Soft pack battery tab welding equipment and method

By designing automated welding equipment, including convenient collection modules, welding fixing modules and placement modules, the problems of frequent and fatigue of staff in soft-pack battery ear welding are solved, and the welding quality and equipment convenience are improved.

CN118635716BActive Publication Date: 2025-01-17HUIZHOU HEYING TECH CO LTD
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Patent Information

Application Number
CN202410687081.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-17
Estimated Expiration
2044-05-30

AI Technical Summary

Technical Problem

During the welding process of soft-pack battery electrode ears, the electrode ears are small in size and large in number, which leads to frequent auxiliary operations by staff, resulting in fatigue and inconvenient operation, affecting welding quality.

Method used

A device including welding base, convenient storage module, support frame, drive motor, installation disk, welding fixing module and placement module is designed. Through the convenient storage module, the welding soft-pack battery and pole ear are automatically collected, and the welding fixing module is welded. Use negative pressure to fix and clean welding points, place the module pre-place the battery and the pole ears to reduce manual operation strength and frequency.

Benefits of technology

It improves the convenience and stability of welding equipment, reduces the working strength of staff, ensures welding quality and the convenience of equipment use, and reduces the frequency of manual assisted collection and placement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of welding processing technology, especially soft-pack battery pole ear welding equipment and method. It is easy to cause fatigue of workers after multiple welding operations, affecting the quality of subsequent welding, and when performing multiple welding, workers need to place and collect batteries and pole ears many times, which is inconvenient to operate. Now the following scheme is proposed, including a welding base, the top of the welding base is provided with an installation port, the inside of the installation port is provided with a convenient collection module, and the top of the welding base is fixedly connected to a support frame, and the top inner wall of the support frame is fixedly connected to a drive motor. The soft-pack battery pole ear welding equipment and method disclosed in the present invention have the function of improving the convenience of equipment welding. When in use, the equipment can automatically collect and discharge the soft-pack battery that has completed the pole ear welding as the welding is carried out, so that the auxiliary operation of the staff is not required during use, which reduces the work intensity of the staff.
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Description

Technical Field

[0001] The present invention relates to the technical field of welding processing, and in particular to a welding device and method for a soft-pack battery tab. Background Art

[0002] Tabs are a raw material for lithium-ion polymer battery products. For example, mobile phone batteries, Bluetooth batteries, laptop batteries, etc. in our daily lives all need tabs.

[0003] The battery has positive and negative poles. The tabs are metal conductors that lead the positive and negative poles out of the battery cell. In layman's terms, the tabs of the positive and negative poles of the battery are the contact points during charging and discharging. This contact point is not the copper sheet on the outside of the battery that we see, but a connection inside the battery. Tabs are divided into three types of materials. The positive pole of the battery uses aluminum (Al) material, the negative pole uses nickel (Ni) material, and the negative pole also has copper-plated nickel (Ni-Cu) material. They are all composed of two parts: film and metal strip.

[0004] Soft-pack lithium batteries are just liquid lithium-ion batteries covered with a polymer shell. They are structurally packaged in aluminum-plastic film. In the event of a safety hazard, the soft-pack battery will only bulge and crack at most, and has good safety performance.

[0005] Existing soft-pack batteries often have a large number of welds when welding the pole tabs during production. However, the pole tabs are small in size during the welding operation, so workers need to assist. After multiple welding operations, workers are easily fatigued, which affects the quality of subsequent welding. In addition, when performing multiple welding operations, workers need to place and collect the batteries and pole tabs multiple times, which is inconvenient to operate and has a high work intensity. Summary of the invention

[0006] The present invention discloses a soft-pack battery tab welding device and method, aiming to solve the technical problems that the existing soft-pack batteries in the background technology often have a large number of welds when welding the tabs, but the tabs are small in size during the welding operation, so workers need to assist, and after multiple welding operations, it is easy to cause worker fatigue, thereby affecting the subsequent welding quality, and when performing multiple welding operations, the workers need to place and collect the batteries and the tabs multiple times, which is inconvenient to operate and has a high work intensity.

[0007] The soft-pack battery tab welding equipment proposed in the present invention includes a welding base, a mounting opening is provided on the top of the welding base, a convenient collection module is arranged inside the mounting opening, and a support frame is fixedly connected to the top of the welding base, a driving motor is fixedly connected to the top inner wall of the support frame, and the output shaft of the driving motor is connected to the mounting disk through a coupling, a plurality of through holes are equidistantly provided on the top of the mounting disk, and the mounting disk is located above the support frame, a welding fixing module is arranged on the top of the mounting disk, and a plurality of elastic frames are fixedly connected to the top of the mounting disk, the bottoms of the plurality of elastic frames are fixedly connected to welding seats, the tops of the plurality of welding seats are provided with placement grooves, the outer wall of the welding base is fixedly connected to a fixing bracket, and a placement module is arranged on the top of the fixing bracket.

[0008] By providing a welding base, a convenient collecting module, a support frame, a driving motor, a mounting plate, a welding fixing module, a fixing bracket and a placement module, the elastic frame can cooperate with the welding frame when in use to enable the convenient collecting module to collect the soft-pack batteries and the pole ears. The convenient collecting module can collect and cut the soft-pack batteries and the pole ears after welding when in use, so as to reduce the workload of the staff when using the equipment, and at the same time increase the convenience of the equipment to meet the welding processing needs; the welding fixing module can fix the soft-pack batteries and the pole ears when in use, so as to ensure their stability during welding, and then ensure the welding quality of the soft-pack batteries and the pole ears, and meet the welding quality requirements of the equipment; the placement module can pre-place the soft-pack batteries and the pole ears when in use, so as to facilitate subsequent welding operations and further improve the convenience of the equipment when in use.

[0009] In a preferred solution, the convenient collecting module includes an electric telescopic rod, which is fixedly connected to an inner wall of one side of the installation opening, an output end of the electric telescopic rod is fixedly connected to a mounting frame, a fixing frame is fixedly connected to the mounting frame, a stepping motor is fixedly connected to the inner wall of the fixing frame, an output shaft of the stepping motor is connected to a winding wheel through a coupling, and a guide groove is provided on an outer wall of one side of the mounting frame, the inner wall of the guide groove is movably connected to a limiting slider, the limiting slider is fixedly connected to a fixing rod on an outer wall of a side facing the electric telescopic rod, and a connecting piece is fixedly connected to the outer wall of the fixing rod; a telescopic spring is fixedly connected to the bottom of the connecting piece, and the telescopic spring The bottom end of is fixedly connected with the bottom inner wall of the mounting frame, a connecting wire is arranged on the winding wheel, one end of the connecting wire is fixedly connected with the outer wall of one side of the connecting piece, and one end of the fixing rod is fixedly connected with an elastic plug rod, the outer wall of the elastic plug rod is fixedly connected with two elastic limiting parts, the bottoms of multiple welding seats are fixedly connected with docking parts, the elastic plug rod is located inside one of the docking parts, and the two elastic limiting parts are respectively located on both sides of the docking parts; the outer wall of one side of the mounting frame is fixedly connected with a mounting plate, the top of the mounting plate is fixedly connected with a fixing column, the top of the fixing column is fixedly connected with a guide rod, and the top of the guide rod is fixedly connected with a pushing ball.

[0010] By providing a convenient collecting module, the convenient collecting module can automatically assist in unloading the welded soft-pack batteries and tabs when in use, so that the soft-pack batteries and tabs can automatically slide into the external collecting frame after moving to the specified position, thereby eliminating the need for frequent auxiliary collection by staff during use, thereby increasing the convenience of equipment operation and use effect during use, while reducing the work frequency of staff, thereby reducing the work intensity of staff, and further improving the use effect of the equipment.

[0011] In a preferred embodiment, the welding fixing module includes a mounting frame, on which an air pump is arranged, the input end of the air pump is fixedly connected to a connecting ball, the outer wall of the connecting ball is equidistantly provided with a plurality of connecting tubes, the plurality of connecting tubes are respectively located inside the plurality of through holes, and the input ends of the plurality of connecting tubes are all fixedly connected to negative pressure bins, the plurality of negative pressure bins are respectively fixedly connected to the bottoms of the plurality of welding seats, the inner walls of the bottoms of the plurality of negative pressure bins are all fixedly connected to limiting frames, the bottoms of the plurality of welding seats are all fixedly connected to pressure springs, the plurality of pressure springs are respectively located inside the plurality of limiting frames, the bottom ends of the plurality of pressure springs are all fixedly connected to blocking pieces, the bottoms of the plurality of negative pressure bins are all provided with through openings, the outer walls of the plurality of blocking pieces are respectively in contact with the inner walls of the plurality of through openings; the bottoms of the plurality of placement grooves are each provided with two negative pressure ports and two fixed ports, and each two negative pressure ports They are all connected with the interior of the same negative pressure warehouse, the outer walls of the multiple negative pressure warehouses are fixedly connected with the connecting warehouse, the tops of the multiple connecting warehouses are provided with two fixed suction cups, the multiple fixed suction cups are respectively located inside the multiple fixed openings, and the outer wall of the welding base is fixedly connected with the welding table, the top of the welding table is provided with three circular holes, the top of the welding table is fixedly connected with a fixed frame, the top inner wall of the fixed frame is fixedly connected with two electric push rods, the output ends of the two electric push rods are fixedly connected with the welding equipment bodies, and the two welding equipment bodies are respectively located inside two of the circular holes; the output end of the air pump is fixedly connected with a delivery pipe, the output end of the delivery pipe is provided with a connecting pipe, the output end of the connecting pipe is fixedly connected with an air purifier, the air purifier is fixedly connected to the inner wall of another circular hole, and the bottom of the air purifier is connected with a cleaning nozzle through a pipeline.

[0012] By providing a welding fixing module, the welding fixing module can use negative pressure to adsorb and fix the soft-pack battery and the pole ear when in use, thereby avoiding the displacement of the soft-pack battery and the pole ear during welding and welding movement, and then ensuring the welding stability and welding quality during the welding process, and when performing welding operations, the welding fixing module can cooperate with the fixed suction cup and the negative pressure chamber that are not performing the fixing operation to transport air to the air evolver, and during welding, the evolved air is sprayed out to clean the welding points of the soft-pack battery and the pole ear, thereby further improving the welding quality.

[0013] In a preferred solution, the placement module includes a placement frame, which is fixedly connected to the top of the fixed bracket, the placement frame is located above the multiple welding seats, a battery placement opening and two pole ear placement openings are opened on the top of the placement frame, and rectangular openings and openings are opened on the inner walls on both sides of the placement frame, respectively, the rectangular openings and the openings and closings are respectively connected to the battery placement opening and the two pole ear placement openings, and the inner walls on both sides of the placement frame are fixedly connected to the same mounting bracket, the inner walls on both sides of the mounting bracket are movably connected to two transmission rollers, an outer wall on one side of the mounting bracket is fixedly connected to a power motor, the output shaft of the power motor is connected to one end of one of the transmission rollers through a coupling, the other ends of the two transmission rollers are fixedly connected to gear parts, and the two gear parts are meshed with each other; A guide is provided on the placement frame, and the inner walls of the rectangular opening and the opening and closing opening are respectively movably connected with a battery push plate and an opening and closing plate, and one side outer wall of the opening and closing plate is fixedly connected with two return springs, and one end of the two return springs is fixedly connected to one side inner wall of the opening and closing opening, and a guide opening is provided on one side outer wall of the battery push plate, and one side outer wall of the placement frame is fixedly connected with a limit rod, and the limit rod is located inside the guide opening, and the outer wall of the limit rod is provided with a return spring, one end of the return spring is fixedly connected to one side outer wall of the placement frame, and the other end of the return spring is fixedly connected to one side outer wall of the battery push plate, and two connecting ribs are respectively provided on the two driving rollers, and the four connecting ribs are all located inside the guide, and one end of the four connecting ribs is respectively fixedly connected to the outer wall of one side of the opening and closing plate and the battery push plate.

[0014] By providing a placement module, the placement module can pre-place soft-pack batteries and tabs when in use, thereby increasing the use effect and diversity of the equipment during the welding process, and the device can automatically place the soft-pack batteries and tabs one by one during the welding operation, so that the staff does not need to frequently place the soft-pack batteries and tabs during use, so as to further increase the operation convenience of the equipment and further reduce the work intensity of the staff.

[0015] The soft pack battery tab welding method uses the soft pack battery tab welding device as described above, comprising the following steps:

[0016] Step 1: pre-place the soft-pack battery and the tab inside the placement frame, and place the soft-pack battery and the tab inside the placement groove on the welding seat through the placement module during welding;

[0017] Step 2: After placement, start the welding and fixing module, which can fix the soft-pack motor and the pole ear through negative pressure;

[0018] Step 3: During welding, when the soft-pack battery and the tab to be welded are moved to the bottom of the welding equipment body, the air pump delivers the inhaled air to the air purifier, and sprays it out through the cleaning nozzle to clean the welding part, and then the electric push rod starts to drive the welding equipment body to descend for welding operation;

[0019] Step 4: After welding, when the welded soft-pack battery and the tab are moved to the top of the convenient collection module, the convenient collection module tilts the welding seat downward and cancels the fixation, so that the soft-pack battery and the tab slide down and are collected by the staff.

[0020] From the above, it can be seen that the soft-pack battery tab welding equipment provided by the present invention has the function of improving the convenience of welding and use of the equipment. When in use, the equipment can automatically collect and unload the soft-pack batteries that have completed the tab welding as the welding is in progress, so that no staff assistance operation is required during use, reducing the work intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of the soft-pack battery tab welding equipment proposed by the present invention;

[0022] Figure 2 This is a schematic diagram of the overall side view structure of the soft-pack battery tab welding equipment proposed by the present invention;

[0023] Figure 3 This is a schematic diagram of the combined structure of the mounting plate and welding seat of the soft-pack battery tab welding equipment proposed by the present invention;

[0024] Figure 4 This is a schematic diagram of the structure of the convenient collection module of the soft-pack battery tab welding equipment proposed by the present invention;

[0025] Figure 5 This is a schematic diagram of the structure of the welding fixing module of the soft-pack battery tab welding equipment proposed in the present invention;

[0026] Figure 6 This is a schematic diagram of the combined structure of the air pump and the sealing member of the soft-pack battery tab welding equipment proposed by the present invention;

[0027] Figure 7 This is a schematic diagram of the structure of the placement module of the soft-pack battery tab welding equipment proposed by the present invention;

[0028] Figure 8 This is a schematic diagram of the combined structure of the drive roller and connecting rib of the soft-pack battery tab welding equipment proposed in the present invention.

[0029] In the figure: 1. welding base; 2. fixing bracket; 3. placing module; 301. placing frame; 302. pole ear placing port; 303. power motor; 304. mounting bracket; 305. battery placing port; 306. reset spring; 307. limit rod; 308. battery push plate; 309. connecting rib; 310. guide; 311. restoring spring; 312. opening and closing plate; 313. gear; 314. transmission roller; 4. fixing frame; 5. welding table; 6. placement groove; 7. welding seat; 8. convenient collection module; 801. mounting plate; 802. electric telescopic rod; 803. fixing frame; 804. mounting frame; 805. stepping motor; 806. winding wheel; 807. connecting line; 808. telescopic spring; 809. elastic limit 1. Positioning piece; 810. Docking piece; 811. Elastic plug rod; 812. Fixing rod; 813. Connecting piece; 814. Limiting slider; 815. Guide groove; 816. Fixing column; 817. Guide rod; 818. Push ball; 9. Welding fixing module; 901. Connecting pipe; 902. Fixed suction cup; 903. Connecting chamber; 904. Negative pressure chamber; 905. Mounting frame; 906. Air purifier; 907. Cleaning nozzle; 908. Connecting pipe; 909. Limiting frame; 910. Blocking piece; 911. Pressure spring; 912. Delivery pipe; 913. Air pump; 914. Connecting ball; 10. Driving motor; 11. Support frame; 12. Elastic frame; 13. Through hole; 14. Mounting plate; 15. Welding equipment body; 16. Electric push rod. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] The soft-pack battery tab welding equipment disclosed in the present invention is mainly used in scenarios where workers are easily fatigued after multiple welding operations, affecting the subsequent welding quality, and when performing multiple welding operations, workers need to place and collect batteries and tabs multiple times, which is inconvenient to operate.

[0032] Reference Figure 1-8The soft-pack battery ear welding equipment comprises a welding base 1, a mounting port is provided on the top of the welding base 1, a convenient collection module 8 is arranged inside the mounting port, a support frame 11 is fixedly connected to the top of the welding base 1, a driving motor 10 is fixedly connected to the top inner wall of the support frame 11, and the output shaft of the driving motor 10 is connected to the mounting disk 14 through a coupling, a plurality of through holes 13 are equidistantly provided on the top of the mounting disk 14, and the mounting disk 14 is located above the support frame 11, a welding fixing module 9 is arranged on the top of the mounting disk 14, and a plurality of elastic frames 12 are fixedly connected to the top of the mounting disk 14, a welding seat 7 is fixedly connected to the bottom of the plurality of elastic frames 12, a placement groove 6 is arranged on the top of the plurality of welding seats 7, a fixing bracket 2 is fixedly connected to the outer wall of the welding base 1, and a placement module 3 is arranged on the top of the fixing bracket 2.

[0033] Specifically, when in use, the elastic frame 12 can cooperate with the welding frame to enable the convenient collecting module 8 to collect the soft-pack batteries and the pole ears. When in use, the convenient collecting module 8 can collect and cut the soft-pack batteries and the pole ears after welding, so as to reduce the workload of the staff when using the equipment, and at the same time increase the convenience of the equipment to meet the welding processing needs; the welding fixing module 9 can fix the soft-pack batteries and the pole ears when in use, so as to ensure their stability during welding, and then ensure the welding quality of the soft-pack batteries and the pole ears, and meet the welding quality requirements of the equipment; the placement module 3 can pre-place the soft-pack batteries and the pole ears when in use, so as to facilitate subsequent welding operations and further improve the convenience of the equipment when in use.

[0034] Reference Figure 1 , Figure 3 and Figure 4In a preferred embodiment, the convenient collection module 8 includes an electric telescopic rod 802, which is fixedly connected to the inner wall of one side of the installation port, and the output end of the electric telescopic rod 802 is fixedly connected to the installation frame 804, and the mounting frame 804 is fixedly connected to a fixing frame 803, and the inner wall of the fixing frame 803 is fixedly connected to a stepping motor 805, and the output shaft of the stepping motor 805 is connected to a winding wheel 806 through a coupling, and a guide groove 815 is provided on the outer wall of one side of the mounting frame 804, and the inner wall of the guide groove 815 is slidably connected to a limiting slider 814, and the limiting slider 814 is fixedly connected to a fixing rod 812 on the outer wall of one side facing the electric telescopic rod 802, and the outer wall of the fixing rod 812 is fixedly connected to a connecting piece 813; the bottom of the connecting piece 813 is fixedly connected to a telescopic spring 808, and the telescopic spring 808 The bottom end is fixedly connected to the bottom inner wall of the mounting frame 804, a connecting line 807 is arranged on the winding wheel 806, one end of the connecting line 807 is fixedly connected to the outer wall of one side of the connecting piece 813, and one end of the fixing rod 812 is fixedly connected to the elastic plug rod 811, the outer wall of the elastic plug rod 811 is fixedly connected to two elastic limiting members 809, the bottoms of the multiple welding seats 7 are all fixedly connected to the docking piece 810, the elastic plug rod 811 is located inside one of the docking pieces 810, and the two elastic limiting members 809 are respectively located on both sides of the docking piece 810; the outer wall of one side of the mounting frame 804 is fixedly connected to the mounting plate 801, the top of the mounting plate 801 is fixedly connected to the fixing column 816, the top of the fixing column 816 is fixedly connected to the guide rod 817, and the top of the guide rod 817 is fixedly connected to the pushing ball 818.

[0035] Specifically, after welding, when the welded soft-pack battery and the pole ear move to the top of the electric telescopic rod 802 with the welding seat 7, the electric telescopic rod 802 is started, and the mounting frame 804 drives the fixing rod 812 and the elastic plug rod 811 to move toward the side of the welding seat 7, and the elastic plug rod 811 is plugged with the docking piece 810 on the welding seat 7. At this time, the stepper motor 805 is started, and the stepper motor 805 can drive the winding wheel 806 to wind up the connecting wire 807, so that the connecting wire 807 pulls the connecting piece 813 and the fixing rod 812 to descend. At this time, the limiting slider 814 moves inside the guide groove 815, and at the same time, as the fixing rod 812 descends, the elastic plug rod 811 and the elastic frame 12 are deformed, thereby driving the welding seat 7 to tilt. At this time, as the welding seat 7 descends, the pushing ball 818 can contact the welding fixing module 9, so that it cancels the fixation of the soft-pack battery and the pole ear on the welding seat 7, and further causes the soft-pack battery and the pole ear to slide off, and finally the staff collects them together;

[0036] In a specific application scenario, the convenient collecting module 8 is suitable for the collection of soft-pack batteries and tabs after welding, that is, the convenient collecting module 8 can automatically assist in unloading the welded soft-pack batteries and tabs when in use, so that the soft-pack batteries and tabs can automatically slide into the external collecting frame after moving to the specified position, thereby eliminating the need for frequent auxiliary collection by staff during use, thereby increasing the convenience of equipment operation and use effect, while reducing the working frequency of staff, thereby reducing the work intensity of staff, and further improving the use effect of the equipment.

[0037] Reference Figure 2 , Figure 5 and Figure 6 In a preferred embodiment, the welding fixing module 9 includes a mounting frame 905, on which an air pump 913 is arranged, and an input end of the air pump 913 is fixedly connected to a connecting ball 914, and an outer wall of the connecting ball 914 is equidistantly provided with a plurality of connecting pipes 908, and the plurality of connecting pipes 908 are respectively located inside the plurality of through holes 13, and the input ends of the plurality of connecting pipes 908 are all fixedly connected to negative pressure bins 904, and the plurality of negative pressure bins 904 are respectively fixedly connected to the bottoms of the plurality of welding seats 7, and the plurality of negative pressure bins The inner wall of the bottom of 904 is fixedly connected to the limit frame 909, the bottom of the multiple welding seats 7 is fixedly connected with a pressure spring 911, the multiple pressure springs 911 are respectively located inside the multiple limit frames 909, the bottom ends of the multiple pressure springs 911 are fixedly connected with a plugging member 910, the bottom of the multiple negative pressure chambers 904 are opened with through openings, the outer walls of the multiple plugging members 910 are in contact with the inner walls of the multiple through openings; the bottom of the multiple placement grooves 6 are opened with two negative pressure ports and two fixed ports, each two Each negative pressure port is connected to the interior of the same negative pressure bin 904, and the outer walls of the multiple negative pressure bins 904 are fixedly connected with a connecting bin 903. The tops of the multiple connecting bins 903 are provided with two fixed suction cups 902, and the multiple fixed suction cups 902 are respectively located inside the multiple fixed ports, and the outer wall of the welding base 1 is fixedly connected with a welding table 5, and the top of the welding table 5 is provided with three circular holes. The top of the welding table 5 is fixedly connected with a fixed frame 4, and the top inner wall of the fixed frame 4 is fixedly connected with two electric push rods 16, and the output ends of the two electric push rods 16 are fixedly connected with welding equipment bodies 15, and the two welding equipment bodies 15 are respectively located inside two of the circular holes; the output end of the air pump 913 is fixedly connected with a delivery pipe 912, and the output end of the delivery pipe 912 is provided with a connecting pipe 901, and the output end of the connecting pipe 901 is fixedly connected with an air purifier 906, and the air purifier 906 is fixedly connected to the inner wall of another circular hole, and the bottom of the air purifier 906 is connected with a cleaning nozzle 907 through a pipeline.

[0038] Specifically, when in use, the air pump 913 is started, and the air pump 913 can make the inside of the negative pressure chamber 904 in a negative pressure state through the connecting pipe 908, so as to fix it with the pole ear through the negative pressure port. At the same time, as the negative pressure chamber 904 is in a negative pressure state, negative pressure is also generated inside the connecting chamber 903, so that the fixed suction cup 902 fixes the soft-pack battery. During welding, when the soft-pack battery and the pole ear to be welded move to the bottom of the welding equipment body 15, the air pump 913 can cooperate with the fixed suction cup 902 and the negative pressure chamber 904 that are not fixed to deliver air to the connecting pipe 908. The connecting ball 914 is further raised to be transported to the inside of the conveying pipe 912 and the connecting pipe 901, and then transported to the air evolution device through the connecting pipe 901, and then the welding part is cleaned by spraying through the cleaning nozzle 907, and then the electric push rod 16 is started to drive the welding equipment body 15 to descend for welding operation, and when collecting, the pushing ball 818 can contact the blocking member 910, so that the pressure spring 911 is compressed, and then the negative pressure state of the negative pressure chamber 904 and the connecting chamber 903 is lost, so as to cancel the fixation of the soft-pack battery and the pole ear;

[0039] In a specific application scenario, the welding fixing module 9 is used to fix the soft-pack battery and the pole ear, that is, the welding fixing module 9 can use negative pressure to adsorb and fix the soft-pack battery and the pole ear when in use, thereby avoiding the displacement of the soft-pack battery and the pole ear during welding and welding movement, and then ensuring the welding stability and welding quality during the welding process, and when performing welding operations, the welding fixing module 9 can cooperate with the fixed suction cup 902 and the negative pressure chamber 904 that are not performing the fixing operation to transport air to the air evolver, and during welding, the evolved air is sprayed out to clean the welding points of the soft-pack battery and the pole ear, thereby further increasing the welding quality.

[0040] Reference Figure 1 , Figure 2 , Figure 7 and Figure 8In a preferred embodiment, the placement module 3 includes a placement frame 301, which is fixedly connected to the top of the fixed bracket 2. The placement frame 301 is located above the multiple welding seats 7. A battery placement opening 305 and two tab placement openings 302 are provided on the top of the placement frame 301. Rectangular openings and openings are provided on the inner walls on both sides of the placement frame 301, respectively. The rectangular openings and openings are respectively connected to the battery placement opening 305 and the two tab placement openings 302. The inner walls on both sides of the placement frame 301 are fixedly connected to the same mounting bracket 304. The inner walls on both sides of the mounting bracket 304 are connected to two transmission rollers 314 through bearings. A power motor 303 is fixedly connected to the outer wall of one side of the mounting bracket 304. The output shaft of the power motor 303 is connected to one end of one of the transmission rollers 314 through a coupling. The other ends of the two transmission rollers 314 are fixedly connected to gear parts 313, and the two gear parts 313 are meshed with each other; the placement frame A guide member 310 is provided on 301, and the inner walls of the rectangular opening and the opening are respectively slidably connected with a battery push plate 308 and an opening and closing plate 312, and one side outer wall of the opening and closing plate 312 is fixedly connected with two return springs 311, and one end of the two return springs 311 is fixedly connected to one side inner wall of the opening and closing plate, and a guide opening is provided on one side outer wall of the battery push plate 308, and one side outer wall of the placement frame 301 is fixedly connected with a limit rod 307, and the limit rod 307 is located inside the guide opening, and the outer wall of the limit rod 307 is provided with a return spring 306, one end of the return spring 306 is fixedly connected to one side outer wall of the placement frame 301, and the other end of the return spring 306 is fixedly connected to one side outer wall of the battery push plate 308, and two driving rollers 314 are respectively provided with two connecting ribs 309, and the four connecting ribs 309 are all located inside the guide member 310, and one end of the four connecting ribs 309 is respectively fixedly connected to the outer wall of one side of the opening and closing plate 312 and the battery push plate 308.

[0041] Specifically, the soft-pack battery and the pole ear are pre-placed in the pole ear placement port 302 and the battery placement port 305. When performing the welding operation, the power motor 303 is started, and one of the transmission rollers 314 is driven to rotate by the power motor 303. Since the two gear members 313 are meshed, the two transmission rollers 314 are rotated at the same time, and then the connecting rib 309 is rolled up by the transmission roller 314. As the connecting rib 309 is rolled up, the opening and closing plate 312 will move out of the opening and closing port, and the battery push plate 308 will move into the rectangular port. At this time, the pole ear moves with the opening and closing plate 312 and falls on the placement groove 6. At the same time, the battery push plate 308 pushes the soft-pack battery into the placement groove 6 to complete the placement of the soft-pack battery and the pole ear. After that, the power motor 303 is reversed, and the opening and closing plate 312 is reset with the return spring 311 to close the pole ear placement port 302. The battery push plate 308 is reset with the return spring 306. At the same time, the next soft-pack battery falls at the bottom of the battery placement port 305 for subsequent pushing.

[0042] In a specific application scenario, the placement module 3 is suitable for the placement and loading of soft-pack batteries and tabs, that is, the placement module 3 can pre-place soft-pack batteries and tabs when in use, thereby increasing the use effect and diversity of the equipment during the welding process, and the device can automatically place the soft-pack batteries and tabs one by one when performing welding operations, so that the staff does not need to frequently place the soft-pack batteries and tabs during use, so as to further increase the operation convenience of the equipment and further reduce the work intensity of the staff.

[0043] The soft pack battery tab welding method uses the soft pack battery tab welding device as described above, comprising the following steps:

[0044] Step 1: pre-place the soft-pack battery and the pole ear in the pole ear placement port 302 and the battery placement port 305. When performing the welding operation, start the power motor 303, and drive one of the transmission rollers 314 to rotate through the power motor 303. Since the two gear members 313 are meshed, the two transmission rollers 314 rotate at the same time, and then the connecting rib 309 is rolled up by the transmission roller 314. As the connecting rib 309 is rolled up, the opening and closing plate 312 will move out of the opening and closing port, and the battery push plate 308 will move into the rectangular port. At this time, the pole ear moves with the opening and closing plate 312 and falls on the placement groove 6. At the same time, the battery push plate 308 pushes the soft-pack battery into the placement groove 6 to complete the placement of the soft-pack battery and the pole ear;

[0045] Step 2: After placement, start the air pump 913. The air pump 913 can make the negative pressure chamber 904 in a negative pressure state through the connecting pipe 908, so as to fix the negative pressure chamber 904 with the tab through the negative pressure port. At the same time, as the negative pressure chamber 904 is in a negative pressure state, negative pressure is also generated inside the connecting chamber 903, so that the fixing suction cup 902 fixes the soft-pack battery;

[0046] Step 3: During welding, when the soft-pack battery and the tab to be welded move to the bottom of the welding equipment body 15, the air pump 913 can cooperate with the fixed suction cup 902 and the negative pressure chamber 904 that are not fixed to deliver air to the inside of the connecting pipe 908, and further improve the connecting ball 914 to deliver air to the inside of the delivery pipe 912 and the connecting pipe 901, and then deliver it to the air evolver through the connecting pipe 901, and then clean the welding part through the cleaning nozzle 907, and then the electric push rod 16 starts to drive the welding equipment body 15 to descend for welding operation;

[0047] Step 4: After welding, when the welded soft-pack battery and the tab move with the welding seat 7 to the top of the electric telescopic rod 802, the electric telescopic rod 802 is started, and the mounting frame 804 drives the fixed rod 812 and the elastic plug rod 811 to move toward the side of the welding seat 7, and the elastic plug rod 811 is plugged with the docking piece 810 on the welding seat 7. At this time, the stepper motor 805 is started, and the stepper motor 805 can drive the winding wheel 806 to wind up the connecting wire 807, so that the connecting wire 807 pulls the connecting piece 813 and the fixed rod 812. It descends, and the limiting slider 814 moves inside the guide groove 815. At the same time, as the fixing rod 812 descends, the elastic plug rod 811 and the elastic frame 12 are deformed, thereby driving the welding seat 7 to tilt. At this time, as the welding seat 7 descends, the pushing ball 818 can contact the sealing member 910, thereby compressing the pressure spring 911, and then the negative pressure state inside the negative pressure chamber 904 and the connecting chamber 903 is lost, so as to cancel the fixation of the soft-pack battery and the pole ear, and further make the soft-pack battery and the pole ear slide off, and finally be collected by the staff.

[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A soft-pack battery tab welding device, comprising a welding base (1), characterized in that: The top of the welding base (1) is provided with an installation opening, the interior of the installation opening is provided with a convenient collection module (8), and the top of the welding base (1) is fixedly connected to a support frame (11), the top inner wall of the support frame (11) is fixedly connected to a drive motor (10), the output shaft of the drive motor (10) is connected to a mounting plate (14) through a coupling, the top of the mounting plate (14) is provided with a plurality of through holes (13) at equal intervals, and the mounting plate (14) is located above the support frame (11), the top of the mounting plate (14) is provided with a welding fixing module (9), and the top of the mounting plate (14) is fixedly connected to a plurality of elastic frames (12), the bottoms of the plurality of elastic frames (12) are fixedly connected to welding seats (7), the tops of the plurality of welding seats (7) are provided with placement grooves (6), the outer wall of the welding base (1) is fixedly connected to a fixing bracket (2), and the top of the fixing bracket (2) is provided with a placement module (3); The convenient collection module (8) comprises an electric telescopic rod (802), the electric telescopic rod (802) being fixedly connected to an inner wall of one side of the installation opening, the output end of the electric telescopic rod (802) being fixedly connected to a mounting frame (804), a fixing frame (803) being fixedly connected to the mounting frame (804), a stepping motor (805) being fixedly connected to the inner wall of the fixing frame (803), an output shaft of the stepping motor (805) being connected to a winding wheel (806) via a coupling, and a guide groove (815) being provided on an outer wall of one side of the installation frame (804), a limit slider (814) being movably connected to the inner wall of the guide groove (815), a fixing rod (812) being fixedly connected to the outer wall of the limit slider (814) facing the electric telescopic rod (802), and a connecting piece (813) being fixedly connected to the outer wall of the fixing rod (812).

2. The soft pack battery tab welding equipment according to claim 1, characterized in that: The bottom of the connecting member (813) is fixedly connected to a telescopic spring (808), the bottom end of the telescopic spring (808) is fixedly connected to the bottom inner wall of the mounting frame (804), a connecting line (807) is provided on the winding wheel (806), one end of the connecting line (807) is fixedly connected to an outer wall of one side of the connecting member (813), and one end of the fixing rod (812) is fixedly connected to an elastic plug rod (811), the outer wall of the elastic plug rod (811) is fixedly connected to two elastic limiting members (809), the bottoms of the plurality of welding seats (7) are all fixedly connected to docking members (810), the elastic plug rod (811) is located inside one of the docking members (810), and the two elastic limiting members (809) are respectively located on both sides of the docking member (810).

3. The soft pack battery tab welding equipment according to claim 2, characterized in that: A mounting plate (801) is fixedly connected to an outer wall of one side of the mounting frame (804), a fixing column (816) is fixedly connected to the top of the mounting plate (801), a guide rod (817) is fixedly connected to the top of the fixing column (816), and a pushing ball (818) is fixedly connected to the top of the guide rod (817).

4. The soft pack battery tab welding equipment according to claim 3, characterized in that: The welding fixing module (9) comprises a mounting frame (905), an air pump (913) is arranged on the mounting frame (905), an input end of the air pump (913) is fixedly connected to a connecting ball (914), an outer wall of the connecting ball (914) is equidistantly provided with a plurality of connecting pipes (908), the plurality of connecting pipes (908) are respectively located inside the plurality of through holes (13), and the input ends of the plurality of connecting pipes (908) are all fixedly connected to a negative pressure chamber (904), and the plurality of negative pressure chambers (904) are respectively fixedly connected to a plurality of welding seats (7), the bottom inner walls of the multiple negative pressure bins (904) are fixedly connected to the limiting frame (909), the bottoms of the multiple welding seats (7) are fixedly connected to the pressure springs (911), the multiple pressure springs (911) are respectively located inside the multiple limiting frames (909), the bottom ends of the multiple pressure springs (911) are fixedly connected to the blocking members (910), the bottoms of the multiple negative pressure bins (904) are opened with through openings, and the outer walls of the multiple blocking members (910) are in contact with the inner walls of the multiple through openings.

5. The soft pack battery tab welding equipment according to claim 4, characterized in that: The bottom of the plurality of placement grooves (6) is provided with two negative pressure ports and two fixed ports, and each of the two negative pressure ports is connected to the interior of the same negative pressure bin (904). The outer walls of the plurality of negative pressure bins (904) are fixedly connected to the connecting bin (903), and the tops of the plurality of connecting bins (903) are provided with two fixed suction cups (902). The plurality of fixed suction cups (902) are respectively located inside the plurality of fixed ports, and the outer wall of the welding base (1) is fixedly connected to the welding platform (5), and the top of the welding platform (5) is provided with three circular holes. The top of the welding platform (5) is fixedly connected to the fixing frame (4), and the top inner wall of the fixing frame (4) is fixedly connected to two electric push rods (16), and the output ends of the two electric push rods (16) are fixedly connected to the welding equipment body (15), and the two welding equipment bodies (15) are respectively located inside two of the circular holes.

6. The soft pack battery tab welding equipment according to claim 5, characterized in that: The output end of the air pump (913) is fixedly connected to a delivery pipe (912), the output end of the delivery pipe (912) is provided with a connecting pipe (901), the output end of the connecting pipe (901) is fixedly connected to an air purifier (906), the air purifier (906) is fixedly connected to the inner wall of another circular hole, and the bottom of the air purifier (906) is connected to a cleaning nozzle (907) through a pipeline.

7. The soft pack battery tab welding equipment according to claim 6, characterized in that: The placement module (3) comprises a placement frame (301), the placement frame (301) is fixedly connected to the top of the fixed bracket (2), the placement frame (301) is located above the plurality of welding seats (7), a battery placement opening (305) and two tab placement openings (302) are provided on the top of the placement frame (301), and a rectangular opening and an opening are respectively provided on the inner walls on both sides of the placement frame (301), and the rectangular opening and the opening are respectively connected to the battery placement opening (305) and the two tab placement openings (302). The inner walls on both sides of the placement frame (301) are fixedly connected to the same mounting bracket (304), the inner walls on both sides of the mounting bracket (304) are movably connected to two transmission rollers (314), the outer wall on one side of the mounting bracket (304) is fixedly connected to a power motor (303), the output shaft of the power motor (303) is connected to one end of one of the transmission rollers (314) through a coupling, the other ends of the two transmission rollers (314) are fixedly connected to gear parts (313), and the two gear parts (313) are meshed with each other.

8. The soft pack battery tab welding equipment according to claim 7, characterized in that: The placement frame (301) is provided with a guide member (310), the inner walls of the rectangular opening and the opening are movably connected with a battery push plate (308) and an opening and closing plate (312), one side outer wall of the opening and closing plate (312) is fixedly connected with two return springs (311), one end of each of the two return springs (311) is fixedly connected with an inner wall of one side of the opening and closing plate, a guide opening is provided on one side outer wall of the battery push plate (308), and one side outer wall of the placement frame (301) is fixedly connected with a limit rod (307), and the limit rod (307) is located inside the guide opening. A return spring (306) is provided on the outer wall of the limit rod (307), one end of the return spring (306) is fixedly connected to the outer wall of one side of the placement frame (301), and the other end of the return spring (306) is fixedly connected to the outer wall of one side of the battery push plate (308), and two connecting ribs (309) are provided on each of the two transmission rollers (314), and the four connecting ribs (309) are all located inside the guide member (310), and one end of the four connecting ribs (309) is fixedly connected to the outer wall of one side of the opening and closing plate (312) and the battery push plate (308), respectively.

9. A method for welding a tab of a soft-pack battery, using the soft-pack battery tab welding device according to claim 8, characterized in that: The steps include: Step 1: pre-place the soft-pack battery and the tab inside the placement frame (301), and place the soft-pack battery and the tab inside the placement groove (6) on the welding seat (7) through the placement module (3) during welding; Step 2: After placement, start the welding and fixing module (9), which can fix the soft-pack motor and the pole ear through negative pressure; Step 3: During welding, when the soft-pack battery and the tab to be welded are moved to the bottom of the welding equipment body (15), the air pump (913) delivers the sucked air to the air purifier (906), and the cleaning nozzle (907) sprays the air to clean the welding part, and then the electric push rod (16) is started to drive the welding equipment body (15) to descend for welding operation; Step 4: After welding, when the welded soft-pack battery and the tab are moved to the top of the convenient collection module (8), the convenient collection module (8) causes the welding seat (7) to tilt downward and cancels the fixation, so that the soft-pack battery and the tab slide down and are collected by the staff.

Citation Information

Patent Citations

  • A fully automatic welding workbench for battery lug caps

    CN220993210U