A construction waste recycled concrete processing device and method

By designing adjustable crushing blades and staggered crushing rollers, the problem of incomplete crushing of concrete is solved, achieving more detailed crushing effect and higher flexibility.

CN115582176BInactive Publication Date: 2025-02-07HUAIBEI CONNECTED MUNICIPAL ENG CO LTD
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Patent Information

Application Number
CN202211220471.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-07
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the concrete crushing process, the distance between the crushing rollers needs to be changed to achieve finer crushing, but this makes it difficult for larger concrete blocks to enter the crushing roller and are not completely broken.

Method used

A construction waste recycled concrete processing equipment is designed, using two sets of staggered crushing rollers and adjustable crushing blades to adjust the elongation length of crushing blades through the pressure in the main air pipe, thereby adjusting the crushing strength.

Benefits of technology

It realizes more detailed crushing of construction waste, avoids the problem that concrete blocks cannot enter the crushing roller, and improves the flexibility and efficiency of the crushing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of concrete processing, and in particular to a construction waste recycled concrete processing equipment and a method thereof. Crushing blades on two groups of crushing rollers move alternately to crush the construction waste. When the crushing strength needs to be changed, air is inflated into the main air pipe to increase the pressure in the main air pipe as a whole. A pressure gauge detects the pressure in the main air pipe. When the pressure in the main air pipe increases, each part is connected to each other, and the pressure between each part is equal. When the pressure increases and the middle pressure is greater than the elastic force of the compression spring, the rack moves toward the direction of the spring cavity, thereby engaging the transmission regulating gear to rotate, and the regulating gear drives the threaded rod to rotate. The threaded rod rotates and drives the crushing blades to extend outward, thereby making the crushing finer. On the contrary, the pressure is released, thereby making the crushing blades retract, making the construction waste crushed coarser. The invention can adapt to different requirements and avoid the problem that concrete cannot enter between the crushing rollers, thereby improving the crushing effect.
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Description

Technical Field

[0001] The present invention relates to the technical field of recycled concrete, and in particular to a construction waste recycled concrete processing device and a method thereof. Background Art

[0002] Infrastructure is an important part of national development. During the infrastructure construction process, old buildings need to be demolished and new buildings need to be constructed on the land of old buildings. In the demolition of old buildings, a lot of construction waste will be generated. Aggregates and other parts of the construction waste can be recycled and processed into new concrete, thereby realizing the recycling of building materials, which is green, environmentally friendly, economical and practical. In the recycling process, the waste concrete needs to be crushed. The Chinese patent with application number CN202110064381.X provides an aggregate recovery and crushing device for recycled concrete and a crushing method thereof, which grinds the coarse aggregate primary product and the fine aggregate primary product respectively, and removes the powder particles attached to their surfaces. At the same time, the surface can also be polished, which can improve the performance of recycled concrete.

[0003] However, the applicant has found that the prior art has at least the following problems:

[0004] When crushing concrete, it is necessary to change the distance between the two sets of crushing rollers to achieve finer crushing of the concrete. This will make it difficult for larger concrete blocks to enter between the crushing rollers, resulting in incomplete crushing. Summary of the invention

[0005] In view of this, the purpose of the present invention is to propose a construction waste recycled concrete processing equipment and method, so as to solve the problem that when crushing concrete, it is necessary to change the distance between the two sets of crushing rollers to achieve finer crushing of the concrete, which will make it difficult for larger concrete blocks to enter between the crushing rollers and the crushing will not be thorough.

[0006] Based on the above purpose, the present invention provides a construction waste recycled concrete processing equipment, including a shell, a plurality of groups of supporting legs are installed in an array at the bottom of the shell, a feed hopper is installed on the top of the shell, two groups of crushing rollers are installed inside the shell, and a plurality of groups of crushing blades are installed on the circumference of the two groups of crushing rollers respectively, and the crushing blades on the two groups of crushing rollers are arranged alternately, and a threaded sleeve is provided in the crushing blade, and a threaded cavity is provided in the threaded sleeve, and a threaded rod is threadedly connected in the threaded cavity, and the threaded rod can be rotatably installed on the crushing roller, and the end of the threaded rod is inserted into the crushing roller, and a accommodating cavity is provided inside, and the threaded rod is inserted into the crushing roller. An adjusting gear is installed at the end of the part, and the adjusting gear is meshed with a rack. A gear guide rail is fixedly installed inside the crushing roller, and the rack is adapted to be installed in the gear guide rail. A spring seat is connected to the end of the rack. A spring cavity is provided inside the crushing roller, and the spring seat is adapted to be installed in the spring cavity. A compression spring is installed between the spring seat and the inner wall of the spring cavity. An air plug is installed at the end of the rack away from the spring seat, and the air plug is adapted to be installed in the crushing roller. A bronchus is connected inside the crushing roller, and multiple groups of bronchus are connected to a main air pipe, which is connected to an air pump, and the main air pipe is also connected to a pressure gauge.

[0007] Optionally, a processor is installed in the shell, and the processor receives pressure data from the pressure gauge. The processor is provided with a preset pressure value and a preset difference ratio. The processor subtracts the pressure data from the preset pressure value to obtain an actual difference, divides the actual difference by the preset difference to obtain an actual difference ratio, and compares the actual difference ratio with the preset difference ratio.

[0008] Optionally, a rotation hole is provided on the outer surface of the crushing roller, and the threaded rod can be rotatably installed in the rotation hole.

[0009] Optionally, the outer surface of the crushing roller is further provided with a mounting hole, and the end of the crushing blade is provided with two sets of plug plates, and the plug plates are adapted to be inserted into the mounting hole to guide the movement of the crushing blade.

[0010] Optionally, a rotating shaft is integrally formed at both ends of the crushing roller, a power chamber is opened at the end of the shell, gears are installed on the rotating shaft, two groups of gears on the two groups of rotating shafts are meshed with each other, the rotating shaft is powered and connected to a drive motor, and the drive motor is fixedly installed outside the shell.

[0011] Optionally, a rotating shaft is installed at the end of the crushing roller, and the rotating shaft is hollow inside. A bearing is installed at the end of the crushing roller, and a rotating joint is installed in the bearing. The main air pipe and the air supply pipe are connected to the rotating joint, and the main air pipe and the air supply pipe are connected through the rotating joint.

[0012] Optionally, a limiting portion is provided in the crushing roller, and the limiting portion limits the movement of the air plug.

[0013] Optionally, a buffer base is connected to the bottom of the supporting leg, and the buffer base buffers the vibration of the shell.

[0014] A processing method of construction waste recycled concrete processing equipment, comprising the following steps:

[0015] Step 1: Set the preset pressure value in the main air pipe;

[0016] Step 2: According to the length of the crushing blade to be extended as required and the elastic coefficient of the compression spring, adjust the pressure value in the main air pipe;

[0017] Step 3: drive the two sets of crushing rollers to rotate towards each other;

[0018] Step 4: The pressure gauge monitors the pressure change in the main air pipe in real time and sends the pressure value in the main air pipe to the processor;

[0019] Step 5: The processor receives the pressure value of the main air pipe and determines the operation status of the equipment.

[0020] Optionally, the processor receives the pressure value of the main air pipe and determines the operation status of the device, including:

[0021] The processor receives the pressure data from the pressure gauge, and the processor is provided with a preset pressure value and a preset difference ratio. The processor subtracts the pressure data from the preset pressure value to obtain the actual difference, divides the actual difference by the preset difference to obtain the actual difference ratio, and compares the actual difference ratio with the preset difference ratio. This determines whether the current crushing degree is appropriate. If the actual difference ratio is greater than the preset difference ratio, it is determined that the current construction waste is too large and the current crushing blade length is too long, otherwise it is determined to be normal.

[0022] Beneficial effects of the present invention: The present invention provides a construction waste recycled concrete processing equipment and method, two groups of crushing rollers rotate in opposite directions, and the crushing blades on the two groups of crushing rollers move alternately to crush the construction waste. When the crushing strength needs to be changed, air is inflated into the main air pipe to increase the pressure in the main air pipe as a whole, and the pressure gauge detects the pressure in the main air pipe. When the pressure in the main air pipe increases and the pressure is greater than the elastic force of the compression spring, the rack moves toward the direction of the spring cavity, thereby engaging the transmission adjustment gear to rotate, and the adjustment gear drives the threaded rod to rotate. The rotation of the threaded rod drives the crushing blades to extend outward, thereby making the crushing finer. Conversely, the pressure is released, thereby causing the crushing blades to retract, making the construction waste crushed coarser, which is adapted to different requirements and can avoid the problem that concrete cannot enter between the crushing rollers, thereby improving the crushing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 This is an overall schematic diagram of a construction waste recycled concrete processing device according to an embodiment of the present invention;

[0025] Figure 2 It is a schematic top view of a construction waste recycled concrete processing device according to an embodiment of the present invention;

[0026] Figure 3 It is a partial cross-sectional schematic diagram of a construction waste recycled concrete processing equipment according to an embodiment of the present invention;

[0027] Figure 4 for Figure 3 A partial enlarged schematic diagram of part A;

[0028] Figure 5 for Figure 3 A partial enlarged schematic diagram of part B;

[0029] Figure 6 A side cross-sectional schematic diagram of a crushing roller of a construction waste recycled concrete processing equipment according to an embodiment of the invention;

[0030] Figure 7 A schematic diagram of a crushing blade of a construction waste recycled concrete processing equipment according to an embodiment of the invention;

[0031] Figure 8 This is a schematic diagram of the surface of a crushing roller of a construction waste recycled concrete processing device according to an embodiment of the invention.

[0032] The markings in the figure are:

[0033] 101. Shell; 102. Support legs; 103. Buffer base; 104. Feed hopper; 105. Power chamber; 201. Drive motor; 202. Rotating shaft; 203. Gear; 301. Crushing roller; 302. Crushing blade; 303. Threaded sleeve; 304. Threaded rod; 305. Accommodating chamber; 306. Threaded chamber; 307. Insert plate; 308. Adjusting gear; 309. Rotating hole; 310. Mounting hole; 401. Rack; 402. Spring seat; 403. Compression spring; 404. Spring chamber; 405. Rack guide; 406. Air plug; 408. Limiting part; 409. Bronchus; 410. Main air pipe; 411. Rotating joint; 412. Bearing; 414. Air pipe. DETAILED DESCRIPTION

[0034] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0035] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0036] like Figure 1-8As shown, one or more specific embodiments of the present specification provide a construction waste recycled concrete processing equipment, including a shell 101, a plurality of groups of supporting legs 102 are installed in an array at the bottom of the shell 101, a feed hopper 104 is installed on the top of the shell 101, two groups of crushing rollers 301 are installed inside the shell 101, and a plurality of groups of crushing blades 302 are installed on the circumference of the two groups of crushing rollers 301, respectively. The crushing blades 302 on the two groups of crushing rollers 301 are arranged alternately, a threaded sleeve 303 is provided in the crushing blade 302, a threaded cavity 306 is provided in the threaded sleeve 303, a threaded rod 304 is threadedly connected in the threaded cavity 306, and the threaded rod 304 can be rotatably installed on the crushing roller 301, and the end of the threaded rod 304 is inserted into the crushing roller 301, and a accommodating cavity 305 is provided in 301. The threaded rod 304 is inserted into the crushing roller 301. An adjusting gear 308 is installed at the end of the part, and the adjusting gear 308 is meshed with a rack 401. A gear guide rail 405 is fixedly installed inside the crushing roller 301, and the rack 401 is adapted to be installed in the gear guide rail 405. A spring seat 402 is connected to the end of the rack 401. A spring cavity 404 is provided inside the crushing roller 301, and the spring seat 402 is adapted to be installed in the spring cavity 404. A compression spring 403 is installed between the spring seat 402 and the inner wall of the spring cavity 404. An air plug 406 is installed at the end of the rack 401 away from the spring seat 402, and the air plug 406 is adapted to be installed in the crushing roller 301. A bronchus 409 is connected to the crushing roller 301, and multiple groups of bronchus 409 are connected to a main air pipe 410. The main air pipe 410 is connected to an air pump, and the main air pipe 410 is also connected to a pressure gauge. When in use, the two groups of crushing rollers 301 rotate towards each other, and the crushing blades 302 on the two groups of crushing rollers 301 move alternately to crush the construction waste. When the crushing strength needs to be changed, air is inflated into the main air pipe 410 to increase the pressure in the main air pipe 410 as a whole. The pressure gauge detects the pressure in the main air pipe 410. When the pressure in the main air pipe 410 increases and the pressure is greater than the elastic force of the compression spring 403, the rack 401 moves toward the direction of the spring chamber 404, thereby engaging the transmission adjustment gear 308 to rotate, and the adjustment gear 308 drives the threaded rod 304 to rotate. The threaded rod 304 rotates and drives the crushing blades 302 to extend outward, thereby making the crushing finer. On the contrary, the pressure on 407 is relieved, so that the crushing blades 302 retract, making the construction waste crushed coarser, which is suitable for different requirements and can avoid the problem that concrete cannot enter between the crushing rollers, thereby improving the crushing effect.

[0037] In some optional specific embodiments, such as Figure 1-8As shown, a processor is installed in the housing 101, the processor receives pressure data from the pressure gauge, a preset pressure value and a preset difference ratio are set in the processor, the processor subtracts the pressure data from the preset pressure value to obtain an actual difference, divides the actual difference by the preset difference to obtain an actual difference ratio, and compares the actual difference ratio with the preset difference ratio, thereby judging whether the current crushing degree is appropriate, and avoiding excessive construction waste from entering and damaging the equipment.

[0038] In some optional specific embodiments, a rotation hole 309 is provided on the outer surface of the crushing roller 301 , and the threaded rod 304 can be rotatably installed in the rotation hole 309 .

[0039] In some optional specific embodiments, the outer surface of the crushing roller 301 is further provided with a mounting hole 310 , and the end of the crushing blade 302 is provided with two sets of plug plates 307 , and the plug plates 307 are adapted to be inserted into the mounting hole 310 , so as to guide the movement of the crushing blade 302 .

[0040] In some optional specific embodiments, the two ends of the crushing roller 301 are integrally formed with a rotating shaft 202, the end of the shell 101 is provided with a power chamber 105, a gear 203 is installed on the rotating shaft 202, two groups of gears 203 on the two groups of rotating shafts 202 are meshed with each other, the rotating shaft 202 is connected to a driving motor 201, and the driving motor 201 is fixedly installed outside the shell 101. The driving motor 201 drives the rotating shaft 202 to rotate.

[0041] In some optional specific embodiments, a rotating shaft 202 is installed at the end of the crushing roller 301, and the rotating shaft 202 is hollow inside. A bearing 412 is installed at the end of the crushing roller 301, and a rotating joint 411 is installed in the bearing 412. The main air pipe 410 and the air supply pipe 414 are connected to the rotating joint 411, and the main air pipe 410 and the air supply pipe 414 are connected through the rotating joint 411.

[0042] In some optional specific embodiments, a limiting portion 408 is provided in the crushing roller 301 , and the limiting portion 408 limits the movement of the air plug 406 .

[0043] In some optional specific embodiments, a buffer base 103 is connected to the bottom of the support leg 102 , and the buffer base 103 buffers the vibration of the shell 101 .

[0044] The present invention also provides a method for processing construction waste recycled concrete, comprising:

[0045] Step 1: Set the preset pressure value in the main air pipe;

[0046] Step 2: According to the length of the crushing blade to be extended as required and the elastic coefficient of the compression spring, adjust the pressure value in the main air pipe;

[0047] Step 3: drive the two sets of crushing rollers to rotate towards each other;

[0048] Step 4: The pressure gauge monitors the pressure change in the main air pipe in real time and sends the pressure value in the main air pipe to the processor;

[0049] Step 5: The processor receives the pressure value of the main air pipe and determines the operation status of the equipment.

[0050] In some optional embodiments, the processor receives the pressure value of the main air pipe and determines the operation status of the device, including:

[0051] The processor receives the pressure data from the pressure gauge, and the processor is provided with a preset pressure value and a preset difference ratio. The processor subtracts the pressure data from the preset pressure value to obtain the actual difference, divides the actual difference by the preset difference to obtain the actual difference ratio, and compares the actual difference ratio with the preset difference ratio. This determines whether the current crushing degree is appropriate. If the actual difference ratio is greater than the preset difference ratio, it is determined that the current construction waste is too large and the current crushing blade length is too long, otherwise it is determined to be normal.

[0052] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0053] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A construction waste recycled concrete processing equipment, comprising a shell (101), a plurality of support legs (102) are arrayed at the bottom of the shell (101), a feed hopper (104) is installed at the top of the shell (101), and two groups of crushing rollers (301) are installed inside the shell (101), characterized in that: A plurality of groups of crushing blades (302) are respectively installed on the circumference of the two groups of crushing rollers (301). The crushing blades (302) on the two groups of crushing rollers (301) are arranged in a staggered manner. A threaded sleeve (303) is provided in the crushing blade (302). A threaded cavity (306) is provided in the threaded sleeve (303). A threaded rod (304) is threadedly connected in the threaded cavity (306). The threaded rod (304) is rotatably installed on the crushing roller (301). An end of the threaded rod (304) is inserted into the crushing roller (301). An accommodating cavity (305) is provided in the crushing roller (301). An adjusting gear (308) is installed at the end of the threaded rod (304) inserted into the crushing roller (301). The adjusting gear (308) is meshedly connected with a rack (401). A gear guide rail (405) is fixedly installed in the crushing roller (301). The rack (401) is provided with a gear guide rail (405). The crushing roller (301) is adapted to be installed in the gear guide rail (405), the end of the rack (401) is connected to a spring seat (402), a spring chamber (404) is provided inside the crushing roller (301), the spring seat (402) is adapted to be installed in the spring chamber (404), a compression spring (403) is installed between the spring seat (402) and the inner wall of the spring chamber (404), an air plug (406) is installed at the end of the rack (401) away from the spring seat (402), the air plug (406) is adapted to be installed in the crushing roller (301), a bronchus (409) is connected inside the crushing roller (301), a plurality of groups of bronchus (409) are connected to a main air pipe (410), the main air pipe (410) is connected to an air pump, and the main air pipe (410) is also connected to a pressure gauge; a processor is installed in the housing (101); The method for processing construction waste recycled concrete using the construction waste recycled concrete processing equipment comprises the following steps: Step 1: Setting a preset pressure value in the main air pipe (410); Step 2: According to the length of the crushing blade (302) to be extended as required and the elastic coefficient of the compression spring (403), the pressure value in the main air pipe (410) is adjusted; Step 3: driving the two sets of crushing rollers (301) to rotate towards each other; Step 4: The pressure gauge monitors the pressure change in the main air pipe (410) in real time and sends the pressure value in the main air pipe (410) to the processor; Step 5: The processor receives the pressure value of the main air pipe (410) and determines the operation status of the equipment; The processor receives the pressure value of the main air pipe (410) and determines the operation status of the device, including: The processor receives pressure data from the pressure gauge, and a preset pressure value and a preset difference ratio are set in the processor. The processor subtracts the pressure data from the preset pressure value to obtain an actual difference, divides the actual difference by the preset difference to obtain an actual difference ratio, and compares the actual difference ratio with the preset difference ratio to determine whether the current crushing degree is appropriate. If the actual difference ratio is greater than the preset difference ratio, it is determined that the current construction waste is too large and the current crushing blade (302) is too long, otherwise it is determined to be normal.

2. The construction waste recycled concrete processing equipment according to claim 1 is characterized in that: The outer surface of the crushing roller (301) is provided with a rotation hole (309), and the threaded rod (304) can be rotatably installed in the rotation hole (309).

3. The construction waste recycled concrete processing equipment according to claim 1, characterized in that: The outer surface of the crushing roller (301) is also provided with a mounting hole (310), and the end of the crushing blade (302) is provided with two groups of plug plates (307), and the plug plates (307) are adapted to be inserted into the mounting hole (310) to guide the movement of the crushing blade (302).

4. The construction waste recycled concrete processing equipment according to claim 1, characterized in that: The two ends of the crushing roller (301) are integrally formed with a rotating shaft (202); a power chamber (105) is provided at the end of the shell (101); a gear (203) is installed on the rotating shaft (202); two groups of gears (203) on the two groups of rotating shafts (202) are meshed with each other; the rotating shaft (202) is power-connected to a driving motor (201); and the driving motor (201) is fixedly installed outside the shell (101).

5. The construction waste recycled concrete processing equipment according to claim 1, characterized in that: A rotating shaft (202) is installed at the end of the crushing roller (301), and the interior of the rotating shaft (202) is hollow. A bearing (412) is installed at the end of the crushing roller (301), and a rotating joint (411) is installed in the bearing (412). A main air pipe (410) and an air supply pipe (414) are connected in the rotating joint (411), and the main air pipe (410) and the air supply pipe (414) are connected through the rotating joint (411).

6. The construction waste recycled concrete processing equipment according to claim 1, characterized in that: A limiting portion (408) is provided inside the crushing roller (301), and the limiting portion (408) limits the movement of the air plug (406).

7. The construction waste recycled concrete processing equipment according to claim 1, characterized in that: The bottom of the support leg (102) is connected to a buffer base (103), and the buffer base (103) buffers the vibration of the shell (101).

Citation Information

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