An adjustable core stacked silicon steel sheet positioning mechanism
By designing an adjustable iron core stacked silicon steel sheet positioning mechanism, the combination of worm, worm gear and servo motor, combined with infrared sensor and weight sensor, the positioning problem of different models of holed sheet materials is solved, and the stability of iron core stacking is improved and work efficiency, precise control and efficient production of the iron core stacking process.
Patent Information
- Application Number
- CN202410543248.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-04
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-05-04
AI Technical Summary
The existing iron core stacked silicon steel sheet positioning mechanism cannot effectively solve the positioning problem of different models of holed sheet materials, and there are problems of stability and low working efficiency during the iron core stacking process.
An adjustable iron core stacked silicon steel sheet positioning mechanism is designed, including frame, feet, adjustment components and processing modules. Through the combination of worm and worm gear and the coordination of servo motor, positioning of different types of iron cores is achieved, and Through the cooperation of infrared sensors and weight sensors, automatic adjustment and real-time monitoring are achieved to ensure positioning stability and working efficiency.
The accurate positioning of different models of holed sheets is achieved, the stability and working efficiency of the iron core stacking process is improved, overweight conditions are handled in a timely manner, friction is reduced, and production efficiency is improved.
Smart Images

Figure CN118448152B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of positioning of iron core stacked silicon steel sheets, in particular to an adjustable positioning mechanism for iron core stacked silicon steel sheets. Background Art
[0002] The core stacked silicon steel sheet positioning mechanism is a device specially designed for accurately positioning and fixing silicon steel sheets. This mechanism is widely used in industries such as electricity, electronics and energy, especially in the manufacturing process of electrical equipment such as transformers and motors. However, the existing core stacked silicon steel sheet positioning mechanism cannot effectively solve the positioning problem of different types of perforated sheets.
[0003] The existing core stacked silicon steel sheet positioning mechanism has the following defects:
[0004] 1. Patent document CN113470965A discloses an automatic lamination device for transformer iron core, "including a horizontal bottom plate, a platform fixedly installed above the bottom plate through a support column, a positioning mechanism and a supporting mechanism installed above the bottom plate, and a stacking mechanism installed on the bottom plate; in the process of stacking the upper silicon steel sheet on the lower silicon steel sheet, the silicon steel sheet does not contact the vertical rod, thereby avoiding the friction between the edge of the silicon steel sheet and the vertical rod; in the process of installing the clamping plate after the silicon steel sheets are stacked into the iron core, the limiting effect of the single wedge block is released in turn, so that the lifting block and the supporting plate move downward under the action of their own gravity, and the supporting plate is separated from the bottom surface of the lowest silicon steel sheet, thereby achieving the effect of installing the clamping plate without lifting the silicon steel sheet, avoiding the extrusion force and friction between the silicon steel sheet and the vertical rod", but the existing iron core stacking silicon steel sheet positioning mechanism cannot effectively solve the positioning problem of different types of perforated sheet materials;
[0005] 2. Patent document CN115483019B discloses a core stacking device, "including: an installation platform, a storage bin, a layering mechanism, a positioning plate 1, a positioning plate 2, a pushing mechanism, and a power mechanism; the present invention can stagger and layer multiple E-shaped silicon steel sheets on both sides through the layering mechanisms on both sides of the installation platform, and push the multiple E-shaped silicon steel sheets to move relative to each other through two pushing mechanisms, so as to complete the staggered stacking of the core at one time. Compared with stacking the E-shaped silicon steel sheets layer by layer, the stacking speed is greatly accelerated, thereby improving the production efficiency of the transformer core", but the existing core stacking silicon steel sheet positioning mechanism cannot be positioned stably;
[0006] 3. Patent document CN112910192A discloses a motor core and its processing device, "including a workbench, a punching mechanism, a lifting plate, a positioning hole, a third punch, a cutting mechanism, a lifting mechanism and a discharge mechanism; by installing a punching mechanism on the workbench, the punching of silicon steel sheets and the pre-stack of the punching sheets are realized; by installing a lifting plate in the workbench and setting a plurality of positioning holes on the lifting plate, the positioning holes correspond to the third punch one by one, thereby avoiding the misalignment between the punching sheets and ensuring the coaxiality and verticality of the core; by setting a cutting mechanism on the workbench, the silicon steel sheet edge material is cut off, thereby facilitating the recovery of the silicon steel sheet edge material; by installing a lifting mechanism at the lower end of the workbench, the convenience of core transplanting is improved; by installing a discharge mechanism above the workbench, the core transplanting is realized", but the existing core stacked silicon steel sheet positioning mechanism cannot handle the overweight of the core stacked silicon steel sheet in time, and the work efficiency is low;
[0007] 4. Patent document CN115512958B discloses a stacking device for transformer cores, "including a support frame and a two-axis moving mechanism fixedly arranged on the support frame, a double-station stacking plate, which is fixedly arranged horizontally at the bottom of the support frame for stacking transformer cores; a feeding mechanism, which is fixedly arranged horizontally at the bottom of the support frame for conveying transformer silicon steel sheets into the working area; and a two-way feeding mechanism including a plurality of airless pump adsorption mechanisms for adsorbing silicon steel sheets. The present invention uses an airless pump adsorption mechanism to grab silicon steel sheets, so that the equipment is free from the need for an air pump, reduces the trouble of installation and eliminates the wear of the air pipe, and the purely mechanical structure greatly reduces the probability of equipment errors; the elastic guide assembly is used to first position the silicon steel sheets fed in, which greatly improves the stacking accuracy and the quality of the finished product; the double-station stacking plate is used to achieve uninterrupted operation of the equipment, which greatly improves production efficiency", but the lubricating oil of the existing core stacking silicon steel sheet positioning mechanism cannot be evenly sprayed, which increases the friction of the moving wheel in the moving path. Summary of the invention
[0008] The purpose of the present invention is to provide an adjustable core stacked silicon steel sheet positioning mechanism to solve the technical problem that the existing core stacked silicon steel sheet positioning mechanism mentioned in the above background technology cannot effectively solve the positioning problem of different types of perforated sheets.
[0009] To achieve the above-mentioned object, the present invention provides the following technical solutions: an adjustable core stacked silicon steel sheet positioning mechanism, comprising a frame, a support leg, an adjustment component and a processing module, wherein the bottom of the frame is equipped with a support leg, the top of the frame is equipped with an adjustment component, the adjustment component is used for positioning different types of core stacked silicon steel sheets, and the top of the frame is equipped with a processing module;
[0010] The adjusting component includes a No. 1 plate, a No. 2 barrel, a worm, a worm gear, a No. 1 servo motor, and a No. 1 mouth. A No. 4 box is installed on the top of the No. 1 plate, and a No. 2 barrel is installed through the bottom of the No. 1 plate. The worm runs through both ends of the No. 2 barrel and the No. 4 box. A No. 1 servo motor is installed through the outer wall of the No. 4 box, and a worm gear is installed at one end of the No. 1 servo motor. The No. 1 mouth is opened at the top of the frame. A moving way is installed at the bottom of the No. 1 plate, and a No. 4 rod is installed on the inner wall of the frame. A moving wheel is installed at one end of the No. 4 rod, and the moving wheel is located on the inner wall of the moving way. A No. 2 servo motor is installed on the outer wall of the frame. A connecting block is installed at the bottom of the No. 1 plate, and a threaded barrel is installed through the outer wall of the connecting block. A threaded rod is installed at the output end of the No. 2 servo motor, and the threaded rod is meshed with the threaded barrel. An automatic position adjustment module is installed on the outer wall of the frame, and the automatic position adjustment module is used for automatic adjustment of the positioning mechanism. A weight detection module is installed on the top of the No. 4 box, and the weight detection module is used to detect the weight of the stacked silicon steel sheets of the iron core.
[0011] Preferably, the worm is connected to the worm wheel, the worm moves through the second barrel, and the moving track moves through the first port.
[0012] Preferably, the automatic adjustment module includes an infrared sensor, the infrared sensor is electrically connected to the processing module, the second servo motor is electrically connected to the processing module, the processing module has built-in appropriate distance data, and the infrared sensor is used to detect the actual distance data of the adjustment component.
[0013] Preferably, the actual distance data is transmitted to a processing module, which compares the actual distance data with the appropriate distance data by using a data comparison technique. If the comparison result shows that the actual distance data is equal to the appropriate distance data, the distance is set to a normal state; if the comparison result shows that the actual distance data is too far away from the appropriate distance data, the distance is set to a long state; if the comparison result shows that the actual distance data is too far away from the appropriate distance data, the distance is set to a short state.
[0014] Preferably, the weight detection module includes a weight sensor, which is electrically connected to the processing module, and a No. 1 servo motor is electrically connected to the processing module. The weight sensor is used to detect real-time weight data of the stacked silicon steel sheets of the iron core, and the processing module has built-in appropriate weight data. An alarm is installed on the top of the frame, and the alarm is electrically connected to the processing module.
[0015] Preferably, the real-time weight data is transmitted to a processing module, which compares the real-time weight data with the appropriate weight data through a data comparison technique. If the comparison result shows that the real-time weight data reaches the appropriate weight data, it is set as a weight reached state; if the comparison result shows that the real-time weight data is greater than the appropriate weight data, it is set as a weight excessive state; if the comparison result shows that the real-time weight data is less than the appropriate weight data, it is set as an insufficient weight state.
[0016] Preferably, a lubrication assembly is installed on the inner wall of the frame, and the lubrication assembly is used for lubrication between the moving wheels and the moving track.
[0017] Preferably, the lubrication assembly includes a collecting box, a collecting chamber, an oil pump, an oil inlet pipe, a nozzle, a hose, and a moving rod. The collecting box is located on the inner wall of the frame, the collecting chamber is opened on the inner wall of the collecting box, a No. 5 plate is installed on the inner wall of the collecting box, the oil pump is located on the top of the No. 5 plate, a pipeline is installed on the input end of the oil pump, the oil inlet pipe passes through the outer wall of the collecting box, one end of the oil inlet pipe extends to the inner wall of the collecting chamber, the hose is installed on the output end of the oil pump, a No. 7 port is opened on the outer wall of the collecting box, the nozzle passes through the No. 7 port, and one end of the nozzle is connected to one end of the hose, one end of the nozzle extends to the inner wall of the moving path, a moving rod is installed on the inner wall of the collecting box, and the output end of the moving rod is connected to the outer wall of the nozzle.
[0018] Preferably, the No. 5 plate is located above the collecting chamber, one end of the pipeline extends to the inner wall of the collecting chamber, one end of the oil inlet pipe extends to the outer wall of the frame, the nozzle is located above the moving wheel, and the nozzle moves through the No. 7 port.
[0019] Preferably, the working steps of the positioning mechanism are as follows:
[0020] S1. The movement of the connecting block drives the No. 1 plate to move, the movement of the No. 1 plate drives the moving track to move, the movement of the moving track drives the moving wheel to rotate, the rotation of the moving wheel makes the No. 1 plate move stably, the No. 1 plate moves stably and drives the worm to move to a suitable position, the worm is used to penetrate into the silicon steel sheet, at this time, the No. 1 servo motor rotates to drive the worm wheel to rotate, the worm wheel rotates to drive the worm to rotate, the worm rotates and moves through the No. 2 barrel, so that the worm can quickly penetrate into the silicon steel sheet and the adjustable distance effectively solves the positioning problem of different types of perforated sheets;
[0021] S2. When the comparison result of the processing module is a normal distance state, the adjustment component starts the core stacked silicon steel sheet to start positioning. When the comparison result of the processing module is a long distance state, the processing module controls the No. 2 servo motor to reverse to move the adjustment component. During the movement of the adjustment component, the infrared sensor continuously detects the actual distance data of the adjustment component until the comparison result of the processing module is a normal distance state. When the comparison result of the processing module is a short distance state, the processing module controls the No. 2 servo motor to rotate forward to move the adjustment component. During the movement of the adjustment component, the infrared sensor continuously detects the actual distance data of the adjustment component until the comparison result of the processing module is a normal distance state, thereby realizing a more stable positioning function of the core stacked silicon steel sheet positioning mechanism;
[0022] S3, when the comparison result of the processing module is that the weight reaches the state, the positioning mechanism of the core stacked silicon steel sheets stops, and the staff handles it in time when the alarm is activated by the processing module control. When the comparison result of the processing module is that the weight is too large, the positioning mechanism of the core stacked silicon steel sheets stops, and the staff handles it in time when the alarm is activated by the processing module control. When the comparison result of the processing module is that the weight is insufficient, the positioning mechanism of the core stacked silicon steel sheets continues to work, and the real-time weight data of the core stacked silicon steel sheets is continuously detected by the weight sensor and transmitted to the processing module until the comparison result of the processing module is that the weight is too large or the weight reaches the state, realizing the function of timely handling of the core stacked silicon steel sheets when they are overweight and improving work efficiency;
[0023] S4. Plate No. 5 is used to support the oil pump. The nozzle moves through port No. 7. The oil inlet pipe is opened to add the lubricating oil into the collecting chamber through the oil inlet pipe. The oil pump rotates to suck the lubricating oil in the collecting chamber into the hose through the pipeline. The lubricating oil is sprayed into the moving way through the nozzle. The movement of the moving rod drives the nozzle to move. The movement of the nozzle moves the hose. The movement of the hose causes the nozzle to move in the moving way so that the lubricating oil is evenly sprayed, thereby achieving even spraying of the lubricating oil and reducing the friction of the moving wheel in the moving way.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The present invention drives the No. 1 plate to move by installing a connecting block, the No. 1 plate drives the moving track to move, the moving track drives the moving wheel to rotate, the moving wheel rotates to make the No. 1 plate move stably, the No. 1 plate moves stably and drives the worm to move to a suitable position, the worm is used to penetrate into the silicon steel sheet, at this time, the No. 1 servo motor rotates to drive the worm wheel to rotate, the worm wheel rotates to drive the worm to rotate, the worm rotates and moves through the No. 2 barrel, so that the worm can quickly penetrate into the silicon steel sheet and the adjustable distance effectively solves the positioning problem of different types of perforated sheets;
[0026] 2. The present invention starts the core stacked silicon steel sheet positioning by installing a processing module and starting the adjustment component when the comparison result of the processing module is a normal distance state. When the comparison result of the processing module is a long distance state, the processing module controls the second servo motor to reverse to move the adjustment component. During the movement of the adjustment component, the infrared sensor continuously detects the actual distance data of the adjustment component until the comparison result of the processing module is a normal distance state. When the comparison result of the processing module is a short distance state, the processing module controls the second servo motor to rotate forward to move the adjustment component. During the movement of the adjustment component, the infrared sensor continuously detects the actual distance data of the adjustment component until the comparison result of the processing module is a normal distance state, thereby realizing a more stable positioning function of the core stacked silicon steel sheet positioning mechanism;
[0027] 3. The present invention is equipped with a processing module, when the comparison result is that the weight reaches the state, the positioning mechanism of the core stacked silicon steel sheets stops, and the staff promptly handles it when the alarm is activated by the processing module control. When the comparison result of the processing module is that the weight is too large, the positioning mechanism of the core stacked silicon steel sheets stops, and the staff promptly handles it when the alarm is activated by the processing module control. When the comparison result of the processing module is that the weight is insufficient, the positioning mechanism of the core stacked silicon steel sheets continues to work, and the real-time weight data of the core stacked silicon steel sheets is continuously detected by the weight sensor and transmitted to the processing module until the comparison result of the processing module is that the weight is too large or the weight reaches the state, thereby realizing the function of timely handling of the core stacked silicon steel sheets when they are overweight and improving work efficiency;
[0028] 4. The present invention is equipped with a No. 5 plate for supporting the oil pump, and the nozzle moves through the No. 7 port. The oil inlet pipe is opened to add the lubricating oil into the collecting chamber through the oil inlet pipe. The oil pump rotates to suck the lubricating oil in the collecting chamber into the hose through the pipeline, and the lubricating oil is sprayed into the moving path through the nozzle. The movement of the moving rod drives the nozzle to move, the movement of the nozzle moves the hose, and the movement of the hose causes the nozzle to move in the moving path so that the lubricating oil is evenly sprayed, thereby achieving even spraying of the lubricating oil and reducing the friction of the moving wheel in the moving path. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a front view structural schematic diagram of the present invention;
[0030] Figure 2 It is a schematic diagram of the structure of plate No. 1 of the present invention;
[0031] Figure 3 For the present invention Figure 2 A structural diagram of ;
[0032] Figure 4 For the present invention Figure 1 Schematic diagram of the B structure;
[0033] Figure 5 It is a schematic diagram of the nozzle structure of the present invention;
[0034] Figure 6 It is a schematic diagram of the structure of the infrared sensor of the present invention;
[0035] Figure 7 It is a schematic diagram of the distance control process of the present invention;
[0036] Figure 8 It is a schematic diagram of the weight control process of the present invention.
[0037] In the figure: 1. frame; 2. support leg; 3. plate No. 1; 4. tube No. 2; 5. box No. 4; 6. worm; 8. servo motor No. 1; 9. worm gear; 10. weight sensor; 11. connecting block; 12. servo motor No. 2; 13. moving track; 14. rod No. 4; 15. moving wheel; 16. threaded rod; 17. collecting box; 18. oil inlet pipe; 19. plate No. 5; 20. collecting chamber; 21. oil pump; 22. pipeline; 23. hose; 24. moving rod; 26. port No. 7; 27. nozzle; 28. infrared sensor; 31. processing module; 32. alarm. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4An embodiment of the present invention is as follows: an adjustable core stacked silicon steel sheet positioning mechanism comprises a frame 1, a support leg 2, an adjustment component and a processing module 31, the bottom of the frame 1 is provided with a support leg 2, the top of the frame 1 is provided with an adjustment component, the adjustment component is used for positioning of different types of core stacked silicon steel sheets, the top of the frame 1 is provided with a processing module 31, the inner wall of the frame 1 is provided with a lubrication component, the lubrication component is used for lubrication between a moving wheel 15 and a moving track 13, the adjustment component comprises a No. 1 plate 3, a No. 2 barrel 4, a worm 6, a worm wheel 9, a No. 1 servo motor 8, a No. 1 port, the top of the No. 1 plate 3 is provided with a A No. 4 box 5 is installed, a No. 2 barrel 4 is installed through the bottom of the No. 1 plate 3, a worm 6 is installed at both ends of the No. 2 barrel 4 and the No. 4 box 5, a No. 1 servo motor 8 is installed through the outer wall of the No. 4 box 5, a worm gear 9 is installed at one end of the No. 1 servo motor 8, a No. 1 port is opened at the top of the frame 1, a moving path 13 is installed at the bottom of the No. 1 plate 3, a No. 4 rod 14 is installed on the inner wall of the frame 1, a moving wheel 15 is installed at one end of the No. 4 rod 14, and the moving wheel 15 is located on the inner wall of the moving path 13, a No. 2 servo motor 12 is installed on the outer wall of the frame 1, a connecting block 11 is installed at the bottom of the No. 1 plate 3, and the connecting block 11 A threaded barrel is installed through the outer wall, a threaded rod 16 is installed at the output end of the No. 2 servo motor 12, and the threaded rod 16 is meshed with the threaded barrel, an automatic position adjustment module is installed on the outer wall of the frame 1, and the automatic position adjustment module is used for automatic adjustment of the positioning mechanism, a weight detection module is installed on the top of the No. 4 box 5, and the weight detection module is used to detect the weight of the stacked silicon steel sheets of the iron core, the worm 6 is connected to the worm wheel 9, the worm 6 moves through the No. 2 barrel 4, the moving track 13 moves through the No. 1 port, the No. 2 servo motor 12 rotates to drive the threaded rod 16 to rotate, and the threaded rod 16 rotates to drive the connecting block 1 through the threaded barrel 1 moves, the connection block 11 moves to drive the No. 1 plate 3 to move, the No. 1 plate 3 moves to drive the moving track 13 to move, the moving track 13 moves to drive the moving wheel 15 to rotate, the moving wheel 15 rotates to make the No. 1 plate 3 move stably, the No. 1 plate 3 moves stably to drive the worm 6 to move to a suitable position, the worm 6 is used to penetrate into the silicon steel sheet, at this time, the No. 1 servo motor 8 rotates to drive the worm wheel 9 to rotate, the worm wheel 9 rotates to drive the worm 6 to rotate, the worm 6 rotates to move through the No. 2 cylinder 4, so that the worm 6 can quickly penetrate into the silicon steel sheet and the adjustable distance effectively solves the positioning problem of different types of perforated sheets.
[0042] Example 2: Please refer to Figure 1 , Figure 2 , Figure 6 and Figure 7, an embodiment provided by the present invention: the automatic adjustment module includes an infrared sensor 28, the infrared sensor 28 is electrically connected to the processing module 31, the second servo motor 12 is electrically connected to the processing module 31, the processing module 31 has built-in suitable distance data, the infrared sensor 28 is used to detect the real distance data of the adjustment component, the real distance data is transmitted to the processing module 31, the processing module 31 compares the real distance data with the suitable distance data through a data comparison technology, and the comparison result is that the real distance data is equal to the suitable distance data, which is set to a normal distance state, the comparison result is that the distance between the real distance data and the suitable distance data is too long, which is set to a long distance state, and the comparison result is that the distance between the real distance data and the suitable distance data is too short, which is set to a short distance state, and the processing module 31 compares the real distance data with the suitable distance data. When the comparison result is a normal distance state, the adjustment component starts the core stacked silicon steel sheets to start positioning. When the comparison result of the processing module 31 is a long distance state, the processing module 31 controls the No. 2 servo motor 12 to reverse and move the adjustment component. During the movement of the adjustment component, the infrared sensor 28 continuously detects the actual distance data of the adjustment component until the comparison result of the processing module 31 is a normal distance state. When the comparison result of the processing module 31 is a short distance state, the processing module 31 controls the No. 2 servo motor 12 to rotate forward and move the adjustment component. During the movement of the adjustment component, the infrared sensor 28 continuously detects the actual distance data of the adjustment component until the comparison result of the processing module 31 is a normal distance state, thereby realizing a more stable positioning function of the core stacked silicon steel sheet positioning mechanism.
[0043] Example 3: Please refer to Figure 1 , Figure 2 and Figure 8, an embodiment provided by the present invention: the weight detection module includes a weight sensor 10, the weight sensor 10 is electrically connected to the processing module 31, the first servo motor 8 is electrically connected to the processing module 31, the weight sensor 10 is used to detect the real-time weight data of the stacked silicon steel sheets of the core, the processing module 31 has built-in appropriate weight data, an alarm 32 is installed on the top of the frame 1, the alarm 32 is electrically connected to the processing module 31, the real-time weight data is transmitted to the processing module 31, and the processing module 31 compares the real-time weight data with the appropriate weight data through a data comparison technology, and the comparison result is that the real-time weight data reaches the appropriate weight data and is set to the weight reached state, and the comparison result is that the real-time weight data is greater than the appropriate weight data and is set to the weight too large state. state, the real-time weight data of the comparison result is less than the appropriate weight data and is set to the insufficient weight state. When the comparison result of the processing module 31 is the weight reached state, the positioning mechanism of the stacked silicon steel sheets of the core stops, and the alarm 32 controlled by the processing module 31 is started, and the staff handles it in time. When the comparison result of the processing module 31 is the overweight state, the positioning mechanism of the stacked silicon steel sheets of the core stops, and the alarm 32 controlled by the processing module 31 is started, and the staff handles it in time. When the comparison result of the processing module 31 is the insufficient weight state, the positioning mechanism of the stacked silicon steel sheets of the core continues to work, and the weight sensor 10 continuously detects the real-time weight data of the stacked silicon steel sheets of the core and transmits it to the processing module 31 until the comparison result of the processing module 31 is the overweight state or the weight reached state.
[0044] Example 4: Please refer to Figure 2 and Figure 5, an embodiment provided by the present invention: a lubrication assembly includes a collection box 17, a collection chamber 20, an oil pump 21, an oil inlet pipe 18, a nozzle 27, a hose 23, and a moving rod 24, the collection box 17 is located on the inner wall of the frame 1, the collection chamber 20 is opened on the inner wall of the collection box 17, a No. 5 plate 19 is installed on the inner wall of the collection box 17, the oil pump 21 is located on the top of the No. 5 plate 19, a pipe 22 is installed at the input end of the oil pump 21, the oil inlet pipe 18 runs through the outer wall of the collection box 17, one end of the oil inlet pipe 18 extends to the inner wall of the collection chamber 20, the hose 23 is installed at the output end of the oil pump 21, a No. 7 port 26 is opened on the outer wall of the collection box 17, the nozzle 27 runs through the No. 7 port 26, and one end of the nozzle 27 is connected to one end of the hose 23, one end of the nozzle 27 extends to the inner wall of the moving path 13, the inner wall of the collection box 17 is installed with a moving rod 24, the output of the moving rod 24 The outlet end is connected to the outer wall of the nozzle 27, the fifth plate 19 is located above the collecting chamber 20, one end of the pipeline 22 extends to the inner wall of the collecting chamber 20, one end of the oil inlet pipe 18 extends to the outer wall of the frame 1, the nozzle 27 is located above the moving wheel 15, the fifth plate 19 is used to support the oil pump 21, the nozzle 27 moves through the seventh port 26, the oil inlet pipe 18 is opened to add the lubricating oil into the collecting chamber 20 through the oil inlet pipe 18, the oil pump 21 rotates to suck the lubricating oil in the collecting chamber 20 into the hose 23 through the pipeline 22, and the lubricating oil is sprayed into the moving way 13 through the nozzle 27, the moving rod 24 moves to drive the nozzle 27 to move, the nozzle 27 moves to move the hose 23, and the hose 23 moves to move the nozzle 27 in the moving way 13 so that the lubricating oil is evenly sprayed, thereby achieving uniform spraying of the lubricating oil and reducing the friction of the moving wheel 15 in the moving way 13.
[0045] The working steps of the positioning mechanism are as follows:
[0046] S1, the connection block 11 moves to drive the No. 1 plate 3 to move, the No. 1 plate 3 moves to drive the moving track 13 to move, the moving track 13 moves to drive the moving wheel 15 to rotate, the moving wheel 15 rotates to make the No. 1 plate 3 move stably, the No. 1 plate 3 moves stably to drive the worm 6 to move to a suitable position, the worm 6 is used to penetrate into the silicon steel sheet, at this time, the No. 1 servo motor 8 rotates to drive the worm wheel 9 to rotate, the worm wheel 9 rotates to drive the worm 6 to rotate, the worm 6 rotates to move through the No. 2 cylinder 4, so that the worm 6 can quickly penetrate into the silicon steel sheet, effectively solving the positioning problem of different types of perforated sheets;
[0047] S2, when the comparison result of the processing module 31 is in the normal distance state, the adjustment component starts the core stacked silicon steel sheet to start positioning. When the comparison result of the processing module 31 is in the long distance state, the processing module 31 controls the second servo motor 12 to reverse and move the adjustment component. During the movement of the adjustment component, the infrared sensor 28 continuously detects the actual distance data of the adjustment component until the comparison result of the processing module 31 is in the normal distance state. When the comparison result of the processing module 31 is in the short distance state, the processing module 31 controls the second servo motor 12 to rotate forward and move the adjustment component. During the movement of the adjustment component, the infrared sensor 28 continuously detects the actual distance data of the adjustment component until the comparison result of the processing module 31 is in the normal distance state, thereby realizing the function of more stable positioning of the core stacked silicon steel sheet positioning mechanism;
[0048] S3, when the comparison result of the processing module 31 is that the weight reaches the state, the positioning mechanism of the core stacked silicon steel sheets stops, and the alarm 32 controlled by the processing module 31 is started, the staff handles it in time; when the comparison result of the processing module 31 is that the weight is too large, the positioning mechanism of the core stacked silicon steel sheets stops, and the alarm 32 controlled by the processing module 31 is started, the staff handles it in time; when the comparison result of the processing module 31 is that the weight is insufficient, the positioning mechanism of the core stacked silicon steel sheets continues to work, and the real-time weight data of the core stacked silicon steel sheets is continuously detected by the weight sensor 10 and transmitted to the processing module 31, until the comparison result of the processing module 31 is that the weight is too large or the weight reaches the state, realizing the function of timely handling of the core stacked silicon steel sheets when they are overweight and improving work efficiency;
[0049] S4. Plate No. 5 19 is used to support the oil pump 21. The nozzle 27 moves through the port No. 7 26. The oil inlet pipe 18 is opened to add the lubricating oil into the collecting chamber 20 through the oil inlet pipe 18. The oil pump 21 rotates to suck the lubricating oil in the collecting chamber 20 into the hose 23 through the pipeline 22. The lubricating oil is sprayed into the moving path 13 through the nozzle 27. The moving rod 24 moves to drive the nozzle 27 to move. The movement of the nozzle 27 moves the hose 23. The movement of the hose 23 moves the nozzle 27 in the moving path 13 to evenly spray the lubricating oil. The even spraying of the lubricating oil realizes the movement of the moving wheel 15 in the moving path 13 with reduced friction.
[0050] Working principle: the movement of the connecting block 11 drives the No. 1 plate 3 to move, the movement of the No. 1 plate 3 drives the moving track 13 to move, the movement of the moving track 13 drives the moving wheel 15 to rotate, the rotation of the moving wheel 15 makes the No. 1 plate 3 move stably, the No. 1 plate 3 moves stably and drives the worm 6 to move to a suitable position, the worm 6 is used to penetrate into the silicon steel sheet, at this time, the No. 1 servo motor 8 rotates to drive the worm wheel 9 to rotate, the worm wheel 9 rotates to drive the worm 6 to rotate, the worm 6 rotates and moves through the No. 2 cylinder 4, realizing the function of the worm 6 quickly penetrating into the silicon steel sheet, effectively solving the positioning problem of different types of perforated sheets, and the comparison result of the processing module 31 is the adjustment group when the distance is normal The components start the core stacked silicon steel sheets to start positioning. When the comparison result of the processing module 31 is a long distance state, the processing module 31 controls the second servo motor 12 to reverse to move the adjustment component. During the movement of the adjustment component, the infrared sensor 28 continuously detects the actual distance data of the adjustment component until the comparison result of the processing module 31 is a normal distance state. When the comparison result of the processing module 31 is a short distance state, the processing module 31 controls the second servo motor 12 to rotate forward to move the adjustment component. During the movement of the adjustment component, the infrared sensor 28 continuously detects the actual distance data of the adjustment component until the comparison result of the processing module 31 is a normal distance state, thereby realizing the core stacked silicon steel sheets. The positioning mechanism has a more stable positioning function. When the comparison result of the processing module 31 is that the weight reaches the state, the positioning mechanism of the core stacked silicon steel sheets stops. When the alarm 32 is activated by the processing module 31, the staff handles it in time. When the comparison result of the processing module 31 is that the weight is too large, the positioning mechanism of the core stacked silicon steel sheets stops. When the alarm 32 is activated by the processing module 31, the staff handles it in time. When the comparison result of the processing module 31 is that the weight is not enough, the positioning mechanism of the core stacked silicon steel sheets continues to work, and the weight sensor 10 continuously detects the real-time weight data of the core stacked silicon steel sheets and transmits it to the processing module 31 until the comparison result of the processing module 31 is heavy. When the amount is too large or the weight reaches the state, the fifth plate 19 is used to support the oil pump 21, the nozzle 27 moves through the seventh port 26, and the oil inlet pipe 18 is opened to add the lubricating oil into the collecting chamber 20 through the oil inlet pipe 18. The oil pump 21 rotates to suck the lubricating oil in the collecting chamber 20 into the hose 23 through the pipeline 22, and the lubricating oil is sprayed into the moving path 13 through the nozzle 27. The moving rod 24 moves to drive the nozzle 27 to move, and the movement of the nozzle 27 moves the hose 23. The movement of the hose 23 causes the nozzle 27 to move in the moving path 13 so that the lubricating oil is evenly sprayed, thereby achieving even spraying of the lubricating oil and reducing the friction of the moving wheel 15 in the moving path 13.
[0051] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An adjustable core stacked silicon steel sheet positioning mechanism, comprising a frame (1), a support leg (2), an adjustment component and a processing module (31), characterized in that: A support foot (2) is installed at the bottom of the frame (1), an adjustment component is installed at the top of the frame (1), the adjustment component is used to position the stacked silicon steel sheets of different types of iron cores, and a processing module (31) is installed at the top of the frame (1); The regulating assembly comprises a No. 1 plate (3), a No. 2 barrel (4), a worm (6), a worm wheel (9), a No. 1 servo motor (8), and a No. 1 port. A No. 4 box (5) is installed on the top of the No. 1 plate (3). A No. 2 barrel (4) is installed through the bottom of the No. 1 plate (3). The worm (6) passes through both ends of the No. 2 barrel (4) and the No. 4 box (5). A No. 1 servo motor (8) is installed through the outer wall of the No. 4 box (5). A worm wheel (9) is installed at one end of the No. 1 servo motor (8). The No. 1 port is opened at the top of the frame (1). A moving path (13) is installed at the bottom of the No. 1 plate (3). A No. 4 rod (14) is installed on the inner wall of the frame (1). The No. 4 rod (1 A moving wheel (15) is installed at one end of the frame (1), and the moving wheel (15) is located on the inner wall of the moving path (13); a No. 2 servo motor (12) is installed on the outer wall of the frame (1); a connecting block (11) is installed at the bottom of the No. 1 plate (3); a threaded barrel is installed through the outer wall of the connecting block (11); a threaded rod (16) is installed at the output end of the No. 2 servo motor (12), and the threaded rod (16) is meshed with the threaded barrel; an automatic position adjustment module is installed on the outer wall of the frame (1), and the automatic position adjustment module is used for automatic adjustment of the positioning mechanism; a weight detection module is installed on the top of the No. 4 box (5), and the weight detection module is used to detect the weight of the stacked silicon steel sheets of the iron core; The automatic adjustment module comprises an infrared sensor (28), the infrared sensor (28) is electrically connected to the processing module (31), the second servo motor (12) is electrically connected to the processing module (31), the processing module (31) has built-in appropriate distance data, and the infrared sensor (28) is used to detect the actual distance data of the adjustment component; The actual distance data is transmitted to a processing module (31), and the processing module (31) compares the actual distance data with the appropriate distance data using a data comparison technique. If the comparison result shows that the actual distance data is equal to the appropriate distance data, the distance is set to be in a normal state; if the comparison result shows that the actual distance data is too far from the appropriate distance data, the distance is set to be in a long state; and if the comparison result shows that the actual distance data is too far from the appropriate distance data, the distance is set to be in a short state.
2. The adjustable core stacked silicon steel sheet positioning mechanism according to claim 1, characterized in that: The worm (6) is connected to the worm wheel (9), the worm (6) moves through the second barrel (4), and the moving path (13) moves through the first port.
3. The adjustable core stacked silicon steel sheet positioning mechanism according to claim 1, characterized in that: The weight detection module comprises a weight sensor (10), the weight sensor (10) is electrically connected to the processing module (31), a No. 1 servo motor (8) is electrically connected to the processing module (31), the weight sensor (10) is used to detect real-time weight data of the iron core stacked silicon steel sheets, the processing module (31) has built-in appropriate weight data, and an alarm (32) is installed on the top of the frame (1), and the alarm (32) is electrically connected to the processing module (31).
4. The adjustable core stacked silicon steel sheet positioning mechanism according to claim 3, characterized in that: The real-time weight data is transmitted to the processing module (31), and the processing module (31) compares the real-time weight data with the appropriate weight data through a data comparison technology. If the comparison result shows that the real-time weight data reaches the appropriate weight data, it is set as a weight reached state; if the comparison result shows that the real-time weight data is greater than the appropriate weight data, it is set as a weight excessive state; if the comparison result shows that the real-time weight data is less than the appropriate weight data, it is set as an insufficient weight state.
5. The adjustable core stacked silicon steel sheet positioning mechanism according to claim 4, characterized in that: A lubrication assembly is installed on the inner wall of the frame (1), and the lubrication assembly is used for lubrication between the moving wheel (15) and the moving track (13).
6. The adjustable core stacked silicon steel sheet positioning mechanism according to claim 5, characterized in that: The lubrication assembly comprises a collection box (17), a collection chamber (20), an oil pump (21), an oil inlet pipe (18), a nozzle (27), a hose (23), and a moving rod (24); the collection box (17) is located on the inner wall of the frame (1); the collection chamber (20) is opened on the inner wall of the collection box (17); a fifth plate (19) is installed on the inner wall of the collection box (17); the oil pump (21) is located on the top of the fifth plate (19); a pipeline (22) is installed at the input end of the oil pump (21); and the oil inlet pipe (18) runs through the collection box (17). The outer wall of the collecting box (17) is provided with a No. 7 port (26), one end of the oil inlet pipe (18) extends to the inner wall of the collecting chamber (20), a hose (23) is installed at the output end of the oil pump (21), a No. 7 port (26) is opened on the outer wall of the collecting box (17), a nozzle (27) passes through the No. 7 port (26), one end of the nozzle (27) is connected to one end of the hose (23), one end of the nozzle (27) extends to the inner wall of the moving path (13), a moving rod (24) is installed on the inner wall of the collecting box (17), and the output end of the moving rod (24) is connected to the outer wall of the nozzle (27).
7. The adjustable core stacked silicon steel sheet positioning mechanism according to claim 6, characterized in that: The fifth plate (19) is located above the collecting chamber (20), one end of the pipeline (22) extends to the inner wall of the collecting chamber (20), one end of the oil inlet pipe (18) extends to the outer wall of the frame (1), and the nozzle (27) is located above the moving wheel (15), and the nozzle (27) moves through the seventh port (26).
8. The method for using the adjustable core stacked silicon steel sheet positioning mechanism according to claim 7, characterized in that: The working steps of the positioning mechanism are as follows: S1, the connection block (11) moves to drive the No. 1 plate (3), the No. 1 plate (3) moves to drive the moving track (13), the moving track (13) moves to drive the moving wheel (15) to rotate, the moving wheel (15) rotates to make the No. 1 plate (3) move stably, the No. 1 plate (3) moves stably to drive the worm (6) to move to a suitable position, the worm (6) is used to penetrate into the silicon steel sheet, at this time, the No. 1 servo motor (8) rotates to drive the worm wheel (9), the worm wheel (9) rotates to drive the worm (6), the worm (6) rotates to move through the No. 2 barrel (4), so that the worm (6) can quickly penetrate into the silicon steel sheet and effectively solve the positioning problem of different types of perforated sheets; S2, when the comparison result of the processing module (31) is a normal distance state, the adjustment component starts to position the core stacked silicon steel sheets. When the comparison result of the processing module (31) is a long distance state, the processing module (31) controls the second servo motor (12) to rotate in the reverse direction to move the adjustment component. During the movement of the adjustment component, the infrared sensor (28) continuously detects the actual distance data of the adjustment component until the comparison result of the processing module (31) is a normal distance state. When the comparison result of the processing module (31) is a short distance state, the processing module (31) controls the second servo motor (12) to rotate forward to move the adjustment component. During the movement of the adjustment component, the infrared sensor (28) continuously detects the actual distance data of the adjustment component until the comparison result of the processing module (31) is a normal distance state, thereby achieving a more stable positioning function of the core stacked silicon steel sheet positioning mechanism. S3, when the comparison result of the processing module (31) is that the weight has reached the state, the positioning mechanism of the stacked silicon steel sheets of the core stops, and when the alarm (32) is activated by the processing module (31), the staff promptly handles it; when the comparison result of the processing module (31) is that the weight is too large, the positioning mechanism of the stacked silicon steel sheets of the core stops, and when the alarm (32) is activated by the processing module (31), the staff promptly handles it; when the comparison result of the processing module (31) is that the weight is insufficient, the positioning mechanism of the stacked silicon steel sheets of the core continues to work, and the weight sensor (10) continuously detects the real-time weight data of the stacked silicon steel sheets of the core and transmits it to the processing module (31), until the comparison result of the processing module (31) is that the weight is too large or the weight has reached the state; S4, the fifth plate (19) is used to support the oil pump (21), the nozzle (27) moves through the seventh port (26), opens the oil inlet pipe (18), and adds the lubricating oil into the collection chamber (20) through the oil inlet pipe (18), the oil pump (21) rotates to suck the lubricating oil in the collection chamber (20) into the hose (23) through the pipeline (22), and the lubricating oil is sprayed into the moving path (13) through the nozzle (27), the moving rod (24) moves to drive the nozzle (27) to move, the nozzle (27) moves to move the hose (23), and the hose (23) moves to move the nozzle (27) in the moving path (13) so that the lubricating oil is evenly sprayed, so that the moving wheel (15) can move in the moving path (13) with reduced friction.
