Laser processing equipment in vacuum environment
By designing an automated push plate and push plate system, the efficiency of laser welding loading and unloading of titanium alloy plates in vacuum environment is solved, and efficient automatic welding process in vacuum environment is achieved.
Patent Information
- Application Number
- CN202410676534.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-05-29
AI Technical Summary
When laser welding of titanium alloy plates under vacuum environment, the loading and unloading require manual operation, resulting in the need to open the equipment before each welding so that air can enter, which will affect the working efficiency.
A laser processing equipment in a vacuum environment is designed, using push plates and push plates to automatically load and unload materials to ensure that the welding operation is completed in a vacuum environment.
Through the automated loading and unloading process, work efficiency is improved, the frequency and trouble of manual operation are reduced, and the stability of the vacuum environment is ensured.
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Figure CN118371854B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of laser processing, and in particular to laser processing equipment in a vacuum environment. Background Art
[0002] Titanium alloy plates are highly reflective. Welding under conventional conditions can easily cause the laser to be reflected, affecting the welding effect. Therefore, laser welding of titanium alloy plates is generally performed under a vacuum environment to improve laser energy utilization, increase weld penetration, and improve weld protection.
[0003] At present, titanium alloy plates are mainly welded by automated laser welding equipment. During the operation, the inside of the laser welding equipment is first evacuated, and then the laser welding head is controlled to weld the titanium alloy plates. However, only the laser welding head of the laser welding equipment is automated, and loading and unloading still require manual operation. When manually loading and unloading, the laser welding equipment needs to be turned on, causing air to enter the laser welding equipment. Therefore, vacuuming is required every time welding is performed, which is more troublesome to operate, thus affecting work efficiency. Summary of the invention
[0004] In order to overcome the disadvantage that vacuuming needs to be performed every time welding is performed, which is troublesome to operate and thus affects work efficiency, the present invention provides a laser processing equipment in a vacuum environment.
[0005] A laser processing device under vacuum environment, comprising a processing box, a mounting plate, a sealing door 1, a sealing door 2, a vacuum pump, a vertical electric slide rail, a horizontal electric slide rail, a laser welding head, a material storage box, a material push plate, a slide shaft, a connecting plate, a guide rail and a push plate, wherein the mounting plate is connected inside the processing box, the sealing door 1 and the sealing door 2 are hingedly connected on the side of the processing box, the vacuum pump is connected to the processing box, the top of the mounting plate is connected to the vertical electric slide rail, the slider of the vertical electric slide rail is connected to the horizontal electric slide rail, the slider of the horizontal electric slide rail is connected to the laser welding head, and the top of the mounting plate is connected to two for storing titanium A storage box for alloy plates, the lower part of which is slidably connected with a push plate, each of which is connected to a sliding shaft, two connecting plates are connected to the horizontal electric slide rail, each of which is connected to a guide rail, the sliding shaft is located in the guide rail, and the connecting plate moves downward to drive the guide rail downward, and the guide rail moves the two push plates toward each other through the sliding shaft, and the push plate pushes the titanium alloy plate in the storage box to the bottom of the laser welding head, and the connecting plates are connected with push-out plates, which move upward to drive the push-out plates upward, and the push-out plates push the welded titanium alloy plates forward to push out the welded titanium alloy plates.
[0006] Preferably, a receiving mechanism is also included, which includes a sliding rod, a spring, a receiving plate and a descending assembly. Two sliding rods are slidably connected to the top of the mounting plate. A spring is connected between the sliding rod and the mounting plate. The sliding rod is reset by the spring. A receiving plate for receiving the welded titanium alloy plate is connected between the two sliding rods. The descending assembly is used to control the descent of the receiving plate.
[0007] Preferably, the descending assembly includes a connecting block, a rotating shaft, a spur gear, a rack, a ratchet gear, a connecting shaft, a pawl, a lifting plate and a tooth block. Two connecting blocks are connected to the top of the mounting plate. The connecting blocks are rotatably connected to the rotating shafts. The rotating shafts are connected to spur gears. The sliding rods are connected to racks. The racks and spur gears are meshed. The rotating shafts are connected to ratchet gears. The two connecting blocks are connected to a connecting shaft that rotates together. Two pawls are connected to the connecting shaft. The pawls are meshed with the ratchet gears. A torsion spring is connected between the pawls and the connecting blocks. The ratchet The horizontal electric slide rail is reset by torsion spring 1, and a lifting plate is connected to the lifting plate, and two tooth blocks are rotatably connected to the lifting plate. A torsion spring 2 is connected between the tooth block and the lifting plate. The tooth block is reset by torsion spring 2, and the tooth block will mesh with the spur gear during the downward movement, and the tooth block will pass over the spur gear. Then the tooth block moves upward and meshes with the spur gear, and drives the spur gear to rotate. The spur gear drives the rack and the slide bar to move downward, and the slide bar drives the receiving plate to move downward, so that the receiving plate can receive more welded titanium alloy plates.
[0008] Preferably, a pressing plate is also included, and two pressing plates are connected to the top of the mounting plate for pressing the welded titanium alloy plates.
[0009] Preferably, a limiting mechanism is also included, which includes a limiting plate 1, a limiting plate 2 and a limiting frame. The bottom of the mounting plate is connected to the limiting plate 1, and two limiting plates 2 are connected to the bottom of the mounting plate. The limiting plate 2 and the receiving plate are slidably connected, and the sealing door 2 is connected to the limiting frame. The limiting plate 1, the limiting plate 2 and the limiting frame are used to limit the welded titanium alloy plate on the receiving plate.
[0010] Preferably, both left and right sides of the storage box are open.
[0011] Preferably, the mounting plate is provided with two through openings for the guide rails to pass through.
[0012] Preferably, the upper and lower parts of the guide rail are both arranged vertically, and the middle part of the guide rail is arranged inclined.
[0013] Preferably, the mounting plate is provided with two notches for the ejection plate to pass through.
[0014] Preferably, the lower portion of the push-out plate is tilted forward, so that the upward movement of the push-out plate can push the welded titanium alloy plate forward.
[0015] The beneficial effects are: 1. The present invention can push the titanium alloy plate to the bottom of the laser welding head through the push plate, so that the two titanium alloy plates can contact each other and load automatically. The laser welding head can weld the two titanium alloy plates. The push-out plate can push out the welded titanium alloy plate and unload automatically. There is no need to open the sealing door 1 and the sealing door 2, thereby improving work efficiency.
[0016] 2. The receiving plate can receive the welded titanium alloy plate, which is convenient for the subsequent collection of the welded titanium alloy plate. The second limiting plate and the limiting frame can limit the welded titanium alloy plate on the receiving plate to prevent the welded titanium alloy plate on the receiving plate from falling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional structural schematic diagram of the present invention is shown.
[0018] Figure 2 A three-dimensional structural schematic diagram of the mounting plate of the present invention is shown.
[0019] Figure 3 A three-dimensional structural schematic diagram of the vertical electric slide rail, the horizontal electric slide rail and the laser welding head of the present invention is shown.
[0020] Figure 4 The three-dimensional structural schematic diagram of the material storage box, the push plate, the connecting plate, the guide rail, the push plate and the pressing plate of the present invention is shown.
[0021] Figure 5 A three-dimensional structural schematic diagram of the push plate, the sliding shaft and the guide rail of the present invention is shown.
[0022] Figure 6 The three-dimensional structural schematic diagram of the receiving mechanism of the present invention is shown.
[0023] Figure 7 A three-dimensional structural schematic diagram of the slide bar, spring and receiving plate of the present invention is shown.
[0024] Figure 8 The three-dimensional structural schematic diagram of the rotating shaft, spur gear, ratchet gear, connecting shaft and ratchet pawl of the present invention is shown.
[0025] Fig. 9 The diagram shows the meshing state of the spur gear and the rack according to the present invention.
[0026] Fig.10 A three-dimensional structural schematic diagram of the lifting plate and the gear block of the present invention is shown.
[0027] Fig.11 A three-dimensional structural schematic diagram of the limiting mechanism of the present invention is shown.
[0028] Fig.12A schematic diagram of the three-dimensional structure of the limiting plate 2 of the present invention is shown.
[0029] Fig.13 A cross-sectional view of a process box according to the present invention is shown.
[0030] Explanation of the accompanying drawings: 1_processing box, 2_mounting plate, 3_sealed door one, 4_sealed door two, 5_vacuum pump, 6_vertical electric slide rail, 7_horizontal electric slide rail, 8_laser welding head, 9_storage box, 10_push plate, 11_slide shaft, 12_connecting plate, 13_guide rail, 14_push plate, 15_pressure plate, 16_slide rod, 17_spring, 18_supporting plate, 19_connecting block, 20_rotating shaft, 21_spur gear, 22_rack, 23_ratchet gear, 24_connecting shaft, 25_ratchet, 26_lifting plate, 27_tooth block, 28_limiting plate one, 29_limiting plate two, 30_limiting frame. DETAILED DESCRIPTION
[0031] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0032] Implementation 1: Reference Figure 1-Figure 5 A laser processing device under a vacuum environment includes a processing box 1, a mounting plate 2, a sealing door 1 3, a sealing door 2 4, a vacuum pump 5, a vertical electric slide rail 6, a horizontal electric slide rail 7, a laser welding head 8, a material storage box 9, a push plate 10, a slide shaft 11, a connecting plate 12, a guide rail 13 and a push plate 14. The mounting plate 2 is connected to the processing box 1 by bolts, the left and right sides of the upper front side of the processing box 1 are hingedly connected to the sealing door 1 3, the left and right sides of the lower front side of the processing box 1 are hingedly connected to the sealing door 2 4, the left and right sides of the upper part of the processing box 1 are connected to the vacuum pump 5 by bolts, the middle of the top rear side of the mounting plate 2 is connected to the vertical electric slide rail 6 by bolts, the front side of the slider of the vertical electric slide rail 6 is connected to the horizontal electric slide rail 7 by bolts, and the bottom of the slider of the horizontal electric slide rail 7 is connected to the laser welding head 8 by bolts. , the left and right sides of the top of the mounting plate 2 are connected with storage boxes 9 by bolts, the left and right sides of the storage boxes 9 are open, the lower part of the storage box 9 is slidably connected with a push plate 10, the rear side of the push plate 10 is connected with a sliding shaft 11, the left and right sides of the rear part of the horizontal electric slide rail 7 are connected with a connecting plate 12 by bolts, the front side of the connecting plate 12 is connected with a guide rail 13 by bolts, the sliding shaft 11 is located in the guide rail 13, the left and right parts of the mounting plate 2 are provided with through openings for the guide rail 13 to pass through, the upper and lower parts of the guide rail 13 are vertically arranged, the middle part of the guide rail 13 is inclined, the front side of the connecting plate 12 is connected with a push plate 14 by bolts, and the middle part of the mounting plate 2 is provided with two notches for the push plate 14 to pass through, and the lower part of the push plate 14 is inclined forward, so that the upward movement of the push plate 14 can push the welded titanium alloy plate forward.
[0033] The staff opens the sealing door 1 3, and then neatly stacks a number of titanium alloy plates in the storage box 9. The left and right sides of the storage box 9 are open to facilitate the placement of the titanium alloy plates. Then the staff closes the sealing door 1 3. The sealing door 1 3 and the sealing door 2 4 can seal the processing box 1, and start the vacuum pump 5 to evacuate the processing box 1 to maintain a vacuum environment in the processing box 1. The staff then controls the vertical electric slide 6 to drive the horizontal electric slide 7 to move downward, and the horizontal electric slide 7 drives the laser welding head 8, the connecting plate 12, the guide rail 13 and the push-out The plate 14 moves downward, and the sliding shaft 11 is located at the lower part of the guide rail 13 at this time. The lower part of the guide rail 13 is vertically arranged, so the sliding shaft 11 will not move temporarily, so that the inclined part of the push-out plate 14 has enough time to move to the bottom of the mounting plate 2 to avoid the titanium alloy plate and the push-out plate 14 from colliding. When the sliding shaft 11 is located at the inclined part of the guide rail 13, the guide rail 13 will push the sliding shaft 11 to move the two sliding shafts 11 towards each other, thereby moving the two push plates 10 towards each other, and the push plate 10 pushes out the lowest titanium alloy plate in the storage box 9. The lowest titanium alloy plate is moved to the bottom of the laser welding head 8, so that the two titanium alloy plates are in contact with each other, and the material is automatically loaded, and the push plate 10 can block the remaining titanium alloy plates in the storage box 9. When the slide shaft 11 is located at the upper part of the guide rail 13, since the upper part of the guide rail 13 is vertically arranged, the slide shaft 11 will stop moving. When the laser welding head 8 moves downward and contacts the position where the two titanium alloy plates are in contact, the horizontal electric slide rail 7 is controlled to drive the laser welding head 8 to move forward, and the laser welding head 8 welds the two titanium alloy plates. After the welding is completed, The vertical electric slide rail 6 is controlled to drive the horizontal electric slide rail 7 to move upward, and the horizontal electric slide rail 7 drives the guide rail 13 and the push-out plate 14 to move upward. The guide rail 13 pushes the slide shaft 11 to make the two push-out plates 10 move away from each other, and the remaining titanium alloy plates in the storage box 9 fall downward. The lower part of the push-out plate 14 is tilted forward, so the push-out plate 14 moves upward to push the welded titanium alloy plates forward, and the welded titanium alloy plates are pushed out for automatic unloading without opening the sealing door 1 3 and the sealing door 2 4, thereby improving work efficiency.
[0034] Implementation method 2: Based on implementation method 1, refer to Figure 6-Figure 10 , also includes a receiving mechanism, the receiving mechanism includes a slide bar 16, a spring 17, a receiving plate 18 and a descending assembly, the slide bars 16 are slidably connected to the left and right sides of the top of the mounting plate 2, a spring 17 is connected between the lower part of the slide bar 16 and the bottom of the mounting plate 2, a receiving plate 18 is connected between the two slide bars 16, and the descending assembly is used to control the descent of the receiving plate 18.
[0035] Reference Figure 6-Figure 10The descending assembly includes a connecting block 19, a rotating shaft 20, a spur gear 21, a rack 22, a ratchet gear 23, a connecting shaft 24, a ratchet 25, a lifting plate 26 and a gear block 27. The left and right sides of the top of the mounting plate 2 are connected to the connecting block 19 by bolts. The upper part of the connecting block 19 is rotatably connected to the rotating shaft 20. The rotating shaft 20 is connected to the spur gear 21 through a key. The rear side of the slide bar 16 is connected to the rack 22 by bolts. The rack 22 and the spur gear 21 are meshed. The rotating shaft 2 0 are connected with ratchet gears 23 through keys, the tops of the two connecting blocks 19 are connected to the connecting shaft 24 for rotation together, the left and right parts of the connecting shaft 24 are connected with pawls 25, the pawls 25 are meshed with the ratchet gear 23, a torsion spring 1 is connected between the pawl 25 and the connecting block 19, a lifting plate 26 is connected to the front side of the bottom of the horizontal electric slide rail 7 by bolts, the left and right sides of the lower part of the lifting plate 26 are connected to tooth blocks 27 for rotation, and a torsion spring 2 is connected between the tooth block 27 and the lifting plate 26.
[0036] Reference Figure 4 , also includes a pressing plate 15, two pressing plates 15 are connected by bolts in the middle of the top of the mounting plate 2, and the two pressing plates 15 are symmetrically arranged on the left and right.
[0037] Reference Figure 11-13 , and also includes a limiting mechanism, which includes a limiting plate 1 28, a limiting plate 29 and a limiting frame 30. The middle of the bottom of the mounting plate 2 is connected to the limiting plate 1 28 by bolts, and the left and right sides of the front side of the bottom of the mounting plate 2 are connected to the limiting plate 29 by bolts. The limiting plate 29 and the receiving plate 18 are slidably connected, and the rear side of the sealing door 2 4 is connected to the limiting frame 30 by bolts.
[0038] The push plate 14 pushes the welded titanium alloy plate forward, and the welded titanium alloy plate falls onto the receiving plate 18, which receives the welded titanium alloy plate. The pressing plate 15 can press the welded titanium alloy plate to prevent the welded titanium alloy plate from tilting upward. When the horizontal electric slide rail 7 moves downward, it drives the lifting plate 26 and the tooth block 27 to move downward. When the tooth block 27 moves downward and meshes with the spur gear 21, the ratchet 25 jams the ratchet gear 23. Therefore, the spur gear 21 will not rotate, the tooth block 27 will rotate upward, the torsion spring 2 is deformed, and when the tooth block 27 moves downward and disengages from the spur gear 21, under the action of the torsion spring 2, the tooth block 27 rotates downward, and when the horizontal electric slide rail 7 moves upward, it will drive the lifting plate 26 and the tooth block 27 to move upward. When the tooth block 27 moves upward and meshes with the spur gear 21, the tooth block 27 drives the spur gear 21 to rotate, and the spur gear 21 drives the rack 22 to move downward, and the rack 22 drives the slide bar 16 downward. The spring 17 is stretched, and the slide bar 16 drives the receiving plate 18 to move downward, so that the receiving plate 18 drops a certain distance, so that the receiving plate 18 can receive more welded titanium alloy plates, which is convenient for the subsequent collection of welded titanium alloy plates. The limiting plate 1 28, the limiting plate 29 and the limiting frame 30 can limit the welded titanium alloy plates on the receiving plate 18 to prevent the welded titanium alloy plates on the receiving plate 18 from falling. When the gold plate is removed, the staff opens the sealing door 1 3 and the sealing door 2 4, and the sealing door 2 4 drives the limit frame 30 to rotate forward, removes the limit frame 30, and then removes the welded titanium alloy plate on the receiving plate 18, and then rotates the connecting shaft 24, and the connecting shaft 24 drives the pawl 25 to rotate, so that the pawl 25 and the ratchet gear 23 are disengaged, and the torsion spring is deformed, and the pawl 25 no longer jams the ratchet gear 23, and under the action of the spring 17, the slide bar 16 and the receiving plate 18 move upward and reset.
[0039] The above description is only an implementation mode of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A laser processing device under vacuum environment, comprising a processing box (1), a mounting plate (2), a sealing door 1 (3), a sealing door 2 (4), a vacuum pump (5), a vertical electric slide rail (6), a horizontal electric slide rail (7) and a laser welding head (8), wherein the mounting plate (2) is connected inside the processing box (1), the sealing door 1 (3) and the sealing door 2 (4) are hingedly connected on the side of the processing box (1), the vacuum pump (5) is connected on the processing box (1), the top of the mounting plate (2) is connected to the vertical electric slide rail (6), the slider of the vertical electric slide rail (6) is connected to the horizontal electric slide rail (7), and the slider of the horizontal electric slide rail (7) is connected to the laser welding head (8), wherein: The invention also comprises a material storage box (9), a material push plate (10), a sliding shaft (11), a connecting plate (12), a guide rail (13) and a pushing plate (14); the top of the mounting plate (2) is connected to two material storage boxes (9) for storing titanium alloy plates; the lower part of the material storage box (9) is slidably connected to a material push plate (10); the pushing plate (10) is connected to a sliding shaft (11); two connecting plates (12) are connected to the horizontal electric slide rail (7); the connecting plates (12) are connected to a guide rail (13); the sliding shaft (11) is located inside the guide rail (13) The connecting plate (12) moves downward, driving the guide rail (13) to move downward. The guide rail (13) moves the two push plates (10) toward each other through the sliding shaft (11). The push plates (10) push the titanium alloy plates in the storage box (9) to the bottom of the laser welding head (8). The connecting plates (12) are connected with push plates (14). The connecting plates (12) move upward, driving the push plates (14) to move upward. The push plates (14) push the welded titanium alloy plates forward, thereby pushing the welded titanium alloy plates out. It also includes a receiving mechanism, which includes a slide bar (16), a spring (17), a receiving plate (18) and a descending assembly. Two slide bars (16) are slidably connected to the top of the mounting plate (2). A spring (17) is connected between the slide bar (16) and the mounting plate (2). The slide bar (16) is reset by the spring (17). A receiving plate (18) for receiving the welded titanium alloy plate is connected between the two slide bars (16). The descending assembly is used to control the descent of the receiving plate (18). The descending assembly comprises a connecting block (19), a rotating shaft (20), a spur gear (21), a rack (22), a ratchet gear (23), a connecting shaft (24), a ratchet pawl (25), a lifting plate (26) and a gear block (27). Two connecting blocks (19) are connected to the top of the mounting plate (2). The connecting blocks (19) are rotatably connected to the rotating shaft (20). The rotating shaft (20) is connected to the spur gear (21). The sliding rod (16) is connected to the rack (22). The rack (22) and the spur gear (21) are meshed. The rotating shaft (20) is connected to the ratchet gear (23). The two connecting blocks (19) are rotatably connected to the connecting shaft (24). Two ratchet pawls (25) are connected to the connecting shaft (24). The ratchet pawls (25) and the connecting block (19) are meshed. A torsion spring 1 is connected therebetween, and the pawl (25) is reset by the torsion spring 1. A lifting plate (26) is connected to the horizontal electric slide rail (7), and two tooth blocks (27) are rotatably connected to the lifting plate (26). A torsion spring 2 is connected between the tooth block (27) and the lifting plate (26), and the tooth block (27) is reset by the torsion spring 2. The tooth block (27) meshes with the spur gear (21) during the downward movement, and the tooth block (27) passes over the spur gear (21). Then the tooth block (27) moves upward and meshes with the spur gear (21), and drives the spur gear (21) to rotate. The spur gear (21) drives the rack (22) and the slide bar (16) to move downward, and the slide bar (16) drives the receiving plate (18) to move downward, and the receiving plate (18) is lowered, so that the receiving plate (18) can receive more welded titanium alloy plates.
2. A laser processing device in a vacuum environment according to claim 1, characterized in that: It also includes a pressing plate (15), and two pressing plates (15) are connected to the top of the mounting plate (2) for pressing the welded titanium alloy plate.
3. The laser processing equipment in a vacuum environment according to claim 1, characterized in that: The invention also comprises a limiting mechanism, which comprises a limiting plate 1 (28), a limiting plate 2 (29) and a limiting frame (30); the bottom of the mounting plate (2) is connected to the limiting plate 1 (28); the bottom of the mounting plate (2) is connected to two limiting plates 2 (29); the limiting plates 2 (29) and the receiving plate (18) are slidably connected; the sealing door 2 (4) is connected to the limiting frame (30); the limiting plate 1 (28), the limiting plate 2 (29) and the limiting frame (30) are used to limit the welded titanium alloy plate on the receiving plate (18).
4. The laser processing equipment in a vacuum environment according to claim 1, characterized in that: The left and right sides of the material storage box (9) are both open.
5. The laser processing equipment in a vacuum environment according to claim 1, characterized in that: The mounting plate (2) is provided with two through openings for the guide rail (13) to pass through.
6. The laser processing equipment in a vacuum environment according to claim 1, characterized in that: The upper and lower parts of the guide rail (13) are both arranged vertically, and the middle part of the guide rail (13) is arranged inclinedly.
7. The laser processing equipment in a vacuum environment according to claim 1, characterized in that: The mounting plate (2) is provided with two notches for the push-out plate (14) to pass through.
8. The laser processing equipment in a vacuum environment according to claim 1, characterized in that: The lower part of the push-out plate (14) is tilted forward, so that the push-out plate (14) can move upward to push the welded titanium alloy plate forward.
Citation Information
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