An apparatus for and method of installing a dowel at a secondary structure
By integrating drilling, ash removal, adhesive injection, and rebar installation functions, the rebar installation equipment solves the problems of low construction efficiency and difficulty in controlling precision during secondary structure rebar installation, and realizes flexible equipment adjustment and efficient construction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA FIRST METALLURGICAL GROUP
- Filing Date
- 2023-07-25
- Publication Date
- 2026-04-21
AI Technical Summary
Existing technologies for rebar installation in secondary structures have low construction efficiency, the use of multiple devices in rotation leads to inconvenience, and the depth of rebar installation and the amount of adhesive applied are difficult to control, greatly affected by the operator's skill level.
A rebar installation device is provided, including a trolley, a horizontal adjustment platform, a moving platform, and a rebar installation, drilling, cleaning, gluing, and rebar insertion device. It integrates drilling, cleaning, gluing, and rebar installation functions. The horizontal adjustment platform and the moving platform enable flexible adjustment and positioning of the device, and electric push rods and hydraulic cylinders ensure stability and accuracy.
It achieves continuity and efficiency in the rebar installation process, adapts to different ground angles, reduces manual intervention, and improves construction efficiency and precision.
Smart Images

Figure CN117108070B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wall rebar installation technology, and more specifically, to a rebar installation device and method for use in secondary structures. Background Technology
[0002] Secondary structural rebar installation typically involves workers drilling holes in the wall with a handheld drill, cleaning the holes with a cleaning device, applying rebar adhesive by hand, and then inserting the rebar into the drilled hole to complete the installation. However, when installing rebar on taller walls, the alternating use and carrying of multiple pieces of equipment becomes cumbersome, affecting the efficiency of the rebar installation work and increasing the workload.
[0003] The existing technology has the following disadvantages: (1) It does not integrate the multiple processes of drilling, cleaning, applying glue and inserting rebar, resulting in low construction efficiency. It requires multiple centering and equipment switching when carrying out different construction steps; (2) When a large number of rebars are installed in the secondary structure, manual replacement of the rebars is required. Moreover, the depth of rebar installation and the amount of glue applied are difficult to control and are greatly affected by the operator's proficiency. Summary of the Invention
[0004] To address the aforementioned deficiencies or improvement needs of existing technologies, this invention provides a rebar installation device and method for secondary structures, comprising a trolley, a horizontal adjustment platform, a mobile platform, and a rebar installation, drilling, cleaning, gluing, and insertion device. The trolley serves as a movable support base and is equipped with a handle for user operation. The horizontal adjustment platform is fixedly mounted on the trolley body. The rebar installation, drilling, cleaning, gluing, and insertion device is placed on the horizontal adjustment platform via the mobile platform. The horizontal adjustment platform is used to rotate the mobile platform and the rebar installation, drilling, cleaning, gluing, and insertion device to the required angle and adjust them to a horizontal state. Subsequently, the mobile platform raises and lowers to adjust the height of the rebar installation, drilling, cleaning, gluing, and insertion device, and extends it to the secondary structure where rebar installation is required. The rebar installation, drilling, cleaning, gluing, and insertion device includes a drill, a cleaner, a glue injector, and a rebar feeder and insertion device, which respectively perform drilling, cleaning, gluing, and rebar installation work. This solves the problems that rebar installation equipment cannot continuously complete multiple rebar installation processes and cannot adapt to aligning the rebar installation position on inclined ground.
[0005] To achieve the above objectives, the present invention provides a rebar installation device for secondary structures, comprising a trolley, a horizontal adjustment platform, a movable platform, and a rebar installation, drilling, cleaning, and adhesive injection device disposed on the movable platform. The horizontal adjustment platform is fixedly installed on the trolley, and the movable platform is disposed on top of the horizontal adjustment platform. The horizontal adjustment platform includes a base, a third electric push rod, and a circular platform. The base is fixed to the trolley, and the third electric push rod is fixed to the base for supporting the circular platform. The movable platform is disposed on top of the circular platform. The third electric push rod adjusts the movable platform to a horizontal position, and the circular platform adjusts the orientation of the movable platform in the horizontal plane. The movable platform adjusts the height of the rebar installation, drilling, cleaning, and adhesive injection device, as well as its distance from the rebar insertion point. The rebar installation, drilling, cleaning, and adhesive injection device includes a drill, a cleaner, an adhesive injector, and a rebar feeder / inserter, which respectively perform drilling, cleaning, adhesive injection, and rebar installation operations.
[0006] Furthermore, the leveling platform includes a motor, a ball head, and an electromagnet spherical sleeve. The motor is fixedly installed inside the base, and the ball head is fixedly installed at the end of the motor output shaft. The electromagnet spherical sleeve is rotatably connected to the ball head, and the circular platform is fixedly installed on the top of the electromagnet spherical sleeve. The motor drives the circular platform to rotate. The third electric push rod is vertically fixed on the base and is evenly distributed around the circumference of the electromagnet spherical sleeve. The electromagnet spherical sleeve is located at the center of the circular platform. Multiple level bubbles are set on the circular platform, and the third electric push rod locks its length when the bubble is centered.
[0007] Furthermore, the mobile platform includes a hydraulic cylinder, a telescopic support rod, a linear electric guide rail, a loading platform, and a mounting platform. The hydraulic cylinder and the support rod are vertically fixedly installed on the circular platform. The hydraulic cylinder is located at the top center of the circular platform. Two or more support rods are evenly distributed around the circumference of the hydraulic cylinder. The tops of the support rods and the hydraulic cylinder are fixed to the mounting platform. The hydraulic cylinder extends and retracts to adjust the horizontal height of the mounting platform. The two ends of the telescopic support rod are respectively fixed to the circular platform and the bottom of the mounting platform. The linear electric guide rail is fixedly installed on the top of the mounting platform, and the rebar insertion, drilling, cleaning, and gluing device is slidably mounted on the guide rail.
[0008] Furthermore, the punch includes a storage box, a drive motor, a rotating disk, and a drill. The loading platform is horizontally positioned and slidably connected to the linear electric guide rail. The storage box is fixedly installed on the top of the loading platform, and the drive motor is fixedly installed on the top of the storage box. The output shaft of the drive motor is aligned with the linear electric guide rail, and the rotating disk is axially connected to the output shaft. The drill is fixedly installed on the rotating disk.
[0009] Furthermore, the cleaner includes a powerful blower, an air pipe, and an air blower head. The powerful blower is fixedly installed on the rotating disc. The air pipe is connected to the air outlet of the powerful blower, and the end of the air pipe is connected to the air blower head. The air blower head is fixed on the rotating disc. The air pipe and the rotating disc use the airflow output by the powerful blower to clean the anchor holes.
[0010] Furthermore, the rebar feeder includes a conveyor belt, rebar inserts, a feeding hole, a through hole, a push rod, a first electric push rod, a discharge hole, and a guide cylinder. The conveyor belt is fixedly installed inside the storage box. The first electric push rod is fixedly installed on the left side of the storage box. The feeding hole, the through hole, and the discharge hole are respectively located at the bottom left side, top left side, and top right side of the storage box. The guide cylinder is fixedly installed on the right side of the rotating disc. Multiple rebar inserts are fixed to the conveyor belt. The first electric push rod is fixed to the side of the storage box and is used to drive the push rod to extend and retract. The through hole, the push rod, and the rebar inserts are coaxially arranged.
[0011] Furthermore, the glue dispenser includes a glue dispensing cylinder, a glue storage cylinder, a second electric push rod, the piston, and the glue dispensing head. The glue dispensing cylinder is connected and fixed to the guide rib cylinder. Multiple glue application heads are provided on the side of the glue dispensing cylinder. A channel is provided inside the glue dispensing cylinder to connect the multiple glue application heads. A plug is opened on the side of the glue dispensing cylinder facing the glue storage cylinder, and the channel is connected to the plug. The glue storage cylinder is fixedly installed on the loading platform. The second electric push rod is fixed to the side of the loading platform. The piston is fixedly installed on the push rod of the second electric push rod. The second electric push rod pushes the piston to slide inside the glue storage cylinder. The end of the glue storage cylinder is connected and fixed to the glue dispensing head.
[0012] Furthermore, the dispensing device includes a sealing groove, a telescopic spring, a connector, an iron block, and an electromagnet. The sealing groove is provided at the end of the dispensing head. The telescopic spring is fixedly installed in the sealing groove. One end of the telescopic spring abuts against the sealing groove, and the other end abuts against the connector. The dispensing head and the connector are coaxial and connected tubular structures, both aligned with the plug. The connector is slidably connected to the dispensing head through the sealing groove. The iron block is fixedly installed on the outer side of the connector. The electromagnet is fixed on the outer side of the dispensing head. The connector is inserted into the plug.
[0013] Furthermore, the drilling rig, the air blowing head, and the glue dispensing cylinder are evenly distributed in a circle around the center of the rotating disk, and the distribution radius is the same.
[0014] According to another aspect of the present invention, a method of using a rebar anchoring device for secondary structures is provided, comprising the following steps:
[0015] S100: Align the equipment with the rebar installation location, manually push the trolley to the rebar installation site, and then use the leveling platform to make level adjustments. After the adjustment is completed, cooperate with the hydraulic cylinder to push the installation platform up so that the equipment reaches the rebar installation location. Then, the linear electric guide rail works to drive the loading platform to move as a whole to the wall where the rebar needs to be installed. Rotate the rotating disc to align the drill with the rebar installation location, and then start the drill to drill holes in the wall.
[0016] S200, cleaning the anchor hole. After drilling is completed, the drive motor drives the rotating disc to rotate, so that the air blower is aligned with the drilled anchor hole. The powerful blower is used to blow air to clean the anchor hole. The high-pressure airflow is blown out from the air blower to clean the anchor hole by utilizing the interconnection between the powerful blower, air pipe and air blower.
[0017] S300 is used for rebar installation and adhesive application. The first electric push rod moves through the perforation, which in turn moves the rebar stored in the rebar insert cylinder through the discharge hole, guide cylinder, and adhesive dispensing cylinder. The plug on the adhesive dispensing cylinder is aligned with the connector. When the rebar is pushed out of the adhesive dispensing cylinder, the electromagnet is de-energized and separated from the iron block. The telescopic soft spring rebounds and pushes the connector into the plug. Then, in conjunction with the second electric push rod, the piston moves to discharge the rebar adhesive stored in the adhesive storage cylinder from the adhesive application head into the adhesive dispensing cylinder. This achieves the application of rebar adhesive to the rebar in the adhesive dispensing cylinder as the rebar is removed. After the application is completed, the push rod continues to move to push the rebar into the drilled rebar hole to complete the rebar installation work.
[0018] The S400 system replenishes rebar. A conveyor belt rotates to transport and insert rebar into the rebar cylinders sequentially through the feeding holes, thus storing the rebar. After each insertion, the conveyor belt rotates, aligning multiple rebar cylinders with the discharge holes for the next insertion, thereby achieving rebar replenishment.
[0019] In summary, compared with the prior art, the above-described technical solutions conceived by this invention can achieve the following beneficial effects:
[0020] 1. This invention provides a rebar installation device for secondary structures, comprising a trolley, a horizontal adjustment platform, a moving platform, and a rebar installation, drilling, cleaning, gluing, and insertion device. The trolley serves as a movable support base and is equipped with a handle for users to push. The horizontal adjustment platform is fixedly installed on the trolley body. The rebar installation, drilling, cleaning, gluing, and insertion device is placed on the horizontal adjustment platform via the moving platform. The horizontal adjustment platform is used to rotate the moving platform and the rebar installation, drilling, cleaning, gluing, and insertion device to the required angle and adjust them to a horizontal state. Subsequently, the moving platform raises and lowers to adjust the height of the rebar installation, drilling, cleaning, gluing, and insertion device, and extends it to the secondary structure where rebar installation is required. The rebar installation, drilling, cleaning, gluing, and insertion device includes a drill, a cleaner, a glue injector, and a rebar feeder and insertion device, which respectively perform drilling, cleaning, gluing, and rebar installation work. This solves the problems that rebar installation equipment cannot continuously complete multiple rebar installation processes and cannot adapt to the rebar installation position on inclined ground.
[0021] 2. This invention provides a rebar installation device for secondary structures. The mobile platform includes a hydraulic cylinder, telescopic support rods, a linear electric guide rail, a loading platform, and an installation platform. The hydraulic cylinder is located on top of the horizontal adjustment platform. Two or more support rods are evenly distributed around the circumference of the hydraulic cylinder. The tops of the support rods and the hydraulic cylinder are fixed to the installation platform. The hydraulic cylinder can adjust the horizontal height of the installation platform by telescoping. When the hydraulic cylinder adjusts the height of the installation platform, the support rods act as guides to ensure the stability of the installation platform's lifting and lowering. A linear electric guide rail is fixedly installed on the top of the installation platform. A rebar drilling, cleaning, and adhesive injection device is slidably mounted on this guide rail. The rebar drilling, cleaning, and adhesive injection device is moved towards the rebar installation site by electric drive. The mobile platform used in this device can flexibly adjust the distance and horizontal height between the rebar drilling, cleaning, and adhesive injection device and the rebar installation site, preventing the operation positioning from being affected by the ground level and the position of the rebar structure.
[0022] 3. This invention provides a rebar installation device for secondary structures. The horizontal adjustment platform includes a base, a third electric push rod, a circular platform, a turntable, a moving groove, and a moving block. The base is fixedly installed on the body of a trolley. Multiple third electric push rods are vertically fixed on the base. The third electric push rods can be pushed vertically upward. A moving block is set at the end of each push rod. Multiple moving grooves are opened at the bottom of the turntable. The number and position of the moving grooves correspond to the moving blocks. The moving grooves and moving blocks are slidably connected. When adjusting using the horizontal adjustment platform, the motor drives the circular platform to rotate. Then, the third electric push rods extend and retract to adjust the height. Leveling bubbles are set at the top and outer sides of the circular platform. When the bubble is centered, the length of the third electric push rod is locked, completing the horizontal and angle adjustments of the top moving platform and the angle of the rebar installation, drilling, cleaning, gluing, and inserting rebar devices.
[0023] 4. This invention provides a rebar installation device for secondary structures. The rebar feeder includes a conveyor belt, rebar inserts, a feeding hole, a through hole, a push rod, a first electric push rod, a discharge hole, and a guide cylinder. The conveyor belt is fixedly installed inside a storage box. The first electric push rod is fixedly installed on the left side of the storage box. The feeding hole, through hole, and discharge hole are respectively located at the bottom left side, top left side, and top right side of the storage box. The guide cylinder is fixedly installed on the right side of a rotating disc. Several rebar inserts are fixedly arranged around the conveyor belt. The rebar inserts are used to store the rebar for installation. The first electric push rod... The rod is fixed to the side of the storage box and is used to drive the push rod to extend and retract. The push rod, the through hole, and the rebar insert are coaxially arranged. When the first electric push rod drives the push rod to extend into the through hole, the push rod pushes the rebar inside the rebar insert. When the first electric push rod reaches its maximum extension stroke, the rebar passes through the glue outlet in the glue injector. The conveyor belt rotates to transport and rotate the rebar, which can realize the sequential insertion of rebar into the rebar insert through the feeding hole, thereby storing the rebar. After each rebar insertion is completed, the conveyor belt rotates so that multiple rebar inserts are aligned with the feeding hole in sequence for rolling and uniform rebar feeding, thereby realizing the rebar replenishment. Attached Figure Description
[0024] Figure 1 This is a front view of a rebar anchoring device for secondary structures according to an embodiment of the present invention.
[0025] Figure 2 This is a cross-sectional view of a rebar anchoring device used in a secondary structure according to an embodiment of the present invention;
[0026] Figure 3 This is a partially enlarged view A of a rebar anchoring device for secondary structures according to an embodiment of the present invention;
[0027] Figure 4 This is a partially enlarged view of the adhesive outlet in a rebar anchoring device used in a secondary structure according to an embodiment of the present invention;
[0028] Figure 5 This is a schematic diagram of the conveyor belt structure in a rebar anchoring device used in a secondary structure according to an embodiment of the present invention;
[0029] Figure 6 This is a schematic diagram of the rotating disk in a rebar anchoring device for secondary structures according to an embodiment of the present invention;
[0030] Figure 7 This is a schematic diagram of the circular platform in a rebar anchoring device for secondary structures according to an embodiment of the present invention;
[0031] Figure 8 This is a flowchart illustrating the use of a rebar anchoring device for secondary structures according to an embodiment of the present invention.
[0032] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1-trolley, 2-level adjustment platform, 201-base, 202-motor, 203-ball head, 204-third electric push rod, 205-electromagnetic spherical sleeve, 206-circular platform, 207-turntable, 208-moving groove, 209-moving block, 3-hydraulic cylinder, 4-telescopic support rod, 5-linear electric guide rail, 6-loading platform, 7-storage box, 8-conveyor belt, 9-rebar insert, 10-feeding hole. 11-Perforation, 12-Push rod, 13-First electric push rod, 14-Discharge hole, 15-Drive motor, 16-Rotating disc, 17-Drilling machine, 18-Powerful blower, 19-Air pipe, 20-Blowing head, 21-Guide tube, 22-Glue dispensing tube, 23-Glue applicator head, 24-Plug, 25-Glue storage tube, 26-Second electric push rod, 27-Piston, 28-Glue dispensing head, 29-Sealing groove, 30-Telescopic soft spring, 31-Connector, 32-Iron block, 33-Electromagnet, 34-Mounting platform. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Furthermore, the technical features involved in the various embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.
[0034] like Figures 1-7 The device shown is a rebar installation equipment for secondary structures, including a trolley 1, a horizontal adjustment platform 2, a moving platform, and a rebar installation, drilling, cleaning, gluing, and insertion device. The trolley 1 serves as a movable support base and is equipped with a handle for users to push. The horizontal adjustment platform 2 is fixedly installed on the trolley 1. The rebar installation, drilling, cleaning, gluing, and insertion device is placed on the horizontal adjustment platform 2 via the moving platform. The horizontal adjustment platform 2 is used to rotate the moving platform and the rebar installation, drilling, cleaning, gluing, and insertion device to the required angle and adjust them to a horizontal state. Subsequently, the moving platform raises and lowers to adjust the height of the rebar installation, drilling, cleaning, gluing, and insertion device, and extends it to the secondary structure where rebar installation is required. Furthermore, the rebar installation, drilling, cleaning, gluing, and insertion device includes a drill, a cleaner, a glue injector, and a rebar delivery and insertion device, which respectively perform drilling, cleaning, gluing, and rebar installation work. This solves the problems that rebar installation equipment cannot continuously complete multiple rebar installation processes, and that the operation positioning is greatly affected by the ground level and the position of the rebar structure.
[0035] Furthermore, such as Figure 1 and Figure 2As shown, the horizontal adjustment platform 2 includes a base 201, a motor 202, a ball head 203, a third electric push rod 204, an electromagnet spherical sleeve 205, a circular platform 206, a turntable 207, a moving groove 208, and a moving block 209. The base 201 is fixedly mounted on the body of the trolley 1. The motor 202 is fixedly installed inside the base 201. The ball head 203 is fixedly mounted at the end of the motor 202's output shaft. The electromagnet spherical sleeve 205 is rotatably connected to the ball head 203. A circular platform 206 is fixedly mounted on the top of the electromagnet spherical sleeve 205. An annular groove is provided at the bottom of this platform, and the turntable 207 is installed within the annular groove. The motor output shaft 202, the annular groove, the circular platform 206, and the turntable 207 are coaxially arranged. Furthermore, at least three third electric push rods 204 are vertically fixed on the base 201. Furthermore, the electromagnets are evenly distributed around the circumference of the spherical sleeve 205, which is located at the center of the circular platform 206. The third electric push rod 204 can be pushed vertically upwards, with a moving block 209 at its end. Multiple moving slots 208 are provided at the bottom of the turntable 207, with the number and position of the moving slots 208 corresponding one-to-one with the moving blocks 209. The moving slots 208 and moving blocks 209 are slidably connected. When adjusting using the horizontal adjustment table 2, the motor 202 drives the circular platform 206 to rotate, and then the third electric push rod 204 extends and retracts to adjust the height. Leveling bubbles are set at the top and outer sides of the circular platform 206. When the bubble is centered, the third electric push rod 204 locks its length, completing the adjustment of the horizontal in-plane orientation angle and level of the top moving platform and the rebar drilling, cleaning, and gluing insertion device.
[0036] Furthermore, such as Figures 1-4 As shown, the mobile platform includes a hydraulic cylinder 3, a telescopic support rod 4, a linear electric guide rail 5, a loading platform 6, and a mounting platform 34. The hydraulic cylinder 3 and the support rod 4 are both vertically fixed to the circular platform 206. The hydraulic cylinder 3 is located at the top center of the circular platform 206. Two or more support rods 4 are evenly distributed around the circumference of the hydraulic cylinder 3. The tops of both the support rods and the hydraulic cylinder 3 are fixed to the mounting platform 34. The hydraulic cylinder 3 can adjust the horizontal height of the mounting platform 34 by telescoping. The support rod includes a slidingly connected outer sleeve and a sliding inner rod, both of which are fixed to the circular platform 206 and the mounting platform 34, respectively. At the bottom of the mounting platform 34, when the hydraulic cylinder 3 adjusts the height of the mounting platform 34, the support rod acts as a guide to ensure the stability of the lifting and lowering of the mounting platform 34. Furthermore, a linear electric guide rail 5 is fixedly installed on the top of the mounting platform 34. A rebar drilling, cleaning, and adhesive injection device is slidably mounted on this guide rail. The rebar drilling, cleaning, and adhesive injection device is moved closer to the rebar installation location by electric drive. The mobile platform used in this equipment can flexibly adjust the distance and horizontal height between the rebar drilling, cleaning, and adhesive injection device and the rebar installation location. With the help of the horizontal adjustment platform 2, it can flexibly adapt to the secondary structure in different positions for rebar installation.
[0037] Furthermore, such as Figures 1-3 As shown, the drilling device includes a storage box 7, a drive motor 15, a rotating disk 16, and a drilling machine 17. The loading platform 6 is horizontally arranged and slidably connected to the linear electric guide rail 5. The storage box 7 is fixedly installed on the top of the loading platform 6. The drive motor 15 is fixedly installed on the top of the storage box 7. The output shaft of the drive motor 15 is set in the same direction as the linear electric guide rail 5. The rotating disk 16 is axially connected to the output shaft. The drilling machine 17 is fixedly installed on the side of the rotating disk 16 facing the rebar installation location of the secondary structure. Before the rebar installation begins, the drilling machine 17 is adjusted to the designated position, and then the linear electric guide rail 5 is started to push the drilling machine 17 forward, thereby drilling holes in the secondary structure.
[0038] Furthermore, such as Figures 1-3 As shown, the cleaner includes a powerful blower 18, an air pipe 19, and an air nozzle 20. The powerful blower 18 is fixedly installed on the rotating disc 16. The air pipe 19 is connected to the air outlet of the powerful blower 18, and the air nozzle 20 is connected to the end of the air pipe 19. The air nozzle 20 is fixed on the rotating disc 16. After drilling a hole with a hole punch, the air nozzle 20 is aligned with the hole, and the powerful blower 18 is turned on. The airflow is guided through the air pipe 19 to the air nozzle 20, and finally the airflow is formed to clean the hole, which facilitates the subsequent glue injection and reinforcement process.
[0039] Furthermore, such as Figures 1-7 As shown, the rebar feeder includes a conveyor belt 8, rebar inserts 9, a feeding hole 10, a through hole 11, a push rod 12, a first electric push rod 13, a discharge hole 14, and a guide cylinder 21. The conveyor belt 8 is fixedly installed inside the storage box 7. The first electric push rod 13 is fixedly installed on the left side of the storage box 7. The feeding hole 10, through hole 11, and discharge hole 14 are respectively located at the bottom left, top left, and top right of the storage box 7. The guide cylinder 21 is fixedly installed on the right side of the rotating disc 16. Several rebar inserts 9 are fixedly arranged around the conveyor belt 8. The rebar inserts 9 are used to store the rebar for planting. The first electric push rod 13 is fixed to the side of the storage box 7 and is used to drive the push rod 12 to extend and retract. The push rod 12 and through hole 11... The rebar insert 9 is coaxially arranged. When the first electric push rod 13 drives the push rod 12 to extend into the through hole 11, the push rod 12 pushes the rebar inside the rebar insert 9. When the first electric push rod 13 reaches its maximum extension stroke, the rebar passes through the glue outlet 22 in the glue injector. Furthermore, the conveyor belt 8 includes two conveyor shafts, a conveyor belt, and a drive motor. The conveyor shafts are located inside the storage box 7 and are rotatably connected. The two conveyor shafts are driven by the conveyor belt. The drive motor is fixed on the storage box 7 and is used to drive one of the conveyor shafts to rotate. The drive motor drives the conveyor shaft to rotate, thereby realizing the rotation of the conveyor belt. Using the rebar feeder, multiple rebars can be pre-loaded and rolled and evenly fed without manual operation.
[0040] Furthermore, such as Figures 1-4 As shown, the glue applicator includes a glue dispensing cylinder 22, a glue storage cylinder 25, a second electric push rod 26, a piston 27, a glue dispensing head 28, a sealing groove 29, a telescopic soft spring 30, a connector 31, an iron block 32, and an electromagnet 33. The glue dispensing cylinder 22 is fixedly connected to the guide cylinder 21. Reinforcing bars can pass through the guide cylinder 21 and the glue dispensing cylinder 22 sequentially. Multiple glue application heads 23 are provided on the side of the glue dispensing cylinder 22. A plug 24 is provided on the side of the glue dispensing cylinder 22 near the glue storage cylinder 25. A channel is provided inside the glue dispensing cylinder 22 to connect the multiple glue application heads 23, and the channel is connected to the plug 24. Furthermore, the glue storage cylinder 25 is fixedly installed on the loading platform 6, and the second electric push rod 26 is fixed to the loading platform 6. On the side of platform 6, its push rod is inserted into the glue storage cylinder 25. A piston 27 is fixedly installed on the push rod of the second electric push rod 26. The second electric push rod 26 pushes the piston 27 to slide inside the glue storage cylinder 25. The end of the glue storage cylinder 25 is connected to and fixedly connected to the glue outlet 28. Further, the end of the glue outlet 28 is provided with a sealing groove 29. A telescopic soft spring 30 is fixedly installed in the sealing groove 29. One end of the telescopic soft spring 30 abuts against the sealing groove 29, and the other end abuts against the connector 31. The glue outlet 28 and the connector 31 are coaxial tubular structures, both aligned with the plug 24. The connector 31 is connected to the glue outlet 28, and the connector 31 is slidably connected to the glue outlet 28 through the sealing groove 29. An iron block 32 is fixedly installed on the outer side of the 31, and an electromagnet 33 is fixedly installed on the outer side of the dispensing head 28. When the electromagnet 33 attracts the iron block 32, the connector 31 and the plug 24 separate. At this time, the connector 31 compresses the telescopic spring 30. When the attraction is released, the telescopic spring 30 rebounds, and the connector 31 is inserted into the plug 24. It is necessary to ensure that the connector 31 cannot be pulled out of the sealing groove 29 and that the connector 31 is inserted into the plug 24. When dispensing the adhesive, the second electric push rod 26 pushes the piston 27 to push the rebar adhesive out of the adhesive storage cylinder 25. The rebar adhesive passes through the dispensing head 28, the connector 31, and the plug 24 in sequence to reach the dispensing cylinder 22. The rebar is pushed by the first electric push rod 13. When passing through the discharge hole 14, guide tube 21, and glue discharge tube 22, the anchoring adhesive is applied inside the glue discharge tube 22 to complete the glue injection. After the glue is injected, the electromagnet 33 can be attracted to the iron block 32, allowing the connector 31 to slide out of the plug 24. Furthermore, the drill 17, air blower 20, and glue discharge tube 22 are evenly distributed in a circle around the center of the rotating disk 16, with the same distribution radius. When the rotating disk 16 rotates, the axes of the drill 17, air blower 20, and glue discharge tube 22 can be adjusted to the same position, ensuring that the three can be aligned by rotation. During the process of air blowing, cleaning, glue injection, drilling, and rebar delivery, frequent alignment is not required, which improves construction efficiency.
[0041] Preferably, the interior of the trolley 1 has space for installing a control panel for overall equipment identification, calculation, and drive control. Drawing information can be input into the control system via USB flash drive or computer, the required rebar locations in the drawings can be identified, and the corresponding rebar parameters can be set through the panel, namely the spatial dimensions of different locations, the diameter of the rebar to be installed, and the type of rebar to be installed. The control system will confirm parameters such as rebar depth, number of rebars, rebar spacing, and rebar length according to the specifications, providing accurate guidance for subsequent construction. The corresponding parameters can also be manually adjusted before construction begins.
[0042] Furthermore, such as Figures 1-8 As shown, the method of using the rebar anchoring device for secondary structures includes the following steps:
[0043] S100, align the equipment with the rebar installation position, manually push the trolley 1 to the rebar installation site, and then use the leveling platform 2 to make horizontal adjustments. After the adjustment is completed, cooperate with the hydraulic cylinder 3 to push the installation platform 34 to move the equipment to the rebar installation position. Then the linear electric guide rail 5 works to drive the loading platform 6 to move as a whole to the wall where the rebar needs to be installed. Rotate the rotating disc 16 to align the drill 17 with the rebar installation position, and then start the drill to drill holes in the wall.
[0044] S200, Cleaning the anchoring hole: After drilling is completed, the drive motor 15 drives the rotating disk 16 to rotate, so that the air blower 20 is aligned with the drilled anchoring hole. The powerful blower 18 is used to blow air to clean the anchoring hole. By utilizing the interconnection between the powerful blower 18, the air pipe 19 and the air blower 20, high-pressure airflow is blown out from the air blower 20 to clean the anchoring hole.
[0045] S300, for rebar installation and adhesive application, the first electric push rod 13 pushes the push rod 12 to move through the through hole 11, and then pushes the rebar stored in the rebar insert 9 to move through the discharge hole 14, the guide tube 21 and the adhesive tube 22. The plug 24 on the adhesive tube 22 is aligned with the connector 31. When the rebar is pushed out of the adhesive tube 22, the electromagnet 33 is de-energized and separated from the iron block 32. The telescopic soft spring 30 rebounds and pushes the connector 31 to be inserted into the plug 24. Then, in conjunction with the second electric push rod 26, the piston 27 is pushed to move and discharge the rebar adhesive stored in the adhesive storage tube 25 from the adhesive head 23 to the adhesive tube 22. Thus, as the rebar is moved out, the rebar adhesive is applied to the rebar in the adhesive tube 22. After the application is completed, the push rod 12 continues to move and pushes the rebar to be inserted into the drilled rebar hole to complete the rebar installation work.
[0046] S400, to replenish the rebar, the conveyor belt 8 rotates to allow rebar to be inserted into the rebar cylinder 9 sequentially through the feeding hole 10, thereby storing the rebar. After each rebar insertion is completed, the conveyor belt 8 rotates so that multiple rebar cylinders 9 are aligned with the discharge hole 14 for the next rebar insertion, thus realizing the rebar replenishment.
[0047] Those skilled in the art will readily understand that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A rebar installation device for secondary structures, comprising a trolley (1), characterized in that, The system includes a horizontal adjustment platform (2), a moving platform, and a rebar drilling, cleaning, and adhesive injection device mounted on the moving platform. The horizontal adjustment platform (2) is fixedly installed on the trolley (1), and the moving platform is located on top of the horizontal adjustment platform (2). The horizontal adjustment platform (2) includes a base (201), a third electric push rod (204), and a circular platform (206). The base (201) is fixed on the trolley (1), and the third electric push rod (204) is fixed on the base (201). 1) On top, for supporting the circular platform (206), the movable platform is set on the top of the circular platform, the third electric push rod (204) adjusts the movable platform to be horizontal, the circular platform (206) adjusts the orientation of the movable platform in the horizontal plane; the movable platform adjusts the height of the rebar drilling, cleaning, gluing and inserting device, as well as the distance from the rebar insertion point; the rebar drilling, cleaning, gluing and inserting device includes a drill, a cleaner, a glue injector and a rebar feeder and inserter, which respectively perform drilling, cleaning, gluing and rebar installation operations; The mobile platform includes a hydraulic cylinder (3), a telescopic support rod (4), a linear electric guide rail (5), a loading platform (6), and a mounting platform (34). The hydraulic cylinder (3) and the support rod (4) are vertically fixed on the circular platform (206). The hydraulic cylinder (3) is located at the top center of the circular platform (206). Two or more support rods (4) are evenly distributed around the circumference of the hydraulic cylinder (3). The tops of the support rods (4) and the hydraulic cylinder (3) are fixed to the mounting platform (34). The hydraulic cylinder (3) extends and retracts to adjust the horizontal height of the mounting platform (34). The two ends of the telescopic support rod (4) are fixed on the circular platform (206) and the bottom of the mounting platform (34), respectively. The linear electric guide rail (5) is fixedly installed on the top of the mounting platform (34). The rebar drilling, cleaning, and glue injection rebar inserter is slidably arranged on the linear electric guide rail (5). The rebar feeder includes a conveyor belt (8), rebar inserts (9), a feeding hole (10), a through hole (11), a push rod (12), a first electric push rod (13), a discharge hole (14), and a guide cylinder (21). The conveyor belt (8) is fixedly installed inside the storage box (7). The first electric push rod (13) is fixedly installed on the left side of the storage box (7). The feeding hole (10), the through hole (11), and the discharge hole (14) are respectively opened at the bottom left side, the top left side, and the top right side of the storage box (7). The guide cylinder (21) is fixedly installed on the right side of the rotating disc (16). Multiple rebar inserts (9) are fixed on the conveyor belt (8). The first electric push rod (13) is fixed on the side of the storage box (7) and is used to drive the push rod (12) to extend and retract. The through hole (11), the push rod (12), and the rebar inserts (9) are coaxially arranged. The glue dispenser includes a glue dispensing cylinder (22), a glue applicator (23), a plug (24), a glue reservoir (25), a second electric push rod (26), a piston (27), and a glue dispensing head (28). The glue dispensing cylinder (22) is connected and fixed to the guide tube (21). Multiple glue applicators (23) are provided on the side of the glue dispensing cylinder (22). A channel is provided inside the glue dispensing cylinder (22) to connect the multiple glue applicators (23). On the side of the glue dispensing cylinder (22) facing the glue reservoir (25) The plug (24) is opened, and the channel is connected to the plug (24); the glue storage cylinder (25) is fixedly installed on the loading platform (6), the second electric push rod (26) is fixed to the side of the loading platform (6), the piston (27) is fixedly installed on the push rod of the second electric push rod (26), the second electric push rod (26) pushes the piston (27) to slide in the glue storage cylinder (25), and the end of the glue storage cylinder (25) is connected to and fixed to the glue outlet (28); The dispensing device includes a sealing groove (29), a telescopic spring (30), a connector (31), an iron block (32), and an electromagnet (33). The end of the dispensing head (28) is provided with the sealing groove (29). The telescopic spring (30) is fixedly installed in the sealing groove (29). One end of the telescopic spring (30) abuts against the sealing groove (29), and the other end abuts against the connector (31). The dispensing head (28) and the connector (31) are coaxial and connected tubular structures, and both are aligned with the plug (24). The connector (31) is slidably connected to the dispensing head (28) through the sealing groove (29). The iron block (32) is fixedly installed on the outer side of the connector (31). The electromagnet (33) is fixed on the outer side of the dispensing head (28). The connector (31) is inserted into the plug (24).
2. The rebar anchoring device for secondary structures according to claim 1, characterized in that, The horizontal adjustment platform (2) includes a motor (202), a ball head (203), and an electromagnet spherical sleeve (205). The motor (202) is fixedly installed inside the base (201). The ball head (203) is fixedly installed at the end of the output shaft of the motor (202). The electromagnet spherical sleeve (205) is rotatably connected to the ball head (203). The circular platform (206) is fixedly installed on the top of the electromagnet spherical sleeve (205). (202) Drives the circular platform (206) to rotate. The third electric push rod (204) is vertically fixed on the base (201). The third electric push rod (204) is evenly distributed around the circumference of the electromagnet spherical sleeve (205). The electromagnet spherical sleeve (205) is located at the center of the circular platform (206). Multiple level bubbles are set on the circular platform (206). When the bubble is in the center, the length of the third electric push rod (204) is locked.
3. The rebar anchoring device for secondary structures according to claim 2, characterized in that, The drill includes a storage box (7), a drive motor (15), a rotating disk (16), and a drill (17). The loading platform (6) is horizontally arranged and slidably connected to the linear electric guide rail (5). The storage box (7) is fixedly installed on the top of the loading platform (6). The drive motor (15) is fixedly installed on the top of the storage box (7). The output shaft of the drive motor (15) is set in the same direction as the linear electric guide rail (5). The output shaft of the drive motor (15) is axially connected to the rotating disk (16). The drill (17) is fixedly installed on the rotating disk (16).
4. The rebar anchoring device for secondary structures according to claim 3, characterized in that, The cleaner includes a powerful blower (18), an air pipe (19), and an air blower head (20). The powerful blower (18) is fixedly installed on the rotating disc (16). The air pipe (19) is connected to the air outlet of the powerful blower (18). The end of the air pipe (19) is connected to the air blower head (20). The air blower head (20) is fixed on the rotating disc (16). The air pipe (19) and the rotating disc (16) use the airflow output by the powerful blower (18) to clean the anchor holes.
5. The rebar anchoring device for secondary structures according to claim 4, characterized in that, The drilling rig (17), the air blowing head (20), and the glue dispensing cylinder (22) are evenly distributed in a circle around the center of the rotating disk (16), and the distribution radius is the same.
6. A method of using the rebar anchoring device for secondary structures as described in claim 5, characterized in that, Includes the following steps: S100, align the equipment with the rebar installation position, manually push the trolley (1) to the rebar installation site, and then use the leveling platform (2) to make level adjustments. After the adjustment is completed, cooperate with the hydraulic cylinder (3) to push the installation platform (34) to move up so that the equipment reaches the rebar installation position. Then the linear electric guide rail (5) works to drive the loading platform (6) to move as a whole to the wall where the rebar needs to be installed. Rotate the rotating disc (16) to align the drill (17) with the rebar installation position, and then start the drill to drill holes in the wall. S200, Clean the anchor hole. After drilling is completed, drive the rotating disk (16) to rotate through the drive motor (15) so that the air blower (20) is aligned with the drilled anchor hole. Use the powerful blower (18) to blow air to clean the anchor hole. Utilize the interconnection between the powerful blower (18), air pipe (19) and air blower (20) to use high-pressure airflow to blow out from the air blower (20) to clean the anchor hole. S300, for rebar installation and adhesive application, the first electric push rod (13) pushes the push rod (12) to move through the through hole (11), thereby pushing the rebar stored in the rebar insert (9) to move through the discharge hole (14), the guide tube (21), and the adhesive discharge tube (22). Align the plug (24) on the adhesive discharge tube (22) with the connector (31). When the rebar is pushed out of the adhesive discharge tube (22), de-energize the electromagnet (33) and separate it from the iron block (32). The telescopic soft spring (30) The rebound pushes the connector (31) into the plug (24), and then works with the second electric push rod (26) to push the piston (27) to move and discharge the anchoring adhesive stored in the glue storage cylinder (25) from the glue application head (23) to the glue outlet cylinder (22). Thus, as the anchoring steel bar is removed, the anchoring adhesive is applied to the anchoring steel bar in the glue outlet cylinder (22). After the application is completed, the push rod (12) continues to move and pushes the anchoring steel bar to be inserted into the drilled anchoring hole to complete the anchoring work. S400, Replenishing Rebar, the conveyor belt (8) rotates to transmit and insert rebars into the rebar cylinders (9) sequentially through the feeding hole (10), thereby storing the rebars. After each rebar insertion is completed, the conveyor belt (8) rotates so that multiple rebar cylinders (9) are aligned with the discharge hole (14) in sequence for the next rebar insertion, thereby realizing the rebar supply.
Citation Information
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