A wind turbine blade grinding device that is easy to position and install and a method of using the device

By designing a wind power blade grinding device that is easy to position and install, including a grinding platform, a load bearing bracket, a positioning mechanism and a dust removal mechanism, the problems of large arc blade offset and low grinding efficiency in the prior art are solved, and the effects of stable positioning, precision grinding and dust adsorption are achieved.

CN118357829BActive Publication Date: 2025-02-28DONGTAI QISHENG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202410594423.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-28
Estimated Expiration
2044-05-14

AI Technical Summary

Technical Problem

The existing wind power blade grinding device cannot effectively fix large arc blades, resulting in offset misalignment, and the vertically arranged grinding mechanism and dust removal mechanism cannot be adapted, reducing grinding efficiency and precision.

Method used

A wind power blade grinding device for easy positioning and installation is designed, including a grinding platform, a load bearing bracket, a positioning mechanism and a dust removal mechanism. By assisting the movement and locking installation of the grinding platform by positioning base and the moving guide wheel, the grinder adapts the blades by using the adjustment platform that can be raised and lowered and moved left and right, and dust is absorbed through the flip and movement of the dust removal flip rack and the dust removal suction plate.

Benefits of technology

It realizes stable positioning and precision polishing of large arc blades, improves grinding efficiency and precision, and effectively absorbs dust, improving the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a wind turbine blade grinding device and a method for use that are easy to position and install, comprising a grinding platform; the bottom ends of the symmetrically arranged bearing brackets are fixedly provided with positioning mechanisms, and the positioning mechanisms include a positioning base; further comprising: a movable guide groove is provided inside the grinding platform, and a guide threaded rod is rotatably provided inside the movable guide groove in front of the movable guide groove through a bearing; wherein a dust removal mechanism is rotatably provided in the internal receiving guide groove of the symmetrically arranged bearing bracket, and the dust removal mechanism includes a dust removal flip frame. The wind turbine blade grinding device and method for use that are easy to position and install, the positioning base and the movable guide wheel assist the grinding platform to move and lock the positioning installation, and the adjusting platform that can be lifted up and down and moved left and right drives the grinder to adapt to the wind turbine blade, and the dust removal flip frame and the dust removal suction plate are flipped and moved to adsorb dust in the subsequent grinding process.
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Description

Technical Field

[0001] The present invention relates to the technical field of wind turbine blade grinding, and in particular to a wind turbine blade grinding device that is easy to position and install, and a use method thereof. Background Art

[0002] Wind turbine blades refer to the core components of wind turbines that convert natural wind energy into electrical energy for wind turbines. Their function is to convert wind energy into mechanical energy, which in turn drives the generator to generate electricity. The material and manufacturing process of the blades also have an important impact on the performance and life of the wind turbine. The blades need to have sufficient strength and rigidity to withstand the impact and torsion of wind; at the same time, the surface smoothness and balance of the blades also need to be guaranteed to reduce wind resistance and vibration, and improve the stability and life of the generator. Therefore, the fineness of the surface polishing needs to be ensured during the processing of wind turbine blades, for example:

[0003] Publication No. CN205520837U discloses a wind turbine blade grinding device that has both the mobility of a mobile platform and the flexible operation of mechanical equipment, and can complete tasks that require both large-scale positioning and flexible operation. The existence of the mobile platform enhances the flexibility and operating range of the device, giving it an almost unlimited operating space;

[0004] Publication No. CN117067037A discloses a rapid positioning device for a wind turbine blade grinder and a method for using the same. By setting a processing box, dust and airflow are transferred to the inside of the processing box. Some impurities will fall into the dust collecting box as the airflow is reduced, and the remaining impurities will be purified and discharged by the processing box, which not only solves the problem of collecting dust, but also can purify the remaining gas.

[0005] However, the above-mentioned grinding device for wind turbine blades still has the following problems during actual use: although the blades are ground by a movable grinding mechanism, the actual wind turbine blades are relatively large in size, and the lateral span and longitudinal length cannot be adapted to the existing grinding device. The grinding device cannot be effectively fixed, and thus, it is easy for the curved wind turbine blades to be offset and misaligned. At the same time, the blades are usually in a horizontally lying state during processing, and the vertically arranged grinding mechanism and dust removal mechanism cannot be effectively adapted, thereby reducing the efficiency and precision of the grinding of the wind turbine blades.

[0006] Therefore, we proposed a wind turbine blade grinding device and a method of use that are easy to position and install, in order to solve the problem that although the existing grinding mechanism can grind the blades through a mobile mechanism, the actual wind turbine blades are relatively large in size, and the horizontal span and vertical length cannot be adapted to the existing grinding device. The grinding device cannot be effectively fixed, and thus, it is easy for the curved wind turbine blades to be offset and misaligned. At the same time, the blades are usually in a horizontally lying state during processing, and the vertically arranged grinding mechanism and dust removal mechanism cannot be effectively adapted, thereby reducing the efficiency and precision of grinding the wind turbine blades. Summary of the invention

[0007] The purpose of the present invention is to provide a wind turbine blade grinding device and a method of use that are easy to position and install, so as to solve the problems in the current market raised by the above background technology.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a wind turbine blade grinding device that is easy to position and install, comprising a grinding platform, and bearing brackets fixedly installed at the left and right ends of the grinding platform, and receiving guide grooves are provided inside the bearing brackets on the left and right sides;

[0009] The bottom ends of the symmetrically arranged bearing brackets are fixedly provided with positioning mechanisms, and the positioning mechanisms include positioning bases, and the front and rear sides of the positioning bases are rotatably provided with positioning shafts through bearings; and further comprising:

[0010] A movable guide groove is provided inside the polishing platform, and a guide threaded rod is rotatably arranged at the front of the movable guide groove through a bearing, and a guide slide rod is fixedly arranged at the rear of the movable guide groove;

[0011] Among them, a dust removal mechanism is rotatably arranged in the receiving guide groove inside the symmetrically arranged bearing bracket, and the dust removal mechanism includes a dust removal flip frame, and a guide shaft is fixedly arranged at the bottom end of the dust removal flip frame;

[0012] The dust removal mechanism includes a dust removal suction device, and the dust removal suction device is fixedly installed on the top of the left and right supporting brackets, and the dust removal flip frame included in the dust removal mechanism is rotatably arranged at the lower part of the inner part of the supporting bracket through the guide shaft at the bottom end, and the inside of the symmetrically arranged dust removal flip frames are slidably provided with dust removal suction plates, and the symmetrically arranged dust removal suction plates are connected to the dust removal flip frames through a reset spring;

[0013] The dust removal mechanism includes a dust removal suction plate whose inner side is equidistantly provided with dust removal suction channels, and the outer side of the dust removal suction plate is connected to the lower end of the suction hose, and the upper ends of the suction hoses on the left and right sides are connected to the interior of the dust removal suction device, and the dust removal suction plate is telescopically adapted by the movement of the grinder.

[0014] Preferably, the positioning mechanism includes a positioning base fixedly installed on the bottom ends of the left and right supporting brackets, and the outer ends of the front and rear positioning shafts inside the symmetrically arranged positioning base are fixedly provided with movable guide wheels, and the symmetrically arranged movable guide wheels are all arranged through the lower outside of the positioning base, and the positioning base is driven to move by the rotation of the movable guide wheels.

[0015] Preferably, the positioning mechanism includes a bidirectional threaded rod, and the bidirectional threaded rod is rotatably arranged on the upper part of the interior of the positioning base through a bearing, and the front and rear outer walls of the bidirectional threaded rod are threadedly connected to the upper end of the positioning tooth plate, and the middle outer wall of the positioning shaft included in the positioning mechanism is fixedly provided with a positioning gear.

[0016] Preferably, the positioning mechanism includes a transmission shaft, and the upper and lower ends of the transmission shaft are meshed and connected to the middle part of the guide shaft and the middle part of the bidirectional threaded rod through a bevel gear group, and the positioning tooth plate included in the positioning mechanism does not mesh with the positioning gear on the outer wall of the positioning shaft in an initial state, so that the positioning gear, the positioning shaft and the moving guide wheel can rotate freely, and the rotation of the bidirectional threaded rod included in the positioning mechanism drives the positioning tooth plate on the outer wall to engage and connect to the outer wall of the positioning gear, thereby making the positioning gear, the positioning shaft and the moving guide wheel unable to rotate so as to perform positioning locking with respect to the positioning base.

[0017] Preferably, an adjustment platform is provided inside the grinding platform, and the front surface of the adjustment platform is threadedly connected to the outer wall of the guide threaded rod inside the movable guide groove, and the rear of the adjustment platform is slidably provided on the outer wall of the guide slide rod, and a driving gear is fixedly provided in the middle of the top surface of the adjustment platform.

[0018] Preferably, driven gears are rotatably arranged on both sides of the top surface of the adjustment platform through bearings, and the driven gears on the left and right sides are meshed and connected with the driving gears, and the middle rotating shafts of the driven gears on the left and right sides are fixedly connected to the upper end of the lifting threaded rod.

[0019] Preferably, the bottom ends of the symmetrically arranged lifting threaded rods are threadedly connected to the upper end of the lifting sleeves, and the bottom ends of the symmetrically arranged lifting sleeves are fixedly connected to the top surface of the grinder, and the height of the grinder is driven to be adjusted through the connection between the lifting threaded rods and the lifting sleeves, and the grinder is driven to move left and right through the adjustment platform above the lifting threaded rods.

[0020] A method for using a wind turbine blade grinding device that is easy to position and install, comprising the following steps:

[0021] S1: First, the grinding platform and the bearing bracket are moved through the bottom positioning base and the symmetrically arranged moving guide wheels, and then adjusted according to wind turbine blades of different specifications and the positions to be polished. Then, when the grinding platform needs to be positioned and installed to the required position, the motor is connected to the bidirectional threaded rod inside the positioning base, so that the rotating bidirectional threaded rod drives the positioning tooth plates threaded on the front and rear sides of the outer wall to move inward synchronously, and then the front and rear positioning tooth plates are engaged with the outer wall of the positioning gear in the middle of the positioning shaft, so that the positioning gear and the positioning shaft cannot rotate, and the positioning shaft locks the moving guide wheel outside the positioning base to limit the position, so that the non-rotating moving guide wheel fixes the position of the bearing bracket and the grinding platform, thereby preventing displacement during the subsequent grinding process;

[0022] S2: After the grinding platform is positioned and installed, the bidirectional threaded rod arranged inside the positioning base drives the transmission shaft meshing and connected above to rotate through the bevel gear group in the middle during the rotation process, and then the transmission shaft drives the guide shaft arranged below the dust removal flip frame to rotate through the bevel gear group at the upper end, and then the dust removal flip frame is driven by the guide shaft to flip inward in the storage guide groove provided inside the supporting bracket, so that the dust removal flip frame drives the dust removal suction plate connected above by the reset spring to be arranged in an inclined state, so as to be more closely fitted to the top of the wind turbine blade, and then the dust is adsorbed during the subsequent grinding process;

[0023] S3: When adjusting the grinding range of the wind turbine blade, the guide threaded rod in the movable guide groove inside the grinding platform is connected to the servo motor, so that the rotating guide threaded rod drives the adjustment platform connected to the outer wall thread to move in the left and right directions, and at the same time, the guide slide needle penetrating the rear of the adjustment platform limits it, thereby preventing deviation during the adjustment process from affecting the grinding accuracy;

[0024] Furthermore, the driving member drives the driving gear above the adjustment platform to rotate, so that it drives the meshing driven gear and the lifting threaded rod in the middle to rotate, and the bottom end of the lifting sleeve threadedly connected to the lifting threaded rod is fixedly connected to the top surface of the grinder, so that the grinding machine can limit the rotation of the lifting sleeve, and then the lifting sleeve drives the grinder to adjust in the up and down direction, so as to adapt to the grinding of wind turbine blades of different models and specifications;

[0025] S4: When the grinder is grinding the wind turbine blade, the dust removal flip frame and the dust removal suction plate which are distributed in an inclined manner on the left and right sides are attached to the top of the wind turbine blade, and then the dust removal suction device arranged on the top of the supporting bracket is operated to suck the dust through the dust removal suction channel opened by the dust removal suction plate through the through-connected suction hose, so as to prevent the dust from grinding from spreading in the air and affecting the working environment;

[0026] Furthermore, when the sander moves in the left and right directions, the sander contacts the dust removal suction plate in the moving direction, so that the dust removal suction plate that is in contact squeezes the return spring inside the dust removal turning frame, and then the dust removal suction plate moves toward the inside of the dust removal turning frame to prevent affecting the movement and sanding work of the sander.

[0027] Compared with the prior art, the beneficial effects of the present invention are as follows: the wind turbine blade grinding device and the use method that are easy to position and install, the positioning base and the movable guide wheel assist the grinding platform to move and lock the positioning installation, and the adjustment platform that can be lifted up and down and moved left and right drives the grinder to adapt to the wind turbine blade, and the dust removal flip frame and the dust removal suction plate are flipped and moved to adsorb dust in the subsequent grinding process, and the specific contents are as follows:

[0028] 1. The driving motor drives the bidirectional threaded rod to rotate, so that the threaded positioning tooth plate moves inward synchronously to engage with the positioning gear, thereby preventing the positioning gear and the positioning shaft from rotating, and the positioning shaft locks the movable guide wheel outside the positioning base to limit the position, so that the movable guide wheel that cannot rotate fixes the position of the bearing bracket and the grinding platform, thereby preventing deviation during the subsequent grinding process;

[0029] 2. The bidirectional threaded rod bevel gear group drives the transmission shaft and the guide shaft to rotate, and then the dust removal flip frame flips through the rotation of the guide shaft, and then flips inward in the storage guide groove opened inside the support bracket, so that the dust removal flip frame drives the dust removal suction plate connected to the upper part by the reset spring to be set in an inclined state, so as to fit more closely to the upper part of the wind turbine blade, and then absorb the dust in the subsequent grinding process;

[0030] 3. The guide threaded rod of the grinding platform drives the adjustment platform connected with the outer wall thread to move in the left and right directions, and then the driving gear rotates to engage the driven gear and the lifting threaded rod in the middle to rotate, and the bottom end of the lifting sleeve threadedly connected with the lifting threaded rod is fixedly connected to the top surface of the grinder, so that the grinding machine can limit the rotation of the lifting sleeve, and then the lifting sleeve drives the grinding machine to adjust in the up and down directions, so as to adapt to the grinding of wind turbine blades of different models and specifications;

[0031] 4. The dust removal flip frame and the dust removal suction plate distributed in an inclined manner are attached to the top of the wind turbine blades, and then the dust removal suction device arranged above the supporting bracket is operated to suck the dust through the dust removal suction channel opened on the dust removal suction plate through the through-connected suction hose to prevent the dust from grinding from spreading in the air and affecting the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0033] Figure 2 This is a schematic diagram of the installation structure of the grinder of the present invention;

[0034] Figure 3 For the present invention Figure 2 The enlarged structural diagram at A in the middle;

[0035] Figure 4 This is a schematic diagram of the transmission shaft installation structure of the present invention;

[0036] Figure 5 It is a schematic diagram of the structure of the transmission shaft connected to the bidirectional threaded rod of the present invention;

[0037] Figure 6 For the present invention Figure 5 The enlarged structural diagram at B in the middle;

[0038] Figure 7 This is a schematic diagram of the structure of the dust removal overturning frame after being overturned;

[0039] Figure 8 It is a structural schematic diagram of the installation of the dust removal turning frame and the dust removal suction plate of the present invention;

[0040] Fig. 9 This is a schematic diagram of the installation structure of the dust removal suction device of the present invention;

[0041] Fig.10 It is a schematic diagram of the three-dimensional structure of the adjustment platform of the present invention.

[0042] In the figure: 1. grinding platform; 2. bearing bracket; 3. storage guide groove; 4. positioning base; 5. positioning shaft; 6. movable guide groove; 7. guide threaded rod; 8. guide slide rod; 9. dust removal turning frame; 10. guide shaft; 11. movable guide wheel; 12. two-way threaded rod; 13. positioning gear plate; 14. positioning gear; 15. adjustment platform; 16. driving gear; 17. driven gear; 18. lifting threaded rod; 19. lifting sleeve; 20. grinder; 21. dust removal suction device; 22. dust removal suction plate; 23. reset spring; 24. dust removal suction channel; 25. suction hose; 26. transmission shaft; 27. bevel gear group. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] See also Figure 1-Figure 10 The present invention provides the following technical solution: a wind turbine blade grinding device that is easy to position and install, comprising a grinding platform 1, and a bearing bracket 2 fixedly installed at the left and right ends of the grinding platform 1, and a receiving guide groove 3 is opened inside the bearing brackets 2 on the left and right sides;

[0045] The bottom ends of the symmetrically arranged supporting brackets 2 are fixedly provided with positioning mechanisms, and the positioning mechanisms include positioning bases 4, and positioning shafts 5 are rotatably provided on both the front and rear sides of the positioning bases 4 through bearings;

[0046] A movable guide groove 6 is provided inside the grinding platform 1, and a guide threaded rod 7 is rotatably provided at the front of the movable guide groove 6 through a bearing, and a guide slide rod 8 is fixedly provided at the rear of the movable guide groove 6;

[0047] A dust removal mechanism is rotatably arranged in the receiving guide groove 3 inside the symmetrically arranged supporting bracket 2, and the dust removal mechanism includes a dust removal turning frame 9, and a guide shaft 10 is fixedly arranged at the bottom end of the dust removal turning frame 9.

[0048] The positioning mechanism includes a positioning base 4 fixedly installed on the bottom ends of the left and right supporting brackets 2, and the outer ends of the front and rear positioning shafts 5 inside the symmetrically arranged positioning base 4 are fixedly provided with moving guide wheels 11, and the symmetrically arranged moving guide wheels 11 are all penetrated through the lower outside of the positioning base 4, and the positioning base 4 is driven to move by the rotation of the moving guide wheels 11.

[0049] The positioning mechanism includes a bidirectional threaded rod 12, and the bidirectional threaded rod 12 is rotatably arranged on the upper part of the positioning base 4 through a bearing, and the front and rear outer walls of the bidirectional threaded rod 12 are threadedly connected to the upper end of the positioning tooth plate 13, and the middle outer wall of the positioning shaft 5 included in the positioning mechanism is fixedly provided with a positioning gear 14.

[0050] The positioning mechanism includes a transmission shaft 26, and the upper and lower ends of the transmission shaft 26 are meshed and connected to the middle of the guide shaft 10 and the middle of the bidirectional threaded rod 12 through a bevel gear set 27. The positioning gear plate 13 included in the positioning mechanism does not mesh with the positioning gear 14 on the outer wall of the positioning shaft 5 in the initial state, so that the positioning gear 14, the positioning shaft 5 and the moving guide wheel 11 can rotate freely, and the rotation of the bidirectional threaded rod 12 included in the positioning mechanism drives the positioning gear plate 13 on the outer wall to engage and connect to the outer wall of the positioning gear 14, thereby making the positioning gear 14, the positioning shaft 5 and the moving guide wheel 11 unable to rotate so as to perform positioning locking with respect to the positioning base 4.

[0051] An adjustment platform 15 is provided inside the grinding platform 1, and the front surface of the adjustment platform 15 is threadedly connected to the outer wall of the guide threaded rod 7 inside the movable guide groove 6, and the rear of the adjustment platform 15 is slidably provided on the outer wall of the guide slide rod 8, and a driving gear 16 is fixedly provided in the middle of the top surface of the adjustment platform 15.

[0052] The left and right sides of the top surface of the adjustment platform 15 are rotatably provided with driven gears 17 through bearings, and the driven gears 17 on the left and right sides are meshed and connected with the driving gear 16, and the middle rotating shafts of the driven gears 17 on the left and right sides are fixedly connected to the upper ends of the lifting threaded rods 18.

[0053] The bottom ends of the symmetrically arranged lifting threaded rods 18 are threadedly connected to the upper ends of the lifting sleeves 19, and the bottom ends of the symmetrically arranged lifting sleeves 19 are fixedly connected to the top surface of the grinder 20. The height of the grinder 20 is adjusted by the connection between the lifting threaded rods 18 and the lifting sleeves 19, and the grinder 20 is driven to move left and right by the adjustment platform 15 above the lifting threaded rods 18.

[0054] The dust removal mechanism includes a dust removal suction device 21, and the dust removal suction device 21 is fixedly installed on the top of the left and right side supporting brackets 2, and the dust removal flip frame 9 included in the dust removal mechanism is rotatably set at the lower part of the inner part of the supporting bracket 2 through the guide shaft 10 at the bottom end, and the symmetrically arranged dust removal flip frame 9 is slidably provided with a dust removal suction plate 22, and the symmetrically arranged dust removal suction plate 22 is connected to the dust removal flip frame 9 by a return spring 23.

[0055] The inner side of the dust removal suction plate 22 included in the dust removal mechanism is provided with dust removal suction channels 24 at equal distances, and the outer sides of the dust removal suction plate 22 are connected to the lower end of the suction hose 25, and the upper ends of the suction hoses 25 on the left and right sides are connected to the inside of the dust removal suction device 21, and the dust removal suction plate 22 is extended and adapted by the movement of the grinder 20.

[0056] A method for using a wind turbine blade grinding device that is easy to position and install, comprising the following steps:

[0057] like Figure 2 , Figure 4-Figure 6As shown, first, the grinding platform 1 and the supporting bracket 2 are moved by the bottom positioning base 4 and the symmetrically arranged moving guide wheels 11, and then adjusted according to wind turbine blades of different specifications and the positions to be polished. Then, when it is necessary to position and install the grinding platform 1 to the required position, the motor is connected to the bidirectional threaded rod 12 inside the positioning base 4, so that the rotating bidirectional threaded rod 12 drives the positioning tooth plates 13 threadedly connected on the front and rear sides of the outer wall to move inward synchronously, and then the front and rear sides of the positioning tooth plates 13 are engaged with the outer walls of the positioning gear 14 in the middle of the positioning shaft 5, so that the positioning gear 14 and the positioning shaft 5 cannot rotate, and the positioning shaft 5 locks the moving guide wheel 11 outside the positioning base 4 to limit the position, so that the non-rotating moving guide wheel 11 fixes the position of the supporting bracket 2 and the grinding platform 1, thereby preventing deviation during the subsequent grinding process;

[0058] like Figure 7-Figure 8 As shown, after the grinding platform 1 is positioned and installed, the bidirectional threaded rod 12 arranged inside the positioning base 4 drives the transmission shaft 26 meshing and connected above to rotate through the bevel gear group 27 in the middle during the rotation process, and then the transmission shaft 26 drives the guide shaft 10 arranged below the dust removal flip frame 9 to rotate through the bevel gear group 27 at the upper end, and then the dust removal flip frame 9 is driven by the guide shaft 10 and then flipped inward in the storage guide groove 3 opened inside the supporting bracket 2, so that the dust removal flip frame 9 drives the dust removal suction plate 22 connected above by the reset spring 23 to be set in an inclined state, so as to be more closely fitted to the top of the wind turbine blade, and then the dust is adsorbed during the subsequent grinding process;

[0059] like Figure 9-10 As shown, when adjusting the grinding range of the wind turbine blade, the guide threaded rod 7 in the movable guide groove 6 inside the grinding platform 1 is connected to the servo motor, so that the rotating guide threaded rod 7 drives the adjustment platform 15 connected to the outer wall thread to move in the left and right directions, and at the same time, the guide slide bar 8 connected through the rear of the adjustment platform 15 limits it, thereby preventing the deviation from affecting the grinding accuracy during the adjustment process;

[0060] Furthermore, the driving gear 16 above the adjustment platform 15 is driven to rotate by the driving member, so that the driven gear 17 and the lifting threaded rod 18 in the middle are driven to rotate, and the bottom end of the lifting sleeve 19 threadedly connected to the lifting threaded rod 18 is fixedly connected to the top surface of the grinder 20, so that the grinding machine 20 can limit the rotation of the lifting sleeve 19, and then the lifting sleeve 19 drives the grinding machine 20 to adjust in the up and down direction, so as to adapt to the grinding of wind turbine blades of different models and specifications;

[0061] like Figure 1 , Figure 7As shown, during the grinding process of the grinder 20 for the wind turbine blade, the dust removal flip frame 9 and the dust removal suction plate 22 which are distributed in an inclined manner on the left and right sides are attached to the top of the wind turbine blade, and then the dust removal suction device 21 arranged on the top of the supporting bracket 2 is operated to suck the dust through the dust removal suction channel 24 opened by the dust removal suction plate 22 through the through-connected suction hose 25, so as to prevent the dust from grinding from spreading in the air and affecting the working environment;

[0062] Furthermore, when the sander 20 moves in the left and right directions, the sander 20 contacts the dust suction plate 22 in the moving direction, so that the dust suction plate 22 that is resisted squeezes the return spring 23 inside the dust removal flip frame 9, and then the dust suction plate 22 moves toward the inside of the dust removal flip frame 9 to prevent affecting the movement and sanding work of the sander 20.

[0063] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wind turbine blade grinding device that is easy to position and install, comprising a grinding platform (1), and supporting brackets (2) fixedly installed at left and right ends of the grinding platform (1), and receiving guide grooves (3) are provided inside the supporting brackets (2) on the left and right sides; The bottom ends of the symmetrically arranged support brackets (2) are fixedly provided with positioning mechanisms, and the positioning mechanisms include positioning bases (4), and positioning shafts (5) are rotatably provided on both the front and rear sides of the positioning bases (4) via bearings; It is characterized in that Also includes: The grinding platform (1) is provided with a movable guide groove (6) inside, and a guide threaded rod (7) is rotatably arranged at the front of the movable guide groove (6) via a bearing, and a guide slide rod (8) is fixedly arranged at the rear of the movable guide groove (6); A dust removal mechanism is rotatably arranged in the receiving guide groove (3) inside the symmetrically arranged bearing bracket (2), and the dust removal mechanism includes a dust removal flip frame (9), and a guide shaft (10) is fixedly arranged at the bottom end of the dust removal flip frame (9); The dust removal mechanism comprises a dust removal suction device (21), and the dust removal suction device (21) is fixedly mounted on the top of the left and right side support brackets (2), and the dust removal flip frame (9) included in the dust removal mechanism is rotatably arranged at the lower part of the support bracket (2) through the guide shaft (10) at the bottom, and the inside of the symmetrically arranged dust removal flip frame (9) is slidably provided with a dust removal suction plate (22), and the symmetrically arranged dust removal suction plate (22) and the dust removal flip frame (9) are connected via a return spring (23); The dust removal mechanism comprises a dust removal suction plate (22) whose inner side is provided with dust removal suction channels (24) at equal distances, and the outer side of the dust removal suction plate (22) is connected to the lower end of the suction hose (25), and the upper ends of the suction hoses (25) on the left and right sides are connected to the inside of the dust removal suction device (21), and the dust removal suction plate (22) is extended and adapted by the movement of the grinder (20); An adjusting platform (15) is arranged inside the grinding platform (1), and the front surface of the adjusting platform (15) is threadedly connected to the outer wall of the guide threaded rod (7) inside the movable guide groove (6), and the rear of the adjusting platform (15) is slidably arranged on the outer wall of the guide slide rod (8), and a driving gear (16) is fixedly arranged in the middle of the top surface of the adjusting platform (15); The left and right sides of the top surface of the adjustment platform (15) are both provided with driven gears (17) rotatably disposed via bearings, and the driven gears (17) on the left and right sides are meshingly connected with the driving gear (16), and the middle rotating shafts of the driven gears (17) on the left and right sides are both fixedly connected to the upper ends of the lifting threaded rods (18); The bottom ends of the symmetrically arranged lifting threaded rods (18) are threadedly connected to the upper ends of the lifting sleeves (19), and the bottom ends of the symmetrically arranged lifting sleeves (19) are fixedly connected to the top surface of the grinder (20), and the height of the grinder (20) is adjusted by the connection between the lifting threaded rods (18) and the lifting sleeves (19), and the grinding machine (20) is driven to move left and right by the adjustment platform (15) above the lifting threaded rods (18).

2. A wind turbine blade grinding device that is easy to position and install according to claim 1, characterized in that: The positioning mechanism comprises a positioning base (4) fixedly mounted on the bottom ends of the left and right supporting brackets (2), and movable guide wheels (11) are fixedly mounted on the outer ends of the front and rear positioning shafts (5) inside the symmetrically arranged positioning base (4), and the symmetrically arranged movable guide wheels (11) are all arranged through the lower outside of the positioning base (4), and the positioning base (4) is driven to move by the rotation of the movable guide wheels (11).

3. A wind turbine blade grinding device that is easy to position and install according to claim 2, characterized in that: The positioning mechanism comprises a bidirectional threaded rod (12), and the bidirectional threaded rod (12) is rotatably arranged above the interior of the positioning base (4) via a bearing, and the front and rear outer walls of the bidirectional threaded rod (12) are both threadedly connected to the upper end of the positioning tooth plate (13), and the middle outer wall of the positioning shaft (5) included in the positioning mechanism is fixedly provided with a positioning gear (14).

4. A wind turbine blade grinding device that is easy to position and install according to claim 3, characterized in that: The positioning mechanism comprises a transmission shaft (26), and the upper and lower ends of the transmission shaft (26) are meshedly connected to the middle of the guide shaft (10) and the middle of the bidirectional threaded rod (12) through a bevel gear set (27). The positioning gear plate (13) included in the positioning mechanism does not mesh with the positioning gear (14) on the outer wall of the positioning shaft (5) in an initial state, so that the positioning gear (14), the positioning shaft (5) and the moving guide wheel (11) can rotate freely, and the rotation of the bidirectional threaded rod (12) included in the positioning mechanism drives the positioning gear plate (13) on the outer wall to engage with the outer wall of the positioning gear (14), thereby making the positioning gear (14), the positioning shaft (5) and the moving guide wheel (11) unable to rotate, so as to perform positioning locking with respect to the positioning base (4).

5. The method for using the wind turbine blade grinding device that is easy to position and install according to claim 4, characterized in that: The steps include: S1: First, the grinding platform (1) and the bearing bracket (2) are moved through the bottom positioning base (4) and the symmetrically arranged moving guide wheels (11), and then adjusted according to wind turbine blades of different specifications and the positions to be polished. Then, when the grinding platform (1) needs to be positioned and installed at the required position, the motor is connected to the bidirectional threaded rod (12) inside the positioning base (4), so that the rotating bidirectional threaded rod (12) drives the positioning tooth plates (13) threadedly connected to the front and rear sides of the outer wall to move inward synchronously, and then the front and rear side positioning tooth plates (13) are engaged with the outer wall of the positioning gear (14) in the middle of the positioning shaft (5), so that the positioning gear (14) and the positioning shaft (5) cannot rotate, and the positioning shaft (5) locks the moving guide wheel (11) outside the positioning base (4) to limit the position, so that the non-rotating moving guide wheel (11) fixes the position of the bearing bracket (2) and the grinding platform (1), thereby preventing deviation during the subsequent grinding process; S2: After the grinding platform (1) is positioned and installed, the bidirectional threaded rod (12) disposed inside the positioning base (4) drives the transmission shaft (26) meshingly connected above to rotate through the bevel gear group (27) in the middle during the rotation process, and then the transmission shaft (26) drives the guide shaft (10) disposed below the dust removal turning frame (9) to rotate through the bevel gear group (27) at the upper end, and then the dust removal turning frame (9) is driven by the guide shaft (10) to turn inward in the storage guide groove (3) provided inside the supporting bracket (2), so that the dust removal turning frame (9) drives the dust removal suction plate (22) connected above by the return spring (23) to be arranged in an inclined state, so as to be more closely fitted to the top of the wind turbine blade, thereby adsorbing dust in the subsequent grinding process; S3: When adjusting the grinding range of the wind turbine blade, the guide threaded rod (7) in the movable guide groove (6) inside the grinding platform (1) is connected to the servo motor, so that the rotating guide threaded rod (7) drives the adjustment platform (15) connected to the outer wall thread to move in the left and right directions, and at the same time, the guide sliding rod (8) connected through the rear of the adjustment platform (15) limits the position thereof, thereby preventing the deviation from affecting the grinding accuracy during the adjustment process; Furthermore, the driving member drives the driving gear (16) above the adjustment platform (15) to rotate, thereby driving the meshing driven gear (17) and the lifting threaded rod (18) in the middle to rotate, and the bottom end of the lifting sleeve (19) threadedly connected to the lifting threaded rod (18) is fixedly connected to the top surface of the grinder (20), so that the grinding machine (20) can limit the rotation of the lifting sleeve (19), thereby allowing the lifting sleeve (19) to drive the grinding machine (20) to adjust in the up and down direction, so as to adapt to the grinding of wind turbine blades of different models and specifications; S4: During the process of the grinder (20) grinding the wind turbine blade, the dust removal flip frame (9) and the dust removal suction plate (22) arranged in an inclined manner on the left and right sides are attached to the top of the wind turbine blade, and then the dust removal suction device (21) arranged above the supporting bracket (2) is operated to suck the dust through the dust removal suction channel (24) opened by the dust removal suction plate (22) through the through-connected suction hose (25), so as to prevent the dust from grinding from spreading in the air and affecting the working environment; Furthermore, when the sander (20) moves in the left-right direction, the sander (20) contacts the dust suction plate (22) in the moving direction, so that the dust suction plate (22) that is in contact squeezes the return spring (23) inside the dust removal flip frame (9), and then the dust suction plate (22) moves toward the inside of the dust removal flip frame (9) to prevent the movement and sanding work of the sander (20) from being affected.

Citation Information

Patent Citations

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    CN117067037A

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    CN106695500A