A method for filling the edge of a plate with paint
A multi-layer putty and paint process with UV irradiation and vacuum spray techniques addresses edge filling issues in boards, achieving durable, moisture-resistant, and visually appealing results with efficient edge processing.
Patent Information
- Application Number
- CN202410602050.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-05-15
AI Technical Summary
Existing edge filling and leveling technologies for boards, such as particleboard and OSB, suffer from issues like degumming, unsightly appearance, and lack of moisture-proofing due to the use of glue and edge banding strips.
A method involving multiple layers of putty application, UV irradiation, and vacuum spray painting to fill and smooth board edges, followed by color base layers and decorative finishes, using a sanding machine with specific mechanisms for edge processing.
The method provides a durable, moisture-resistant, and aesthetically pleasing edge finish with improved adhesion and efficiency, allowing for instant curing and preventing putty fall-off, while offering various wood grain styles.
Smart Images

Figure CN118322306B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate processing, and in particular to a method for filling the edge of a plate with paint. Background Art
[0002] The edges of existing boards (such as particleboard, OSB, multi-layer board, etc.) are often uneven and have many holes after cutting. Therefore, it is necessary to use edge filling and leveling technology to seal the edges of the boards to improve the appearance and durability. However, the current edge filling and leveling technology mostly uses glue and edge banding strips to seal the edges. The disadvantages are easy degumming in the later stage, unsightly, and not moisture-proof. Summary of the invention
[0003] In view of the above technical problems, the present invention aims to provide a method for filling the edge of a plate with paint. To solve the above technical problems, the present invention adopts the following technical solutions:
[0004] A method for filling the edge of a plate with paint, comprising the following steps:
[0005] Step 1: First use a sanding machine to sand the edge of the board to ensure the verticality of the edge of the board;
[0006] Step 2: Fill the edge of the board body with putty for the first time to form the first putty layer, roll the first putty layer, and irradiate the first putty layer with ultraviolet light until it is semi-dry;
[0007] Step 3: Fill the first putty layer with putty for the second time to form a second putty layer, roll the second putty layer, and irradiate the second putty layer with ultraviolet light until it is semi-dry;
[0008] Step 4: Fine-tune all R corners of the board body and remove excess putty;
[0009] Step 5: Fill the second putty layer with a third putty to form a third putty layer, roll the third putty layer, and irradiate the third putty layer with ultraviolet light until it is semi-dry;
[0010] Step 6: Use a vacuum spray paint machine to evenly apply the third putty layer to form a paint layer, ensure that the holes on the edge of the board body are filled evenly, and use ultraviolet rays to irradiate the paint layer until it is completely dry;
[0011] Step 7: Grind the edges of the board body to make it smooth and flat, refine all the R corners of the board body, and remove excess paint;
[0012] Step 8: Apply the first color base to the paint layer to form the first color base layer, and use ultraviolet light to irradiate the first color base layer until it is semi-dry;
[0013] Step 9: Apply a second color base layer to the first color base layer to form a second color base layer, and use ultraviolet light to irradiate the second color base layer until it is semi-dry;
[0014] Step 10: Apply a third color base to the second color base to form a third color base, and use ultraviolet light to irradiate the third color base until it is semi-dry;
[0015] Step 11: Grind the edge of the board to make it smooth and even, ensure that the paint is smooth and even, fine-tune all the R corners of the board, and remove excess paint;
[0016] Step 12: Process the decorative layer on the entire board body.
[0017] Further, the sanding machine includes a base, a plate conveying mechanism, a deviation correcting mechanism, a sanding mechanism and a steering mechanism;
[0018] The plate conveying mechanism includes a first transmission belt, a second transmission belt and two driving mechanisms, the driving mechanism includes a first motor, a first rotating wheel, a first rotating rod and a second rotating wheel, the first motor is embedded in the top wall of the base, the first rotating rod is fixed to the output end of the first motor, the first rotating wheel and the second rotating wheel are both fixed to the first rotating rod, the two first rotating wheels are connected by the first transmission belt, and the two second rotating wheels are connected by the second transmission belt;
[0019] Two or more clamping mechanisms are arranged between the first transmission belt and the second transmission belt, and the clamping mechanism includes a second rotating rod, a supporting plate, a connecting column, a sliding column and a pressing plate;
[0020] The cam is connected with the second transmission gear, and the cam is connected with the second transmission gear, and the cam is connected with the second transmission gear, and the cam is connected with the second transmission gear.
[0021] There are two deviation correction mechanisms, which include two guide bars, and the guide bars are connected to the top wall of the base through fixing bars;
[0022] There are four sanding mechanisms, which include a second motor, a grinding wheel and a third rotating rod. The second motor is connected to the top wall of the base, the third rotating rod is fixed to the output end of the second motor, and the grinding wheel is fixed to the third rotating rod.
[0023] The steering mechanism includes a connecting rod, a transmission rack, an extension plate and a second permanent magnet. The connecting rod is fixed to the top wall of the base, the transmission rack and the extension plate are both fixed to the connecting rod, and the second permanent magnet is fixed to the bottom wall of the extension plate.
[0024] Furthermore, the sanding machine also includes a falling-off mechanism, which includes a connecting plate, an automatic reset gear, an extension bar, a first sliding rack and a second sliding rack. The connecting plate is fixedly connected to the top wall of the base, the first sliding rack is slidably connected to the side wall of the connecting plate through the first slider, the second sliding rack is slidably connected to the side wall of the connecting plate through the second slider, the automatic reset gear is rotationally connected to the side wall of the connecting plate, the extension bar is fixed to the first sliding rack, and the first sliding rack and the second sliding rack are respectively meshed with the automatic reset gear.
[0025] Furthermore, the sanding machine further comprises a debris recovery mechanism, two of which are provided, and the debris recovery mechanism comprises a fan, a debris box, a slide rail and a limit plate;
[0026] The fan, the slide rail and the limit plate are all fixedly connected to the top wall of the base, more than two debris boxes are provided, and adjacent debris boxes are detachably connected, a slide groove is provided on the bottom wall of the debris box, and the inner wall of the slide groove is slidably connected to the slide rail, a box cavity is provided on the debris box, the box cavity is connected to the outer wall of the debris box through a chip inlet channel, and the box cavity is connected to the outer wall of the debris box through a transmission channel, a detection plate is slidably connected to the inner wall of the box cavity, a wedge block is fixedly connected to the bottom wall of the detection plate, and the detection plate is connected to the bottom wall of the box cavity through a second elastic member, a wedge-shaped rack is slidably connected to the inner wall of the transmission channel, an extension piece is fixedly connected to the wedge-shaped rack, and the extension piece is connected to the inner wall of the box cavity through a third elastic member;
[0027] Two of the third rotating rods are fixedly connected with second gears.
[0028] Furthermore, the fixing bar is slidably connected to the top wall of the base, and the second motor is slidably connected to the top wall of the base.
[0029] Furthermore, the rolling in step 2, step 3 and step 5 is performed by using a scraper.
[0030] Furthermore, the rolling in step 2, step 3 and step 5 is performed by using rollers.
[0031] Furthermore, the grinding in step seven and step eleven is performed by using one of triangular sand, sponge sand or polishing wheel.
[0032] Furthermore, in the step twelve, the processed decorative layer is sprayed with topcoat.
[0033] Furthermore, in the step twelve, the processed decorative layer is printed with wood grain.
[0034] The present invention has the following beneficial effects:
[0035] The present invention uses putty to form multiple putty layers such as the first putty layer, the second putty layer, and the third putty layer, and then fills and smoothes the edge holes of the board body. The paint layer, the first color bottom layer, the second color bottom layer, and the third color bottom layer formed by spraying prevent the putty layer from falling off and have a waterproof effect. The overall spraying of the topcoat improves the waterproof effect, has high durability, and has a variety of printed wood grain styles. The present invention can apply putty to the edge holes of the board body, and the putty layer is instantly cured and dried, so there is no need to wait for the next process to go directly, and it has good adhesion and is not easy to fall off. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The present invention is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative work.
[0037] Figure 1 It is a three-dimensional diagram of a plate body in a method for filling the edge of a plate with paint according to the present invention;
[0038] Figure 2 The present invention Figure 1 The enlarged view of point A in the middle;
[0039] Figure 3 It is a cross-sectional view of a plate body in a method for filling the edge of a plate with paint according to the present invention;
[0040] Figure 4 It is a front view of a sanding machine (omitting the chip box) for a method of filling the edge of a plate with paint according to the present invention;
[0041] Figure 5 The present invention Figure 4 The enlarged view of point B in the middle;
[0042] Figure 6 The present invention Figure 4 Top view of the medium sanding machine;
[0043] Figure 7 The present invention Figure 6 Enlarged view of point C in the middle;
[0044] Figure 8 The present invention Figure 6 The enlarged view of point D in the middle;
[0045] Fig. 9 The present invention Figure 4 Left side view of the middle connecting plate;
[0046] Fig.10 It is a front view of a chip box on a sanding machine in a method for filling the edge of a plate with paint according to the present invention;
[0047] Fig.11 The present invention Fig.10 Right side view of the middle debris box;
[0048] Fig.12 The present invention Fig.10 A perspective view of the middle debris box;
[0049] Fig.13 It is a schematic diagram of the structure of a putty machine for a plate edge paint filling method of the present invention;
[0050] Fig.14 This is a schematic diagram of the structure of an ultraviolet drying machine for a method of filling the edge of a plate with paint in the present invention.
[0051] Fig.15 This is a schematic diagram of the structure of an R corner trimming machine for a plate edge paint filling method of the present invention.
[0052] Fig.16 The invention discloses a vacuum spray paint machine structure schematic diagram of a plate edge paint filling method.
[0053] Figure numerals: 1, plate body; 2, first putty layer; 3, second putty layer; 4, third putty layer; 5, paint layer; 6, first color bottom layer; 7, second color bottom layer; 8, third color bottom layer; 9, base; 10, first rotating wheel; 11, first rotating rod; 12, second rotating wheel; 13, first transmission belt; 14, second transmission belt; 15, detection plate; 16, wedge block; 17, second elastic member; 18, wedge-shaped rack; 19, extension plate; 20, third elastic member; 21, slide groove; 22, second rotating rod; 23, support plate; 24, connecting column; 25, column groove; 26, cylinder; 27, piston rod; 28, sliding column; 29, connecting plate; 30, first elastic member; 31, sliding plate; 32, locking Plate; 33, the first permanent magnet; 34, the pressure plate; 35, the limit plate; 36, the first gear; 37, the guide bar; 38, the fixed bar; 39, the grinding wheel; 40, the third rotating rod; 41, the second gear; 42, the connecting rod; 43, the transmission rack; 44, the extension plate; 45, the second permanent magnet; 46, the connecting plate; 47, the automatic reset gear; 48, the extension bar; 49, the first sliding rack; 50, the first slider; 51, the second sliding rack; 52, the second slider; 53, the fan; 54, the debris box; 55, the slide rail; 56, the limit plate; 57, the box cavity; 58, the chip feeding channel; 59, the transmission channel; 60, the putty machine; 61, the ultraviolet drying machine; 62, the R angle trimming machine; 63, the vacuum spray paint machine. DETAILED DESCRIPTION
[0054] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0055] In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0056] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0057] like Figure 1-Figure 16 As shown, a method for filling the edge of a plate with paint comprises the following steps:
[0058] Step 1: First, use a sanding machine to sand the edge of the plate body 1 to ensure the verticality of the edge of the plate body 1;
[0059] Step 2: Fill the edge of the board body 1 with putty for the first time to form a first putty layer 2, roll the first putty layer 2, and irradiate the first putty layer 2 with ultraviolet light until it is semi-dry; a putty machine 60 can be used to fill the edge of the board body 1 with putty for the first time, and an ultraviolet dryer 61 can be used to irradiate the first putty layer 2 with ultraviolet light until it is semi-dry.
[0060] Step three: Fill the first putty layer 2 with putty for the second time to form a second putty layer 3, roll the second putty layer 3, and irradiate the second putty layer 3 with ultraviolet light until it is semi-dry; a putty machine 60 can be used to fill the edge of the board body 1 with putty for the second time, and an ultraviolet drying machine 61 can be used to irradiate the second putty layer 3 with ultraviolet light until it is semi-dry.
[0061] Step 4: Fine-tune all R corners of the board body 1 and remove excess putty; the R corner trimming machine 62 can be used to fine-tune all R corners of the board body 1.
[0062] Step 5: Fill the second putty layer 3 with putty for the third time to form a third putty layer 4, roll the third putty layer 4, and irradiate the third putty layer 4 with ultraviolet rays until it is semi-dry; the putty machine 60 can be used to fill the edge of the board body 1 with putty for the third time, and the ultraviolet drying machine 61 can be used to irradiate the third putty layer 4 to a semi-dry state.
[0063] Step 6: Use a vacuum spray paint machine 63 to evenly apply the third putty layer 4 to form a paint layer 5, ensure that the holes on the edge of the board body 1 are filled and even, and use ultraviolet rays to irradiate the paint layer 5 until it is completely dry;
[0064] Step 7: Grind the edge of the plate body 1 to make it smooth and flat, fine-tune all R corners of the plate body 1, and remove excess paint; the R corner trimming machine 62 can be used to fine-tune all R corners of the plate body 1.
[0065] Step 8: Apply a first color base to the paint layer 5 to form a first color base layer 6, and irradiate the first color base layer 6 with ultraviolet light until it is semi-dry;
[0066] Step 9: Apply a second color base layer to the first color base layer 6 to form a second color base layer 7, and irradiate the second color base layer 7 with ultraviolet light until it is semi-dry;
[0067] Step 10: Apply a third color base to the second color base layer 7 to form a third color base layer 8, and irradiate the third color base layer 8 with ultraviolet light until it is semi-dry;
[0068] Step 11: Grind the edge of the board body 1 to make it smooth and even, ensure that the paint is smooth and even, fine-tune all R corners of the board body 1, and remove excess paint; the R corner trimming machine 62 can be used to fine-tune all R corners of the board body 1.
[0069] Step 12: Processing the decorative layer on the entire board body 1.
[0070] According to an optional embodiment of the present invention, the sanding machine comprises a base 9, a plate conveying mechanism, a deviation correcting mechanism, a sanding mechanism and a steering mechanism;
[0071] The plate conveying mechanism includes a first transmission belt 13, a second transmission belt 14 and two driving mechanisms, the driving mechanism includes a first motor, a first rotating wheel 10, a first rotating rod 11 and a second rotating wheel 12, the first motor is embedded in the top wall of the base 9, the first rotating rod 11 is fixed to the output end of the first motor, the first rotating wheel 10 and the second rotating wheel 12 are both fixed to the first rotating rod 11, the two first rotating wheels 10 are connected by the first transmission belt 13, and the two second rotating wheels 12 are connected by the second transmission belt 14;
[0072] More than two clamping mechanisms are arranged between the first transmission belt 13 and the second transmission belt 14, and the clamping mechanisms include a second rotating rod 22, a support plate 23, a connecting column 24, a sliding column 28 and a pressing plate 34. The second rotating rod 22 is fixedly connected to the first transmission belt 13, the support plate 23 is rotatably connected to the upper end of the second rotating rod 22, the connecting column 24 is fixedly connected to the second transmission belt 14, a column groove 25 is provided at the lower end of the connecting column 24, a cylinder 26 is fixedly connected to the top wall of the column groove 25, a piston rod 27 is arranged on the cylinder 26, and a sliding column 28 is slidably connected in the column groove 25, the upper end of the column groove 25 is fixedly connected to the lower end of the piston rod 27, and the lower end of the sliding column 28 extends Extending below the connecting column 24, the pressing plate 34 is fixed to the lower end of the sliding column 28, the side wall of the sliding column 28 is fixed with a connecting piece 29, the side wall of the sliding column 28 is slidably connected with a sliding piece 31, the sliding piece 31 is connected to the connecting piece 29 through a first elastic member 30, the top wall of the sliding piece 31 is fixed with a first permanent magnet 33, the bottom wall of the sliding piece 31 is fixed with a locking piece 32, the top wall of the pressing plate 34 is fixed with four limiting mechanisms, the limiting mechanism includes two limiting pieces 35, all the limiting pieces 35 are fixed to the top wall of the pressing plate 34, the locking piece 32 extends to between the two limiting pieces 35 of one of the limiting mechanisms, and the outer wall of the pressing plate 34 is fixed with a first gear 36;
[0073] There are two deviation correction mechanisms, which include two guide bars 37, and the guide bars 37 are connected to the top wall of the base 9 through a fixing bar 38;
[0074] There are four sanding mechanisms, which include a second motor, a grinding wheel 39 and a third rotating rod 40. The second motor is connected to the top wall of the base 9, the third rotating rod 40 is fixed to the output end of the second motor, and the grinding wheel 39 is fixed to the third rotating rod 40.
[0075] The steering mechanism includes a connecting rod 42, a transmission rack 43, an extension plate 44 and a second permanent magnet 45. The connecting rod 42 is fixed to the top wall of the base 9, the transmission rack 43 and the extension plate 44 are both fixed to the connecting rod 42, and the second permanent magnet 45 is fixed to the bottom wall of the extension plate 44.
[0076] According to an optional embodiment of the present invention, the sanding machine also includes a falling-off mechanism, which includes a connecting plate 46, an automatic reset gear 47, an extension bar 48, a first sliding rack 49 and a second sliding rack 51. The connecting plate 46 is fixedly connected to the top wall of the base 9, the first sliding rack 49 is slidably connected to the side wall of the connecting plate 46 through the first slider 50, the second sliding rack 51 is slidably connected to the side wall of the connecting plate 46 through the second slider 52, the automatic reset gear 47 is rotatably connected to the side wall of the connecting plate 46, the extension bar 48 is fixedly connected to the first sliding rack 49, and the first sliding rack 49 and the second sliding rack 51 are respectively meshed with the automatic reset gear 47.
[0077] According to an optional embodiment of the present invention, the sanding machine also includes a debris recovery mechanism, and two debris recovery mechanisms are provided. The debris recovery mechanism includes a fan 53, a debris box 54, a slide rail 55 and a limit plate 56. The fan 53, the slide rail 55 and the limit plate 56 are all fixed to the top wall of the base 9. There are more than two debris boxes 54, and adjacent debris boxes 54 are detachably connected. The bottom wall of the debris box 54 is provided with a slide groove 21, and the inner wall of the slide groove 21 is slidably connected to the slide rail 55. The debris box 54 is provided with a The box cavity 57 is connected to the outer wall of the debris box 54 through the chip feeding channel 58, and the box cavity 57 is connected to the outer wall of the debris box 54 through the transmission channel 59. The inner wall of the box cavity 57 is slidably connected to the detection plate 15, and the bottom wall of the detection plate 15 is fixedly connected to the wedge block 16. The detection plate 15 is connected to the bottom wall of the box cavity 57 through the second elastic member 17. The inner wall of the transmission channel 59 is slidably connected to the wedge-shaped rack 18, and the extension piece 19 is fixedly connected to the wedge-shaped rack 18. The extension piece 19 is connected to the inner wall of the box cavity 57 through the third elastic member 20;
[0078] Two of the third rotating rods 40 are fixedly connected with second gears 41 .
[0079] According to an optional implementation of the present invention, the fixing bar 38 is slidably connected to the top wall of the base 9 , and the second motor is slidably connected to the top wall of the base 9 .
[0080] According to an optional implementation of the present invention, the rolling in step 2, step 3 and step 5 is performed by using a scraper to press the rollers.
[0081] According to an optional implementation of the present invention, the rolling in step 2, step 3 and step 5 is performed by using rollers.
[0082] According to an optional implementation of the present invention, the grinding in step seven and step eleven is performed by using one of triangular sand, sponge sand or a polishing wheel.
[0083] According to an optional implementation of the present invention, in the step twelve, the processing of the decorative layer is spraying of topcoat.
[0084] According to an optional implementation of the present invention, in the step twelve, the processed decorative layer is printed wood grain.
[0085] Implementation process:
[0086] Since the edge of the cut plate body 1 is uneven, in order to ensure the verticality of the edge of the plate body 1, the edge of the plate body 1 is first sanded with a sanding machine to make the uneven surface become a vertical surface;
[0087] The edge of the plate body 1 is filled with putty for the first time to form a first putty layer 2. Putty, also known as unsaturated polyester resin putty, is a rapidly developing filling material in the world in the past 20 years. It has the advantages of easy scraping, quick drying at room temperature, easy grinding, strong adhesion, high temperature resistance, good matching, etc. The first putty layer 2 is rolled with a scraper or a roller, and the first putty layer 2 is irradiated with an ultraviolet generating device until it is semi-dry;
[0088] Performing a second putty filling on the first putty layer 2 to form a second putty layer 3, rolling the second putty layer 3 with a scraper or a roller, and irradiating the second putty layer 3 with an ultraviolet generating device until it is semi-dry;
[0089] All R corners of the plate body 1 are finely trimmed to remove excess putty, and the R corner trimmer can be used to achieve fine trimming;
[0090] Performing a third putty filling on the second putty layer 3 to form a third putty layer 4, rolling the third putty layer 4 with a scraper or a roller, and irradiating the third putty layer 4 with an ultraviolet generating device until it is in a semi-dry state;
[0091] The third putty layer 4 is evenly coated with a vacuum spray paint machine 63 to form a paint layer 5, ensuring that the holes at the edge of the plate body 1 are filled and even, and the paint layer 5 is irradiated with an ultraviolet generating device until it is completely dry. Here, the third putty layer 4 is preferably coated with transparent paint, and the formed paint layer 5 is a transparent base;
[0092] Use one of triangular sand, sponge sand or polishing wheel to grind the edge of the plate body 1 to make it smooth and flat, and fine-tune all R angles of the plate body 1 to remove excess paint, which can be achieved again with the help of R angle trimmer;
[0093] Apply a first color base to the paint layer 5 to form a first color base layer 6, and irradiate the first color base layer 6 with an ultraviolet generating device until it is semi-dry;
[0094] Apply a second color base layer to the first color base layer 6 to form a second color base layer 7, and use an ultraviolet generating device to irradiate the second color base layer 7 until it is semi-dry;
[0095] Apply a third color base to the second color base layer 7 to form a third color base layer 8, and irradiate the third color base layer 8 with an ultraviolet light generating device until it is semi-dry;
[0096] Use one of triangular sand, sponge sand or polishing wheel to grind the edge of the plate body 1 to make it flat and smooth, ensure that the color paint is flat and smooth, and fine-tune all R corners of the plate body 1 to remove excess paint, which can be achieved again with the help of R corner trimmer;
[0097] The decorative layer is processed on the entire board body 1, and the surface of the board body 1 can be sprayed with topcoat or printed with wood grain to improve the aesthetics of the board body 1.
[0098] The working principle of the edge sanding machine for sanding the plate body 1 is:
[0099] In the initial state, the piston rod 27 is in a shortened state, the pressing plate 34 is separated from the supporting plate 23, the plate body 1 is placed on the top wall of the supporting plate 23, the first motor, the second motor and the fan 53 are turned on, and the first motor drives the first rotating wheel 10, the first rotating rod 11, the second rotating wheel 12, the first transmission belt 13, and the second transmission belt 14 to rotate, so that the supporting plate 23 and the locking plate 32 move to the right. When the plate body 1 passes between two of the guide strips 37, the plate body 1 is corrected under the guidance of the two guide strips 37 so that the edge of the plate body 1 is aligned with the two grinding wheels 39. After the plate body 1 is corrected, the piston rod 27 on the cylinder 26 is immediately extended, so that the sliding The movable column 28 moves downward to press the plate body 1. When the plate body 1 passes through the two grinding wheels 39, the grinding wheels 39 rotate under the drive of the second motor, and the grinding wheels 39 sand the edge of the plate body 1. The flying debris is sucked into the chip feeding channel 58 by the fan 53, passes through the chip feeding channel 58 and falls onto the detection plate 15 in the box cavity 57, reducing the difficulty of later cleaning. When the plate body 1 moves to the front of the steering mechanism, since the first permanent magnet 33 is located below the second permanent magnet 45 at this time, the magnetic attraction of the second permanent magnet 45 attracts the first permanent magnet 33, and the first permanent magnet 33 drives the sliding plate 31 and the locking plate 32 to move upward, and the locking plate 32 is separated from between the two limit plates 35. , the locking piece 32 releases the limit on the pressure plate 34, the first gear 36 and the transmission rack 43 are meshed for a period of time, so that the transmission rack 43 will drive the first gear 36, the pressure plate 34, the plate body 1 and the support plate 23 to rotate ninety degrees. When the plate body 1 moves to the right of the steering mechanism, the sliding piece 31 and the locking piece 32 move downward under the elastic force of the first elastic member 30, and the locking piece 32 is inserted between the other two limiting pieces 35 to limit the pressure plate 34 again to prevent the plate body 1 from being offset during sanding. When the plate body 1 passes through the other two grinding wheels 39, the grinding wheels 39 sand the other two edges of the plate body 1, and another fan 53 sucks the debris to another debris. In the box cavity 57 of the box 54, when the sheet body 1 moves to the front of the falling mechanism, the piston rod 27 on the cylinder 26 is shortened, driving the pressure plate 34 to move upward, and the pressure plate 34 releases the pressure on the sheet body 1. The top wall of the pressure plate 34 drives the extension bar 48 to move upward, so that the first sliding rack 49 moves upward, and the first sliding rack 49 drives the automatic reset gear 47 to rotate, and the automatic reset gear 47 drives the second sliding rack 51 to move forward, and the second sliding rack 51 pushes the sheet body 1 off. The user can use the storage container to collect the sheet body 1. After the pressure plate 34 is separated from the extension bar 48, the automatic reset gear 47 automatically resets, the second sliding rack 51 moves backward and resets, and the extension bar 48 moves downward and resets.
[0100] When the mass of debris in the box cavity 57 gradually increases, the detection plate 15 gradually overcomes the elastic force of the second elastic member 17 and moves downward, and the wedge block 16 moves downward to drive the wedge rack 18 to overcome the elastic force of the third elastic member 20 and move backward, and the wedge rack 18 extends to the rear of the debris box 54, and the wedge rack 18 engages with the second gear 41. The second gear 41 rotates under the drive of the third rotating rod 40, and the second gear 41 drives the wedge rack 18 and all the debris boxes 54 to move right along the slide rail 55. When the wedge rack 18 and the second gear 41 are disengaged, all the debris boxes 54 continue to move right for a distance under the action of inertia until one of the debris boxes 54 is against the limit plate 56, so that the wedge rack 18 of the next debris box 54 can also engage with the second gear 41. The debris box 54 that is against the limit plate 56 is manually removed to process the debris. The adjacent debris boxes 54 can be detachably connected, for example, by magnetic connection.
[0101] Because the board body 1 (such as particleboard, European pine board, multi-layer board) has many holes, the existing technology mostly uses glue and edge banding strips to seal the edges, which has the disadvantages of easy degumming, unsightly and not moisture-proof in the later stage. However, the present invention uses putty to form a first putty layer 2, a second putty layer 3, a third putty layer 4, and then fills and smoothes the holes on the edge of the board body 1, and cooperates with the paint layer 5, the first color bottom layer 6, the second color bottom layer 7, and the third color bottom layer 8 formed by spraying to prevent the putty layer from falling off and play a waterproof effect. The overall spraying of the topcoat improves the waterproof effect, has a high degree of durability, and has a variety of printed wood grain styles;
[0102] The present invention also uses a sanding machine to sand two opposite edges of the plate body 1, and then use the first gear 36 to cooperate with the steering mechanism to automatically rotate the plate body 1 ninety degrees. The locking plate 32 will also automatically limit and release the limit to facilitate sanding the other two edges of the plate body 1, thereby realizing sanding of the four edges of the plate body 1 without manually rotating the plate body 1. When the pressing state of the plate body 1 is released by the pressing plate 34, the second sliding rack 51 is driven by the power to push down the plate body 1, so as to realize automatic storage of the plate body 1. The debris recovery amount is automatically detected by the detection plate 15. When the preset recovery amount is reached, the debris box 54 is automatically replaced, so that another unloaded debris box 54 is moved to the rear of the fan 53 to prevent the single debris box 54 from collecting too much debris and overflowing when the user does not have time to replace the debris box 54. The design of the sanding machine has high linkage and strong practicality, which can improve the processing efficiency without manual rotation of the plate body 1.
[0103] The components, modules, mechanisms and devices not described in detail in the present invention are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0104] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. A method for filling the edge of a plate with paint, characterized in that: The following steps are involved: Step 1: First, use a sanding machine to sand the edge of the plate body (1) to ensure the verticality of the edge of the plate body (1); Step 2: Filling the edge of the board body (1) with putty for the first time to form a first putty layer (2), rolling the first putty layer (2), and irradiating the first putty layer (2) with ultraviolet rays until it is semi-dry; Step 3: performing a second putty filling on the first putty layer (2) to form a second putty layer (3), rolling the second putty layer (3), and irradiating the second putty layer (3) with ultraviolet rays until it is in a semi-dry state; Step 4: Fine-tune all R corners of the board body (1) and remove excess putty; Step 5: performing a third putty filling on the second putty layer (3) to form a third putty layer (4), rolling the third putty layer (4), and irradiating the third putty layer (4) with ultraviolet rays until it is in a semi-dry state; Step 6: Use a vacuum spray paint machine (63) to evenly apply the third putty layer (4) to form a paint layer (5), ensure that the holes on the edge of the board body (1) are filled evenly, and use ultraviolet rays to irradiate the paint layer (5) until it is completely dry; Step 7: Grind the edge of the plate body (1) to make it smooth and even, fine-tune all R corners of the plate body (1), and remove excess paint; Step 8: applying a first color base to the paint layer (5) to form a first color base layer (6), and irradiating the first color base layer (6) with ultraviolet light until it is semi-dry; Step 9: applying a second color base layer to the first color base layer (6) to form a second color base layer (7), and irradiating the second color base layer (7) with ultraviolet light until it is semi-dry; Step 10: Apply a third color base to the second color base layer (7) to form a third color base layer (8), and irradiate the third color base layer (8) with ultraviolet light until it is semi-dry; Step 11: Grind the edge of the board body (1) to make it smooth and even, ensure that the paint is smooth and even, and fine-tune all the R corners of the board body (1) to remove excess paint; Step 12: Processing the decorative layer on the entire board body (1); The sanding machine comprises a base (9), a plate conveying mechanism, a deviation correcting mechanism, a sanding mechanism and a steering mechanism; The plate conveying mechanism comprises a first transmission belt (13), a second transmission belt (14) and two driving mechanisms, wherein the driving mechanism comprises a first motor, a first rotating wheel (10), a first rotating rod (11) and a second rotating wheel (12), wherein the first motor is embedded in the top wall of the base (9), the first rotating rod (11) is fixedly connected to the output end of the first motor, the first rotating wheel (10) and the second rotating wheel (12) are both fixedly connected to the first rotating rod (11), the two first rotating wheels (10) are connected by the first transmission belt (13), and the two second rotating wheels (12) are connected by the second transmission belt (14); More than two clamping mechanisms are arranged between the first transmission belt (13) and the second transmission belt (14), and the clamping mechanisms include a second rotating rod (22), a support plate (23), a connecting column (24), a sliding column (28) and a pressing plate (34). The second rotating rod (22) is fixedly connected to the first transmission belt (13), the support plate (23) is rotatably connected to the upper end of the second rotating rod (22), the connecting column (24) is fixedly connected to the second transmission belt (14), a column groove (25) is provided at the lower end of the connecting column (24), a cylinder (26) is fixedly connected to the top wall of the column groove (25), a piston rod (27) is arranged on the cylinder (26), and the sliding column (28) is slidably connected in the column groove (25), the upper end of the column groove (25) is fixedly connected to the lower end of the piston rod (27), and the lower end of the sliding column (28) is fixedly connected to the upper end of the column groove (25). The end extends to the bottom of the connecting column (24), the pressing plate (34) is fixedly connected to the lower end of the sliding column (28), the side wall of the sliding column (28) is fixedly connected with a connecting piece (29), the side wall of the sliding column (28) is slidably connected with a sliding piece (31), the sliding piece (31) is connected to the connecting piece (29) through a first elastic member (30), the top wall of the sliding piece (31) is fixedly connected with a first permanent magnet (33), the bottom wall of the sliding piece (31) is fixedly connected with a locking piece (32), the top wall of the pressing plate (34) is fixedly connected with four limiting mechanisms, the limiting mechanisms include two limiting pieces (35), all the limiting pieces (35) are fixedly connected to the top wall of the pressing plate (34), the locking piece (32) extends to between the two limiting pieces (35) of one of the limiting mechanisms, and the outer wall of the pressing plate (34) is fixedly connected with a first gear (36); Two deviation correction mechanisms are provided, and the deviation correction mechanisms include two guide bars (37), and the guide bars (37) are connected to the top wall of the base (9) through a fixing bar (38); There are four sanding mechanisms, which include a second motor, a grinding wheel (39) and a third rotating rod (40), wherein the second motor is connected to the top wall of the base (9), the third rotating rod (40) is fixedly connected to the output end of the second motor, and the grinding wheel (39) is fixedly connected to the third rotating rod (40); The steering mechanism comprises a connecting rod (42), a transmission rack (43), an extension plate (44) and a second permanent magnet (45); the connecting rod (42) is fixedly connected to the top wall of the base (9); the transmission rack (43) and the extension plate (44) are both fixedly connected to the connecting rod (42); and the second permanent magnet (45) is fixedly connected to the bottom wall of the extension plate (44).
2. A method for filling the edge of a plate with paint according to claim 1, characterized in that: The sanding machine also includes a falling mechanism, which includes a connecting plate (46), an automatic reset gear (47), an extension bar (48), a first sliding rack (49) and a second sliding rack (51). The connecting plate (46) is fixedly connected to the top wall of the base (9), the first sliding rack (49) is slidably connected to the side wall of the connecting plate (46) through a first slider (50), the second sliding rack (51) is slidably connected to the side wall of the connecting plate (46) through a second slider (52), the automatic reset gear (47) is rotationally connected to the side wall of the connecting plate (46), the extension bar (48) is fixedly connected to the first sliding rack (49), and the first sliding rack (49) and the second sliding rack (51) are respectively meshed with the automatic reset gear (47).
3. A method for filling the edge of a plate with paint according to claim 2, characterized in that: The sanding machine further comprises a debris recovery mechanism, wherein two debris recovery mechanisms are provided, and the debris recovery mechanisms comprise a fan (53), a debris box (54), a slide rail (55) and a limit plate (56), wherein the fan (53), the slide rail (55) and the limit plate (56) are all fixedly connected to the top wall of the base (9), wherein more than two debris boxes (54) are provided, and adjacent debris boxes (54) are detachably connected, wherein a slide groove (21) is provided on the bottom wall of the debris box (54), and an inner wall of the slide groove (21) is slidably connected to the slide rail (55), and a box cavity (57) is provided on the debris box (54), and the box cavity (57) is connected to the bottom wall of the debris box (54). The chip feeding channel (58) is connected to the outer wall of the chip box (54); the box cavity (57) is connected to the outer wall of the chip box (54) through a transmission channel (59); a detection plate (15) is slidably connected to the inner wall of the box cavity (57); a wedge block (16) is fixedly connected to the bottom wall of the detection plate (15); the detection plate (15) is connected to the bottom wall of the box cavity (57) through a second elastic member (17); a wedge-shaped rack (18) is slidably connected to the inner wall of the transmission channel (59); an extension piece (19) is fixedly connected to the wedge-shaped rack (18); and the extension piece (19) is connected to the inner wall of the box cavity (57) through a third elastic member (20); Two of the third rotating rods (40) are fixedly connected with second gears (41).
4. A method for filling the edge of a plate with paint according to claim 3, characterized in that: The fixing strip (38) is slidably connected to the top wall of the base (9), and the second motor is slidably connected to the top wall of the base (9).
5. A method for filling the edge of a plate with paint according to claim 1, characterized in that: The rolling in step 2, step 3 and step 5 is performed by using a scraper to press the roller.
6. A method for filling the edge of a plate with paint according to claim 1, characterized in that: The rolling in step 2, step 3 and step 5 is performed by using rollers.
7. A method for filling the edge of a plate with paint according to claim 1, characterized in that: The grinding in step seven and step eleven is performed by using one of triangular sand, sponge sand or polishing wheel.
8. A method for filling the edge of a plate with paint according to claim 1, characterized in that: In the step twelve, the processing of the decorative layer is spraying of topcoat.
9. A method for filling the edge of a plate with paint according to claim 1, characterized in that: In the step 12, the processed decorative layer is printed with wood grain.
