cotton husks, and unqualified cotton kernels, wherein the cotton kernel content in the qualified cotton husks is lower than a first preset value, the cotton husk content in the qualified cotton kernels is lower than a second preset value, the cotton kernel content in the unqualified cotton husks is higher than the first preset value, and the cotton husk content in the unqualified cotton kernels is higher than the second preset value; Separating the unqualified cotton husks and unqualified cotton kernels detected again until the cotton kernel content in the unqualified cotton husks is lower than a first preset value, and the cotton husk content in the unqualified cotton kernels is lower than a second preset value; The step three is specifically as follows: Set the operating speed range according to the operating speed of the historical conveyor during a fault, where v1 - v2 is the first speed range, v3 - v4 is the second speed range, v5 - v6 is the third speed range, and v7 - v8 is the fourth speed range; When the real-time operating speed v of the conveyor is in the first speed range v1 - v2, it is determined that the conveyor has a fault of the belt not moving; When the real-time operating speed v of the conveyor is in the second speed range v3 - v4, it is determined that the conveyor has a material blockage fault; When the real-time operating speed v of the conveyor is in the third speed range v5 - v6, it is determined that the conveyor has a belt deviation fault; When the real-time operating speed v of the conveyor is in the fourth speed range v7 - v8, it is determined that the conveyor has a stall fault; Before step two, it also includes temporarily storing the measured cotton seeds to be processed in a buffer hopper, determining the material level value in the buffer hopper according to the relationship between the rotational speed of the conveyor and the measurement data, and when the material level value is not within the preset range, sending different alarm signals, specifically: Set the material level value as m, and the preset range includes m1 - m2, m3 - m4, m5 - m6, where m5 - m6 is the high material level range, m3 - m4 is the medium material level range, and m1 - m2 is the low material level range; When m1 < m < m2, the material level value m is in the low material level range, send a signal of too low material level, and stop the operation of all processing equipment; When m3 < m < m4, the material level value m is in the medium material level range, send a signal of normal material level, and operate normally; When m5 < m < m6, the material level value m is in the high material level range, send a signal of too high material level, and stop the operation of all processing equipment.
2. The cottonseed pretreatment automatic control system according to claim 1, characterized in that: It also includes: A protection module for automatically enabling the protection mode when a certain device fails during the pretreatment process, pausing the operation of all processing equipment until all processing equipment works normally, and automatically disabling the protection mode.
3. The cottonseed pretreatment automatic control system according to claim 1, characterized in that: In step two, the feeding frequency in the huller is determined according to the real-time rotational speed of the conveyor, specifically: Preset the feeding frequencies as C1, C2, C3, where C1 is the first feeding frequency, C2 is the second feeding frequency, C3 is the third feeding frequency, and C1 < C2 < C3; Set the conveyor rotational speed values as B1, B2, B3, where B1 is the first rotational speed, B2 is the second rotational speed, B3 is the third rotational speed, and B1 < B2 < B3; When the real-time conveyor rotational speed value b is the first rotational speed B1, set the feeding frequency c as the first feeding frequency C1; When the real-time conveyor rotational speed value b is the second rotational speed B2, set the feeding frequency c as the second feeding frequency C2; When the real-time conveyor rotational speed value b is the third rotational speed B3, set the feeding frequency c as the second feeding frequency C3.
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