A diode production welding device that is easy to position
By designing a diode welding device that includes a servo motor and a bent half cylinder, the problem of difficulty in bending and plugging of pins during diode welding is solved, and the efficiency and accuracy of welding is achieved, reducing the difficulty of welding.
Patent Information
- Application Number
- CN202410932200.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-07-12
AI Technical Summary
During the welding process of existing diodes, due to the difficulty of pre-bending and plugging of pins, the welding difficulty and low efficiency are high, and dummy welding is prone to occur.
A welding device including a placement table, drive assembly, positioning assembly and bending assembly was designed. Through components such as servo motor, threaded rod and bending half cylinder, the precise bending and plugging of diode pins is realized, and the bending position is adjusted. To accommodate solder holes on the circuit board.
It improves the accuracy and efficiency of diode welding, reduces the difficulty of welding, ensures that the pins can be accurately plugged into the welding hole, and reduces the situation of dummy welding.
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Figure CN118455413B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of diode welding, and in particular to a diode production welding device which is easy to position. Background Art
[0002] A diode is an electronic device made of semiconductor materials. A diode has two electrodes, the positive electrode, also called the anode, and the negative electrode, also called the cathode. When a forward voltage is applied between the two electrodes of the diode, the diode is turned on, and when a reverse voltage is applied, the diode is turned off. The conduction and cutoff of a diode are equivalent to the on and off of a switch. A diode needs to be installed in a designated location such as a circuit board to play its role. Usually, the installation method on a circuit board is through soldering. Soldering is a welding method that uses low-melting-point metal solder to heat and melt, penetrate and fill the gap between metal parts.
[0003] In the welding process of the existing diode, since the pins of the diode are in a straight state, they need to be bent and inserted into the reserved welding holes on the circuit board before welding. The reserved welding holes on the circuit board are designed in advance. At this time, it takes a lot of time to bend the pins of the diode according to the spacing between the two groups of welding holes, and they need to be plugged in after bending. Since the size of the diode is generally small, it is inconvenient to plug in. If the plugging is not in place, it is easy to cause cold soldering after welding, which greatly increases the difficulty of welding the diode and reduces its welding efficiency.
[0004] Therefore, it is necessary to invent a diode production welding device that is easy to position to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a diode production welding device which is easy to position. By cooperating with a bending rod and a bending half-cylinder, the pins of the diode are bent and pressed down with continuous bending, so that the pins can be accurately plugged into the welding holes of a circuit board. By adjusting the positions of the bending rod and the bending half-cylinder, the bending positions of the pins can be adjusted, so as to solve the problems in the prior art that the diode pins need to be pre-bent and are difficult to plug in, which increases the difficulty of welding processing and reduces processing efficiency.
[0006] In order to achieve the above object, the present invention provides the following technical solutions: a diode production welding device that is easy to position, comprising a placement table, an L-shaped placement frame is installed above the placement table, and the placement table is used to carry the entire device;
[0007] A driving assembly is arranged in the L-shaped placement frame and is used to adjust the welding position;
[0008] A positioning component, disposed in the driving component, for accurately moving the diode onto the circuit board;
[0009] The bending component is arranged in the driving component and is used to bend the diode to a processing and welding state.
[0010] As a preferred solution of the present invention, the driving assembly includes a connecting plate, which is symmetrically installed on the side of the L-shaped placement frame, a threaded rod is rotatably connected between two groups of the connecting plates, a servo motor is installed on one side of one group of connecting plates, the output end of the servo motor is axially connected to the threaded rod, a sliding rod is installed between the two groups of the connecting plates, a connecting seat is screwed on the threaded rod, and the connecting seat is through-connected to the sliding rod.
[0011] As a preferred solution of the present invention, a protective box is installed on one side of the connecting seat, a tin soldering pad is installed under the connecting seat, and the tin soldering pad and the protective box are arranged up and down, a fixing frame is installed above the L-shaped placement frame, a placement groove is opened in the fixing frame, and the fixing frame is arranged between the tin soldering pad and the protective box.
[0012] As a preferred solution of the present invention, the positioning assembly includes a fixed plate, which is installed on the inner wall of the protective box and has multiple groups installed in sequence. A guide rod is connected through the fixed plate, and push frames are installed under the multiple groups of guide rods. A spring is sleeved on the guide rod, and the upper part of the spring is in contact with the upper part of the inner wall of the protective box, and the lower part is in contact with the fixed plate.
[0013] As a preferred solution of the present invention, a placement frame 1 is installed in the push frame, and a placement frame 2 is rotatably connected to one side of the placement frame 1. A through groove is opened on the inner wall of the placement frame 1, and the through groove is fitted with the placement frame 2. A lock buckle is installed on the inner wall of the push frame, and the lock buckle is fitted on one side of the placement frame 2. Through grooves are symmetrically opened at the bottom of the push frame, and the through grooves are arranged on both sides of the placement frame 1 and the placement frame 2.
[0014] As a preferred solution of the present invention, the bending assembly includes a guide half-cylinder, which is symmetrically installed on both sides of the placement frame, and the guide half-cylinder and the through groove are in the same horizontal plane. A limiting groove is provided at the upper edge of the guide half-cylinder, and an internal thread block is installed on the side of the upper edge of the guide half-cylinder away from the limiting groove.
[0015] As a preferred solution of the present invention, a bending half-cylinder is fitted through the top of the guide half-cylinder, the bending half-cylinder is through-connected with the through groove, a limiting block is installed below the edge of the bending half-cylinder, the limiting block is slidably connected with the limiting groove, a sliding groove is provided on the side below the edge of the bending half-cylinder away from the limiting block, and the sliding groove is through-connected with the internal thread block.
[0016] As a preferred solution of the present invention, a bolt is rotatably connected above the edge of the bent half-cylinder, the bolt is threadedly connected to the internal thread block, and a connecting frame is symmetrically installed on the bent half-cylinder.
[0017] As a preferred solution of the present invention, multiple groups of electric push rods are installed above the inner wall of the protective box, and push plates are installed at the output ends of the multiple groups of electric push rods. The push plates are symmetrically provided with slots, and T-shaped blocks are slidably connected in the slots. A positioning plate is installed below the T-shaped block, and a bending rod is installed on one side of the positioning plate, and the bending rod and the bending half-cylinder are in the same vertical and horizontal position. Positioning slides are symmetrically installed on the positioning plate, and the positioning slides are slidably connected to the connecting frame.
[0018] In the above technical solution, compared with the prior art, the technical effects and advantages provided by the present invention are as follows:
[0019] The electric push rod is pressed down to make the bending rod cooperate with the bending half-cylinder to bend the pins of the diode, and with continuous downward pressure and adjustment of the positions of the protection box and the fixing frame, the pins of the diode can be accurately inserted into the welding holes reserved on the circuit board for welding, and according to the diameter of the reserved hole, the bolt can be rotated to move along the internal thread block, so that the bending half-cylinder slides along the guide half-cylinder, and the bending rod can follow the movement, thereby changing the position of the bend. In this way, the diode can be quickly bent and accurately inserted into the welding hole, and the bending length can be adjusted according to the position of the welding hole, thereby greatly improving the welding efficiency of the diode and reducing the difficulty of welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the overall side view structure of the present invention;
[0023] Figure 3 It is a schematic diagram of the connection structure of the placement frame 1 and the placement frame 2 of the present invention;
[0024] Figure 4 It is a schematic diagram of the planed structure of the protection box of the present invention;
[0025] Figure 5 It is a schematic diagram of the disassembled structure of the guide half cylinder and the bending half cylinder of the present invention;
[0026] Figure 6 For the present invention Figure 1 The enlarged structural diagram at A in the middle;
[0027] Figure 7 For the present invention Figure 4 Enlarged structural diagram at B in the middle.
[0028] Description of reference numerals:
[0029] 001, placement table; 101, L-shaped placement frame; 002, drive assembly; 201, connection plate; 202, threaded rod; 203, servo motor; 204, slide bar; 205, connection seat; 206, protection box; 207, soldering plate; 208, fixed frame; 209, placement slot; 003, positioning assembly; 301, fixed plate; 302, guide rod; 303, push frame; 304, placement frame 1; 305, placement frame 2; 306, through Groove; 307, lock; 308, through groove; 309, spring; 004, bending assembly; 401, guide half cylinder; 402, limit groove; 403, internal thread block; 404, bending half cylinder; 405, limit block; 406, slide groove; 407, bolt; 408, connecting frame; 409, electric push rod; 410, push plate; 411, slot; 412, T-shaped block; 413, positioning plate; 414, bending rod; 415, positioning slide. DETAILED DESCRIPTION
[0030] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0031] The present invention provides Figure 1-7 The diode production welding device shown is easy to position, including a placement table 001, an L-shaped placement frame 101 is installed above the placement table 001, and the placement table 001 is used to carry the entire device;
[0032] The driving component 002 is arranged in the L-shaped placement frame 101 and is used to adjust the welding position;
[0033] The positioning component 003 is disposed in the driving component 002 and is used to accurately move the diode onto the circuit board;
[0034] The bending assembly 004 is disposed in the driving assembly 002 and is used to bend the diode to a state for processing and welding.
[0035] Furthermore, in the above structure, the driving component 002 includes a connecting plate 201, which is symmetrically installed on the side of the L-shaped placement frame 101, and a threaded rod 202 is rotatably connected between the two groups of connecting plates 201. A servo motor 203 is installed on one side of one group of connecting plates 201, and the output end of the servo motor 203 is axially connected to the threaded rod 202. A sliding rod 204 is installed between the two groups of connecting plates 201, and a connecting seat 205 is screwed on the threaded rod 202, and the connecting seat 205 is connected to the sliding rod 204 through it.
[0036] The threaded rod 202 can be driven to rotate by the servo motor 203 , so that the connecting seat 205 slides along the sliding rod 204 , so that the connecting seat 205 can reciprocate along the side of the L-shaped placement frame 101 .
[0037] Furthermore, in the above structure, a protective box 206 is installed on one side of the connecting seat 205, a tin soldering pad 207 is installed below the connecting seat 205, and the tin soldering pad 207 and the protective box 206 are arranged up and down, and a fixed frame 208 is installed above the L-shaped placement frame 101, a placement groove 209 is opened in the fixed frame 208, and the fixed frame 208 is arranged between the tin soldering pad 207 and the protective box 206.
[0038] The circuit board can be fixed by the placement groove 209 inside the L-shaped placement frame 101, and the pins of the diode can be soldered at the bottom of the circuit board by the tin soldering pad 207.
[0039] Furthermore, in the above structure, the positioning assembly 003 includes a fixed plate 301, which is installed on the inner wall of the protective box 206, and multiple groups are installed in sequence. A guide rod 302 is connected through the fixed plate 301, and a push frame 303 is installed below the multiple groups of guide rods 302. A spring 309 is sleeved on the guide rod 302. The upper part of the spring 309 is in contact with the upper part of the inner wall of the protective box 206, and the lower part is in contact with the fixed plate 301.
[0040] The guide rod 302 moves downward along the fixing plate 301 , so that the push frame 303 can move downward, and under the action of the spring 309 , the push frame 303 can be reset.
[0041] Furthermore, in the above structure, a placement frame 304 is installed in the push frame 303, and a placement frame 305 is rotatably connected to one side of the placement frame 304. A through groove 306 is opened on the inner wall of the placement frame 304, and the through groove 306 is fitted with the placement frame 305. A lock buckle 307 is installed on the inner wall of the push frame 303, and the lock buckle 307 is fitted on one side of the placement frame 305. A through groove 308 is symmetrically opened at the bottom of the push frame 303, and the through groove 308 is arranged on both sides of the placement frame 304 and the placement frame 305.
[0042] The first placement frame 304 and the second placement frame 305 can be fixedly attached by the lock buckle 307, so that the diode can be fixed between the two, and the pins can pass through the through grooves 308 on both sides.
[0043] Furthermore, in the above structure, the bending assembly 004 includes a guide half-cylinder 401, which is symmetrically installed on both sides of the placement frame 304, and the guide half-cylinder 401 and the through groove 306 are in the same horizontal plane, a limiting groove 402 is provided at the upper edge of the guide half-cylinder 401, and an internal thread block 403 is installed on the side of the upper edge of the guide half-cylinder 401 away from the limiting groove 402.
[0044] Furthermore, in the above structure, a bending half-cylinder 404 is fitted through the top of the guide half-cylinder 401, and the bending half-cylinder 404 is connected through the through groove 308. A limiting block 405 is installed below the edge of the bending half-cylinder 404, and the limiting block 405 is slidably connected to the limiting groove 402. A sliding groove 406 is provided on the side below the edge of the bending half-cylinder 404 away from the limiting block 405, and the sliding groove 406 is connected through the internal thread block 403.
[0045] Through the cooperation between the limiting block 405 and the limiting groove 402 , the bending half cylinder 404 can slide stably along the guide half cylinder 401 .
[0046] Furthermore, in the above structure, a bolt 407 is rotatably connected above the edge of the bent half cylinder 404 , the bolt 407 is threadedly connected to the internal thread block 403 , and a connecting frame 408 is symmetrically installed on the bent half cylinder 404 .
[0047] The bolt 407 rotates to drive the bending half-cylinder 404 to move along the inner thread block 403 , thereby changing the positions of the bending half-cylinder 404 and the guide half-cylinder 401 .
[0048] Furthermore, in the above structure, multiple groups of electric push rods 409 are installed on the upper inner wall of the protective box 206, and push plates 410 are installed on the output ends of the multiple groups of electric push rods 409. The push plates 410 are symmetrically provided with card slots 411, and a T-shaped card block 412 is slidably connected in the card slot 411. A positioning plate 413 is installed below the T-shaped card block 412, and a bending rod 414 is installed on one side of the positioning plate 413, and the bending rod 414 and the bending half cylinder 404 are in the same vertical horizontal position. A positioning slide 415 is symmetrically installed on the positioning plate 413, and the positioning slide 415 is slidably connected to the connecting frame 408.
[0049] The bending half-cylinder 404 moves along the guide half-cylinder 401 , so that the bending half-cylinder 404 drives the connecting frame 408 to move and cooperates with the positioning slide 415 to drive the T-shaped block 412 to move along the card slot 411 .
[0050] like Figure 1-7As shown, the second placement frame 305 is rotated and opened by the lock 307. At this time, the diode is placed between the placement frame 1 304 and the placement frame 2 305, and the pins on both sides of the diode pass through the through slot 306 and penetrate the bending half cylinder 404. At this time, the circuit board is placed in the placement slot 209 in the fixed frame 208. At this time, the push plate 410 is pushed to move by the electric push rod 409, so that the positioning slide 415 slides along the connecting frame 408, and the bending rod 414 is attached to the bending half cylinder 404 to bend the pins of the diode. At the same time, as the electric push rod 409 continues to press downward, the guide rod 302 slides along the fixing plate 301, so that the push frame 303 gradually moves downward, and at the same time, the servo motor 203 drives the threaded rod 202 to rotate, so that the connecting seat 205 moves, in this way the fixing frame 208 and the protective box 206 are adjusted to the corresponding positions, and the pins move downward and are just inserted into the soldering holes reserved on the circuit board. At this time, the pins are soldered to the circuit board through the tin soldering pads 207, and the bolts 407 can be rotated to move along the internal thread block 403, so that the bending half cylinder 404 moves along the guide half cylinder 401, thereby changing the length of the guide half cylinder 401 and the bending half cylinder 404. At the same time, under the action of the connecting frame 408 and the positioning slide 415, the bending rod 414 can follow the movement and adjustment. In this way, the corresponding adjustment can be made according to the bending length required by the pins of the diode. In this way, the welding difficulty of the diode can be reduced and the welding efficiency can be improved.
[0051] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A diode production welding device that is easy to position, characterized in that: It comprises a placement table (001), an L-shaped placement frame (101) is installed above the placement table (001), and the placement table (001) is used to carry the entire device; A driving assembly (002) is arranged in the L-shaped placement frame (101) and is used to adjust the welding position; A positioning component (003) is disposed in the driving component (002) and is used to accurately move the diode onto the circuit board; The bending assembly (004) is arranged in the driving assembly (002) and is used to bend the diode to a processing and welding state; the bending assembly (004) comprises a guide half-cylinder (401), the guide half-cylinder (401) is symmetrically mounted on both sides of the placement frame (304), and the guide half-cylinder (401) and the through groove (306) are in the same horizontal plane, a limiting groove (402) is provided at the upper edge of the guide half-cylinder (401), and an internal thread block (403) is installed on the side of the upper edge of the guide half-cylinder (401) away from the limiting groove (402); The driving assembly (002) comprises a connecting plate (201), the connecting plate (201) being symmetrically mounted on the side of the L-shaped placement frame (101), a threaded rod (202) being rotatably connected between two groups of the connecting plates (201), a servo motor (203) being mounted on one side of one group of the connecting plates (201), an output end of the servo motor (203) being axially connected to the threaded rod (202), a sliding rod (204) being mounted between the two groups of the connecting plates (201), a connecting seat (205) being screwed onto the threaded rod (202), and the connecting seat (205) being connected to the sliding rod (204) through and through; A protection box (206) is installed on one side of the connection seat (205), a tin soldering pad (207) is installed below the connection seat (205), and the tin soldering pad (207) and the protection box (206) are arranged up and down, a fixing frame (208) is installed above the L-shaped placement frame (101), a placement groove (209) is opened in the fixing frame (208), and the fixing frame (208) is arranged between the tin soldering pad (207) and the protection box (206); The positioning assembly (003) comprises a fixing plate (301), the fixing plate (301) is mounted on the inner wall of the protection box (206), and multiple groups are sequentially mounted, a guide rod (302) is connected through the fixing plate (301), a push frame (303) is mounted below the multiple groups of guide rods (302), a spring (309) is sleeved on the guide rod (302), the upper part of the spring (309) is in contact with the upper part of the inner wall of the protection box (206), and the lower part is in contact with the fixing plate (301); A placing frame 1 (304) is installed in the push frame (303), and a placing frame 2 (305) is rotatably connected to one side of the placing frame 1 (304). A through groove (306) is provided on the inner wall of the placing frame 1 (304), and the through groove (306) is fitted with the placing frame 2 (305). A lock buckle (307) is installed on the inner wall of the push frame (303), and the lock buckle (307) is fitted on one side of the placing frame 2 (305). A through groove (308) is symmetrically provided at the bottom of the push frame (303), and the through groove (308) is provided on both sides of the placing frame 1 (304) and the placing frame 2 (305); A bending half-cylinder (404) is inserted and attached to the top of the guide half-cylinder (401), and the bending half-cylinder (404) is connected to the through groove (308). A limit block (405) is installed below the edge of the bending half-cylinder (404), and the limit block (405) is slidably connected to the limit groove (402). A sliding groove (406) is provided on the side of the lower edge of the bending half-cylinder (404) away from the limit block (405), and the sliding groove (406) is connected to the internal thread block (403). A bolt (407) is rotatably connected to the upper edge of the bent half cylinder (404), and the bolt (407) is threadedly connected to the internal thread block (403). A connecting frame (408) is symmetrically installed on the bent half cylinder (404).
2. A diode production welding device that is easy to position according to claim 1, characterized in that: A plurality of electric push rods (409) are installed on the inner wall of the protection box (206), and push plates (410) are installed on the output ends of the plurality of electric push rods (409). The push plates (410) are symmetrically provided with slots (411), and a T-shaped block (412) is slidably connected in the slot (411). A positioning plate (413) is installed below the T-shaped block (412), and a bending rod (414) is installed on one side of the positioning plate (413), and the bending rod (414) and the bending half cylinder (404) are in the same vertical horizontal position, and a positioning slide (415) is symmetrically installed on the positioning plate (413), and the positioning slide (415) is slidably connected to the connecting frame (408).
