Large circular knitting machine with cloth discharging device and preparation process of linen-like knitted fabric
By installing a cloth discharge device on the large circle machine, including a layout box, a weighing table and an automatic cutting system, the problems of high labor intensity and low efficiency when the large circle machine is exported are solved, automatic cutting is achieved, and work efficiency is improved.
Patent Information
- Application Number
- CN202211312872.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-25
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2042-10-25
AI Technical Summary
When exporting fabrics from large circle machines, staff need to observe and cut them manually, resulting in high labor intensity and low work efficiency.
A large circular machine with a cloth discharge device is designed, including a layout box, a weighing table, a cutting knife, a driving assembly and a controller. After the fabric is output, it enters the layout box and weighs the weight of the fabric. When the preset value is reached, the controller controls the driving component to start and the cutting knife cuts the fabric.
There is no need for staff to monitor the fabric output at all times and perform manual cutting, which reduces the work intensity of staff and improves work efficiency.
Smart Images

Figure CN115652521B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of fabric weaving, and in particular to a large circular knitting machine with a fabric discharging device and a preparation process of linen-like knitted fabric. Background Art
[0002] The circular knitting machine, scientifically known as the circular weft knitting machine, is a common knitting machine in the modern textile industry, usually used to weave yarn into tubular fabrics.
[0003] In the related technology, the circular knitting machine is generally composed of a frame, a yarn supply device, a transmission device, a weaving device, an electrical control device, a pulling and winding device and other auxiliary devices. The yarn enters the circular knitting machine from the yarn supply device, and then enters the weaving device through the transmission device for weaving. The motor control device controls the weaving device to weave the yarn into the required fabric. The woven fabric is then exported through the pulling and winding device, and is wound and collected by the winding roller.
[0004] However, when the above-mentioned large circular knitting machine is unloading the fabric, it is usually necessary for the staff to observe on the side, and after the winding roller has taken up a sufficient amount of fabric, the staff will cut the fabric, and then remove the winding roller to take out the fabric. The labor intensity of the staff is high and the work efficiency is low. Summary of the invention
[0005] In order to reduce the labor intensity when a circular knitting machine discharges cloth, the present application provides a circular knitting machine with a cloth discharge device.
[0006] The present application provides a circular knitting machine with a cloth discharging device, which adopts the following technical solution:
[0007] A circular knitting machine with a cloth discharging device comprises a frame and a circular knitting machine body arranged on the frame, wherein the frame is provided with a cloth discharging mechanism for discharging and collecting fabrics woven and formed by the circular knitting machine body, and the cloth discharging mechanism comprises:
[0008] A cloth placing box, which is horizontally slidably arranged on the frame, is located below the circular knitting machine body and is used to receive the fabrics output from the circular knitting machine body;
[0009] A weighing platform, which is arranged on the frame and located below the large circular knitting machine body. When the cloth placing box is located above the weighing platform, the weighing platform weighs the weight of the cloth placing box;
[0010] A cutting knife, which is horizontally slidably arranged on the frame and is located at a height between the cloth placing box and the knitting machine body, and is used to cut the fabric;
[0011] A driving assembly, which is arranged on the frame and is used to drive the cutting knife to move;
[0012] The controller is arranged on the frame and is electrically connected to the weighing platform. When the weight received by the weighing platform is greater than a preset value, the controller controls the driving component to start.
[0013] By adopting the above technical scheme, the fabric is output from the large circular knitting machine body and stacked in the fabric box. The weighing table weighs the weight of the fabric box. When the weight of the fabric in the fabric box reaches the preset value of the weighing table, the weighing table transmits a signal to the controller. After receiving the signal from the weighing table, the controller controls the drive component to start, and the drive component drives the cutting knife to cut the fabric. There is no need for the staff to observe the output of the fabric and cut it manually beside the large circular knitting machine at all times, which reduces the work intensity of the staff and improves work efficiency.
[0014] Optionally, the driving component includes:
[0015] A slider, the slider is slidably arranged on the frame along the width direction of the fabric output by the circular knitting machine body, and the cutting knife is arranged on the slider;
[0016] A screw rod, which is rotatably arranged on the frame and threadably connected to the slider;
[0017] A driving motor is arranged on the frame and the output shaft is connected with the lead screw, and the driving motor is electrically connected with the controller.
[0018] By adopting the above technical solution, the controller controls the drive motor to start, the drive motor starts to drive the screw rod to rotate, the screw rod rotation drives the slider to move, the slider movement drives the cutting knife to move to cut the fabric, thereby completing the fabric cutting work by controlling the controller.
[0019] Optionally, the frame is provided with a cloth arrangement mechanism for neatly stacking the fabrics in the cloth storage box, and the cloth arrangement mechanism comprises:
[0020] A moving rod, the moving rod is horizontally slidably arranged on the frame in a direction perpendicular to the width of the fabric;
[0021] A cloth-moving rod, wherein the cloth-moving rod is arranged on the moving rod, the axis direction of the cloth-moving rod is perpendicular to the axial direction of the moving rod, and the cloth-moving rod is in contact with the fabric;
[0022] The moving assembly is used to drive the moving rod to move.
[0023] By adopting the above technical solution, the moving component is started to drive the moving rod to move, and the movement of the moving rod drives the cloth-placing rod to swing back and forth. The reciprocating swing of the cloth-placing rod makes the fabrics stacked in order in the fabric box, thereby reducing the probability of uneven stacking of fabrics in the fabric box and improving the space utilization rate in the fabric box.
[0024] Optionally, the mobile component includes:
[0025] A rotating rod, one end of which is rotatably arranged on the frame;
[0026] A first moving column, wherein the first moving column is arranged on the moving rod, an oblong hole penetrating the rotating rod is opened on the rotating rod along the axial direction of the first moving column, and the first moving column is located in the oblong hole;
[0027] A turntable, the turntable is rotatably arranged on the frame;
[0028] a second movable post, the second movable post being disposed on the turntable and located in the oblong hole;
[0029] A moving motor is arranged on a frame and an output shaft is connected to the center of the turntable.
[0030] By adopting the above technical solution, the moving motor starts to drive the turntable to rotate, the rotation of the turntable drives the second moving column to move, the movement of the second moving column drives the rotating rod to rotate, the rotation of the rotating rod drives the first moving column to move horizontally back and forth, and the horizontal reciprocating movement of the first moving column drives the moving rod to move back and forth, thereby completing the work of realizing the reciprocating movement of the moving rod by controlling the moving motor.
[0031] Optionally, the cutting knife is located above the cloth-moving rod, and the movable rod is provided with a cloth-tightening assembly for pressing the fabric against the cloth-moving rod, and the cloth-tightening assembly includes:
[0032] A mounting rod, the mounting rod being rotatably disposed on the moving rod;
[0033] A cloth tightening roller, which slides in a direction close to or away from the cloth-moving rod and is rotatably arranged on the mounting rod, and when the mounting rod rotates to drive the cloth tightening roller to be located above the cloth-moving rod, the cloth tightening roller presses the fabric against the cloth-moving rod under the action of gravity;
[0034] A limiting member is arranged on the moving rod and limits the rotating rod position of the mounting rod.
[0035] By adopting the above technical solution, when it is necessary to cut the fabric, the limit piece is unlocked, the installation rod is rotated to drive the cloth tightening roller to move above the cloth swing rod and the cloth tightening roller is pressed against the fabric above the cloth swing roller under the action of gravity, the limit piece is locked, and then the cutting knife moves to cut the fabric. After the cutting is completed, the limit piece is unlocked, the installation rod and the cloth tightening roller are moved back to their original positions and the limit piece is locked, thereby ensuring that the surface of the fabric is in a taut state when the cutting knife cuts the fabric, reducing the probability of incomplete cutting of the fabric by the cutting knife due to loose fabric surface, and improving the cutting effect of the fabric.
[0036] Optionally, the limiting member includes:
[0037] A limit plate, wherein the limit plate is arranged on the moving rod, when the mounting rod contacts the limit plate, the mounting rod is in an inclined state and the cloth tightening roller is located on one side of the swing rod, and the height of the rotating end of the mounting rod is higher than the height of the cloth tightening roller;
[0038] A limiting screw is threadedly connected to the mounting rod. When the mounting rod is rotated until the cloth tightening roller is pressed against the cloth swinging rod, the limiting screw is pressed against the side wall of the moving rod.
[0039] By adopting the above technical solution, when the fabric needs to be tensioned for cutting, the cloth tensioning roller is rotated to the top of the cloth-stirring rod, and the limit screw is turned to press against the moving rod. After the cutting is completed, the limit screw is turned to disengage from the moving rod, and the mounting rod is rotated until it contacts the limit plate. At this time, the cloth tensioning roller is located on one side of the cloth-stirring rod, and the fabric passes between the cloth-stirring rod and the cloth tensioning roller without interference, thereby completing the limitation of the rotation position of the moving rod.
[0040] Optionally, a first slide rail is provided on the weighing table, a second slide rail in conflict with the first slide rail is provided on the frame, a pulley is rotatably provided at the bottom of the cloth placing box, and the cloth placing box slides on the first slide rail and the second slide rail along the direction approaching and away from the large circular knitting machine body through the pulley, and the first slide rail is provided with a limit component for limiting the horizontal position of the cloth placing box when the cloth placing box is located below the large circular knitting machine body.
[0041] By adopting the above technical solution, after the cloth box is full of fabrics, the limit assembly is unlocked, and the cloth box is moved from the first slide rail to the second slide rail until it is moved out of the large circular knitting machine body for subsequent processing of the fabrics, thereby eliminating the need to lift the fabrics manually, reducing work intensity, and guiding the cloth box by the slide rails, reducing the probability of the cloth box colliding with the large circular knitting machine body during movement and causing damage to the large circular knitting machine body.
[0042] Optionally, the limiting component includes:
[0043] A limit spring, wherein a vertical limit groove is provided on the first slide rail, and the limit spring is arranged in the limit groove;
[0044] The limit block is slidably arranged on the limit groove and connected with the limit spring. Under the action of the limit spring, the limit block partially passes out of the sliding groove and contacts the pulley.
[0045] By adopting the above technical solution, under normal conditions, the limit block passes through the sliding groove under the action of the limit spring and contacts the pulley, thereby limiting the cloth box on the first slide rail; the compression limit spring drives the limit block into the sliding groove to release the limitation of the opposite cloth box, so that the cloth box can move freely on the first slide rail and the second slide rail.
[0046] Optionally, the top surface of the limiting block that passes through the outer part of the limiting groove in a natural state is set as an arc-shaped guide surface, and the height at the center of the guide surface is higher than the height at both ends.
[0047] By adopting the above technical solution, an arc-shaped guide surface is set on the top surface of the limit block passing through the outer part of the limit groove. When the cloth box moves horizontally, the side wall of the cloth box contacts the guide surface. The guide surface generates a component force that drives the limit block to move into the limit groove to move the limit block into the limit groove, thereby eliminating the need to manually compress the limit block to enter the limit groove, thereby improving work efficiency.
[0048] Another object of the present application is to provide a process for preparing linen-like knitted fabrics.
[0049] A preparation process of a linen-like knitted fabric, wherein the linen-like knitted fabric is made of a blend of acrylic staple fibers, viscose fibers, cotton fibers and slub cotton. In the linen-like knitted fabric, the acrylic staple fibers account for 15% to 25%, the viscose fibers account for 25% to 35%, the slub cotton accounts for 10% to 20%, and the remainder is cotton fibers. The preparation process of the comfortable linen-like knitted fabric comprises the following steps:
[0050] S1. Surface modification of viscose fiber: prepare a 1.0 mol / L methyl methacrylate solution with a pH value of 6.0 to 6.3, put the viscose fiber into the solution and keep it in a water bath at a temperature of 70°C for 120 to 150 minutes, then take out the viscose fiber after the reaction, dehydrate and dry it;
[0051] S2, spinning: blending the surface-modified viscose fiber obtained in S1 with the acrylic staple fiber to form a first yarn, and blending the slub cotton with the cotton fiber to form a second yarn;
[0052] S3, yarn steaming and weaving: steaming the second yarn obtained in S2 for 10 to 20 minutes at a temperature of 55° C. to 60° C. and a pressure of 0.04 MPa to 0.06 MPa, and then weaving the second yarn with the first yarn in S2 into a grey cloth using the circular knitting machine body (11) and leading out;
[0053] S4, dyeing and shaping: dyeing the grey cloth obtained in S3, and introducing the dyed fabric into a shaping machine for shaping, wherein the temperature in the shaping machine is maintained at 120° C. to 150° C., and the conveying speed of the fabric in the shaping machine is maintained at 10 m / min to 15 m / min. After shaping, the linen-like knitted fabric is obtained.
[0054] By adopting the above technical scheme, the viscose fiber is first placed in a methyl methacrylate solution for reaction for modification, thereby improving the skin affinity and softness of the viscose fiber, so that the knitted fabric made of the viscose fiber can have better feel and comfort; then the modified viscose fiber is blended with the acrylic staple fiber to form a first yarn, and the bamboo cotton is blended with the cotton fiber to form a second yarn. The first yarn and the second yarn are steamed and woven into a grey cloth using a circular knitting machine. The steaming improves the weaving force of the first yarn and the second yarn, thereby improving the flatness and texture of the knitted fabric; finally, the grey cloth is dyed and shaped to obtain the desired linen-like knitted fabric.
[0055] In summary, the present application includes at least one of the following beneficial technical effects:
[0056] 1. After the fabric is output from the circular knitting machine body, it is stacked in the fabric box. The weighing table weighs the weight of the fabric box. When the weight of the fabric in the fabric box reaches the preset value of the weighing table, the weighing table transmits a signal to the controller. After receiving the signal from the weighing table, the controller controls the drive component to start, and the drive component drives the cutting knife to cut the fabric. Therefore, the staff does not need to observe the output of the fabric at all times beside the circular knitting machine and cut it manually, which reduces the work intensity of the staff and improves the work efficiency.
[0057] 2. The moving rod is driven to move by starting the moving assembly, and the movement of the moving rod drives the cloth-placing rod to swing back and forth. The reciprocating swing of the cloth-placing rod makes the fabrics stacked in the fabric-placing box in an orderly manner, thereby reducing the probability of uneven stacking of fabrics in the fabric-placing box and improving the space utilization rate in the fabric-placing box;
[0058] 3. By setting an arc-shaped guide surface on the top surface of the limit block that passes through the limit groove, the side wall of the cloth box contacts the guide surface when the cloth box moves horizontally. The guide surface generates a component force that drives the limit block to move into the limit groove to move the limit block into the limit groove, thereby eliminating the need to manually compress the limit block into the limit groove, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0059] Figure 1 It is a three-dimensional structural schematic diagram of the present application;
[0060] Figure 2 It is a structural schematic diagram of the cloth discharging mechanism in this application;
[0061] Figure 3 is a schematic diagram of the structure of the first slide rail, the second slide rail and the limit assembly in the present application, wherein the side wall of the first slide rail is cut away;
[0062] Figure 4 It is a structural schematic diagram of the cloth discharging mechanism, cloth manipulation mechanism and cloth tightening assembly in the present application, in which the screw rod, cloth tightening roller and side wall of the cloth manipulation rod are cut away.
[0063] Reference numerals: 1, frame; 11, circular knitting machine body; 12, bottom plate; 13, vertical plate; 14, connecting plate; 15, first slide rail; 16, pulley; 17, second slide rail; 18, oblong hole; 2, cloth discharging mechanism; 21, cloth placing box; 22, weighing table; 23, cutting knife; 24, driving assembly; 25, controller; 26, slider; 27, screw rod; 28, driving motor; 3, limit assembly; 31, limit Position spring; 32, limit block; 33, limit groove; 34, guide surface; 4, push box assembly; 5, cloth manipulation mechanism; 51, moving rod; 52, cloth manipulation rod; 53, moving assembly; 54, rotating rod; 55, first moving column; 56, turntable; 57, second moving column; 58, moving motor; 6, cloth tightening assembly; 61, mounting rod; 62, cloth tightening roller; 63, limit piece; 64, limit plate; 65, limit screw. DETAILED DESCRIPTION
[0064] The following is combined with Figure 1 -Attached Figure 4 This application is described in further detail.
[0065] Embodiment 1 of the present application discloses a circular knitting machine with a cloth discharging device.
[0066] Reference Figure 1 The circular knitting machine with a cloth discharging device comprises a frame 1 and a circular knitting machine body 11 fixedly connected to the frame 1. The frame 1 is provided with a cloth discharging mechanism 2 for leading out and collecting the fabrics woven and formed by the circular knitting machine body 11.
[0067] Reference Figure 1 and Figure 2 The frame 1 includes a bottom plate 12 and two vertical plates 13 fixedly connected to the bottom plate 12, and the two vertical plates 13 are both in a vertical state and parallel to each other. The large circular knitting machine body 11 is fixedly connected to the two opposite side walls of the two vertical plates 13. A connecting plate 14 is fixedly connected to the upper surface of the bottom plate 12, and the connecting plate 14 is in a vertical state. The two ends of the connecting plate 14 are fixedly connected to the two opposite side walls of the two vertical plates 13 respectively.
[0068] Reference Figure 1 and Figure 2 The cloth discharging mechanism 2 includes a cloth placing box 21, a weighing table 22, a cutting knife 23, a driving assembly 24 and a controller 25. The weighing table 22 is fixedly connected to the upper surface of the bottom plate 12 and is located below the large circular knitting machine body 11. Two first slide rails 15 are fixedly connected to the upper surface of the weighing table 22. Four pulleys 16 are rotatably connected to the lower surface of the cloth placing box 21. The four pulleys 16 are divided into two groups with two as a group, and the two groups of pulleys 16 are respectively located in the two first slide rails 15. The cloth placing box 21 slides along the slide rail toward or away from the connecting plate 14 through the pulleys 16.
[0069] Reference Figure 2 and Figure 3 Two second slide rails 17 are fixedly connected to the upper surface of the bottom plate 12, and one end of the two second slide rails 17 respectively contacts one end of the two first slide rails 15 away from the connecting plate 14. The height of the second slide rail 17 is flush with the height of the two first slide rails 15. The first slide rail 15 is provided with a limiting assembly 3 for limiting the cloth placing box 21 on the first slide rail 15.
[0070] Reference Figure 2 and Figure 3 The limit assembly 3 includes a limit spring 31 and a limit block 32. A vertical limit groove 33 is provided on the upper surface of the first slide rail 15. The limit spring 31 is fixedly connected to the inner bottom wall of the limit groove 33. The limit block 32 is slidably installed on the limit groove 33 and the lower surface is fixedly connected to the top of the limit spring 31. Under the action of the limit spring 31, the top of the limit block 32 passes through the limit groove 33 and contacts the side wall of the cloth box 21 away from the connecting plate 14. The top of the limit block 32 extending out of the limit groove 33 is an arc-shaped guide surface 34.
[0071] Reference Figure 2 and Figure 3 The connecting plate 14 is provided with a push box assembly 4 for pushing the cloth placing box 21 out from under the large circular knitting machine body 11. The push box assembly 4 is a cylinder, and the cylinder is fixedly connected to the side wall of the connecting plate 14 away from the cloth placing box 21, and the piston rod passes through the connecting plate 14 horizontally. A push plate is fixedly connected to one end of the cylinder piston rod passing through the connecting plate 14. The cylinder is started to drive the cylinder piston rod to move, and the movement of the cylinder piston rod drives the push plate to contact the side wall of the cloth placing box 21 close to the connecting plate 14 and push the cloth placing box 21 to move on the first slide rail 15.
[0072] Reference Figure 2 and Figure 4 , the two vertical plates 13 are provided with a manipulation mechanism 5 for evenly stacking fabrics in the fabric box 21, and the manipulation mechanism 5 includes a moving rod 51, a manipulation rod 52 and a moving assembly 53. Horizontal displacement grooves are provided on the opposite side walls of the two vertical plates 13. Two moving rods 51 are provided, and the two moving rods 51 are horizontally slidably installed on the displacement grooves on the opposite side walls of the two vertical plates 13 in the direction of approaching or moving away from the connecting plate 14. The manipulation rod 52 is fixedly connected to the opposite side walls of the two moving rods 51 and is located at the end of the manipulation rod 52 away from the connecting plate 14.
[0073] Reference Figure 2 and Figure 4, the moving assembly 53 is used to drive the moving rod 51 to move, and the moving assembly 53 includes a rotating rod 54, a first moving column 55, a turntable 56, a second moving column 57 and a moving motor 58. One end of the rotating rod 54 is rotatably connected to the side wall of the two vertical plates 13 on the opposite side and is located below the moving rod 51. The first moving column 55 is fixedly connected to the end of the moving rod 51 close to the connecting plate 14 and its axial direction is parallel to the width direction of the fabric. The turntable 56 is rotatably connected to the side wall of the two vertical plates 13 on the opposite side and is located between the rotating parts of the moving rod 51 and the rotating rod 54. The moving motor 58 is fixedly connected to the side wall of the opposite side of the two vertical plates 13 and its output shaft horizontally passes through the vertical plates 13 and is connected to the center of the turntable 56. The second moving column 57 is fixedly connected to the side wall of the turntable 56 on the side close to the cloth box 21 and is located at the edge of the turntable 56. The axial direction of the first moving column 55 is parallel to the axial direction of the first moving column 55. An oblong hole 18 that penetrates the thickness of the rotating rod 54 is provided on a side wall of the rotating rod 54 near the cloth placing box 21. The first moving column 55 and the second moving column 57 are both slidably mounted on the oblong hole 18.
[0074] Reference Figure 2 and Figure 4 The moving motor 58 is started to drive the turntable 56 to rotate, the rotation of the turntable 56 drives the second moving column 57 to move, the movement of the second moving column 57 drives the rotating rod 54 to rotate back and forth, the rotation of the rotating rod 54 drives the first moving column 55 to move, the movement of the first moving column 55 drives the moving rod 51 to move back and forth horizontally, the movement of the moving rod 51 drives the swing rod 52 to swing back and forth, and the swing rod 52 moves to stack the fabrics in the cloth box 21.
[0075] Reference Figure 2 and Figure 4 The moving rod 51 is provided with a cloth tightening assembly 6 for tightening the fabric above the moving rod 51, and the cloth tightening assembly 6 includes a mounting rod 61, a cloth tightening roller 62 and a stopper 63. One end of the mounting rod 61 is rotatably connected to the side wall of the moving rod 51 away from the cloth placing box 21. A horizontal placement hole is provided on the side wall of the mounting rod 61 close to the cloth placing rod 52. The cloth tightening roller 62 slides in a direction away from or close to the first moving column 55 and is rotatably connected to the other end of the mounting rod 61 and is located in the placement hole, and the axial direction of the cloth tightening roller 62 is parallel to the axial direction of the cloth placing rod 52. When the mounting rod 61 rotates to be parallel to the moving rod 51, the cloth tightening roller 62 is located on the side of the cloth placing rod 52 away from the connecting plate 14, and the fabric passes between the cloth placing rod 52 and the cloth tightening roller 62. When the mounting rod 61 rotates to drive the cloth tightening roller 62 to be located above the cloth placing rod 52, the cloth tightening roller 62 is pressed against the upper surface of the cloth placing rod 52 under the action of gravity.
[0076] Reference Figure 2 and Figure 4The limiting member 63 is used to limit the rotation position of the mounting rod 61, and the limiting member 63 includes a limiting plate 64 and a limiting screw 65. The limiting plate 64 is fixedly connected to the side wall of the moving rod 51 away from the manipulation rod 52 and is located below the mounting rod 61. When the mounting rod 61 contacts the upper surface of the limiting plate 64, the mounting rod 61 is in an inclined state, and the height of the rotating position of the mounting rod 61 is higher than the height of the cloth tightening roller 62. The limiting screw 65 is threadedly connected to the mounting rod 61, and when the position of the mounting rod 61 needs to be fixed, the limiting screw 65 presses against the side wall of the moving rod 51 close to the mounting rod 61.
[0077] Reference Figure 2 and Figure 4 The cutting knife 23 is slidably arranged on the two vertical plates 13 along the width direction of the fabric through the driving assembly 24 and is used to cut the tensioned fabric. The driving assembly 24 includes a slider 26, a screw 27 and a driving motor 28. A cross bar is fixedly connected to the opposite side walls of the two vertical plates 13, and the axial direction of the cross bar is parallel to the axial direction of the cloth-swinging rod 52. The slider 26 is slidably installed on the cross bar, and the cutting knife 23 is fixedly connected to the side wall of the slider 26 close to the cloth-placing box 21. The screw 27 is rotatably connected to the opposite side walls of the two vertical plates 13, and the screw 27 is in a horizontal state and passes through the slider 26 and is threadedly connected to the slider 26. The driving motor 28 is fixedly connected to the side wall on the opposite side of the two vertical plates 13, and the output shaft passes horizontally through the side wall of the vertical plate 13 and is fixedly connected to the screw 27.
[0078] Reference Figure 2 and Figure 4 , the controller 25 is fixedly connected to the weighing table 22 and electrically connected to the weighing table 22. The controller 25 is electrically connected to the switch, the drive motor 28 and the cylinder of the large circular knitting machine body 11. The weighing table 22 weighs the weight of the fabric in the cloth placing box 21. When the weight of the fabric reaches the preset value of the weighing table 22, the controller 25 receives the signal of the weighing table 22 and controls the large circular knitting machine body 11 to stop discharging the fabric. Then the controller 25 controls the drive motor 28 to start and drive the screw rod 27 to rotate. The rotation of the screw rod 27 drives the slider 26 to move. The movement of the slider 26 drives the cutting knife 23 to cut the fabric. Finally, the controller 25 controls the cylinder to start and push the cloth placing box 21 out of the large circular knitting machine body 11.
[0079] The working principle of Example 1 of the present application is:
[0080] The fabric is output from the circular knitting machine body 11, and the moving motor 58 starts to drive the cloth-placing rod 52 to move so that the fabric is stacked in order in the cloth-placing box 21. The weighing table 22 weighs the fabric. When the weight weighed by the weighing table 22 reaches the preset value of the weighing table 22, the controller 25 controls the circular knitting machine body 11 to stop discharging the fabric. Then the controller 25 controls the driving motor 28 to start and drive the screw rod 27 to rotate. The screw rod 27 rotates to drive the slider 26 to move. The slider 26 moves to drive the cutting knife 23 to cut the fabric. Finally, the controller 25 controls the cylinder to start and push the cloth-placing box 21 out of the circular knitting machine body 11. Therefore, there is no need for the staff to observe the fabric output situation at all times beside the circular knitting machine and cut it manually, which reduces the work intensity of the staff and improves the work efficiency.
[0081] Embodiment 2: A process for preparing a linen-like knitted fabric, wherein the linen-like knitted fabric is made of a blend of acrylic staple fibers, viscose fibers, cotton fibers and slub cotton. In the linen-like knitted fabric, the acrylic staple fibers are 15% to 25%, the viscose fibers are 25% to 35%, the slub cotton is 10% to 20%, and the remainder is cotton fibers, by mass percentage. The process for preparing the linen-like knitted fabric comprises S1, surface modification of viscose fibers: preparing a 1.0 mol / L methyl methacrylate solution with a pH value between 6.0 and 6.3, placing the viscose fibers in the solution and heat-reacting them in a water bath at a temperature of 70°C for 120 to 150 minutes, and then taking out the reacted viscose fibers for dehydration and drying. S2, spinning: blending the surface-modified viscose fibers obtained in S1 with acrylic staple fibers to form a first yarn, and blending the slub cotton with cotton fibers to form a second yarn. S3, yarn steaming and weaving: the second yarn obtained in S2 is steamed for 10min to 20min at a temperature of 55℃ to 60℃ and a pressure of 0.04MPa to 0.06MPa, and then the second yarn and the first yarn in S2 are woven into a grey cloth using the large circular knitting machine body 11 and then led out. S4, dyeing and shaping: the grey cloth obtained in S3 is dyed, and the dyed fabric is introduced into a shaping machine for shaping, the temperature in the shaping machine is maintained at 120℃ to 150℃, and the conveying speed of the fabric in the shaping machine is maintained between 10m / min and 15m / min. After shaping, the imitation linen knitted fabric is obtained.
[0082] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A circular knitting machine with a cloth discharging device, characterized in that: The invention comprises a frame (1) and a circular knitting machine body (11) arranged on the frame (1), wherein the frame (1) is provided with a cloth discharging mechanism (2) for discharging and collecting fabrics woven by the circular knitting machine body (11), and the cloth discharging mechanism (2) comprises: A cloth placing box (21), the cloth placing box (21) being horizontally slidably arranged on the frame (1), the cloth placing box (21) being located below the circular knitting machine body (11) and being used for receiving the fabric outputted from the circular knitting machine body (11); a weighing platform (22), wherein the weighing platform (22) is arranged on the frame (1) and is located below the large circular knitting machine body (11); when the cloth placing box (21) is located above the weighing platform (22), the weighing platform (22) weighs the weight of the cloth placing box (21); A cutting knife (23), the cutting knife (23) being horizontally slidably disposed on the frame (1) and being located at a height between the cloth placing box (21) and the knitting machine body (11), the cutting knife (23) being used to cut fabric; A driving assembly (24), wherein the driving assembly (24) is arranged on the frame (1) and is used to drive the cutting knife (23) to move; A controller (25), the controller (25) being arranged on the frame (1) and being electrically connected to the weighing platform (22), and when the weight received by the weighing platform (22) is greater than a preset value, the controller (25) controls the driving component (24) to start.
2. A circular knitting machine with a cloth discharging device according to claim 1, characterized in that: The driving assembly (24) comprises: A slider (26), the slider (26) being slidably disposed on the frame (1) along the width direction of the fabric output by the circular knitting machine body (11), and the cutting knife (23) being disposed on the slider (26); A screw rod (27), the screw rod (27) being rotatably disposed on the frame (1) and being threadably connected to the slider (26); A drive motor (28), wherein the drive motor (28) is arranged on the frame (1) and the output shaft is connected to the screw rod (27), and the drive motor (28) is electrically connected to the controller (25).
3. The circular knitting machine with a cloth discharging device according to claim 1, characterized in that: The frame (1) is provided with a cloth arrangement mechanism (5) for neatly stacking fabrics in a cloth placement box (21), and the cloth arrangement mechanism (5) comprises: A moving rod (51), the moving rod (51) being arranged on the frame (1) so as to slide horizontally in a direction perpendicular to the width of the fabric; A cloth-making rod (52), wherein the cloth-making rod (52) is arranged on the moving rod (51), the axis direction of the cloth-making rod (52) is perpendicular to the axis direction of the moving rod (51), and the cloth-making rod (52) is in contact with the fabric; A moving assembly (53), wherein the moving assembly (53) is used to drive the moving rod (51) to move.
4. The circular knitting machine with a cloth discharging device according to claim 3, characterized in that: The moving component (53) comprises: A rotating rod (54), one end of which is rotatably mounted on the frame (1); a first movable column (55), the first movable column (55) being arranged on the movable rod (51), the rotating rod (54) being provided with an oblong hole (18) penetrating the rotating rod (54) along the axial direction of the first movable column (55), the first movable column (55) being located in the oblong hole (18); A turntable (56), the turntable (56) being rotatably disposed on the frame (1); a second movable column (57), the second movable column (57) being arranged on the rotating disk (56) and located in the oblong hole (18); A moving motor (58) is arranged on the frame (1) and the output shaft is connected to the center of the rotating disk (56).
5. The circular knitting machine with a cloth discharging device according to claim 3, characterized in that: The cutting knife (23) is located above the cloth manipulation rod (52), and the moving rod (51) is provided with a cloth tightening assembly (6) for pressing the fabric against the cloth manipulation rod (52). The cloth tightening assembly (6) comprises: A mounting rod (61), wherein the mounting rod (61) is rotatably mounted on the moving rod (51); a cloth tightening roller (62), the cloth tightening roller (62) being rotatably arranged on the mounting rod (61) and sliding in a direction approaching or moving away from the cloth swinging rod (52); when the mounting rod (61) rotates to drive the cloth tightening roller (62) to be located above the cloth swinging rod (52), the cloth tightening roller (62) presses the fabric against the cloth swinging rod (52) under the action of gravity; A limiting member (63) is arranged on the moving rod (51) and limits the rotation rod position of the installation rod (61).
6. A circular knitting machine with a cloth discharging device according to claim 5, characterized in that: The limiting member (63) comprises: a limit plate (64), the limit plate (64) being arranged on the moving rod (51); when the mounting rod (61) contacts the limit plate (64), the mounting rod (61) is in an inclined state and the cloth tightening roller (62) is located on one side of the swing rod (52); and the height of the rotating end of the mounting rod (61) is higher than the height of the cloth tightening roller (62); A limiting screw (65) is threadedly connected to the mounting rod (61); when the mounting rod (61) rotates until the cloth tightening roller (62) abuts against the cloth swing rod (52), the limiting screw (65) abuts against the side wall of the moving rod (51).
7. The circular knitting machine with a cloth discharging device according to claim 1, characterized in that: The weighing platform (22) is provided with a first slide rail (15), the frame (1) is provided with a second slide rail (17) which contacts the first slide rail (15), the bottom of the cloth placing box (21) is rotatably provided with a pulley (16), the cloth placing box (21) slides on the first slide rail (15) and the second slide rail (17) through the pulley (16) in the direction of approaching and moving away from the large circular knitting machine body (11), and the first slide rail (15) is provided with a limit assembly (3) for limiting the horizontal position of the cloth placing box (21) when the cloth placing box (21) is located below the large circular knitting machine body (11).
8. The circular knitting machine with a cloth discharging device according to claim 7, characterized in that: The limiting component (3) comprises: A limit spring (31), wherein a vertical limit groove (33) is formed on the first slide rail (15), and the limit spring (31) is arranged in the limit groove (33); A limit block (32), wherein the limit block (32) is slidably disposed on the limit groove (33) and is connected to the limit spring (31); under the action of the limit spring (31), the limit block (32) partially passes out of the sliding groove and contacts the pulley (16).
9. A circular knitting machine with a cloth discharging device according to claim 8, characterized in that: The top surface of the portion of the limiting block (32) that passes through the limiting groove (33) in a natural state is configured as an arc-shaped guide surface (34), and the height at the center of the guide surface (34) is higher than the height at both ends.
Citation Information
Patent Citations
Comfortable linen-like knitted fabric and preparation process thereof
CN111270375A