A chemical waste gas separation device
By using paired intake pipes and mesh filter components in chemical waste gas separation equipment, combined with rotating components and exhaust components, the filter grid clog caused by water vapor and solid dust in the exhaust gas is solved, and efficient exhaust gas filtration and emission are achieved.
Patent Information
- Application Number
- CN202411076739.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-08-07
AI Technical Summary
The exhaust gases in the existing chemical waste gases contain more water vapor and solid dust after incineration, which leads to the filter being easily blocked and affects emission efficiency.
Design a chemical waste gas separation equipment, input exhaust gas into the main pipe through pairs of intake pipes, and set up mesh filter parts and raised filter parts in the main pipe, combining rotating components and exhaust components to realize back-flush cleaning of the filter mesh and the collection and discharge of solid impurities.
It effectively avoids the accumulation of dust on the filter, improves the exhaust gas filtration efficiency, ensures efficient exhaust emissions, and improves the efficiency of dust cleaning through the synergy between the driving motor and the friction roller.
Smart Images

Figure CN118577061B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of chemical waste gas separation, and in particular to chemical waste gas separation equipment. Background Art
[0002] The processing of fatty secondary alcohol polyoxyethylene includes multiple steps and multiple intermediate products. Therefore, multiple organic waste gases are generated during the processing of the products. The prior art method for treating the multiple waste gases is to collect the waste gases and send them to RTO for incineration.
[0003] However, after the waste gas is incinerated, the exhaust gas will carry more water vapor and solid dust. In order to meet the content of solid particles in the exhaust gas, the exhaust gas needs to be filtered and discharged through a high exhaust pipe. When the exhaust gas is filtered, the filter screen is prone to clogging and difficult to clean, which will affect the emission of the exhaust gas. Based on this, the present invention designs a chemical waste gas separation equipment. Summary of the invention
[0004] The purpose of the present invention is to solve the problems in the prior art and to propose a chemical waste gas separation device.
[0005] A chemical waste gas separation device comprises a main pipe and a valve connected to one end of the main pipe, the outer side wall of the main pipe is rotatably connected with a separation ring, the outer side of the separation ring is connected with a fixed ring, the outer side wall of the fixed ring is connected with a plurality of air inlet pipes, the plurality of air inlet pipes respectively input waste gas into the main pipe, the separation ring is connected with a purification component for purifying the waste gas, the bottom of the separation ring is connected with a storage box, the storage box is provided with a discharge component for discharging solid impurities, the separation ring is connected with a rotating component for rotating the separation ring relative to the fixed ring, and the bottom of the fixed ring is provided with a notch that cooperates with the top of the storage box.
[0006] In the above-mentioned chemical waste gas separation equipment, the purification component includes multiple filter meshes 1, and multiple connecting ports are opened in a ring shape on the side of the separation ring. Multiple filter meshes 1 are sealed and connected at the connecting ports. Multiple groups of raised parts are set on the side of the separation ring, and each group of raised parts includes a bracket with a square frame structure. The two sides and the bottom of the bracket are hollowed out and fixedly installed on the separation ring. The hollow parts on both sides of the bracket are sealed with filter meshes 2. Multiple air inlet pipes are arranged in pairs at the raised parts and the two air inlet pipes of each pair are opposite to the two filter meshes 2 of the raised parts. The side wall of the main pipe is opened with an air inlet connected to the connecting port and the hollow part at the bottom of the bracket.
[0007] In the above-mentioned chemical waste gas separation equipment, the rotating assembly includes a gear ring fixedly connected to the outer wall of the separation ring, the inner part of the gear ring is sleeved on the main pipe and rotatably connected to the main pipe, the bottom of the gear ring is meshed with a gear, the gear is connected to a drive motor, and the outer side of the drive motor is connected to a chassis.
[0008] In the above-mentioned chemical waste gas separation equipment, the discharge component includes two friction rollers arranged in a storage box, and a group of support rods are respectively connected to the two ends of the friction rollers. Each group of the support rods includes two support rods, and the two support rods are rotatably connected to the two friction rollers through a rotating shaft. A tension spring is connected between the two support rods located on the same side and are commonly connected to a bottom plate. The bottom plate is connected to a moving component that enables the two friction rollers to move in a vertical direction.
[0009] In the above-mentioned chemical waste gas separation equipment, the moving component includes a slide rail connected to the two symmetrical inner walls of the storage box, a slider is installed in the slide rail, and the two sliders are respectively fixed at the two ends of the bottom plate, and the side wall of the storage box is provided with a receiving groove, and the slide rail and the slider are both connected to the receiving groove. The bottom plate is connected to a plurality of traction ropes through a connecting shaft, and the two ends of the connecting shaft are respectively rotatably connected to two groups of support rods on both sides, and the other end of each traction rope is connected to a winding wheel, and the plurality of winding wheels are fixedly connected to the output shaft of the driving motor.
[0010] In the above-mentioned chemical waste gas separation equipment, the output shaft of the driving motor is connected to the gear through a one-way bearing.
[0011] In the above-mentioned chemical waste gas separation equipment, a buffer part with a trapezoidal structure is connected to the side of the protruding part close to the fixing ring, and the end of the buffer part is against the inner wall of the fixing ring through a buffer layer of rubber material.
[0012] In the above-mentioned chemical waste gas separation equipment, a draw box is connected to the side of the storage box, and arc-shaped sealing plates are respectively connected to both sides of the notch, and the two sealing plates rotate together to seal the notch.
[0013] Compared with the prior art, the present invention has the following advantages:
[0014] 1. The present invention divides the waste gas after incineration into multiple streams and inputs them into the main pipe through pairs of intake pipes. Meanwhile, a mesh filter component is arranged in the main pipe, and a raised filter part is arranged in the filter component. When multiple pairs of intake pipes are input into the main pipe, each pair of intake pipes will perform backwash on both sides of a raised part, which can effectively avoid the accumulation of dust on the filter net at the raised part and effectively ensure the filtering efficiency of the exhaust gas.
[0015] 2. The present invention is provided with a rotating assembly, which can make the purification assembly rotate as a whole. This has the advantages that, on the one hand, impurities or dust suspended in the fixed ring can be collected by the seal rotation, and on the other hand, the convex part can be cleaned on both sides by the discharge assembly, so that the filtration efficiency at the air intake part of multiple air intake pipes can be effectively maintained.
[0016] 3. The two friction rollers are connected by the bottom plate, two supporting rods and tension springs, so that when the two friction rollers move upward, they can always have elastic force in the direction of approaching each other, so that the pressure can be increased when the friction rollers contact the filter screen, so as to improve the efficiency of cleaning the dust on the filter screen. At the same time, the bottom plate is connected to the winding wheel through the traction rope, and the winding wheel is connected to the output shaft of the driving motor, so that the rotation of the separation ring can be controlled by the driving motor at the same time and the two friction rollers can be driven to move in the vertical direction. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of a conveying unit in a chemical waste gas separation device proposed by the present invention.
[0018] Figure 2 This is a schematic diagram of a rotating component in a chemical waste gas separation device proposed by the present invention.
[0019] Figure 3 This is a schematic structural diagram of a purification component in a chemical waste gas separation device proposed by the present invention.
[0020] Figure 4 This is a structural schematic diagram of a main pipe in a chemical waste gas separation device proposed by the present invention.
[0021] Figure 5 This is a front cross-sectional view of a fixed ring and a separation ring in a chemical waste gas separation device proposed by the present invention.
[0022] Figure 6 This is a schematic cross-sectional view of a storage box in a chemical waste gas separation device proposed by the present invention.
[0023] Figure 7 for Figure 6 Enlarged schematic diagram of part A.
[0024] In the figure: 1 main pipe, 2 valve, 3 separation ring, 4 fixing ring, 5 air inlet pipe, 6 purification component, 61 filter screen 1, 62 bracket, 63 connection port, 64 filter screen 2, 65 air inlet, 66 buffer part, 7 storage box, 8 discharge component, 81 friction roller, 82 support rod, 83 bottom plate, 84 slide rail, 85 slider, 86 traction rope, 87 winding wheel, 88 containing groove, 89 connecting shaft, 9 rotating component, 91 gear ring, 92 gear, 93 driving motor, 94 chassis, 10 notch, 11 drawer box. DETAILED DESCRIPTION
[0025] Reference Figure 1-7 , a chemical waste gas separation device, comprising a main pipe 1 and a valve 2 connected to one end of the main pipe 1, a separation ring 3 is rotatably connected to the outer wall of the main pipe 1, a fixing ring 4 is connected to the outer side of the separation ring 3, a plurality of air inlet pipes 5 are connected to the outer wall of the fixing ring 4, and the waste gas is respectively input into the main pipe 1 through the plurality of air inlet pipes 5, a purification component 6 for purifying the waste gas is connected to the separation ring 3, a storage box 7 is connected to the bottom of the separation ring 3, a discharge component 8 for discharging solid impurities is arranged in the storage box 7, a rotating component 9 for making the separation ring 3 rotate relative to the fixing ring 4 is connected to the separation ring 3, a notch 10 which cooperates with the top of the storage box 7 is provided at the bottom of the fixing ring 4, a pumping box 11 is connected to the side of the storage box 7, and the pumping box 11 is used to discharge the dust collected in the storage box 7, arc-shaped sealing plates are respectively connected to both sides of the notch 10, and the two sealing plates rotate together to seal the notch 10, and the notch 10 is partially closed by the rotation of the sealing plate, so as to facilitate the work during normal waste gas separation.
[0026] The purification component 6 includes a filter screen 61, and the filter screen 61 is connected to an annular bracket 62. The bracket 62 is installed on the separation ring 3, and the bracket 62 is fixedly installed on the inner wall of the separation ring 3. A connecting port 63 cooperating with the filter screen 61 is provided on the side of the separation ring 3, and an air inlet 65 connected with the connecting port 63 is provided on the side wall of the main pipe 1. The bracket 62 is provided with multiple groups of protruding parts at the intervals of multiple adjacent connecting ports 63, and filter screens 64 are provided on both sides of the protruding parts. Multiple air intake pipes 5 are arranged in pairs at the protruding parts, and the two air intake pipes 5 of each pair are directly opposite to the two filter screens 64 of the protruding parts, so that the two air intake pipes 5 directly opposite to each other will act on the two filter screens 64 respectively, so that the filter screens 64 far away from each other can be recoiled and cleaned, that is, by controlling different air intake pipes 5 to intake air, it can be Different filter screens 264 have the function of cleaning. A buffer part 66 of a trapezoidal structure is connected to one side of the raised part close to the fixed ring 4. The end of the buffer part 66 is against the inner wall of the fixed ring 4 through a buffer layer of rubber material, so that the raised part can finally be relatively sealed with the inner part of the fixed ring 4. In this way, when the raised part rotates, the floating solid impurities or dust in the space inside the fixed ring 4 can be collected and concentrated on the filter screen 264 for cleaning. The rotating component 9 includes a gear ring 91 fixedly connected to the outer wall of the separation ring 3, the inner part of the gear ring 91 is sleeved on the main pipe 1 and rotatably connected to the main pipe 1, and a gear 92 is meshed at the bottom of the gear ring 91. The gear 92 is connected to a drive motor 93. The output shaft of the drive motor 93 is connected to the gear 92 through a one-way bearing, and the outer side of the drive motor 93 is connected to a chassis 94.
[0027] The discharge assembly 8 includes two friction rollers 81 symmetrically arranged in the storage box 7, each friction roller 81 is connected to a group of support rods 82 at both ends, each group of support rods 82 includes two support rods 82, a tension spring is connected between the two support rods 82 on the same side and they are commonly connected to a bottom plate 83, the bottom plate 83 is connected to a moving assembly that enables the two friction rollers 81 to move in the vertical direction, the moving assembly includes a slide rail 84 connected to two symmetrical inner side walls of the storage box 7, a slider 85 is installed in the slide rail 84, a receiving groove 88 is opened on the side wall of the storage box 7, the slide rail 84 and the slider 85 are both arranged in the receiving groove 88, so as to avoid affecting the movement of the extraction box 11, the two sliders 85 are respectively fixed to the two ends of the bottom plate 83, the bottom plate 83 A plurality of traction ropes 86 are connected via a connecting shaft 89, and the other ends of the connecting shaft 89 are respectively connected to two groups of support rods 82 on both sides. The two support rods 82 in each group are rotatably connected via the connecting shaft 89, so that the two support rods 82 can generate relative rotation, thereby generating rotational inertia approaching each other under the action of the tension spring, so that pressure can be generated when the friction roller 81 cleans the filter screen 64, thereby improving the cleaning effect. The other end of each traction rope 86 is connected to a winding wheel 87, and the winding wheel 87 is fixedly connected to the output shaft of the driving motor 93, so that the traction rope 86 can be rolled up by the winding wheel 87, thereby pulling the bottom plate 83 upward, which can drive the friction roller 81 to be transported upward and act on the filter screen 64.
[0028] When the present invention is in normal use, the exhaust gas after combustion carries a large amount of solid impurities and dust into different intake pipes 5, and then the electromagnetic valve controls each pair of intake pipes 5 to have only one in an open state, while the other intake pipe 5 is in a closed state, and then the exhaust gas entering the separation ring 3 enters the main pipe 1 under the combined filtering action of the filter screen 1 61 and the filter screen 2 64, and then is discharged through the high exhaust pipe;
[0029] In the above process, when the exhaust gas is filtered, since it is facing two filter screens 64, the two filter screens 64 are respectively close to itself and far away from itself, and the filter screen 64 close to itself naturally becomes the filtered surface, so the solid impurities that have not passed through will gradually cover the filter screen 64 on the filtered surface, and after the coverage is large, the exhaust gas will not be able to pass through the filter screen 64 on the filtered surface. This is because the multiple protrusions divide the space in the fixing ring 4 into multiple unconnected parts. Therefore, after the filtering capacity of the filter screen 64 facing it decreases, the exhaust gas will not be able to completely pass through the filter screen 64, so This will enter the main pipe 1 along the gap of the filter screen 1 61 in the corresponding space. At this time, the current intake pipe 5 is in a closed state through the solenoid valve switching, and the other of the paired intake pipes 5 is in an intake state. Since the other intake pipe 5 is set at a symmetrical position, the exhaust gas will also act on the filter screen 2 64 set away from itself, that is, the part where solid impurities are attached is backwashed and cleaned, and then the impurities of the filter screen 2 64 on the filtered surface are gradually accumulated. Then, the backwashing cleaning of the side can be continued by switching the intake direction, so as to dynamically keep one side of the filter screen 2 64 on both sides in a better filtered state at all times;
[0030] Since the recoil cleaning cannot remove the solid impurities in the space, the present invention is designed with a discharge component 8, which rotates the separation ring 3 and the multiple protrusions through the rotation of the rotating component 9, and opens the sealing plate. In this way, each time a protrusion is rotated to the notch 10, the solid impurities in the corresponding sealed space will be cleaned into the storage box 7, and then the drive motor 93 is started. The traction rope 86 can be tightened by the rotation of the winding wheel 87, which can drive the bottom plate 83 to drive the support rod 82 and the friction roller 81 to move upward, and the two friction rollers 81 are tightly attached to the two sides of the protrusion at the bottom under the action of the tension spring, which can effectively clean the filter screen 64, and then the collected solid impurities and dust can be discharged through the suction box, which is convenient for continuing the exhaust gas separation function after the protrusion is rotated to cooperate with the intake pipe 5.
[0031] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
Claims
1. A chemical waste gas separation device, comprising a main pipe (1) and a valve (2) connected to one end of the main pipe (1), characterized in that: The outer wall of the main pipe (1) is rotatably connected to a separation ring (3), the outer side of the separation ring (3) is connected to a fixed ring (4), the outer wall of the fixed ring (4) is connected to a plurality of air intake pipes (5), the plurality of air intake pipes (5) jointly input exhaust gas into the main pipe (1), the separation ring (3) is connected to a purification component (6) for purifying exhaust gas, the bottom of the separation ring (3) is connected to a storage box (7), the storage box (7) is provided with a discharge component (8) for discharging solid impurities, the separation ring (3) is connected to a rotating component (9) for rotating the separation ring (3) relative to the fixed ring (4), the rotating component (9) comprises a driving motor (93), and the bottom of the fixed ring (4) is provided with a notch (10) that cooperates with the top of the storage box (7); The purification component (6) comprises a plurality of filter meshes one (61), a plurality of connection ports (63) are provided in an annular shape on the side of the separation ring (3), a plurality of the filter meshes one (61) are sealed and connected at the connection ports (63), the separation ring (3) is provided with a plurality of groups of raised portions at intervals between the plurality of adjacent connection ports (63), each group of raised portions comprises a bracket (62) of a square frame structure, both sides and the bottom of the bracket (62) are hollowed out and fixedly mounted on the separation ring (3), filter meshes two (64) are sealed and mounted on the hollowed out portions on both sides of the bracket (62), a plurality of the air inlet pipes (5) are provided in pairs at the raised portions and the two air inlet pipes (5) of each pair are directly opposite to the two filter meshes two (64) of the raised portions, and the side wall of the main pipe (1) is provided with an air inlet (65) which is in communication with both the connection ports (63) and the hollowed-out portion at the bottom of the bracket (62); The discharge assembly (8) comprises two friction rollers (81) arranged in the storage box (7), the two ends of the friction rollers (81) are respectively connected to a group of support rods (82), each group of the support rods (82) comprises two support rods (82) and the two support rods (82) are rotatably connected to the two friction rollers (81) via a rotating shaft, a tension spring is connected between the two support rods (82) located on the same side and are commonly connected to a bottom plate (83), and the bottom plate (83) is connected to a moving assembly that enables the two friction rollers (81) to move in a vertical direction; The moving assembly comprises a slide rail (84) connected to two symmetrical inner side walls of the storage box (7), a slider (85) being installed in the slide rail (84), the two sliders (85) being respectively fixed at two ends of the bottom plate (83), a receiving groove (88) being provided on the side wall of the storage box (7), the slide rail (84) and the slider (85) being both connected to the receiving groove (88), the bottom plate (83) being connected to a plurality of traction ropes (86) via a connecting shaft (89), the two ends of the connecting shaft (89) being respectively rotatably connected to two groups of support rods (82) on both sides, the other end of each traction rope (86) being connected to a winding wheel (87), and the plurality of winding wheels (87) being fixedly connected to the output shaft of the driving motor (93); A buffer portion (66) with a trapezoidal structure is connected to one side of the raised portion close to the fixing ring (4), and the end of the buffer portion (66) abuts against the inner wall of the fixing ring (4) via a buffer layer of rubber material.
2. A chemical waste gas separation device according to claim 1, characterized in that: The rotating assembly (9) comprises a gear ring (91) fixedly connected to the outer wall of the separation ring (3); the inner part of the gear ring (91) is sleeved on the main pipe (1) and is rotatably connected to the main pipe (1); a gear (92) is meshed at the bottom of the gear ring (91); the gear (92) is connected to a drive motor (93); and the outer side of the drive motor (93) is connected to a chassis (94).
3. A chemical waste gas separation device according to claim 2, characterized in that: The output shaft of the driving motor (93) is connected to the gear (92) via a one-way bearing.
4. The chemical waste gas separation equipment according to claim 1, characterized in that: The side of the storage box (7) is connected to a drawer box (11), and both sides of the notch (10) are respectively connected to arc-shaped sealing plates, and the two sealing plates rotate together to seal the notch (10).
