A device for shaping the pins of an inductor component and a processing method thereof

Abstract

The present invention relates to the technical field of inductor component production, and mainly discloses a device for folding and shaping the pins of inductor components and a processing method thereof, including a base plate, a conveying platform, a loading plate, a feeding mechanism, and a folding mechanism. A material guide trough is provided on the top of the conveying platform, a material discharge platform is installed on the top of the loading plate, and the feeding mechanism includes a support frame, a cross plate, a power component, and a fixed frame. Two groups of material picking components are symmetrically installed along the center of the fixed frame, and the material picking components include a transverse movement component, a lifting component, and a material picking module. The present invention can realize full-automatic loading, cutting, folding and shaping of the pins, which greatly saves processing time. Moreover, in actual use, when all the inductor components on the same loading plate and the same discharge platform are loaded, the landing point of the suction cup swing can be adjusted by a first motor, and at this time, the inductor components on another discharge platform on the same loading plate are loaded, and at this time, the discharged platform that has been loaded can be added, and there is no need to stop the machine for loading during the process.

Description

Technical Field

[0001] The invention relates to the technical field of inductor component production, and in particular to an inductor component pin folding and shaping device and a processing method thereof. Background Art

[0002] The inductor is an energy storage component. The original model of the inductor is a cylindrical coil made of wire. In the production of inductors, copper wire is usually first wound into a coil, and the coil is welded to an outer frame with pins. Then the outside of the coil is compacted by a powder filling and compacting device. In this way, the inductor is formed. However, in order to stably weld the inductor on the motherboard and other devices, the pins are bent and shaped toward the bottom of the inductor. In this way, the pins can be hidden when the inductor is welded on the motherboard, thereby taking up less space.

[0003] However, the inventor discovered during the production process of the above-mentioned inductor elements that, although the existing folding and shaping equipment can realize fast and stable folding and forming, it is still necessary to use suction cups and other equipment to send the powder-filled and compacted inductor elements to the conveyor belt during loading. The existing loading mechanism often feeds the inductor elements on one side, so that the feeding mechanism moves back and forth on the storage table and the conveyor belt to realize loading. However, the inductor elements on the storage table are stacked. When the feeding mechanism takes the materials, the height of the inductor elements on the storage table will gradually decrease. Therefore, the storage table can only be set to a structure that can be automatically lifted for programming, so as to realize uninterrupted loading. However, when all the inductor elements on the storage table are loaded, it is necessary to stop taking the materials and refill the inductor elements on the storage table, which will delay the loading efficiency. At the same time, after the inductor elements are put on the conveyor belt, they need to be processed separately by the foot cutting and folding mechanisms, which also makes the whole device larger and occupies more space.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Summary of the invention

[0005] The object of the present invention is to provide a device for folding and shaping the pins of an inductor element and a processing method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] The top end portion of the support frame is fixedly mounted on the top of the base plate and a cross plate arranged across the conveying platform, and the top of the cross plate is close to the side of the folding foot mechanism, and the top of the support frame is provided with a power assembly, and the power assembly is installed with a fixed frame toward one end of the carrying plate, and two sets of material picking assemblies are symmetrically installed on the center of the fixed frame, and the material picking assembly comprises a transverse movement assembly, a lifting assembly and a material picking module, and the transverse movement assembly comprises a first fixed seat fixedly mounted on the fixed seat, and one side of the first fixed seat rotates The cam is provided with a first end portion for slidably connecting the first and second movable blocks, and the first movable block is provided with a second end portion for slidably connecting the first and second movable blocks.

[0008] Furthermore, a fixing plate is fixedly installed at one end of the mounting plate, the fixing plate is provided with two pieces, a third screw rod is rotatably installed between the two fixing plates, a third motor is installed on the top of the fixing plate located above, an assembly plate is provided on an end surface of the mounting plate facing the third screw rod, a first slide seat is fixedly installed on both end portions in the length direction of the assembly plate, a vertical first slide rail is fixedly installed on one end surface of the mounting plate, an assembly frame is fixedly installed on one end end of the assembly plate, a screw sleeve is installed on the assembly frame, and the screw sleeve is installed on the outside of the third screw rod, and the assembly plate is provided with some The adjusting holes are fan-shaped and evenly distributed on the mounting plate. A plurality of adjusting blocks are provided between the mounting plate and the mounting plate. The number of the adjusting blocks is equal to and corresponds to the number of the adjusting holes. A second slide seat is fixedly installed on the side of the adjusting block facing the mounting plate. A horizontally arranged second slide rail is fixedly installed on an end surface of the mounting plate facing the mounting plate. A guide column is fixedly installed on the side of the adjusting block facing the mounting plate. The guide column is slidably arranged in the corresponding adjusting hole. An extension frame is fixedly installed on the bottom of the adjusting block. A suction cup is installed on the end of the extension frame away from the adjusting block.

[0009] Furthermore, the power assembly includes a mounting frame fixedly installed on the top of the cross plate away from the middle of one side of the material picking assembly, a driving motor is installed on the top of the mounting frame, a first bearing seat is fixed inside the mounting frame, the output shaft of the driving motor passes through the first bearing seat and is fixedly installed with a crank, a plug column is fixedly installed on the end of the crank, a second bearing seat is fixedly installed on the top of the mounting frame, a mounting shaft is rotatably installed in the second bearing seat, a swing rod is fixedly installed on one end of the mounting shaft, a strip hole arranged along its length direction is opened on the swing rod, the plug column is inserted into the strip hole, a fan gear is fixedly installed on the end of the mounting shaft passing through the swing rod, a third bearing seat is fixedly installed on the top of one side of the mounting frame, an assembly shaft is rotatably installed in the third bearing seat, a driven gear is fixedly installed on one end of the assembly shaft, the driven gear is meshed with the fan gear, a swing assembly is also installed on the side of the cross plate facing the material picking assembly, the swing assembly is connected to the assembly shaft, and the material picking assembly is fixedly installed on the swing assembly.

[0010] Furthermore, the swing assembly includes a cross beam, both ends of which are fixedly mounted on support brackets on both sides of the conveying platform, a third slide rail is fixedly mounted on one side of the cross beam, a cross-sliding plate is provided on one side of the cross beam, third slide seats are fixedly mounted at both ends of the bottom of the cross-sliding plate, a limiting vertical plate is fixedly mounted on one end surface of the cross-sliding plate, vertical grooves are provided on both sides of the limiting vertical plate, a sliding block is provided for sliding outside the limiting vertical plate, a sliding groove is provided on the side of the sliding block facing the limiting vertical plate, and a guide block is provided on the inner side wall of the sliding groove.

[0011] Furthermore, a hanging frame is fixedly installed at one end of the slider, the fixed frame is fixedly installed at the bottom end of the hanging frame, a connecting frame is fixedly installed at the top of one side of the hanging frame, a connecting shaft is fixedly installed at one end of the connecting frame, a swing plate is installed at one end of the connecting shaft, an assembly set is fixedly installed at one end of the swing plate, the assembly set is fixedly installed on the outside of the assembly shaft, a connecting sleeve is fixedly installed at one end of the swing plate, and the swing plate is rotatably connected to the connecting shaft via the connecting sleeve.

[0012] Furthermore, a limit block symmetrically arranged along the center is fixedly installed on the top of the transverse plate, and a slot is provided on the top of the limit block.

[0013] Furthermore, the folding foot mechanism includes a mounting seat fixedly mounted on the base plate and located on both sides of the conveying platform, a support rod is fixedly mounted inside the top end of the mounting seat, a top plate is fixedly mounted on the top end of the support rod, a first hydraulic cylinder is fixedly mounted at the top center of the top plate, an output shaft end of the first hydraulic cylinder passes through the top plate, a folding foot assembly is provided directly below the top plate, the folding foot assembly is fixedly mounted on the output shaft end of the first hydraulic cylinder, and the folding foot assembly is arranged directly above the conveying platform.

[0014] Furthermore, the folding foot assembly includes a lifting plate, guide sleeves are installed through both ends of the lifting plate, the guide sleeves are arranged on the outside of the support rod, a top frame is fixedly installed at the top center of the lifting plate, the top frame is fixedly connected to the end of the output shaft of the first hydraulic cylinder, a second hydraulic cylinder is also installed at the top center of the lifting plate, the end of the output shaft of the second hydraulic cylinder penetrates the lifting plate, a cutter is symmetrically installed along the center of the bottom of the lifting plate, a lifting block is fixedly installed at the end of the output shaft of the second hydraulic cylinder, the lifting block is hingedly installed with extrusion blocks on both sides of the cutter, a vertical hole is provided on the cutter, one end of the extrusion block away from the lifting block is bent downward, the bending part of the extrusion block is hingedly installed in the vertical hole, and the end of the extrusion block away from the lifting block is also integrally provided with a hook block arranged toward the top center of the conveying platform.

[0015] Furthermore, guide rods are provided on the lifting plate near the four corners, and a pressure plate is provided directly below the lifting plate. Fixing holes are provided on the pressure plate near the four corners, and the bottom of the guide rods is fixedly installed in the fixing holes. Notches are provided on both sides of the pressure plate facing the cutter, and the cutter is arranged through the notches. Limiting columns are also symmetrically installed along the center on the top of the pressure plate, and the top ends of the limiting columns are arranged through both sides of the lifting block.

[0016] A method for processing an inductor element according to the above-mentioned inductor element pin folding and shaping device mainly comprises the following steps:

[0017] S1. Put the powder-filled and compacted inductor components uniformly on the loading plate and stack them layer by layer on the unloading table;

[0018] S2, move the loading plate to the loading end of the base plate close to the conveyor platform;

[0019] S3, start the first motor to adjust the horizontal position of the suction cup according to the position of the unloading table and the conveying table, and start the third motor according to the spacing between the inductance elements on the unloading table to adjust the distance between two adjacent suction cups;

[0020] S4, start the driving motor to load the inductance elements on the unloading tables on both sides of the conveying table respectively, and at the same time start the second motor when the suction cup moves to the top of the unloading table to ensure that the suction cup can move down to the inductance element at the top of the unloading table, and start the second motor in the reverse direction when the inductance element moves to the conveying table, so that the inductance element can be placed on the conveying table;

[0021] S5: When the inductor element on the conveying platform moves to the position directly below the folding mechanism, the first hydraulic cylinder is activated to cut the pins of the inductor element from the outer frame by the cutter, and the second hydraulic cylinder is activated to fold and shape the cut pins.

[0022] The entire processing process only requires starting and adjusting different motors and different hydraulic cylinders to achieve fully automatic loading, cutting, folding and shaping of the feet, which greatly saves processing time. In actual use, after all the inductive components on the same unloading table on the same loading plate are loaded, the first motor can be used to adjust the landing point of the suction cup's swing. At this time, the inductive components on another unloading table on the same loading plate can be loaded. At this time, the unloading table that has been loaded can be added, and there is no need to stop the machine for loading during the process.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] The material picking assembly of the present invention is provided with two groups, which can respectively perform material picking operations on the inductance elements on different material placement tables on the loading plates on both sides of the conveyor table, and can also adjust the suction cup according to the height of the inductance element during the material picking process, so that the material can be stably picked up after the inductance element at the top of the material placement table is taken away. At the same time, the distance between the suction cups can be adjusted, and can be adaptively adjusted according to the density of the inductance elements on the material placement table to ensure that each inductance element can be stably picked up.

[0025] The present invention can adjust the material picking component by driving the motor to make the material picking component swing left and right above the conveyor table. With this arrangement, after determining the position of the material discharge table, it is only necessary to adjust the first motor once to determine the horizontal position of the material picking module. Then, it is only necessary to continuously swing the swing component back and forth to make the material picking module continuously swing back and forth on the conveyor table and the material discharge table, thereby realizing uninterrupted alternating loading of the inductive elements on the loading plates on both sides of the length direction of the conveyor table, thereby ensuring processing efficiency.

[0026] The pressure plate provided in the present invention can press the outer frame of the inductor element to ensure the stability of the inductor element when the cutter cuts the pins subsequently. After the pins are cut off, the second hydraulic cylinder is started, and the second hydraulic cylinder can adjust the lifting and lowering of the lifting block. At this time, the lifting block drives the extrusion blocks hinged on both sides to rotate around the bending part in the vertical hole. At this time, the hook block can squeeze the pins of the inductor element and squeeze the pins into the pin grooves at the bottom of the inductor element, which is convenient for the subsequent welding and use of the inductor element on the main board and other equipment. The whole process of cutting and folding the pins is realized in an integrated manner, which greatly saves time cost and reduces the overall space occupied by the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 It is a structural schematic diagram of a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0029] Figure 2 It is a structural schematic diagram of a base plate in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0030] Figure 3 It is a structural schematic diagram of a feeding mechanism in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0031] Figure 4 It is an assembly diagram of a material taking component and a fixing frame in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0032] Figure 5 It is a structural schematic diagram of a material taking component in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0033] Figure 6It is a structural schematic diagram of a transverse movement component in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0034] Figure 7 It is a structural schematic diagram of a lifting component in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0035] Figure 8 It is a structural schematic diagram of a material taking module in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0036] Fig. 9 It is a structural schematic diagram of a mounting plate in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0037] Fig.10 It is a structural schematic diagram of an assembly plate in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0038] Fig.11 It is a structural schematic diagram of an adjusting block in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0039] Fig.12 It is a structural schematic diagram of a power component in a device for folding and shaping the pins of an inductor according to an embodiment of the present invention;

[0040] Fig.13 It is an assembly diagram of a driving motor on a mounting frame in a device for folding and shaping the pins of an inductor according to an embodiment of the present invention;

[0041] Fig.14 This is an assembly diagram of a swing component on a horizontal plate in a device for folding and shaping the pins of an inductor according to an embodiment of the present invention;

[0042] Fig.15 It is a structural schematic diagram of a swing rod in a device for folding and shaping the pins of an inductor according to an embodiment of the present invention;

[0043] Fig.16 It is a structural schematic diagram of a mounting frame in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0044] Fig.17 It is an assembly diagram of a horizontal plate and a support frame in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0045] Fig.18 It is a schematic structural diagram of a transverse moving plate in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0046] Fig.19It is a structural schematic diagram of a hanging frame in a device for folding and shaping the pins of an inductor element according to an embodiment of the present invention;

[0047] Fig. 20 It is a structural schematic diagram of a folding mechanism in a folding and shaping device for the pins of an inductor according to an embodiment of the present invention;

[0048] Fig.21 It is a schematic diagram of the bottom structure of a folding foot assembly in a folding foot shaping device for an inductor pin according to an embodiment of the present invention;

[0049] Fig. 22 It is a schematic diagram of the bottom structure of a lifting plate in a device for folding and shaping the pins of an inductor according to an embodiment of the present invention;

[0050] Fig.23 It is a schematic diagram of the top structure of a pressing plate in a device for folding and shaping the pins of an inductor according to an embodiment of the present invention;

[0051] Fig.24 The present invention is a schematic diagram of the bottom structure of a pressure plate in a device for folding and shaping the pins of an inductor according to an embodiment of the present invention.

[0052] Reference numerals:

[0053] 1. Base plate; 2. Conveyor platform; 3. Loading plate; 4. Loading mechanism; 5. Folding foot mechanism; 6. Guide trough; 7. Unloading platform; 8. Support frame; 9. Horizontal plate; 10. Power assembly; 11. Retrieving assembly; 12. Fixed frame; 13. Transverse movement assembly; 14. Lifting assembly; 15. Retrieving module; 16. First fixed seat; 17. First screw rod; 18. First motor; 19. First limit plate; 20. Second fixed seat; 21. First adjustment seat; 22. First moving block; 23. First limit hole; 24. a threaded hole; 25, a second screw rod; 26, a second motor; 27, a second limit plate; 28, a mounting plate; 29, a third fixed seat; 30, a second moving block; 31, a second threaded hole; 32, a second limit hole; 33, a fixing plate; 34, a third motor; 35, a third screw rod; 36, an assembly plate; 37, a first slide seat; 38, a first slide rail; 39, an assembly frame; 40, a screw sleeve; 41, an adjustment hole; 42, an adjustment block; 43, a second slide seat; 44, a second slide rail; 45, a guide column; 46, an extension frame; 47 , suction cup; 48, mounting frame; 49, driving motor; 50, first bearing seat; 51, crank; 52, plug column; 53, second bearing seat; 54, swing rod; 55, mounting shaft; 56, strip hole; 57, sector gear; 58, third bearing seat; 59, assembly shaft; 60, driven gear; 61, swing assembly; 62, crossbeam; 63, third slide rail; 64, transverse plate; 65, third slide seat; 66, limit vertical plate; 67, vertical slot; 68, lifting frame; 69, slider; 70, slide slot; 71, guide block; 72. Connecting frame; 73. Connecting shaft; 74. Swinging plate; 75. Assembly set; 76. Connecting sleeve; 77. Limiting block; 78. Slot; 79. Mounting seat; 80. Support rod; 81. Top plate; 82. First hydraulic cylinder; 83. Folding foot assembly; 84. Lifting plate; 85. Top frame; 86. Second hydraulic cylinder; 87. Guide sleeve; 88. Cutter; 89. Pressing plate; 90. Notch; 91. Lifting block; 92. Extrusion block; 93. Vertical hole; 94. Hook block; 95. Guide rod; 96. Fixing hole; 97. Limiting column. DETAILED DESCRIPTION

[0054] Below, the invention is further described in conjunction with the accompanying drawings and specific embodiments:

[0055] Example 1: Please refer to Figure 1-2According to an embodiment of the present invention, a device for folding and shaping the pins of an inductor component comprises a base plate 1, a conveying platform 2 arranged along the length direction of the base plate 1 is fixedly installed on the top of the base plate 1, a material carrier plate 3 symmetrically arranged along the length direction of the conveying platform 2 is installed on one side of the top of the base plate 1, the material carrier plate 3 is arranged close to the feeding end of the conveying platform 2, a feeding mechanism 4 is fixedly installed on the top of the base plate 1 close to the side of the material carrier plate 3, the feeding mechanism 4 is arranged across the conveying platform 2, a folding mechanism 5 arranged across the conveying platform 2 is also fixedly installed on the top of the base plate 1, the folding mechanism 5 is arranged close to the discharge end of the conveying platform 2, and a material guide trough 6 is opened on the top of the conveying platform 2. A discharge table 7 arranged along the conveying direction of the conveyor table 2 is installed on the top of the carrier plate 3. The powder-filled and pressed inductor components are placed on the discharge table 7. When the discharge table 7 on the top of the entire carrier plate 3 is full of inductor components, the carrier plate 3 can be placed on the top of the base plate 1. At this time, the inductor components on the carrier plates 3 on both sides of the conveyor table 2 are loaded separately by the loading mechanism 4, and the inductor components are loaded into the guide groove 6 on the top of the conveyor table 2. The inductor components are moved to the bottom of the folding mechanism 5 through the conveyor table 2, and then the pins of the inductor components are folded and shaped by the folding mechanism 5 to ensure that the inductor components can be used normally when they are subsequently welded.

[0056] See also Figure 3-11 In order to enable the inductance components on the loading plates 3 on both sides of the conveying platform 2 to be stably loaded by the loading mechanism 4, in this embodiment, the loading mechanism 4 includes a support frame 8 fixedly mounted on the top of the base plate 1 and symmetrically arranged along the conveying platform 2, and a cross plate 9 arranged across the conveying platform 2 is fixedly mounted on the top end of the support frame 8, and a power component 10 is installed on the top of the cross plate 9 close to the side of the folding mechanism 5, and a fixed frame 12 is installed on the end of the power component 10 facing the loading plate 3, and the fixed frame 12 is arranged along the length direction of the cross plate 9, and two groups of material picking components 11 are symmetrically installed along the center of the fixed frame 12. The two groups of material picking components 11 installed on the fixed frame 12 can respectively pick up the inductance components on the two loading plates 3 on both sides of the conveying platform 2, so that uninterrupted loading can be carried out during subsequent loading, ensuring the efficiency of the folding and shaping of the pins of the inductance components.

[0057] In order to enable the material picking component 11 to stably pick up the inductive components on the loading plate 3 located on different material placement tables 7, in this embodiment, the material picking component 11 includes a transverse movement component 13, a lifting component 14 and a material picking module 15. The transverse movement component 13 is fixedly installed on the fixed frame 12, the lifting component 14 is installed on one end of the transverse movement component 13 away from the fixed frame 12, and the material picking module 15 is installed on one end of the lifting component 14 away from the transverse movement component 13. The transverse movement component 13 includes a first fixed seat 16 fixedly installed on the fixed frame 12 and arranged along the length direction of the fixed frame 12, a first screw rod 17 arranged along its length direction is rotatably installed on one side of the first fixed seat 16 away from the fixed frame 12, and a first motor 18 is installed on one end of the first fixed seat 16 facing the center of the fixed frame 12, and the output shaft of the first motor 18 is connected to the end shaft of the first screw rod 17. Next, a first limiting plate 19 is fixedly installed on the side of the first fixed seat 16 away from the fixed frame 12, and a first screw rod 17 is arranged between the first limiting plate 19 and the first fixed seat 16. The lifting assembly 14 includes a second fixed seat 20, and the length direction of the second fixed seat 20 is perpendicular to the length direction of the first fixed seat 16. A first adjusting seat 21 is fixedly installed on the middle part of one end of the second fixed seat 20 toward the first fixed seat 16, and a first moving block 22 is fixedly installed on the end of the first adjusting seat 21 away from the second fixed seat 20. The first moving block 22 is slidably connected to the first fixed seat 16, and a first threaded hole 24 arranged along the length direction of the first screw rod 17 is opened inside the first moving block 22. The first screw rod 17 is arranged to pass through the first threaded hole 24, and a first limiting hole 23 is opened on the first adjusting seat 21, and the first limiting plate 19 is arranged to pass through the first limiting hole 23. The horizontal position of the lifting assembly 14 and the picking module 15 can be adjusted by the transverse movement assembly 13. In this way, after the power assembly 10 moves the picking assembly 11, the picking module 15 can be adjusted to pick up the inductive components on different material placement tables 7 on the loading plate 3.

[0058] In order to enable the material taking component 11 to take the inductance components at different heights on the material placing table 7, in this embodiment, a second screw rod 25 arranged along the length direction of the second fixed seat 20 is rotatably installed on the side of the second fixed seat 20 away from the first fixed seat 16, a second motor 26 is installed on the top end of the second fixed seat 20, and the output shaft of the second motor 26 is connected to the end shaft of the second screw rod 25. A second limiting plate 27 is also fixedly installed on the end of the second fixed seat 20 away from the first fixed seat 16, and the second screw rod 25 is arranged between the second limiting plate 27 and the second fixed seat 20. The material picking module 15 includes a mounting plate 28, a third fixing seat 29 is fixedly mounted on the side of one end of the mounting plate 28 close to the second fixing seat 20, a second moving block 30 is fixedly mounted on the third fixing seat 29 towards one end of the second fixing seat 20, the second moving block 30 is slidably connected to the second fixing seat 20, a second threaded hole 31 is provided on the second moving block 30, the second screw rod 25 is arranged through the second threaded hole 31, a second limiting hole 32 is provided on the side of the third fixing seat 29 close to the second moving block 30, and the second limiting plate 27 is arranged through the second limiting hole 32.

[0059] When the material picking component 11 is driven by the power component 10 and moves to the loading plate 3 on one side, the first motor 18 can be started, and the first motor 18 can adjust the horizontal position of the first moving block 22 through the first screw rod 17, and then adjust the horizontal position of the material picking module 15. At this time, the second motor 26 can also be started, and the second motor 26 can adjust the height of the second moving block 30 through the second screw rod 25, and then synchronously adjust the height of the material picking module 15, so that the material can be properly picked according to the height of the inductor element on the unloading table 7.

[0060] In order to enable the material picking component 11 to stably pick up materials according to the height of the inductive element on the material placement table 7, in this embodiment, a fixing plate 33 arranged away from the third fixing seat 29 is fixedly installed at one end of the mounting plate 28, and the fixing plate 33 is provided with two pieces, and a third screw rod 35 is rotatably installed between the two fixing plates 33, and a third motor 34 is installed on the top of the upper fixing plate 33, and the output shaft end of the third motor 34 is fixedly connected to the end of the third screw rod 35. An assembly plate 36 is provided on one end surface of the mounting plate 28 facing the third screw rod 35, and first slide seats 37 are fixedly installed on both ends of the assembly plate 36 in the length direction. A vertical first slide rail 38 is fixedly installed on one end surface of the mounting plate 28 facing the assembly plate 36, and the first slide seat 37 is slidably arranged on the first slide rail 38, and an assembly frame 39 is fixedly installed on one end of the assembly plate 36 facing the third screw rod 35. A screw sleeve 40 is installed on the frame 39, and the screw sleeve 40 is installed on the outside of the third screw rod 35. A plurality of adjustment holes 41 are opened on the mounting plate 36, and the adjustment holes 41 are evenly distributed on the mounting plate 36 in a fan shape. A plurality of adjustment blocks 42 are also provided between the mounting plate 28 and the mounting plate 36. The number of the adjustment blocks 42 is equal to the number of the adjustment holes 41 and corresponds one to one. A second slide seat 43 is fixedly installed on the side of the adjustment block 42 facing the mounting plate 28, and a horizontally arranged second slide rail 44 is fixedly installed on one end surface of the mounting plate 28 facing the mounting plate 36. The second slide seat 43 is slidably arranged on the second slide rail 44. A guide column 45 is fixedly installed on the side of the adjustment block 42 facing the mounting plate 36, and the guide column 45 is slidably arranged in the corresponding adjustment hole 41. An extension frame 46 is fixedly installed on the bottom of the adjustment block 42, and a suction cup 47 is installed on the end of the extension frame 46 away from the adjustment block 42.

[0061] Through the above scheme of the present invention, the material picking component 11 of the present invention is provided with two groups, which can respectively perform material picking operations on the inductance elements on different material discharge tables 7 on the loading plates 3 on both sides of the conveying table 2, and can also adjust the suction cup 47 according to the height of the inductance element during the material picking process, and can stably pick up materials after the inductance element at the top of the material discharge table 7 is taken away. At the same time, the distance between the suction cups 47 can be adjusted, and can be adaptively adjusted according to the density of the inductance elements on the material discharge table 7 to ensure that each inductance element can be stably picked up.

[0062] Example 2: Please refer to Figure 12-19For the first embodiment, the feeding mechanism 4 can realize the normal material picking of the material picking component 11 even if the power component 10 is not cancelled. In order to enable the power component 10 to cooperate with the material picking component 11 to achieve better material picking operation, in this embodiment, the power component 10 includes a mounting frame 48 fixedly installed on the top of the horizontal plate 9 away from the middle of the side of the material picking component 11, and a driving motor 49 is fixedly installed on the side of the top of the mounting frame 48 away from the horizontal plate 9. A first bearing seat 50 arranged opposite to the output shaft of the driving motor 49 is fixedly installed inside the mounting frame 48. The output shaft of the driving motor 49 passes through the first bearing seat 50 and is fixedly installed with a crank 51. A plug column 52 is fixedly installed on one end of the crank 51 away from the output shaft of the driving motor 49, and a second bearing seat 50 arranged directly above the first bearing seat 50 is fixedly installed on the top of the mounting frame 48. Seat 53, a mounting shaft 55 is rotatably installed in the second bearing seat 53, a rocker arm 54 is fixedly installed on the end of the mounting shaft 55 away from the driving motor 49, a strip hole 56 is opened on the rocker arm 54 along its length direction, the plug column 52 is inserted into the strip hole 56, the mounting shaft 55 passes through the end of the rocker arm 54 and is fixedly installed with a sector gear 57, a third bearing seat 58 is fixedly installed on the top of the side of the mounting frame 48 away from the driving motor 49, an assembly shaft 59 is rotatably installed in the third bearing seat 58, a driven gear 60 is fixedly installed on the end of the assembly shaft 59 facing the driving motor 49, the driven gear 60 is meshed with the sector gear 57, a swing assembly 61 is also installed on the side of the cross plate 9 facing the material picking assembly 11, the swing assembly 61 is connected to the mounting shaft 59, and the material picking assembly 11 is fixedly installed on the swing assembly 61.

[0063] When the drive motor 49 is started, the drive motor 49 can drive the crank 51 to rotate around the output shaft of the drive motor 49. During the rotation of the crank 51, the rocker arm 54 will be driven to swing around the mounting shaft 55 through the plug column 52 and the bar hole 56. The swing of the rocker arm 54 will drive the fan gear 57 to swing at the same frequency through the mounting shaft 55, and then the fan gear 57 will drive the assembly shaft 59 to rotate back and forth continuously through the driven gear 60, and then drive the swing assembly 61 to achieve synchronous swing through the assembly shaft 59, so that the material picking assembly 11 can be swung left and right above the conveyor table 2 at the same frequency. With such an arrangement, after determining the position of the material discharge table 7, it is only necessary to adjust the first motor 18 once to determine the horizontal position of the material picking module 15. Next, it is only necessary to adjust the swing assembly 61 to make the material picking module 15 swing back and forth between the conveyor table 2 and the material discharge table 7 continuously through the continuous reciprocating swing of the swing assembly 61, so as to realize the uninterrupted alternating loading of the inductive elements on the loading plates 3 on both sides of the length direction of the conveyor table 2, thereby ensuring the processing efficiency.

[0064] In order to enable the swing assembly 61 to be synchronously driven by the assembly shaft 59 and to drive the material picking assembly 11 to move synchronously, in this embodiment, the swing assembly 61 includes a cross beam 62, and both ends of the cross beam 62 are fixedly mounted on the support frames 8 on both sides of the conveying platform 2. A third slide rail 63 arranged along the length direction of the cross beam 62 is fixedly mounted on the side of the cross beam 62 away from the support frame 8. A transverse plate 64 is provided on the side of the cross beam 62 away from the support frame 8. A third slide seat 65 is fixedly mounted at both ends of the bottom of the transverse plate 64 close to the third slide rail 63. The third slide seat 65 is slidably arranged on the third slide rail 63. A vertically arranged limiting vertical plate 66 is fixedly mounted on one end surface of the transverse plate 64 away from the third slide seat 65. Vertical grooves 67 arranged along the length direction of the limiting vertical plate 66 are provided on both sides. A slider 69 is provided on the outside of the limiting vertical plate 66 for sliding. A slide groove 70 is provided on one side of the limiting vertical plate 66, and a guide block 71 is provided on the inner side wall of the slide groove 70. The guide block 71 is slidably arranged in the vertical groove 67. A hanging frame 68 is fixedly installed on the end of the sliding block 69 away from the limiting vertical plate 66, and a fixing frame 12 is fixedly installed on the bottom end portion of the hanging frame 68. A connecting frame 72 is fixedly installed on the top of the side of the hanging frame 68 facing the transverse plate 64, and a connecting shaft 73 is fixedly installed on the end of the connecting frame 72 away from the hanging frame 68. A swing plate 74 is installed on the end of the connecting shaft 73 away from the connecting frame 72, and an assembly sleeve 75 is fixedly installed on the outside of the assembly shaft 59. A connecting sleeve 76 is fixedly installed on the end of the swing plate 74 away from the assembly sleeve 75, and the swing plate 74 is rotatably connected to the connecting shaft 73 through the connecting sleeve 76.

[0065] When the assembly shaft 59 is working, the assembly set 75 can drive the swing plate 74 to swing back and forth synchronously. At this time, the swing plate 74 can drive the connecting frame 72 to move through the connecting shaft 73, and the connecting frame 72 is connected to the hanging frame 68, and the hanging frame 68 is connected to the limiting vertical plate 66 through the slider 69. Therefore, when the connecting shaft 73 drives the connecting frame 72 to move, it will drive the hanging frame 68 to move up and down along the length direction of the limiting vertical plate 66 through the slider 69. At the same time, the limiting vertical plate 66 is fixedly connected to the transverse plate 64, and the transverse plate 64 is slidably installed on the third slide rail 63 through the third slide seat 65. Therefore, when the hanging frame 68 moves up and down, it will also drive the transverse plate 64 to move horizontally, and then the transverse plate 64 ensures the stable reciprocating movement of the hanging frame 68 in the horizontal direction through the third slide seat 65 and the third slide rail 63.

[0066] In order to ensure that the connecting shaft 73 remains stable after each swing, in the present embodiment, a limit block 77 symmetrically arranged along the center is fixedly installed on the top of the cross plate 9, and a slot 78 is provided on the top of the limit block 77. Each time the connecting shaft 73 swings close to the cross plate 9, the connecting shaft 73 will be set in the slot 78. At this time, the limit block 77 can provide certain support to the connecting shaft 73 through the slot 78.

[0067] Through the above-mentioned scheme of the present invention, the present invention can adjust the material picking component 11 by driving the motor 49, so that the material picking component 11 swings left and right above the conveyor table 2. With such an arrangement, after determining the position of the material discharge table 7, it is only necessary to adjust the first motor 18 once to determine the horizontal position of the material picking module 15. Then, it is only necessary to continuously swing the swing component 61 back and forth to make the material picking module 15 continuously swing back and forth between the conveyor table 2 and the material discharge table 7, thereby realizing the uninterrupted alternating loading of the inductive elements on the loading plates 3 on both sides of the length direction of the conveyor table 2, thereby ensuring the processing efficiency.

[0068] Example 3: Please refer to Figure 20-24 For the first and second embodiments, in order to enable the folding foot mechanism 5 to perform a folding foot shaping operation on the inductor element on the conveying platform 2, in this embodiment, the folding foot mechanism 5 includes a mounting seat 79 fixedly mounted on the base plate 1 and located on both sides of the conveying platform 2, a support rod 80 is fixedly mounted inside the top of the mounting seat 79, a top plate 81 is fixedly mounted on the top end of the support rod 80, a first hydraulic cylinder 82 is fixedly mounted at the top center of the top plate 81, the output shaft end of the first hydraulic cylinder 82 passes through the top plate 81, a folding foot assembly 83 is provided directly below the top plate 81, the folding foot assembly 83 is fixedly mounted on the output shaft end of the first hydraulic cylinder 82, and the folding foot assembly 83 is arranged directly above the conveying platform 2. The folding foot assembly 83 is driven by the first hydraulic cylinder 82 to move toward the conveying platform 2, so that the folding foot assembly 83 performs a folding foot shaping operation on the inductor element.

[0069] The folding foot assembly 83 includes a lifting plate 84, at both ends of which guide sleeves 87 are installed, and the guide sleeves 87 are sleeved on the outside of the support rod 80. A top frame 85 is fixedly installed at the top center of the lifting plate 84, and the top frame 85 is fixedly connected to the output shaft end of the first hydraulic cylinder 82. A second hydraulic cylinder 86 is also installed at the top center of the lifting plate 84, and the output shaft end of the second hydraulic cylinder 86 penetrates the lifting plate 84. A cutter 88 is symmetrically installed along the center at the bottom of the lifting plate 84, and a lifting block 91 is fixedly installed at the output shaft end of the second hydraulic cylinder 86. The lifting block 91 is hingedly installed with an extrusion block 92 on both sides of the cutter 88. A vertical hole 93 is opened on the cutter 88. One end of the extrusion block 92 away from the lifting block 91 is bent downward, and the bending part of the extrusion block 92 is hingedly installed in the vertical hole 93. The end of the extrusion block 92 away from the lifting block 91 is also integrally provided with a hook block 94 arranged toward the top center of the conveying platform 2. When the first hydraulic cylinder 82 is started, the cutter 88 can be driven directly through the lifting plate 84 to move toward the conveyor table 2. At this time, the cutter 88 can cut the pins of the inductor element from the frame, and after cutting, the cutter 88 can also be squeezed downward by the inclined surface of the blade, providing a basis for the subsequent folding and shaping of the extrusion block 92 and the hook block 94. After the pins of the inductor element are cut off, the second hydraulic cylinder 86 is started, and the second hydraulic cylinder 86 can adjust the lifting and lowering of the lifting block 91. At this time, the lifting block 91 drives the extrusion blocks 92 hinged on both sides to rotate around the bending part in the vertical hole 93. At this time, the hook block 94 can squeeze the pins of the inductor element and squeeze the pins into the pin grooves at the bottom of the inductor element, which is convenient for the subsequent welding and use of the inductor element on the main board and other equipment. The whole process of cutting and folding the pins is realized in an integrated manner, which greatly saves time cost and reduces the overall space occupied by the equipment.

[0070] In order to make the inductor element more stable when cutting and folding the legs, in the present embodiment, guide rods 95 are penetrated through the lifting plate 84 near the four corners, and a pressing plate 89 is provided directly below the lifting plate 84. Fixing holes 96 are provided on the pressing plate 89 near the four corners, and the bottom of the guide rods 95 is fixedly installed in the fixing holes 96. The pressing plate 89 has notches 90 on both sides facing the cutter 88, and the cutter 88 is arranged through the notches 90. Limiting columns 97 are also symmetrically installed along the center on the top of the pressing plate 89, and the top ends of the limiting columns 97 are arranged through both sides of the lifting block 91.

[0071] Through the above scheme of the present invention, the pressure plate 89 provided in the present invention can press the outer frame of the inductor element to ensure the stability of the inductor element when the subsequent cutter 88 cuts the pins, and after the pins are cut off, the second hydraulic cylinder 86 is started, and the second hydraulic cylinder 86 can adjust the lifting and lowering of the lifting block 91. At this time, the lifting block 91 drives the extrusion blocks 92 hinged on both sides to rotate around the bending part in the vertical hole 93. At this time, the hook block 94 can squeeze the pins of the inductor element and squeeze the pins into the pin grooves at the bottom of the inductor element, which is convenient for the subsequent welding and use of the inductor element on the main board and other equipment. The whole process of cutting and folding the pins is realized in an integrated manner, which greatly saves time cost and reduces the overall space occupied by the equipment.

[0072] Embodiment 4: In order to clearly understand the effect of using the above-mentioned inductor element pin folding and shaping device to fold and shape the pins of the inductor element, this embodiment also discloses a method for processing the inductor element using the above-mentioned inductor element pin folding and shaping device, which mainly includes the following steps:

[0073] S1, placing the powder-filled and compacted inductor components uniformly on the carrier plate 3, and stacking them layer by layer on the unloading table 7;

[0074] S2, moving the loading plate 3 to the loading end of the base plate 1 close to the conveying platform 2;

[0075] S3, start the first motor 18 to adjust the horizontal position of the suction cup 47 according to the position of the unloading table 7 and the conveying table 2, and start the third motor 34 according to the spacing between the inductance elements on the unloading table 7 to adjust the distance between two adjacent suction cups 47;

[0076] S4, start the driving motor 49, respectively load the inductance elements on the unloading tables 7 on both sides of the conveying table 2, and at the same time start the second motor 26 when the suction cup 47 moves to the top of the unloading table 7, to ensure that the suction cup 47 can move downward to the inductance element at the top of the unloading table 7, and start the second motor 26 in the reverse direction when the inductance element moves to the conveying table 2, so that the inductance element can be placed on the conveying table 2;

[0077] S5: When the inductor element on the conveying platform 2 moves to the position directly below the leg folding mechanism 5, the first hydraulic cylinder 82 is activated, the pins of the inductor element are cut off from the outer frame by the cutter 88, and the second hydraulic cylinder 86 is activated to fold and shape the cut pins.

[0078] It can be seen that the entire processing process only requires starting and adjusting different motors and different hydraulic cylinders to achieve fully automatic loading, cutting, folding and shaping of the feet, which greatly saves processing time. In actual use, after all the inductive components on the same unloading table 7 on the same loading plate 3 are loaded, the first motor 18 can be used to adjust the landing point of the suction cup 47. At this time, the inductive components on another unloading table 7 on the same loading plate 3 can be loaded. At this time, the unloading table 7 that has been loaded can be added, and there is no need to stop the machine for loading during the process.

[0079] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in the actual process is described in detail below.

[0080] The material picking assembly 11 of the present invention is provided with two groups, which can respectively perform material picking operations on the inductance elements on different material discharge tables 7 on the loading plates 3 on both sides of the conveying table 2, and can also adjust the suction cup 47 according to the height of the inductance element during the material picking process, and can stably pick up materials after the inductance element at the top of the material discharge table 7 is taken away. At the same time, the distance between the suction cups 47 can be adjusted, and can be adaptively adjusted according to the density of the inductance elements on the material discharge table 7 to ensure that each inductance element can be stably picked up.

[0081] The present invention can adjust the material picking component 11 by driving the motor 49, so that the material picking component 11 swings left and right above the conveyor table 2. With such an arrangement, after determining the position of the material discharge table 7, it is only necessary to adjust the first motor 18 once to determine the horizontal position of the material picking module 15. Then, it is only necessary to continuously swing the swing component 61 back and forth to make the material picking module 15 continuously swing back and forth between the conveyor table 2 and the material discharge table 7, thereby realizing uninterrupted alternating loading of the inductive elements on the loading plates 3 on both sides of the length direction of the conveyor table 2, thereby ensuring processing efficiency.

[0082] The pressure plate 89 provided in the present invention can press the outer frame of the inductor element to ensure the stability of the inductor element when the subsequent cutter 88 cuts the pins. After the pins are cut off, the second hydraulic cylinder 86 is started, and the second hydraulic cylinder 86 can adjust the lifting and lowering of the lifting block 91. At this time, the lifting block 91 drives the extrusion blocks 92 hinged on both sides to rotate around the bending part in the vertical hole 93. At this time, the hook block 94 can squeeze the pins of the inductor element and squeeze the pins into the pin grooves at the bottom of the inductor element, which is convenient for the subsequent welding and use of the inductor element on the main board and other equipment. The whole process of cutting and folding the pins is realized in an integrated manner, which greatly saves time cost and reduces the overall space occupied by the equipment.

[0083] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0084] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0085] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

[0086] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for folding and shaping the pins of an inductor component, comprising a base plate (1), characterized in that: A conveying platform (2) is installed on the top of the base plate (1), a material loading plate (3) is installed on one side of the top of the base plate (1), a loading mechanism (4) arranged across the conveying platform (2) is fixedly installed on the top of the base plate (1) near the side of the material loading plate (3), a folding foot mechanism (5) arranged across the conveying platform (2) is also fixedly installed on the top of the base plate (1), a material guide trough (6) is opened on the top of the conveying platform (2), and a material unloading platform (7) is installed on the top of the material loading plate (3); The feeding mechanism (4) comprises a support frame (8) fixedly mounted on the top of the base plate (1) and symmetrically arranged along the conveying platform (2); a transverse plate (9) arranged across the conveying platform (2) is fixedly mounted on the top end of the support frame (8); a power assembly (10) is mounted on the top of the transverse plate (9) near the folding foot mechanism (5); a fixed frame (12) is mounted on the end of the power assembly (10) facing the material loading plate (3); two groups of material picking assemblies (11) are symmetrically mounted on the fixed frame (12) along the center; the material picking assembly (11) comprises a transverse movement assembly (13), a lifting assembly (14) and a material picking module (15); the transverse movement assembly (13) comprises a first A fixed seat (16), a first screw rod (17) is rotatably mounted on one side of the first fixed seat (16), a first motor (18) is mounted on the end of the first fixed seat (16), a first limit plate (19) is fixedly mounted on one side of the first fixed seat (16), the lifting assembly (14) comprises a second fixed seat (20), a first adjustment seat (21) is fixedly mounted on the middle part of one end of the second fixed seat (20), a first moving block (22) slidably connected to the first fixed seat (16) is fixedly mounted on one end of the first adjustment seat (21), a first threaded hole (24) is provided on the first moving block (22), and a first limit hole (23) is provided on the first adjustment seat (21); A second screw rod (25) is rotatably mounted on one side of the second fixed seat (20), a second motor (26) is mounted on the top end of the second fixed seat (20), a second limit plate (27) is fixedly mounted on one end of the second fixed seat (20), the material taking module (15) comprises a mounting plate (28), a third fixed seat (29) is fixedly mounted on one end side of the mounting plate (28), a second moving block (30) slidably connected to the second fixed seat (20) is fixedly mounted on one end of the third fixed seat (29) facing the second fixed seat (20), a second threaded hole (31) is formed on the second moving block (30), and a second limit hole (32) is formed on one side of the third fixed seat (29); A fixing plate (33) is fixedly mounted on one end of the mounting plate (28), and the fixing plates (33) are provided with two pieces. A third screw rod (35) is rotatably mounted between the two fixing plates (33), and a third motor (34) is mounted on the top of the fixing plate (33) located at the upper end. An assembly plate (36) is provided on one end surface of the mounting plate (28) facing the third screw rod (35), and first slide seats (37) are fixedly mounted on both ends of the assembly plate (36) in the longitudinal direction. A vertical first slide rail (38) is fixedly mounted on one end surface of the mounting plate (28), and the assembly plate (36) ) is fixedly mounted on one end of the mounting plate (28), a screw sleeve (40) is mounted on the mounting plate (39), and the screw sleeve (40) is mounted on the outside of the third screw rod (35). The mounting plate (36) is provided with a plurality of adjustment holes (41), and the adjustment holes (41) are evenly distributed on the mounting plate (36) in a fan shape. A plurality of adjustment blocks (42) are also provided between the mounting plate (28) and the mounting plate (36), and the number of the adjustment blocks (42) is equal to the number of the adjustment holes (41) and corresponds to each other one by one. The adjustment blocks (42) are fixedly mounted toward one side of the mounting plate (28). A second slide seat (43) is provided, a second slide rail (44) arranged horizontally is fixedly installed on one end surface of the mounting plate (28) facing the mounting plate (36), a guide column (45) is fixedly installed on one side of the adjustment block (42) facing the mounting plate (36), the guide column (45) is slidably arranged in the corresponding adjustment hole (41), an extension frame (46) is fixedly installed on the bottom of the adjustment block (42), and a suction cup (47) is installed on one end of the extension frame (46) away from the adjustment block (42), and the folding foot mechanism (5) includes a fixedly installed on the base plate (1) and located on the conveying platform ( 2) mounting seats (79) on both sides, a support rod (80) being fixedly mounted inside the top end of the mounting seat (79), a top plate (81) being fixedly mounted at the top end of the support rod (80), a first hydraulic cylinder (82) being fixedly mounted at the top center of the top plate (81), an output shaft end of the first hydraulic cylinder (82) being arranged to pass through the top plate (81), a folding foot assembly (83) being arranged directly below the top plate (81), the folding foot assembly (83) being fixedly mounted on the output shaft end of the first hydraulic cylinder (82), and the folding foot assembly (83) being arranged directly above the conveying platform (2); The folding foot assembly (83) comprises a lifting plate (84), guide sleeves (87) are installed through both ends of the lifting plate (84), and the guide sleeves (87) are sleeved on the outside of the support rod (80). A top frame (85) is fixedly installed at the top center of the lifting plate (84), and the top frame (85) is fixedly connected to the output shaft end of the first hydraulic cylinder (82). A second hydraulic cylinder (86) is also installed at the top center of the lifting plate (84), and the output shaft end of the second hydraulic cylinder (86) is arranged to penetrate the lifting plate (84). The bottom of the lifting plate (84) is symmetrically installed along the center. A cutter (88), a lifting block (91) is fixedly mounted on the end of the output shaft of the second hydraulic cylinder (86), and an extrusion block (92) is hingedly mounted on the lifting block (91) on both sides facing the cutter (88), and a vertical hole (93) is provided on the cutter (88), and one end of the extrusion block (92) away from the lifting block (91) is bent downward, and the bending part of the extrusion block (92) is hingedly mounted in the vertical hole (93), and one end of the extrusion block (92) away from the lifting block (91) is also integrally provided with a hook block (94) arranged toward the top center of the conveying platform (2).

2. The device for folding and shaping the pins of an inductor element according to claim 1, characterized in that: The power assembly (10) comprises a mounting frame (48) fixedly mounted on the top of the transverse plate (9) at the middle of a side away from the material taking assembly (11); a driving motor (49) is mounted on the top of the mounting frame (48); a first bearing seat (50) is fixed inside the mounting frame (48); an output shaft of the driving motor (49) passes through the first bearing seat (50) and is fixedly mounted with a crank (51); a plug post (52) is fixedly mounted on the end of the crank (51); a second bearing seat (53) is fixedly mounted on the top of the mounting frame (48); a mounting shaft (55) is rotatably mounted in the second bearing seat (53); a swing rod (54) is fixedly mounted on one end of the mounting shaft (55); and a swing rod (54) is provided along its length. The strip hole (56) is arranged in the direction of rotation, the plug column (52) is inserted into the strip hole (56), the mounting shaft (55) passes through the end of the swing rod (54) and is fixedly installed with a fan gear (57), a third bearing seat (58) is fixedly installed on the top of one side of the mounting frame (48), an assembly shaft (59) is rotatably installed in the third bearing seat (58), one end of the assembly shaft (59) is fixedly installed with a driven gear (60), the driven gear (60) is meshed with the fan gear (57), and a swing assembly (61) is also installed on the side of the cross plate (9) facing the material picking assembly (11), the swing assembly (61) is connected to the assembly shaft (59), and the material picking assembly (11) is fixedly installed on the swing assembly (61).

3. The device for folding and shaping the pins of an inductor element according to claim 2, characterized in that: The swing assembly (61) comprises a cross beam (62), both ends of which are fixedly mounted on support brackets (8) on both sides of the conveying platform (2), a third slide rail (63) is fixedly mounted on one side of the cross beam (62), a transverse plate (64) is provided on one side of the cross beam (62), third slide seats (65) are fixedly mounted at both ends of the bottom of the transverse plate (64), a limiting vertical plate (66) is fixedly mounted on one end surface of the transverse plate (64), vertical grooves (67) are provided on both sides of the limiting vertical plate (66), a slider (69) is provided on the outside of the limiting vertical plate (66), a slide groove (70) is provided on the side of the slider (69) facing the limiting vertical plate (66), and a guide block (71) is provided on the inner side wall of the slide groove (70).

4. The device for folding and shaping the pins of an inductor element according to claim 3, characterized in that: A hanging frame (68) is fixedly mounted on one end of the slider (69); the fixing frame (12) is fixedly mounted on the bottom end of the hanging frame (68); a connecting frame (72) is fixedly mounted on the top of a side surface of the hanging frame (68); a connecting shaft (73) is fixedly mounted on one end of the connecting frame (72); a swing plate (74) is mounted on one end of the connecting shaft (73); an assembly sleeve (75) is fixedly mounted on one end of the swing plate (74); the assembly sleeve (75) is fixedly mounted on the outside of the assembly shaft (59); a connecting sleeve (76) is fixedly mounted on one end of the swing plate (74); the swing plate (74) is rotatably connected to the connecting shaft (73) via the connecting sleeve (76).

5. The device for folding and shaping the pins of an inductor element according to claim 4, characterized in that: A limit block (77) symmetrically arranged along the center is fixedly mounted on the top of the transverse plate (9), and a slot (78) is provided on the top of the limit block (77).

6. The device for folding and shaping the pins of an inductor element according to claim 5, characterized in that: Guide rods (95) are provided through the lifting plate (84) near the four corners. A pressing plate (89) is provided directly below the lifting plate (84). Fixing holes (96) are provided on the pressing plate (89) near the four corners. The bottom of the guide rods (95) is fixedly installed in the fixing holes (96). Notches (90) are provided on both sides of the pressing plate (89) facing the cutter (88). The cutter (88) is arranged through the notches (90). Limiting columns (97) are also symmetrically installed along the center at the top of the pressing plate (89). The top ends of the limiting columns (97) pass through both sides of the lifting block (91).

7. A method for processing an inductor element using the inductor element pin folding and shaping device according to claim 6, characterized in that: The steps include: S1, placing the powder-filled and compacted inductor components uniformly on a carrier plate (3), and stacking them layer by layer on a discharge table (7); S2, moving the loading plate (3) to the loading end of the base plate (1) close to the conveying platform (2); S3, starting the first motor (18) to adjust the horizontal position of the suction cup (47) according to the positions of the unloading platform (7) and the conveying platform (2), and at the same time starting the third motor (34) to adjust the distance between two adjacent suction cups (47) according to the spacing between the inductance elements on the unloading platform (7); S4, starting the driving motor (49) to load the inductance elements on the unloading platforms (7) on both sides of the conveying platform (2), and at the same time starting the second motor (26) when the suction cup (47) moves to the top of the unloading platform (7) to ensure that the suction cup (47) can move downward to the inductance element at the top of the unloading platform (7), and when the inductance element moves onto the conveying platform (2), starting the second motor (26) in the reverse direction so that the inductance element can be placed on the conveying platform (2); S5: When the inductor element on the conveying platform (2) moves to the position directly below the leg folding mechanism (5), the first hydraulic cylinder (82) is activated to cut the pins of the inductor element from the outer frame by means of the cutter (88), and the second hydraulic cylinder (86) is activated to fold and shape the cut pins.

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