A device for recycling and utilizing enoki mushroom roots
By designing a device that integrates the functions of enoki mushroom extraction and root cutting, the problems of large workload and low cutting efficiency during the root removal of traditional enoki mushrooms are solved, and efficient recycling and processing efficiency of enoki mushroom roots are achieved.
Patent Information
- Application Number
- CN202410657517.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-25
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-05-25
AI Technical Summary
In the mass production process of enoki mushrooms, the traditional root removal process of enoki mushrooms has problems such as large workload and low cutting efficiency, which leads to poor sales of enoki mushroom products and the roots being unable to be effectively recycled.
An enoki mushroom root recycling device is designed, which includes a support, a rotary table, a clamping mechanism and a cutting mechanism. Through an integrated design, the enoki mushrooms are pulled out from the culture cup and cut the roots to improve processing efficiency and reduce staff. labor intensity.
It has achieved efficient recycling and utilization of enoki mushroom roots, reduced the labor intensity of staff, improved the processing efficiency of enoki mushrooms, and improved the quality of enoki mushroom products.
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Figure CN118542194B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of Flammulina velutipes production and processing, and specifically discloses a device for recycling and utilizing Flammulina velutipes roots. Background Art
[0002] Flammulina velutipes is an edible fungus cultivated in autumn, winter and early spring. It is famous for its smooth cap, crisp stem, rich nutrition and delicious taste. It is especially a good ingredient for cold dishes and hot pot. It is rich in nutrition, fragrant and delicious, and is deeply loved by the public. According to measurements, the amino acid content of Flammulina velutipes is very rich, higher than that of ordinary mushrooms, especially the lysine content is particularly high. Regular consumption of Flammulina velutipes can prevent and treat ulcers.
[0003] In the mass production process of Flammulina velutipes, culture tanks are used to cultivate Flammulina velutipes. When the Flammulina velutipes are formed, they can be directly pulled out from the culture tank to obtain marketable Flammulina velutipes products. In this process, the roots of Flammulina velutipes are usually attached to the Flammulina velutipes products. Since the roots of Flammulina velutipes have great recycling value and the Flammulina velutipes products with roots attached have poor appearance, it is usually necessary to remove the roots of Flammulina velutipes, so as to improve the quality of Flammulina velutipes products and recycle the roots of Flammulina velutipes.
[0004] However, in the traditional process of removing the roots of Flammulina velutipes, the Flammulina velutipes are usually pulled out of the culture tank and transported to the next station for manual removal, or a uniform cutting knife is used for removal. Manual removal is labor-intensive, and removal with a uniform cutting knife requires position calibration of multiple Flammulina velutipes to avoid deviation in the cutting position. There are also problems of heavy workload and low cutting efficiency. Therefore, in view of this, the inventor provides a Flammulina velutipes root recycling device to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide an integrated device which can pull out the enoki mushrooms from a culture tank and cut the roots of the enoki mushrooms, so as to improve the processing efficiency of recycling the roots of the enoki mushrooms and reduce the workload of the staff.
[0006] In order to achieve the above-mentioned purpose, the basic scheme of the present invention provides a device for recycling and utilizing Flammulina velutipes roots, comprising:
[0007] The support is provided with a feeding port, a feeding port for the culture tank, a feeding port for the root of the enoki mushroom and a feeding port for the finished product of the enoki mushroom in sequence in the circumferential direction of the support;
[0008] The turntable is rotatably connected to the support and is provided with a plurality of notches for accommodating the culture tanks. The notches are symmetrically slidably connected with pressure rods adapted to the height of the culture tanks.
[0009] A clamping mechanism is arranged on the side wall of the notch and can clamp the enoki mushrooms on the enoki mushroom culture tank. A lifting component for driving the clamping mechanism to lift is arranged on the turntable;
[0010] The cutting mechanism comprises a bracket arranged on the side wall of the feeding port of the root of the Flammulina velutipes, a rotating shaft rotatably connected to the bracket, a slide plate slidably connected to the bracket, and a cutting blade arranged on the slide plate, wherein the slide plate is provided with a limiting groove, and an eccentric sliding block slidably connected to the limiting groove is provided at the end of the rotating shaft;
[0011] A driving mechanism drives the turntable and the rotating shaft to rotate.
[0012] The principles and effects of this basic solution are:
[0013] Compared with the prior art, the present invention adopts the arrangement of the support and the turntable, so that after the culture pot is placed on the notch of the turntable, the turntable drives the culture pot to move, and the enoki mushrooms grown in the culture pot are clamped by the clamping mechanism, and then the clamped enoki mushrooms are driven to rise by the lifting component, and at the same time, the culture pot is pressed by the pressure rod to prevent the culture pot from rising with the enoki mushrooms, thereby achieving the effect of pulling the enoki mushrooms out of the culture pot, and the culture pot is discharged from the feed port of the culture pot, and at the same time, the clamping mechanism continuously clamps the enoki mushrooms, and when the clamping mechanism drives the enoki mushrooms to move to the cutting When the cutting mechanism is in operation, the rotation of the rotating shaft drives the eccentric slider to rotate, so that the cutting blade slides back and forth, and then the roots of the enoki mushrooms that are touched are cut off. The roots of the enoki mushrooms after the cutting off are recycled through the enoki mushroom root discharge port, and the enoki mushrooms after the root cutting off are discharged through the enoki mushroom finished product discharge port for the next processing technology. The present invention can integrate the process of pulling the enoki mushrooms out of the culture tank and cutting the roots of the enoki mushrooms, which not only reduces the labor intensity of the staff, but also improves the processing efficiency of the enoki mushroom processing and the recycling of the roots of the enoki mushrooms.
[0014] Furthermore, the driving mechanism comprises:
[0015] A power member is arranged on the support and a driving gear is arranged on the output shaft of the power member;
[0016] A gear ring, disposed at the bottom of the turntable and meshing with the driving gear;
[0017] A plurality of transmission gears are arranged between the gear ring and the rotating shaft.
[0018] Through this arrangement, the power part drives the gear ring to rotate through the driving gear, and drives the rotating shaft to rotate through a plurality of transmission gears, thereby achieving the purpose of simultaneously driving the turntable and the rotating shaft to rotate, improving the compactness of the overall structure, and reducing the control cost of pulling the enoki mushrooms out of the culture tank and cutting the roots of the enoki mushrooms.
[0019] Further, the lifting assembly comprises:
[0020] A lifting screw is rotatably connected to the turntable, the clamping mechanism is threadedly connected to the lifting screw, and a limit plate for vertically sliding the clamping mechanism is provided on the turntable;
[0021] An adjusting gear, disposed at the end of the lifting screw and located between the turntable and the support;
[0022] The arc-shaped tooth surfaces are symmetrically arranged on the support and mesh with the adjusting gear, and are respectively located on both sides of the adjusting gear.
[0023] By setting an adjusting gear, during the rotation of the turntable, the adjusting gear and the arcuate tooth surface on the support are meshed with each other, and the moving adjusting gear rotates, thereby driving the lifting screw to rotate, and then utilizing the matching relationship between the clamping mechanism and the threaded connection of the lifting screw, and the guiding effect of the limit plate on the clamping mechanism, the clamping mechanism is driven to be lifted and lowered as a whole, thereby pulling the clamped Flammulina velutipes out of the culture tank, and arranging two arcuate tooth surfaces respectively located on both sides of the adjusting gear utilizes the different rotation directions when the adjusting gear is meshed with the arcuate tooth surfaces on both sides, thereby realizing the forward and reverse rotation of the adjusting gear, that is, the forward and reverse rotation of the lifting screw, that is, the rising and falling of the clamping mechanism and the clamped Flammulina velutipes.
[0024] Furthermore, the arc-shaped tooth surface is respectively located between the feed inlet and the feed outlet of the culture tank, and between the feed outlet of the root of the enoki mushroom and the feed outlet of the finished enoki mushroom. Under this setting condition, between the feed inlet and the feed outlet of the culture tank, the clamping mechanism rises to pull the enoki mushrooms out of the culture tank, and between the feed outlet of the root of the enoki mushroom and the feed outlet of the finished enoki mushroom, the clamping mechanism descends to lower the position of the enoki mushrooms, thereby preventing the clamping mechanism from releasing the enoki mushrooms at a too high position and causing damage to the enoki mushrooms.
[0025] Further, the clamping mechanism comprises:
[0026] A sliding seat, threadedly connected to the lifting screw;
[0027] Clamping arms, which are two and symmetrically cross-hinged with the sliding seat;
[0028] A spring is disposed between the two clamping arms.
[0029] By utilizing the cooperation of the spring and the two clamping arms, the enoki mushrooms can be clamped conveniently.
[0030] Furthermore, the limit plate is vertically symmetrically provided with slide grooves, and the spacing of the slide grooves decreases from bottom to top, and the ends of the clamping arms are respectively slidably connected in the slide grooves. By providing the slide grooves, the two clamping arms gradually clamp or relax each other during the vertical movement, thereby automatically adjusting the clamping and releasing of the enoki mushrooms by the clamping arms.
[0031] Furthermore, the top and bottom of the chute are both connected with vertical straight grooves. The straight grooves can keep the clamping arm in a released state of clamping the enoki mushrooms, so as to facilitate pulling the enoki mushrooms out of the culture tank or preparing for clamping the enoki mushrooms next time.
[0032] Furthermore, the support is provided with an eccentric wheel groove, in which a slide rod is slidably connected, and the other end of the slide rod extends into the turntable and is connected to the pressure rod. The eccentric wheel groove is provided so that during the rotation of the turntable, the pressure rod can automatically slide out of the notch to press the culture tank.
[0033] Furthermore, the bottom of the turntable is symmetrically provided with a plurality of radial grooves, each of which is slidably connected with a clamping block, one side wall of the clamping block is connected to the pressure rod, and the other side wall of the clamping block is connected to the slide rod. The clamping block facilitates the connection and cooperation between the pressure rod and the slide rod.
[0034] Furthermore, the end of the eccentric wheel groove facing the feed opening of the culture tank is the end farthest from the center of the eccentric wheel groove. Under this setting and adjustment, when the culture tank moves to the feed opening of the culture tank, the golden needle mushrooms are pulled out of the culture tank, and the culture tank is discharged along the feed opening of the culture tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0036] Figure 1 A schematic diagram of one side of a device for recycling and utilizing Flammulina velutipes roots proposed in an embodiment of the present application is shown;
[0037] Figure 2 Another schematic diagram of a device for recycling and utilizing Flammulina velutipes roots proposed in an embodiment of the present application is shown;
[0038] Figure 3 The present invention shows a device for recycling and utilizing the roots of Flammulina velutipes. Figure 2 Enlarged view of part A;
[0039] Figure 4A top view of a device for recycling and utilizing Flammulina velutipes roots proposed in an embodiment of the present application is shown;
[0040] Figure 5 A schematic diagram of a driving structure in a device for recycling and utilizing Flammulina velutipes roots proposed in an embodiment of the present application is shown;
[0041] Figure 6 A schematic diagram of the connection of the card blocks in a device for recycling and utilizing the roots of Enoki mushrooms proposed in an embodiment of the present application is shown;
[0042] Figure 7 A schematic diagram of a clamping mechanism in a Flammulina velutipes root recycling device proposed in an embodiment of the present application is shown. DETAILED DESCRIPTION
[0043] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0044] The figure marks in the drawings of the specification include: support 1, turntable 2, culture tank 3, culture tank conveyor belt 4, enoki mushroom root conveyor belt 5, enoki mushroom finished product conveyor belt 6, clamping mechanism 7, bracket 8, rotating shaft 9, transmission gear 10, slide plate 11, cutting blade 12, eccentric slider 13, notch 14, driving gear 15, ring gear 16, arc-shaped tooth surface 17, adjusting gear 18, radial groove 19, eccentric wheel groove 20, eccentric wheel groove 21, pressure rod 22, block 23, lifting screw 24, limit plate 25, clamping arm 26, spring 27, main shaft 28.
[0045] A device for recycling and utilizing Flammulina velutipes roots, for example Figures 1 to 4 As shown, it includes a support 1 and a turntable 2, which are specifically as follows:
[0046] Support 1: The support 1 is provided with a feeding port, a feeding port of the culture tank 3, a feeding port for the root of enoki mushrooms and a feeding port for the finished product of enoki mushrooms in sequence in the circumferential direction; a culture tank conveyor belt 4, a enoki mushroom root conveyor belt 5 and a enoki mushroom finished product conveyor belt 6 are respectively provided at the feeding port of the culture tank 3, the feeding port of the root of enoki mushrooms and the feeding port of the finished product of enoki mushrooms.
[0047] Turntable 2: The turntable 2 is rotatably connected to the support 1 and is provided with four notches 14 for accommodating the culture tanks 3. Each notch 14 is symmetrically provided with a channel, and a pressure rod 22 that is height-matched to the culture tank 3 is slidably connected in the channel.
[0048] like Figure 5As shown, the turntable 2 is rotatably connected to the support through a main shaft 28 in the middle, and the main shaft 28 allows a gap to exist between the support 1 and the turntable 2. In this embodiment, the driving mechanism for driving the turntable 2 to rotate includes a power member arranged on the support and a ring gear 16 arranged on the lower surface of the turntable 2. The power member adopts a motor, and a driving gear 15 meshing with the ring gear 16 is provided on the output shaft of the power member.
[0049] In this embodiment, the extension and retraction of the pressure rod 22 are performed as follows Figure 5 The eccentric wheel groove 20 shown in the figure is controlled, wherein the end of the eccentric wheel groove 20 facing the feed port of the culture tank 3 is the end farthest from the center of the circle from the eccentric wheel groove 20, and a slide rod is slidably connected in the eccentric wheel groove 20. A plurality of radial grooves 19 are symmetrically provided at the bottom of the turntable 2, and a block 23 is slidably connected in the radial grooves 19, such as Figure 6 As shown, one side wall of the block 23 is connected to the pressure rod 22 , and the other side wall of the block 23 is connected to the slide bar. The width of the opening of the radial groove 19 is adapted to the diameter of the slide bar, and the inner width of the radial groove 19 is adapted to the block 23 .
[0050] Clamping mechanism 7: Figure 7 As shown, the clamping mechanism 7 includes a sliding seat, clamping arms 26 symmetrically hinged on the sliding seat, and a spring 27 arranged between the two clamping arms 26. The two clamping arms 26 are symmetrically cross-hinged with the sliding seat to form an X shape.
[0051] The rise and fall of the clamping mechanism 7 are driven by a lifting assembly, which includes a lifting screw 24, an adjusting gear 18 arranged at the bottom of the lifting screw 24, and two arc-shaped tooth surfaces 17 arranged on the support 1. The lifting screw 24 is provided with a smooth section and is rotatably connected to the turntable 2. The sliding seat is threadedly connected to the lifting screw 24, and the turntable 2 is provided with a limit plate 25 for vertical sliding of the clamping mechanism 7. The limit plate 25 is vertically symmetrically provided with a slide groove, and the top and bottom of the slide groove are connected with a vertical straight groove. The spacing of the slide groove decreases from bottom to top. The ends of the clamping arms 26 are respectively slidably connected in the slide groove and the straight groove. Since the two clamping arms 26 are in the upper and lower During the movement, rotation will occur with the lifting screw 24 as the center, so the slide and straight groove cannot be completely fitted with the clamp arm 26, and sufficient clearance should be left to prevent the movement from interfering with each other; the arc-shaped tooth surface 17 is respectively located between the feed port and the feed port of the culture tank 3, and between the feed port of the root of the enoki mushroom and the feed port of the finished product of the enoki mushroom. The two arc-shaped tooth surfaces 17 are respectively located on both sides of the adjusting gear 18, so that the adjusting gear 18 rotates in different directions when meshing with the arc-shaped tooth surfaces 17 on both sides, thereby realizing the forward and reverse rotation of the adjusting gear 18, that is, the forward and reverse rotation of the lifting screw 24, that is, the rise and fall of the clamping mechanism 7 and the clamped enoki mushroom. Under this setting condition, between the feed port and the feed port of the culture tank 3, the clamping mechanism 7 rises to pull the enoki mushroom out of the culture tank 3, and between the feed port of the root of the enoki mushroom and the feed port of the finished product of the enoki mushroom, the clamping mechanism 7 descends to lower the position of the enoki mushroom, so as to prevent the clamping mechanism 7 from releasing the enoki mushroom at a position too high and causing damage to the enoki mushroom.
[0052] like Figure 3 As shown, in this embodiment, the root of the Flammulina velutipes is cut off by a cutting mechanism, which includes a bracket 8 arranged on the side wall of the feeding port of the root of the Flammulina velutipes, a rotating shaft 9 rotatably connected to the support 1, a slide plate 11 slidably connected to the bracket 8, and a cutting blade 12 arranged on the slide plate 11, a plurality of transmission gears 10 are arranged between the ring gear 16 and the rotating shaft 9 for power transmission, a limiting groove is arranged on the slide plate 11, and an eccentric slider 13 slidably connected to the limiting groove is arranged at the end of the rotating shaft 9, and the direction of the limiting groove is perpendicular to the direction of the slide plate 11.
[0053] During the implementation of this embodiment, the staff places the culture tank 3 with the Flammulina velutipes on the notch 14 of the truncated cone located at the feeding port of the support 1, and the motor drives the ring gear 16 to rotate through the driving gear 15, so that the ring gear 16 and the turntable 2 rotate 90°, and then the motor stops to facilitate the placement of the next culture tank 3. During this process, the previously placed culture tank 3 is driven by the truncated cone to move to the feeding port of the culture tank 3. If the culture tank 3 slides to the outside during the movement, an arc-shaped baffle can be set between the feeding port on the support 1 and the feeding port of the culture tank 3 to block it. During this process, the adjusting gear 18 meshes with the arc-shaped tooth surface 17 between the feeding port and the unloading port of the culture tank 3, so that the adjusting gear 18 rotates, driving the lifting screw 24 to rotate, so as to drive the clamping mechanism 7 to rise, so that the clamping arm 26 gradually clamps the enoki mushrooms completely, and the slide bar slides along the eccentric wheel groove 20, so that the pressure rod 22 extends from the channel and presses the bottleneck of the culture tank 3, thereby preventing the culture tank 3 from rising with the enoki mushrooms, thereby achieving the effect of pulling the enoki mushrooms out of the culture tank 3, and discharging the culture tank 3 from the unloading port of the culture tank 3 and entering the next processing position along the culture tank conveyor belt 4; then the motor is started again, driving the clamped enoki mushrooms to move to the unloading port at the root of the enoki mushrooms and stop, so as to place the next culture tank 3, and then the motor is started again, so that the clamped enoki mushrooms are in contact with the cutting blade 12, and at the same time the rotation of the rotating shaft 9 drives The eccentric slider 13 rotates, causing the cutting blade 12 to slide back and forth, thereby performing root resection on the enoki mushrooms it contacts. The resected enoki mushroom roots pass through the enoki mushroom root discharge port and the enoki mushroom root conveyor belt 5 to enter the next processing position, and the turntable 2 drives the clamping mechanism 7 and the corresponding enoki mushroom finished products to move to the enoki mushroom finished product discharge port. During this process, the adjusting gear 18 is engaged with the arc-shaped tooth surface 17 between the enoki mushroom root discharge port and the enoki mushroom finished product discharge port, so that the adjusting gear 18 rotates, driving the lifting screw 24 to rotate, so as to drive the clamping mechanism 7 to descend, so that the clamping arm 26 gradually releases the enoki mushrooms completely, and the enoki mushroom finished products enter the next processing position along the enoki mushroom finished product discharge port and the enoki mushroom finished product conveyor belt 6, and then the motor is started again to drive the idle clamping mechanism 7 to rotate to the feeding port of the support 1, completing a cycle of processing.
[0054] This embodiment can integrate the process of pulling out the enoki mushrooms from the culture tank 3 and cutting the roots of the enoki mushrooms, which not only reduces the labor intensity of the staff, but also improves the processing efficiency of the enoki mushrooms and the recycling of the roots of the enoki mushrooms.
[0055] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A device for recycling and utilizing Flammulina velutipes roots, characterized in that: include: The support is provided with a feeding port, a feeding port for the culture tank, a feeding port for the root of the enoki mushroom and a feeding port for the finished product of the enoki mushroom in sequence in the circumferential direction of the support; The turntable is rotatably connected to the support and is provided with a plurality of notches for accommodating the culture tanks. The notches are symmetrically slidably connected with pressure rods adapted to the height of the culture tanks. A clamping mechanism is arranged on the side wall of the notch and can clamp the enoki mushrooms on the enoki mushroom culture tank. The clamping mechanism includes two clamping arms. A lifting component for driving the clamping mechanism to lift is arranged on the turntable. The cutting mechanism comprises a bracket arranged on the side wall of the feeding port of the root of the Flammulina velutipes, a rotating shaft rotatably connected to the bracket, a slide plate slidably connected to the bracket, and a cutting blade arranged on the slide plate, wherein the slide plate is provided with a limiting groove, and an eccentric sliding block slidably connected to the limiting groove is provided at the end of the rotating shaft; A driving mechanism, wherein the driving mechanism drives the turntable and the rotating shaft to rotate, and the driving mechanism comprises: A power member is arranged on the support and a driving gear is arranged on the output shaft of the power member; A gear ring, disposed at the bottom of the turntable and meshing with the driving gear; A plurality of transmission gears, arranged between the gear ring and the rotating shaft; The lifting assembly comprises: A lifting screw is rotatably connected to the turntable, the clamping mechanism is threadedly connected to the lifting screw, and a limit plate is provided on the turntable to limit the vertical sliding of the clamping mechanism, the limit plate is vertically symmetrically provided with sliding grooves, and the spacing of the sliding grooves decreases from bottom to top, and the ends of the clamping arms are respectively slidably connected in the sliding grooves; An adjusting gear, disposed at the end of the lifting screw and located between the turntable and the support; The arc-shaped tooth surfaces are symmetrically arranged on the support and mesh with the adjusting gear, and are respectively located on both sides of the adjusting gear. The arc-shaped tooth surfaces are respectively located between the loading port and the unloading port of the culture tank, and between the unloading port of the root of the enoki mushroom and the unloading port of the finished enoki mushroom.
2. The device for recycling Flammulina velutipes roots according to claim 1, characterized in that: The clamping mechanism also includes: A sliding seat is threadedly connected to the lifting screw, and two clamping arms are symmetrically cross-hinged with the sliding seat; A spring is disposed between the two clamping arms.
3. The device for recycling Flammulina velutipes roots according to claim 2, characterized in that: The top and bottom of the slide groove are both connected with vertical straight grooves.
4. The device for recycling Flammulina velutipes roots according to claim 1, characterized in that: The support is also provided with an eccentric wheel groove, in which a sliding rod is slidably connected, and the other end of the sliding rod extends into the turntable and is connected with the pressure rod.
5. The device for recycling Flammulina velutipes roots according to claim 4, characterized in that: A plurality of radial grooves are symmetrically arranged at the bottom of the turntable, and clamping blocks are slidably connected in the radial grooves. One side wall of the clamping block is connected to the pressure rod, and the other side wall of the clamping block is connected to the sliding rod.
6. A device for recycling Flammulina velutipes roots according to claim 4 or 5, characterized in that: The end of the eccentric wheel groove facing the feed outlet of the culture tank is the end farthest from the center of the eccentric wheel groove.
Citation Information
Patent Citations
Automatic collecting device for flammulima velutipes
CN109429916A
KR20220069457A