A grooving device and method for furniture manufacturing plate

By designing a plate trench device including a frame, a position adjustment module and a trench motor, the inaccurate position and depth of the plate when duplexing trench on both sides is solved, and the precise processing of the grooves and effective utilization of the plate is achieved.

CN116394358BActive Publication Date: 2025-02-14HUNAN NEIGHBOR LUXURY HOME CO LTD
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Patent Information

Application Number
CN202310620858.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-30
Publication Date
2025-02-14
Estimated Expiration
2043-05-30

AI Technical Summary

Technical Problem

During furniture manufacturing, the board cannot accurately locate the previously excavated groove position when digging troughs on both sides, resulting in the groove being easily deviated, and the depth of the groove being digged cannot be accurately controlled, resulting in inaccurate size of the groove or scrapping of the sheet.

Method used

A furniture-making board trenching device is designed, including a rack, position adjustment module, a trench motor and a trench depth protection module. The device fixes the plate through a hydraulic rod, uses a distance measuring sensor and adjustment module to accurately locate the groove depth, and achieves precise machining of the groove through synchronously rotating groove saw blades and protective adjustment columns.

Benefits of technology

It realizes the precise positioning of the groove position and precise control of the depth when digging the double-sided groove of the plate, ensures the dimensional accuracy of the groove and avoids the scrapping of the plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a grooving device and a grooving method for furniture manufacturing plates, and relates to the technical field of plate grooving devices. It solves the problem that when grooving two sides of a plate, it is necessary to first process one side and then flip the processed side and process it again. After flipping, the position of the previously dug groove cannot be accurately located, which leads to deviations in the grooves on both sides of the plate, and the depth of the grooves cannot be accurately controlled, resulting in inaccurate groove dimensions and even the plate being scrapped due to excessively deep grooves. A grooving device and a grooving method for furniture manufacturing plates, comprising a frame, the frame comprising an upper top plate, a lower bottom plate and four support columns, and the four support columns are respectively located on the upper top plate. The present invention can simultaneously groove the plate, so that there will be no positional deviation in the grooves on both sides of the plate, and the depth of the grooves can be determined by a depth protection component before grooving, thereby ensuring the dimensional accuracy of the grooves after processing and avoiding the scrapping of the plate due to excessively deep grooves.
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Description

Technical Field

[0001] The invention relates to the field of plate grooving devices, in particular to a plate grooving device and a grooving method for furniture manufacturing. Background Art

[0002] Furniture refers to the essential equipment and facilities for humans to maintain normal life, engage in production practice and carry out social activities. Furniture has also been continuously developing and innovating with the times. Today, there are many categories, different materials, complete varieties and different uses. It is an important foundation for establishing a working and living space.

[0003] Furniture is a wooden product that is processed and assembled based on boards. When manufacturing furniture, the boards need to be processed first, such as cutting, drilling, and grooving. When grooving the boards, a cutting saw is used to process the surface of the fixed boards so that grooves of a certain depth are formed on the surface of the boards.

[0004] When double-sided grooving of a plate is performed, one side needs to be processed first and then the processed surface needs to be flipped over and processed again. After flipping, the position of the previously dug groove cannot be accurately located, resulting in deviations in the grooves on both sides of the plate. The depth of the groove cannot be accurately controlled, resulting in inaccurate groove dimensions and even the plate being scrapped due to excessive grooving. Therefore, the existing needs are not met. We have proposed a grooving device and method for furniture manufacturing plates. Summary of the invention

[0005] The object of the present invention is to provide a grooving device and a grooving method for furniture manufacturing boards, so as to solve the problem proposed in the above-mentioned background technology that when grooving on both sides of the board, it is necessary to first process one side and then flip the processed surface and process it again, and the position of the previously dug groove cannot be accurately located after flipping, resulting in the grooves on both sides of the board easily deviating, and the depth of the groove cannot be accurately controlled, resulting in inaccurate groove size or even the board being scrapped due to excessive grooving.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a furniture manufacturing plate grooving device, comprising a frame, the frame comprising an upper top plate, a lower bottom plate and four support columns, the four support columns are respectively located at four end corners of the upper top plate and the lower bottom plate and are fixedly connected to the upper top plate and the lower bottom plate, and eight clamping hydraulic rods are arranged in the middle of the four support columns;

[0007] Two position adjustment modules are arranged between the upper top plate and the lower bottom plate, each of which includes two longitudinal movement motors, a transverse movement screw rod, two longitudinal movement sliders, two longitudinal movement screw rods, a transverse movement slider, a lifting electric push rod and a transverse movement motor;

[0008] Two grooving motors and a grooving depth protection module are arranged in the middle of the two lifting electric push rods, and the two grooving motors and the grooving depth protection module each include a lifting block, a driving motor protection housing, a vertical pipe, a protective adjustment column, a driving motor, a grooving shaft, a power bevel gear, a transmission bevel gear, a conversion bevel gear, a conversion double-headed worm, a connecting shaft, a synchronous turbine, an adjustment double-headed worm, an adjustment turbine and an adjustment screw, and the two lifting blocks are respectively fixed to the movable ends of the two lifting electric push rods, and a power conversion module is arranged above the connecting shaft;

[0009] The power conversion module comprises a transmission shaft, a switching bevel gear, a connecting cylinder, a metal U-shaped connecting block, an electromagnet and a connecting spring.

[0010] Preferably, one end of the grooving shaft is connected to the driving motor via a fixing pin, the other end of the grooving shaft passes through the driving motor protection shell and a grooving saw blade is arranged on the outer side of the end, a grooving saw blade protection shell is arranged above the grooving saw blade, and the grooving saw blade protection shell is fixedly connected to the lifting block close to it.

[0011] Preferably, the transmission bevel gear is fixed on the outer surface of the grooved rotating shaft and meshes with the power bevel gear at the bottom end of the connecting shaft, the transmission shaft is coaxial with the connecting shaft, and the switching bevel gear at the top is meshed with the conversion bevel gear.

[0012] Preferably, the outer sides of the ends of the transmission shaft and the connecting shaft connected to the connecting cylinder are fixed with suspension rings, the edges of the suspension rings are clamped in the inner wall of the driving motor protection shell and the outer surface is inlaid with balls, and the suspension rings are in rolling contact with the driving motor protection shell through the balls.

[0013] Preferably, a threaded hole is provided at the top end of the protection adjustment column, and the bottom end of the adjusting screw rod is screwed into the protection adjustment column from the top end of the threaded hole and is transmitted to the protection adjustment column through threads.

[0014] Preferably, the outer sides of the ends of the transmission shaft and the connecting shaft connected to the connecting cylinder are provided with plug-in slots, and the two ends of the metal U-shaped connecting block penetrate the inner wall of the connecting cylinder and are respectively engaged in the two plug-in slots.

[0015] Preferably, a storage power supply is embedded on the upper end surface of the connecting cylinder, the storage power supply is connected to the electromagnet by an electric wire, the metal U-shaped connecting block is magnetically attracted to the electromagnet, the connecting spring is made of copper or aluminum, and the magnetic attraction of the metal U-shaped connecting block to the electromagnet is greater than the sum of the elastic forces of all the connecting springs.

[0016] Preferably, the transverse moving screw rod passes through the middle of both ends of the transverse moving slider, and the longitudinal moving screw rod passes through the middle of the longitudinal moving slider. The transverse moving screw rod and the transverse moving slider, the longitudinal moving screw rod and the longitudinal moving slider are all transmitted by threads. Guide rods are provided on both sides of the transverse moving screw rod and both sides of the longitudinal moving screw rod, and the guide rods pass through the transverse moving slider and the longitudinal moving slider.

[0017] Preferably, two symmetrically distributed adjustable precise distance measuring structures are hung on both sides of the lifting block, and the adjustable precise distance measuring structures include a hanging rod, a distance measuring sensor, a protection distance adjustment block, a reset spring and a sensing contact rod. The hanging rod is clamped on the outer side of the lifting block and the distance measuring sensor is fixed on the outer wall of the hanging rod. The protection distance adjustment block is slidably clamped on the outer side of the bottom end of the hanging rod and is fastened to the hanging rod by screws. A reset spring is arranged below the protection distance adjustment block, and a sensing contact rod is arranged below the reset spring, and both ends of the reset spring are respectively fixedly connected to the bottom surface of the protection distance adjustment block and the surface of the sensing contact rod, one end of the sensing contact rod is located above the end of the protection distance adjustment block and the other end is located below the protection adjustment column, and a pressure sensor is arranged on the bottom surface of the end of the sensing contact rod above the protection distance adjustment block.

[0018] A grooving method for a furniture manufacturing plate grooving device, the grooving method comprising the following steps:

[0019] (A) First, place the plate in the middle of the eight clamping hydraulic rods, and use the eight clamping hydraulic rods to fix and clamp the plate. After the plate is clamped and fixed, determine the depth of the plate groove. After determination, turn on the device power and start the device. After the device is started, the distance sensor will always detect the position of the protection distance adjustment block. At this time, the staff can adjust the position of the protection distance adjustment block on the outside of the bottom end of the hanging rod according to the depth of the groove, so that the distance between the protection distance adjustment block and the distance sensor is the length of the protection adjustment column that is about to move down. After the adjustment is completed, the protection distance adjustment block is fastened to the outside of the hanging rod with screws;

[0020] (B) After the device is started, the electromagnet will disconnect the power supply. At this time, the connection spring will elastically reset and separate the metal U-shaped connection block from the electromagnet. At this time, the two ends of the metal U-shaped connection block will extend from the inside of the connecting cylinder and be plugged into the plug-in slots on the outer surface of the end where the transmission shaft and the connecting shaft are connected to the connecting cylinder. At this time, the connecting shaft, the connecting cylinder and the transmission shaft can rotate synchronously. After the drive motor is powered on, it drives the grooving shaft to drive the grooving saw blade and the transmission bevel gear to rotate;

[0021] (C) When the transmission bevel gear rotates, it will drive the power bevel gear meshing with it to rotate, causing the connecting shaft, connecting cylinder and transmission shaft to rotate. Then the switching bevel gear will rotate with the transmission shaft and drive the conversion bevel gear, conversion double-headed worm and two synchronous turbines to rotate synchronously. When the synchronous turbine rotates, it will drive the adjustment double-headed worm and the adjustment turbine to rotate, causing the adjustment screw to rotate. At this time, the four adjustment turbines and the four adjustment screws rotate in the same direction.

[0022] (D) When the adjusting screw rotates, it will be transmitted through the threaded hole at the top of the protective adjusting column, so that the protective adjusting column moves along the axis of the adjusting screw and the bottom end of the vertical tube extends. During the downward movement of the protective adjusting column, the sensing contact rod will be pressed downward and the sensing contact rod will stretch the reset spring until the pressure sensor on the bottom surface of the top of the sensing contact rod contacts the surface of the protective distance adjustment block. At this time, it indicates that the protective adjusting column moves down by a specified length. Then the electromagnet is energized and magnetically attracts the metal U-shaped connecting block, so that the metal U-shaped connecting block shrinks into the connecting cylinder and compresses the connecting spring, separating the connecting cylinder and the connecting shaft rod. At this time, the protective adjusting column stops extending out of the vertical tube. At this time, the vertical projection area between the end of the protective adjusting column extending out of the vertical tube and the grooving saw blade is the depth dimension of the groove on the plate surface.

[0023] (E) After the groove depth is determined, the four longitudinal moving motors and the two transverse moving motors are started synchronously, so that the longitudinal moving slider moves outside the longitudinal moving screw rod and the transverse moving slider moves outside the transverse moving screw rod, and the two groove saw blades are moved to the start position of the groove on the plate surface;

[0024] (F) Next, the lifting electric push rod drives the lifting block and the grooving saw blade, which is driven by the driving motor and the grooving shaft and rotates, to approach the plate, and the rotating grooving saw blade is used to groove the plate until the end face of the protective adjustment column extending out of the vertical tube contacts the plate. At this time, the depth of the groove dug by the grooving saw blade is the depth of the groove required for processing, and the depth of the groove can be accurately controlled. The two grooving saw blades located above and below the plate are used for synchronous cutting to ensure that there is no position deviation between the grooves on both sides of the plate. Beneficial Effects

[0025] 1. The present invention can simultaneously dig grooves on the plate, so that there will be no position deviation of the grooves on both sides of the plate, and the depth of the grooves can be determined by the depth protection component before digging the grooves, so that when the plate is grooved, the saw blade will not exceed the processing depth of the groove on the surface of the plate, thereby ensuring the dimensional accuracy of the groove after processing and avoiding the plate being scrapped due to excessive groove digging;

[0026] 2. In the process of starting the plate grooving saw blade and approaching the plate, the present invention can connect the connecting shaft and the transmission shaft by connecting the cylinder, the metal U-shaped connecting block, the electromagnet, and the connecting spring, and adjust the length of the protective adjustment column, so that the device can automatically protect according to the height of the grooving, and can adapt to the protection needs when processing grooves of different depths. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is an enlarged view of the partial structure of the whole invention;

[0029] Figure 3 It is a structural schematic diagram of the trenching motor and the trenching depth protection module of the present invention;

[0030] Figure 4 It is a structural schematic diagram of the lifting block of the present invention;

[0031] Figure 5 It is a schematic diagram of the structure of the riser of the present invention;

[0032] Figure 6 For the present invention Figure 3 A magnified view of the structure at center A;

[0033] Figure 7 It is a structural schematic diagram of the adjustable precise distance measurement structure of the present invention.

[0034] In the figure: 1, frame; 2, position adjustment module; 3, slotting saw blade protection housing; 4, slotting saw blade; 5, slotting motor and slotting depth protection module; 501, lifting block; 502, drive motor protection housing; 503, vertical pipe; 504, protection adjustment column; 505, drive motor; 506, slotting shaft; 507, power bevel gear; 508, transmission bevel gear; 509, conversion bevel gear; 510, conversion double-headed worm; 511, connecting shaft; 512 , synchronous turbine; 513, adjusting double-headed worm; 514, adjusting turbine; 515, adjusting screw; 6, power conversion module; 601, transmission shaft; 602, switching bevel gear; 603, connecting cylinder; 604, metal U-shaped connecting block; 605, electromagnet; 606, connecting spring; 7, adjustable precise distance measurement structure; 701, hanging rod; 702, distance measurement sensor; 703, protection distance adjustment block; 704, reset spring; 705, induction contact rod. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0036] The drive motor (model 5IK60RGN-CF), lateral movement motor (model 130ST-M15025), distance sensor (model R6449), pressure sensor (model MPXV5004GC6U) and longitudinal movement motor (model 100L1-2 / 3KW) ​​mentioned in the present invention can all be purchased from the market or customized.

[0037] See also Figures 1 to 6 The present invention provides an embodiment: a furniture manufacturing plate grooving device, comprising a frame 1, the frame 1 comprising an upper top plate, a lower bottom plate and four support columns, the four support columns are respectively located at four end corners of the upper top plate and the lower bottom plate and are fixedly connected to the upper top plate and the lower bottom plate, and eight clamping hydraulic rods are arranged in the middle of the four support columns;

[0038] Two position adjustment modules 2 are arranged between the upper top plate and the lower bottom plate, and each position adjustment module 2 includes two longitudinal movement motors, a transverse movement screw rod, two longitudinal movement sliders, two longitudinal movement screw rods, a transverse movement slider, a lifting electric push rod and a transverse movement motor;

[0039] Two grooving motors and a grooving depth protection module 5 are arranged in the middle of the two lifting electric push rods. The two grooving motors and the grooving depth protection module 5 each include a lifting block 501, a driving motor protection housing 502, a vertical pipe 503, a protection adjustment column 504, a driving motor 505, a grooving shaft 506, a power bevel gear 507, a transmission bevel gear 508, a conversion bevel gear 509, a conversion double-headed worm 510, a connecting shaft 511, a synchronous turbine 512, an adjustment double-headed worm 513, an adjustment turbine 514 and an adjustment screw 515. The two lifting blocks 501 are respectively fixed to the movable ends of the two lifting electric push rods, and a power conversion module 6 is arranged above the connecting shaft 511;

[0040] The power conversion module 6 includes a transmission shaft 601 , a switching bevel gear 602 , a connecting cylinder 603 , a metal U-shaped connecting block 604 , an electromagnet 605 and a connecting spring 606 .

[0041] Among them, one end of the groove rotating shaft 506 is connected to the driving motor 505 through a fixing pin, the other end of the groove rotating shaft 506 passes through the driving motor protection housing 502 and a groove saw blade 4 is arranged on the outer side of the end, a groove saw blade protection housing 3 is arranged above the groove saw blade 4, the groove saw blade protection housing 3 is fixedly connected to the lifting block 501 close to it, the transmission bevel gear 508 is fixed on the outer surface of the groove rotating shaft 506 and meshes with the power bevel gear 507 at the bottom end of the connecting shaft 511, the transmission shaft 601 is coaxial with the connecting shaft 511, and the switching bevel gear 602 at the top is meshed with the conversion bevel gear 509;

[0042] Suspension rings are fixedly provided on the outer sides of the ends where the transmission shaft 601 and the connecting shaft 511 are connected to the connecting cylinder 603. The edges of the suspension rings are clamped in the inner wall of the driving motor protection shell 502 and the outer surface is inlaid with balls. The suspension rings are in rolling contact with the driving motor protection shell 502 through the balls. A threaded hole is provided at the top of the protection adjustment column 504. The bottom end of the adjusting screw 515 is screwed into the protection adjustment column 504 from the top of the threaded hole and is transmitted to the protection adjustment column 504 through threads.

[0043] By adopting the above technical solution, when the transmission bevel gear 508 rotates, it can drive the power bevel gear 507 and the connecting shaft 511 to rotate, so that the connecting cylinder 603 drives the transmission shaft 601 and the switching bevel gear 602 to rotate, thereby making the four protective adjustment columns 504 rotate synchronously, thereby adjusting the length of the four protective adjustment columns 504 extending out of the vertical pipe 503, and realizing the control of the trenching depth.

[0044] Plug-in slots are provided on the outer sides of the ends where the transmission shaft 601 and the connecting shaft 511 are connected to the connecting cylinder 603. Both ends of the metal U-shaped connecting block 604 penetrate the inner wall of the connecting cylinder 603 and are respectively engaged in the two plug-in slots. A storage power supply is embedded on the upper end surface of the connecting cylinder 603. The storage power supply is connected to the electromagnet 605 through an electric wire. There is magnetic attraction between the metal U-shaped connecting block 604 and the electromagnet 605. The connecting spring 606 is made of copper or aluminum. The magnetic attraction of the metal U-shaped connecting block 604 to the electromagnet 605 is greater than the sum of the elastic forces of all the connecting springs 606.

[0045] By adopting the above technical solution, the connecting shaft 511, the connecting cylinder 603 and the transmission shaft 601 can be rotated through the two ends of the metal U-shaped connecting block 604, so that the connecting shaft 511 can drive the connecting cylinder 603 and the transmission shaft 601 to rotate. On the contrary, when the metal U-shaped connecting block 604 shrinks into the connecting cylinder 603, the connecting shaft 511 will not drive the connecting cylinder 603 and the transmission shaft 601 to rotate during rotation.

[0046] Among them, two symmetrically distributed adjustable precise distance measuring structures 7 are hung on both sides of the lifting block 501, and the adjustable precise distance measuring structure 7 includes a hanging rod 701, a distance measuring sensor 702, a protection distance adjusting block 703, a reset spring 704 and an induction contact rod 705. The hanging rod 701 is clamped on the outside of the lifting block 501 and the distance measuring sensor 702 is fixed on the outer wall of the hanging rod 701. The protection distance adjusting block 703 is slidably clamped on the outside of the bottom end of the hanging rod 701 and is fastened to the hanging rod 701 by screws. A return spring 704 is arranged below the protection distance adjustment block 703, and a sensing contact rod 705 is arranged below the return spring 704. The two ends of the return spring 704 are respectively fixedly connected to the bottom surface of the protection distance adjustment block 703 and the surface of the sensing contact rod 705. One end of the sensing contact rod 705 is located above the end of the protection distance adjustment block 703 and the other end is located below the protection adjustment column 504. A pressure sensor is arranged on the bottom surface of the end of the sensing contact rod 705 located above the protection distance adjustment block 703.

[0047] By adopting the above technical solution, the downward movement distance of the protection adjustment column 504 can be accurately controlled to avoid the protection adjustment column 504 moving down too much or too little, which will cause defects in the size processing of the groove.

[0048] The transverse moving screw rod passes through the middle of the two ends of the transverse moving slider, and the longitudinal moving screw rod passes through the middle of the longitudinal moving slider. The transverse moving screw rod and the transverse moving slider, the longitudinal moving screw rod and the longitudinal moving slider are all transmitted by threads. Guide rods are arranged on both sides of the transverse moving screw rod and both sides of the longitudinal moving screw rod, and the guide rods pass through the transverse moving slider and the longitudinal moving slider.

[0049] By adopting the above technical solution, when the transverse moving screw and the longitudinal moving screw are rotated by the guide rod, the transverse moving slider and the longitudinal moving slider can only move linearly along the straight direction, and cannot rotate with the transverse moving screw and the longitudinal moving screw.

[0050] A grooving method for a furniture manufacturing plate grooving device, the grooving method comprising the following steps:

[0051] (A) First, place the plate in the middle of the eight clamping hydraulic rods, and use the eight clamping hydraulic rods to fix and clamp the plate. After the plate is clamped and fixed, determine the depth of the plate groove. After determination, turn on the power of the device and start the device. After the device is started, the distance sensor 702 will always detect the position of the protection distance adjustment block 703. At this time, the staff can adjust the position of the protection distance adjustment block 703 on the outside of the bottom end of the hanging rod 701 according to the depth of the groove, so that the distance between the protection distance adjustment block 703 and the distance sensor 702 is the length of the protection adjustment column 504 that is about to move down. After the adjustment is completed, the protection distance adjustment block 703 is fastened to the outside of the hanging rod 701 with screws;

[0052] (B) After the device is started, the electromagnet 605 will disconnect the power supply, at which time the connection spring 606 will elastically reset and separate the metal U-shaped connection block 604 from the electromagnet 605. At this time, the two ends of the metal U-shaped connection block 604 will extend from the inside of the connecting cylinder 603 and be inserted into the plug-in slots on the outer surface of the end where the transmission shaft 601 and the connecting shaft 511 are connected to the connecting cylinder 603. At this time, the connecting shaft 511, the connecting cylinder 603 and the transmission shaft 601 can rotate synchronously. After the driving motor 505 is powered on, it drives the grooving shaft 506 to drive the grooving saw blade 4 and the transmission bevel gear 508 to rotate;

[0053] (C) When the transmission bevel gear 508 rotates, it will drive the meshing power bevel gear 507 to rotate, so that the connecting shaft 511, the connecting cylinder 603 and the transmission shaft 601 rotate, and then the switching bevel gear 602 will rotate with the transmission shaft 601 and drive the conversion bevel gear 509, the conversion double-headed worm 510 and the two synchronous turbines 512 to rotate synchronously. When the synchronous turbine 512 rotates, it will drive the adjustment double-headed worm 513 and the adjustment turbine 514 to rotate, so that the adjustment screw 515 rotates. At this time, the four adjustment turbines 514 and the four adjustment screws 515 rotate in the same direction;

[0054] (D) When the adjusting screw 515 rotates, it will be transmitted through the threaded hole at the top of the protection adjustment column 504, so that the protection adjustment column 504 moves along the axis of the adjusting screw 515 and the bottom end of the standpipe 503 extends. During the downward movement of the protection adjustment column 504, the sensing contact rod 705 is pressed downward and the sensing contact rod 705 stretches the reset spring 704 until the pressure sensor on the bottom surface of the top of the sensing contact rod 705 contacts the surface of the protection distance adjustment block 703. At this time, it indicates that The protection adjustment column 504 moves down a specified length, and then the electromagnet 605 is energized and magnetically attracts the metal U-shaped connection block 604, so that the metal U-shaped connection block 604 shrinks into the connection cylinder 603 and compresses the connection spring 606, and separates the connection cylinder 603 and the connection shaft 511. At this time, the protection adjustment column 504 stops extending out of the vertical pipe 503. At this time, the vertical projection area between the end of the protection adjustment column 504 extending out of the vertical pipe 503 and the groove saw blade 4 is the depth dimension of the groove on the surface of the plate;

[0055] (E) After the groove depth is determined, the four longitudinal moving motors and the two transverse moving motors are started synchronously, so that the longitudinal moving slider moves outside the longitudinal moving screw rod and the transverse moving slider moves outside the transverse moving screw rod, and the two groove saw blades 4 are moved to the start position of the groove on the plate surface;

[0056] (F) Next, the lifting electric push rod drives the lifting block 501 and the grooving saw blade 4 which is driven and rotated by the driving motor 505 and the grooving shaft 506 to approach the plate, and the rotating grooving saw blade 4 is used to groove the plate until the protective adjustment column 504 extends out of the end face of the vertical tube 503 and contacts the plate. At this time, the depth of the groove dug by the grooving saw blade 4 is the depth of the groove required for processing, and the depth of the groove can be accurately controlled. The two grooving saw blades 4 located above and below the plate are used to cut synchronously to ensure that there is no position deviation between the grooves on both sides of the plate.

[0057] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A furniture manufacturing plate grooving device, comprising a frame (1), characterized in that: The frame (1) comprises an upper top plate, a lower bottom plate and four support columns, wherein the four support columns are respectively located at four end corners of the upper top plate and the lower bottom plate and are fixedly connected to the upper top plate and the lower bottom plate, and eight clamping hydraulic rods are arranged in the middle of the four support columns; Two position adjustment modules (2) are arranged between the upper top plate and the lower bottom plate, each position adjustment module (2) comprising two longitudinal movement motors, a transverse movement screw rod, two longitudinal movement sliders, two longitudinal movement screw rods, a transverse movement slider, a lifting electric push rod and a transverse movement motor; Two grooving motors and a grooving depth protection module (5) are arranged between the two lifting electric push rods. The two grooving motors and the grooving depth protection module (5) each comprise a lifting block (501), a driving motor protection housing (502), a vertical pipe (503), a protection adjustment column (504), a driving motor (505), a grooving shaft (506), a power bevel gear (507), a transmission bevel gear (508), a conversion bevel gear (509), a conversion double-headed worm (510), a connecting shaft (511), a synchronous turbine (512), an adjustment double-headed worm (513), an adjustment turbine (514) and an adjustment screw (515). The two lifting blocks (501) are respectively fixed to the movable ends of the two lifting electric push rods. A power conversion module (6) is arranged above the connecting shaft (511); The power conversion module (6) comprises a transmission shaft (601), a switching bevel gear (602), a connecting cylinder (603), a metal U-shaped connecting block (604), an electromagnet (605) and a connecting spring (606); The transverse moving screw rod passes through the middle of both ends of the transverse moving slider, and the longitudinal moving screw rod passes through the middle of the longitudinal moving slider. The transverse moving screw rod and the transverse moving slider, the longitudinal moving screw rod and the longitudinal moving slider are all driven by threads. Guide rods are arranged on both sides of the transverse moving screw rod and both sides of the longitudinal moving screw rod, and the guide rods pass through the transverse moving slider and the longitudinal moving slider. One end of the grooving shaft (506) is connected to the driving motor (505) via a fixing pin, the other end of the grooving shaft (506) passes through the driving motor protection housing (502) and a grooving saw blade (4) is arranged on the outer side of the end, a grooving saw blade protection housing (3) is arranged above the grooving saw blade (4), and the grooving saw blade protection housing (3) is fixedly connected to a lifting block (501) adjacent to the grooving saw blade; The transmission bevel gear (508) is fixed on the outer surface of the grooved rotating shaft (506) and meshes with the power bevel gear (507) at the bottom end of the connecting shaft (511); the transmission shaft (601) is coaxial with the connecting shaft (511) and the switching bevel gear (602) at the top end meshes with the conversion bevel gear (509); The ends of the transmission shaft (601) and the connecting shaft (511) connected to the connecting cylinder (603) are both fixedly provided with suspension rings, the edges of the suspension rings are clamped in the inner wall of the drive motor protection housing (502) and the outer surfaces are inlaid with balls, and the suspension rings are in rolling contact with the drive motor protection housing (502) via the balls; A threaded hole is provided at the top end of the protection adjustment column (504); the bottom end of the adjustment screw rod (515) is screwed into the protection adjustment column (504) from the top end of the threaded hole and is transmitted to the protection adjustment column (504) through a thread. The ends of the transmission shaft (601) and the connecting shaft (511) connected to the connecting cylinder (603) are both provided with plug-in slots on their outer sides, and the two ends of the metal U-shaped connecting block (604) penetrate the inner wall of the connecting cylinder (603) and are respectively plugged into the two plug-in slots; The upper end surface of the connecting cylinder (603) is inlaid with a storage power source, the storage power source is connected to the electromagnet (605) via an electric wire, the metal U-shaped connecting block (604) and the electromagnet (605) are magnetically attracted to each other, the connecting spring (606) is made of copper or aluminum, and the magnetic attraction force of the metal U-shaped connecting block (604) on the electromagnet (605) is greater than the sum of the elastic forces of all the connecting springs (606); Two symmetrically distributed adjustable precise distance measuring structures (7) are suspended on both sides of the lifting block (501), and the adjustable precise distance measuring structure (7) comprises a hanging rod (701), a distance measuring sensor (702), a protective distance adjusting block (703), a reset spring (704) and an inductive contact rod (705), wherein the hanging rod (701) is clamped on the outside of the lifting block (501) and the distance measuring sensor (702) is fixed on the outer wall of the hanging rod (701), and the protective distance adjusting block (703) is slidably clamped on the outside of the bottom end of the hanging rod (701) and is fastened to the hanging rod (701) by screws. A return spring (704) is provided below the protection distance adjustment block (703), a sensing contact rod (705) is provided below the return spring (704), and two ends of the return spring (704) are respectively fixedly connected to the bottom surface of the protection distance adjustment block (703) and the surface of the sensing contact rod (705), one end of the sensing contact rod (705) is located above the end of the protection distance adjustment block (703) and the other end is located below the protection adjustment column (504), and a pressure sensor is provided on the bottom surface of the end of the sensing contact rod (705) located above the protection distance adjustment block (703); When the transmission bevel gear (508) rotates, it drives the power bevel gear (507) meshing with it to rotate, so that the connecting shaft (511), the connecting cylinder (603) and the transmission shaft (601) rotate, and then the switching bevel gear (602) rotates with the transmission shaft (601) and drives the conversion bevel gear (509), the conversion double-headed worm (510) and the two synchronous turbines (512) to rotate synchronously. When the synchronous turbine (512) rotates, it drives the adjustment double-headed worm (513) and the adjustment turbine (514) to rotate, so that the adjustment screw (515) rotates. At this time, the four adjustment turbines (514) and the four adjustment screws (515) rotate in the same direction. When the adjusting screw rod (515) rotates, it will be transmitted through the threaded hole at the top of the protective adjusting column (504), so that the protective adjusting column (504) moves along the axis of the adjusting screw rod (515) and the bottom end of the stand pipe (503) extends out.

2. A grooving method for a furniture manufacturing plate grooving device according to claim 1, characterized in that: The trenching method comprises the following steps: (A) First, a plate is placed in the middle of eight clamping hydraulic rods, and the plate is fixed and clamped by the eight clamping hydraulic rods. After the plate is clamped and fixed, the depth of the plate groove is determined. After the determination, the device power is turned on and the device is started. After the device is started, the distance sensor (702) will always detect the position of the protection distance adjustment block (703). At this time, the staff can adjust the position of the protection distance adjustment block (703) on the outer side of the bottom end of the hanging rod (701) according to the depth of the groove, so that the distance between the protection distance adjustment block (703) and the distance sensor (702) is the length of the protection adjustment column (504) that is about to move down. After the adjustment is completed, the protection distance adjustment block (703) is fastened to the outer side of the hanging rod (701) with screws; (B) After the device is started, the electromagnet (605) will disconnect the power supply, at which time the connecting spring (606) will elastically reset and separate the metal U-shaped connecting block (604) from the electromagnet (605), at which time the two ends of the metal U-shaped connecting block (604) will extend from the inside of the connecting cylinder (603) and be inserted into the plug-in slots on the outer surface of the end where the transmission shaft (601) and the connecting shaft (511) are connected to the connecting cylinder (603), at which time the connecting shaft (511), the connecting cylinder (603) and the transmission shaft (601) can rotate synchronously, and after the driving motor (505) is powered on, it drives the grooving shaft (506) to drive the grooving saw blade (4) and the transmission bevel gear (508) to rotate; (C) When the transmission bevel gear (508) rotates, it drives the power bevel gear (507) meshing with it to rotate, so that the connecting shaft (511), the connecting cylinder (603) and the transmission shaft (601) rotate, and then the switching bevel gear (602) rotates with the transmission shaft (601) and drives the conversion bevel gear (509), the conversion double-headed worm (510) and the two synchronous turbines (512) to rotate synchronously. When the synchronous turbine (512) rotates, it drives the adjustment double-headed worm (513) and the adjustment turbine (514) to rotate, so that the adjustment screw (515) rotates. At this time, the four adjustment turbines (514) and the four adjustment screws (515) rotate in the same direction; (D) When the adjusting screw rod (515) rotates, it will be transmitted through the threaded hole at the top of the protection adjustment column (504), so that the protection adjustment column (504) moves along the axis of the adjusting screw rod (515) and the bottom end of the standpipe (503) extends. During the downward movement of the protection adjustment column (504), the sensing contact rod (705) is pressed downward and the sensing contact rod (705) stretches the reset spring (704) until the pressure sensor on the bottom surface of the top of the sensing contact rod (705) contacts the surface of the protection distance adjustment block (703), indicating that the protection is closed. The adjustment column (504) moves downward by a specified length, and then the electromagnet (605) is energized and magnetically attracts the metal U-shaped connection block (604), so that the metal U-shaped connection block (604) contracts and enters the connection cylinder (603) and compresses the connection spring (606), thereby separating the connection cylinder (603) and the connection shaft (511). At this time, the protective adjustment column (504) stops extending out of the vertical tube (503). At this time, the vertical projection area between the end of the protective adjustment column (504) extending out of the vertical tube (503) and the groove saw blade (4) is the depth dimension of the groove on the surface of the plate; (E) After the groove depth is determined, the four longitudinal moving motors and the two transverse moving motors are started synchronously, so that the longitudinal moving slider moves outside the longitudinal moving screw rod and the transverse moving slider moves outside the transverse moving screw rod, and the two groove saw blades (4) are moved to the start position of the groove on the surface of the plate; (F) Next, the lifting electric push rod drives the lifting block (501) and the groove saw blade (4) driven by the driving motor (505) and the groove shaft (506) to rotate and approach the plate, and the plate is grooved by the rotating groove saw blade (4) until the end face of the protective adjustment column (504) extending out of the vertical pipe (503) contacts the plate. At this time, the depth of the groove dug by the groove saw blade (4) is the depth of the groove required for processing, and the depth of the groove can be accurately controlled. The two groove saw blades (4) located above and below the plate are used for cutting simultaneously to ensure that there is no position deviation between the grooves on both sides of the plate.

Citation Information

Patent Citations

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