A device for removing hemp from tobacco stems using electrostatic electricity
By using electrostatic adsorption technology in the electrostatic hemp removal device of tobacco stem, the problem of hemp debris during the transportation of tobacco stem is solved, efficient hemp removal and recycling treatment is achieved, and the quality of equipment and products is improved.
Patent Information
- Application Number
- CN202310124763.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2043-02-16
AI Technical Summary
Tobacco stems are easily contaminated with hemp silk and velvet during transportation, resulting in damage to mechanical equipment and affecting product process quality. It is difficult for the existing technology to effectively remove these debris.
A device for electrostatic thread removal of tobacco stems is designed, including a fixing frame, dilution assembly, conveying assembly and electrostatic erasing assembly. The electrostatic adsorption force is generated through the electrostatic tape and wiper wheel, and the thread removal on the tobacco stems is absorbed and passed through the collection box. Carry out recycling.
The thread on the tobacco stems is effectively removed, which improves the service life of the mechanical equipment and product quality, and achieves the improvement of the working efficiency of thread removal for multiple thread removals.
Smart Images

Figure CN115989888B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of tobacco stem processing, and in particular to a tobacco stem electrostatic hemp removal device. Background Art
[0002] Tobacco stems are a by-product of the tobacco industry and are also a valuable natural resource. The various methods for extracting nicotine, solanesol, nicotinic acid, pectin, plant protein and other ingredients from tobacco stems and their application research status. Extracting the effective ingredients from tobacco stems is an important way to their comprehensive utilization and is of extremely great significance.
[0003] However, before the tobacco stems arrive at the tobacco processing factory, they are mostly packaged and transported in sacks, so that the surface of the tobacco stems will be contaminated with a large amount of hemp silk, hemp fluff and other debris. Hemp silk, hemp fluff and other debris will cause damage to mechanical equipment. At the same time, there is a risk of affecting the product process quality during the processing of tobacco leaves.
[0004] Therefore, we propose a tobacco stem electrostatic hemp removal device to solve the above problems. Summary of the invention
[0005] The main purpose of the present invention is to provide a tobacco stem electrostatic hemp removal device, which can effectively solve the problems in the background technology.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A device for removing hemp from tobacco stems by electrostatic means comprises a fixed frame, a first conveying assembly is provided in the middle part of the upper end of the fixed frame, a thinning assembly and a first erasing assembly are provided above the first conveying assembly, the thinning assembly is fixedly mounted on the left side of the upper end of the fixed frame, the first erasing assembly is fixedly mounted in the middle part of the upper end of the fixed frame, the first erasing assembly is located at the right end of the thinning assembly, a first collecting box is provided on the lower side of the right end of the first erasing assembly, the first collecting box is located in the middle part of the right end of the first conveying assembly, the tobacco stems can be spread out by the thinning assembly, and then the tobacco stems are driven to be transported by the first conveying assembly, when the tobacco stems move to the bottom of the first erasing assembly, the hemp on the tobacco stems can be electrostatically absorbed by the first erasing assembly, and the hemp and other debris can be collected by the first collecting box, thereby facilitating the recycling of the hemp and other debris.
[0008] The first erasing component includes a steel frame, an electrostatic belt, a transmission wheel and a wiping wheel. The transmission wheel is rotatably installed on both sides of the upper end of the steel frame, and the wiping wheel is rotatably installed on both sides of the bottom of the steel frame. The electrostatic belt is located in the middle of the inner side of the steel frame, and the electrostatic belt is rotatably installed on the outer surfaces of the transmission wheel and the wiping wheel. A baffle is provided in the middle of the outer end of the steel frame. The electrostatic belt is driven to rotate by the transmission wheel, and the electrostatic belt is rubbed by the wiping wheel at the same time, so that the electrostatic belt generates static electricity, so that the electrostatic belt generates adsorption force on the hemp silk, thereby achieving the function of removing the hemp silk from the tobacco stems.
[0009] A second conveying assembly is arranged in the middle of the inner side of the fixing frame, a second erasing assembly is arranged on the upper left side of the second conveying assembly, the second erasing assembly is located below the first conveying assembly, and a second collecting box is arranged on the lower left side of the second erasing assembly.
[0010] Preferably, a third conveying assembly is provided at the inner bottom of the fixing frame, a third erasing assembly is provided above the third conveying assembly, and the third erasing assembly is located below the second conveying assembly.
[0011] Preferably, a third collecting box is provided at the lower side of the right end of the third erasing assembly, and the third collecting box is fixedly mounted at the bottom of the right end of the fixing frame.
[0012] Preferably, a feed port is provided on the left side of the upper end of the fixing frame.
[0013] Preferably, a discharge port is provided on the right side of the bottom end of the fixing frame.
[0014] Preferably, it also includes a loading device, which includes a conveying pipe, a rotating shaft and a spiral blade. The upper part of the conveying pipe is cylindrical, and the lower part is an inverted cone. The conveying pipe is provided with the rotating shaft and the spiral blade, and the spiral blade matches the inner cavity of the conveying pipe. The spiral blade is installed on the rotating shaft, and the rotating shaft is connected to the first motor. A feed port is provided on the lower side of the conveying pipe, and the lower end of the conveying pipe is provided in a material storage box. A material guide plate is provided on the upper end of the conveying pipe, and the material guide plate is located above the thinning assembly.
[0015] Preferably, the spiral piece at the feed port is provided with a movable tooth block, the movable tooth block is magnetic, the movable tooth block is slidably connected to the spiral piece, the spiral piece is provided with a spring for pushing the movable tooth block to move away from the rotating shaft, and a baffle is provided on the upper part of the feed port, a gap of 1 to 2 mm is left between the baffle and the spiral piece, and the baffle is provided with magnetism that repel each other with the movable tooth block.
[0016] Preferably, a conveyor belt is provided on the side of the baffle plate facing the spiral blade, the conveyor belt is wound around a roller, the roller is connected to the second motor, and the roller drives the conveyor belt to rotate downward.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] By arranging a first wiping component in the middle inner side of the fixed frame, when it is necessary to remove the hemp silk from the tobacco stems, firstly, a thinning component is arranged at the feed port to spread the tobacco stems, and then the tobacco stems are driven to be conveyed by the first conveying component. When the tobacco stems move to the bottom of the first wiping component, the electrostatic belt is driven to rotate by the conveying wheel, and at the same time, the electrostatic belt is rubbed by the wiping wheel to generate static electricity, so that the electrostatic belt absorbs the hemp silk by electrostatic force, thereby achieving the work of removing the hemp silk from the tobacco stems. At the same time, a second wiping component and a third wiping component are successively arranged in the middle inner side of the fixed frame. The above-mentioned device can be used to remove the hemp silk from the tobacco stems for multiple times, thereby improving the work quality of removing the hemp silk from the tobacco stems. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is an overall structural diagram of a tobacco stem electrostatic hemp removal device according to embodiments 1 and 2 of the present invention;
[0020] Figure 2 It is a side cross-sectional structural diagram of a tobacco stem electrostatic hemp removal device according to embodiments 1 and 2 of the present invention;
[0021] Figure 3 This is an overall structural diagram of an erasing component in a tobacco stem electrostatic hemp removal device according to embodiments 1 and 2 of the present invention;
[0022] Figure 4 This is an overall structural diagram of a conveying wheel and a wiping wheel in a tobacco stem electrostatic hemp removal device according to embodiments 1 and 2 of the present invention.
[0023] Figure 5 This is an overall structural diagram of a tobacco stem electrostatic hemp removal device according to Example 3 of the present invention;
[0024] Figure 6 This is a structural diagram of a feeding device according to Embodiment 3 of the present invention;
[0025] Figure 7 This is a partial structural diagram of the feeding device at the feeding port of Example 3 of the present invention;
[0026] Figure 8 This is a partial structural diagram of the feeding device at the feeding port of Example 3 of the present invention;
[0027] In the figure: 1. fixed frame; 2. thinning component; 3. first conveying component; 4. first erasing component; 41. steel frame; 42. baffle; 43. wiping wheel; 44. electrostatic belt; 45. transmission wheel; 5. first collecting box; 6. second conveying component; 7. second erasing component; 8. second collecting box; 9. third conveying component; 10. third erasing component; 11. third collecting box; 12. discharge port; 13. conveying pipe; 14. rotating shaft; 15. spiral blade; 16. first motor; 17. feed port; 18. storage box; 19. guide plate; 20. movable tooth block; 21. spring; 22. baffle; 23. roller; 24. conveyor belt. DETAILED DESCRIPTION
[0028] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0029] When it is necessary to remove the hemp fibers from the tobacco stems, the tobacco stems are first put into the hemp fiber removal device from the feed port, and the tobacco stems are spread out by the thinning component 2. At this time, the first conveying component 3 rotates, thereby driving the tobacco stems to be transported. When the tobacco stems move to the bottom of the first wiping component 4, the electrostatic belt 44 is driven to rotate by the transmission wheel 45, and the electrostatic belt 44 is rubbed by the wiping wheel 43 at the same time, so that the electrostatic belt 44 generates static electricity, so that the electrostatic belt 44 has an adsorption force on the hemp fibers, thereby achieving the function of removing the hemp fibers from the tobacco stems. The hemp fibers on the tobacco stems can be electrostatically absorbed by the first wiping component 4, and the hemp fibers and other debris can be collected by the first collecting box 5, so as to facilitate the recycling of the hemp fibers.
[0030] At the same time, a second erasing component 7 and a third erasing component 10 are also provided below the fixed frame 1. The operating principles of the first erasing component 4, the second erasing component 7 and the third erasing component 10 are the same. The tobacco stems can be electrostatically de-flaked for multiple times through the three groups of erasing components, thereby improving the efficiency of the de-flaked tobacco stems. Finally, a discharge port 12 is provided on the right side of the bottom end of the fixed frame 1 for the outflow of tobacco stems that have completed the de-flaked work.
[0031] Example 1
[0032] Reference Figure 1As shown, a device for removing hemp fibers from tobacco stems by electrostatic means comprises a fixed frame 1, a first conveying assembly 3 is provided in the middle of the upper end of the fixed frame 1, a thinning assembly 2 and a first erasing assembly 4 are provided above the first conveying assembly 3, the thinning assembly 2 is fixedly mounted on the left side of the upper end of the fixed frame 1, the first erasing assembly 4 is fixedly mounted in the middle of the upper end of the fixed frame 1, the first erasing assembly 4 is located at the right end of the thinning assembly 2, a first collecting box 5 is provided on the lower side of the right end of the first erasing assembly 4, the first collecting box 5 is located in the middle of the right end of the first conveying assembly 3, the tobacco stems can be spread out by the thinning assembly 2, and then the tobacco stems are driven to be transported by the first conveying assembly 3, when the tobacco stems move to the bottom of the first erasing assembly 4, the hemp fibers on the tobacco stems can be electrostatically absorbed by the first erasing assembly 4 and the hemp fibers and other debris can be collected by the first collecting box 5, so as to facilitate their recycling.
[0033] The first erasing component 4 includes a steel frame 41, an electrostatic belt 44, a transmission wheel 45 and a wiping wheel 43. The transmission wheel 45 is rotatably installed on both sides of the upper end of the steel frame 41, and the wiping wheel 43 is rotatably installed on both sides of the bottom of the steel frame 41. The electrostatic belt 44 is located in the middle of the inner side of the steel frame 41. The electrostatic belt 44 is rotatably installed on the outer surfaces of the transmission wheel 45 and the wiping wheel 43. A baffle 42 is provided in the middle of the outer end of the steel frame 41. The electrostatic belt 44 is driven to rotate by the transmission wheel 45. At the same time, the electrostatic belt 44 is rubbed by the wiping wheel 43, so that the electrostatic belt 44 generates static electricity, so that the electrostatic belt 44 generates adsorption force on the hemp silk, thereby achieving the function of removing the hemp silk from the tobacco stems.
[0034] The working principle of the present invention is:
[0035] The tobacco stems can be spread out by the thinning component 2, and then driven by the first conveying component 3 to be conveyed. When the tobacco stems move to the bottom of the first wiping component 4, the conveying wheel 45 rotates, and the electrostatic belt 44 is driven to rotate by the conveying wheel 45. At the same time, the electrostatic belt 44 is rubbed by the wiping wheel 43 to generate static electricity, so that the electrostatic belt 44 has an adsorption force on the hemp fibers, thereby achieving the function of removing the hemp fibers from the tobacco stems. The hemp fibers on the tobacco stems can be electrostatically absorbed by the first wiping component 4, and the hemp fibers and other debris can be collected by the first collecting box 5, so as to facilitate their recycling.
[0036] Example 2
[0037] Reference Figure 1 As shown, a device for removing hemp fibers from tobacco stems by electrostatic electricity:
[0038] A second conveying assembly 6 is provided in the middle of the inner side of the fixed frame 1, a second erasing assembly 7 is provided on the upper left side of the second conveying assembly 6, the second erasing assembly 7 is located below the first conveying assembly 3, and a second collecting box 8 is provided on the lower left end of the second erasing assembly 7. The tobacco stems can be further erased by the second erasing assembly 7, and the hemp fibers absorbed by electrostatics can be recovered and concentrated by the second collecting box 8.
[0039] A third conveying assembly 9 is provided at the inner bottom of the fixed frame 1, a third erasing assembly 10 is provided above the third conveying assembly 9, the third erasing assembly 10 is located below the second conveying assembly 6, a third collecting box 11 is provided at the lower right end of the third erasing assembly 10, the third collecting box 11 is fixedly mounted at the right end bottom of the fixed frame 1, the tobacco stems can be further erased by the third erasing assembly 10, so that the tobacco stems can be further de-hemped, and the hemp absorbed by electrostatics can be recovered and concentrated by the third collecting box 11.
[0040] The first erasing component 4 , the second erasing component 7 and the third erasing component 10 operate on the same principle.
[0041] A feed port is disposed on the left side of the upper end of the fixing frame 1 , and a discharge port 12 is disposed on the right side of the bottom end of the fixing frame 1 .
[0042] The working principle of the present invention is:
[0043] By arranging the second wiping component 7 and the third wiping component 10 in sequence in the middle of the inner side of the fixed frame 1, the tobacco stems can be further de-flaked, thereby improving the efficiency of de-flaked tobacco stems. At the same time, the second collecting box 8 and the third collecting box 11 can be used to recycle the flaked fibers.
[0044] Example 3
[0045] See also Figures 5 to 7 The difference between this embodiment and embodiment 2 is that it also includes a feeding device, which includes a conveying pipe 13, a rotating shaft 14 and a spiral piece 15. The upper part of the conveying pipe 13 is cylindrical, and the lower part is an inverted cone. The conveying pipe 13 is provided with the rotating shaft 14 and the spiral piece 15, and the spiral piece 15 matches the inner cavity of the conveying pipe 13. The spiral piece 15 is installed on the rotating shaft 14, and the rotating shaft 14 is connected to the first motor 16. The lower side of the conveying pipe 13 is provided with a feeding port 17, and the lower end of the conveying pipe 13 is arranged in a storage box 18. The upper end of the conveying pipe 18 is provided with a material guide plate 19, and the material guide plate 19 is located above the thinning component 2.
[0046] When the present invention is used, tobacco stems are placed in a storage box 18, and the storage box 18 is located at a low position, which is convenient for placing tobacco stems. A conveying pipe 13 is provided in the storage box 18, and a feed port 17 is provided on the lower side of the conveying pipe 13. The tobacco stems enter the conveying pipe 13 from the feed port 17. A rotating shaft 14 and a spiral blade 15 are provided in the conveying pipe 13. The first motor 16 drives the rotating shaft 14 and the spiral blade 15 to rotate. When the spiral blade 15 rotates, it drives the tobacco stems to move upward, thereby transporting the tobacco stems from a low position to a high position, and finally the tobacco stems are discharged from the upper end of the conveying pipe. A guide plate 19 is provided at the upper end of the conveying pipe 13, and the guide plate 19 is located above the thinning component 2. The tobacco stems fall into the thinning component 2 along the guide plate 19. The upper part of the delivery tube 13 is cylindrical, and the lower part is inverted cone. The inner diameter of the lower end of the inverted cone is larger than the inner diameter of the upper end. The inner diameter of the delivery tube gradually increases during the upward movement of the tobacco stems, thereby reducing the risk of the tobacco stems being clamped and maintaining the integrity of the tobacco stems as much as possible during the process of the tobacco stems being transported from the lower end to the upper end of the delivery tube 13. Optionally, the angle between the generatrix of the inverted cone portion of the delivery tube 13 and the axis is 3 to 10 degrees.
[0047] Specifically, the spiral piece 15 at the feed port 17 is provided with a movable tooth block 20, the movable tooth block 20 is magnetic, the movable tooth block 20 is slidably connected with the spiral piece 15, the spiral piece 15 is provided with a spring 21 for pushing the movable tooth block 15 to move away from the rotating shaft 14, and the upper part of the feed port 17 is provided with a baffle 22, the baffle 22 and the spiral piece 15 leave a gap of 1 to 2 mm, and the baffle 22 is provided with a magnet that repel the movable tooth block 20. The baffle 22 and the movable tooth block 20 are made of strong magnetic materials. When the movable tooth block 20 rotates to a position close to the baffle 22 as the spiral piece 15 rotates, the baffle 22 and the movable tooth block 20 repel each other, thereby pushing the movable tooth block 20 to overcome the spring force and move toward the center of the spiral piece 15, and the movable tooth block 20 brings the tobacco stems in the conveying pipe 13 to the center, thereby preventing the tobacco stems from being clamped by the spiral piece 15 and the conveying pipe 13 when moving upward, thereby improving the integrity of the tobacco stems during the conveying process. The spring 21 in a natural state just pushes the end of the movable tooth block 20 to be flush with the end of the spiral piece 15 .
[0048] Example 4
[0049] See also Figure 8The difference between this embodiment and the embodiment 3 is that a conveyor belt 13 is provided on the side of the baffle 22 facing the spiral sheet 15, and the conveyor belt 13 is wound around a roller 23, and the roller 23 is connected to a second motor (not shown), and the roller 23 drives the conveyor belt 13 to rotate downward. When the second motor rotates, it drives the roller 23 to rotate, thereby driving the conveyor belt 24 to rotate, and the conveyor belt 24 moves the tobacco stems in contact with the baffle 22 downward to prevent the tobacco stems at this position from being clamped in the gap of the conveying pipe 13 by the spiral sheet 15 when moving upward, thereby preventing the tobacco stems from being crushed and improving the integrity of the tobacco stems.
[0050] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A device for removing tobacco stem lint from electrostatic discharge, characterized in that: The utility model comprises a fixed frame (1), wherein a first conveying assembly (3) is arranged at the middle of the upper end of the fixed frame (1), a thinning assembly (2) and a first erasing assembly (4) are arranged above the first conveying assembly (3), the thinning assembly (2) is fixedly mounted on the left side of the upper end of the fixed frame (1), the first erasing assembly (4) is fixedly mounted on the middle of the upper end of the fixed frame (1), the first erasing assembly (4) is located at the right end of the thinning assembly (2), a first collecting box (5) is arranged at the lower side of the right end of the first erasing assembly (4), and the first collecting box (5) is located at the middle of the right end of the first conveying assembly (3); The first erasing assembly (4) comprises a steel frame (41), an electrostatic belt (44), a transmission wheel (45) and a wiping wheel (43); the transmission wheel (45) is rotatably mounted on both sides of the upper end of the steel frame (41); the wiping wheel (43) is rotatably mounted on both sides of the bottom of the steel frame (41); the electrostatic belt (44) is located in the middle of the inner side of the steel frame (41); the electrostatic belt (44) is rotatably mounted on the outer surfaces of the transmission wheel (45) and the wiping wheel (43); a first baffle (42) is provided in the middle of the outer end of the steel frame (41); a second conveying assembly (6) is provided in the middle of the inner side of the fixed frame (1). A second erasing assembly (7) is arranged on the upper left side of the second conveying assembly (6), the second erasing assembly (7) is located below the first conveying assembly (3), and a second collecting box (8) is arranged on the lower left side of the second erasing assembly (7); a third conveying assembly (9) is arranged on the inner bottom of the fixed frame (1), a third erasing assembly (10) is arranged above the third conveying assembly (9), and the third erasing assembly (10) is located below the second conveying assembly (6); and a loading device is also included, the loading device comprising a conveying pipe (13), a rotating shaft (14) and a spiral sheet (15), The upper part of the conveying pipe (13) is cylindrical, and the lower part is inverted conical. The conveying pipe (13) is provided with the rotating shaft (14) and the spiral blade (15). The spiral blade (15) matches the inner cavity of the conveying pipe (13). The spiral blade (15) is installed on the rotating shaft (14). The rotating shaft (14) is connected to the first motor (16). The lower side of the conveying pipe (13) is provided with a feed port (17). The lower end of the conveying pipe is arranged in a material storage box (18). The upper end of the conveying pipe is provided with a material guide plate (19). The material guide plate (19) is located above the thinning component (2);The spiral piece at the feed port is provided with a movable tooth block (20), the movable tooth block is magnetic, the movable tooth block (20) is slidably connected to the spiral piece (15), the spiral piece (15) is provided with a spring (21) for pushing the movable tooth block (20) to move away from the rotating shaft (14), and a second baffle (22) is provided at the upper part of the feed port (17), a gap of 1 to 2 mm is left between the second baffle (22) and the spiral piece (15), and the second baffle (22) is provided with a magnet that repel the movable tooth block (20). ; 2. The device for removing tobacco stem lint from tobacco stems according to claim 1, characterized in that: A third collection box (11) is provided at the lower right side of the third erasing assembly (10), and the third collection box (11) is fixedly mounted at the bottom right side of the fixing frame (1).
3. The device for removing tobacco stem lint from an electrostatic manner according to claim 2, characterized in that: A feed inlet is provided on the left side of the upper end of the fixing frame (1).
4. The device for removing tobacco stem lint from an electrostatic manner according to claim 3, characterized in that: A discharge port (12) is provided on the right side of the bottom end of the fixing frame (1).
5. The device for removing tobacco stem lint from tobacco stems by electrostatic discharge according to claim 1, characterized in that: A conveyor belt (24) is provided on the side of the second baffle (22) facing the spiral blade (15), the conveyor belt (24) is wound around a roller (23), the roller (23) is connected to a second motor, and the roller (23) drives the conveyor belt (24) to rotate downward.
