A composite fisheye anti-skid plate for complex roads in multiple scenarios and a preparation method thereof
Through the composite fisheye anti-slip plate, combined with the bonding technology of metal substrate layer and rubber anti-slip substrate, the problems of high construction costs and long construction period of traditional cement concrete pavement are solved, and the rapid, low-cost and reusable multi-scene The anti-slip effect is suitable for complex scenarios such as coal mine tunnels and other places with poor conditions.
Patent Information
- Application Number
- CN202410683275.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2044-05-30
AI Technical Summary
Traditional cement concrete pavement has high construction costs and long construction periods, especially in complex scenarios, it is difficult to achieve rapid paving, which puts pressure on the environment and traffic, and it is more difficult to prevent slippage and pavement in complex underground scenarios such as coal mine tunnels.
The composite fish-eye anti-slip plate is adopted, including a metal substrate layer and a rubber anti-slip substrate. It is tightly bonded by adhesive, and the fish-eye-like convex holes are evenly distributed in the metal substrate layer. The rubber anti-slip substrate is added with flame retardant and wear-resistant agent. The preparation method includes heating and pressurizing the raw rubber in the rubber vulcanization machine to fully mature the raw rubber and fill the fish eye convex holes to form a high elasticity, corrosion-resistant, anti-slip and deformation-resistant anti-slip plate, and flexibly laying it through a pin-type connecting structure.
It realizes low-cost, fast paving, and reusable anti-slip effect. It is suitable for many scenarios, including industrial factories, coal mine tunnels and other places with poor conditions, improves anti-slip performance and construction efficiency, reduces resource waste, and protects Environmental and personal safety.
Smart Images

Figure CN118639492B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of anti-skid plates, and in particular to a composite fisheye anti-skid plate for complex road surfaces in multiple scenarios and a preparation method thereof. Background Art
[0002] Traditional concrete pavement technology has a series of problems, including long time, high cost, large workload, and the transportation of materials and the deployment of paving machinery and equipment. In the actual paving process, large vehicles have to roll over the road surface many times, and the long-term load will inevitably cause the newly paved road surface to break and collapse. On the one hand, the construction waste left at the concrete pouring project site needs additional cleaning work. On the other hand, if other engineering construction is required, the paved site road surface needs to be broken for the second time, which not only requires a large amount of capital investment, but also causes a waste of materials and resources, which does not meet the requirements of green construction and sustainable development.
[0003] Concrete pavement technology generally adopts mechanized paving. Therefore, in some special application scenarios, concrete pavement cannot be paved on site due to site limitations, such as industrial plants, production workshops, corridors in public places and other places with limited space. In addition, in some important places such as airports, stations, and disaster relief sites, when large-scale road damage is caused by man-made or natural disasters, rapid repairs are required. However, the existing concrete pavement construction progress is slow, the road quality cannot be guaranteed, the construction site causes certain damage to the environment, and the closed construction puts pressure on normal traffic. In addition, during the repair process, a large number of construction personnel are required to participate on site, the work efficiency is low, and the on-site construction order is difficult to maintain. In addition to some ground application scenarios, it is more difficult to lay tools for rapid pavement in complex underground scenes such as coal mine tunnels. The actual road surface in the coal mine tunnel is wet, has high pH, and is uneven, which puts higher requirements on the anti-slip property and simple paving of the road panel.
[0004] Therefore, it has become an urgent need to study a technology to find a low-cost, easy-to-operate anti-skid plate for the road to solve the problems of high cost and long construction period of traditional cement concrete pavement construction, to achieve lightweight, anti-slip, fast paving, and reusability in multiple scenarios, to reduce the inconvenience caused by slippery roads, to protect the personal safety of personnel, and to bring convenience to construction. Summary of the invention
[0005] The purpose of the present invention is to provide a composite fisheye anti-skid plate for complex pavements in multiple scenarios and a preparation method thereof, so as to solve the technical problems of high construction cost and long construction period of traditional cement concrete pavements and great difficulty in pavement paving in complex scenarios.
[0006] To solve the above technical problems, the present invention can be implemented by adopting the following technical solutions:
[0007] In a first aspect, an embodiment of the present invention provides a composite fisheye anti-skid plate for complex road surfaces in multiple scenarios, wherein the anti-skid plate comprises a metal substrate layer and a rubber anti-skid base; the metal substrate layer is tightly bonded to the rubber anti-skid base by an adhesive; and fisheye-shaped convex holes are evenly distributed on the metal substrate layer.
[0008] Furthermore, the rubber anti-slip substrate is composed of the following raw materials in parts by weight:
[0009] 45-65 parts of rubber, 25-40 parts of reinforcing agent, 3-6 parts of activator, 2-4 parts of vulcanizing agent, 1-3 parts of vulcanization accelerator, 4-8 parts of antioxidant, 3-5 parts of rubber wear-resistant agent, and 3-5 parts of flame retardant.
[0010] Furthermore, the rubber is one or a combination of natural rubber, styrene-butadiene rubber, nitrile rubber, butadiene rubber, and acrylic rubber.
[0011] Furthermore, the reinforcing agent is carbon black.
[0012] Furthermore, the antioxidant is one of antioxidant 3100, antioxidant TMQ, and antioxidant 2246, or a combination of several of them.
[0013] Furthermore, the adhesive is one or a combination of phenolic resin, epoxy resin, polyester resin.
[0014] Furthermore, the thickness of the metal substrate layer is 2-4 mm.
[0015] Furthermore, the thickness of the rubber anti-slip base is 3-6 mm.
[0016] Furthermore, the metal substrate layer is selected from one of galvanized iron plate, tin-plated steel plate, stainless steel plate and carbon steel plate.
[0017] Furthermore, the metal substrate layer is a galvanized iron plate.
[0018] In the second aspect, an embodiment of the present invention provides a pavement paving method of a composite fisheye anti-skid plate for complex pavement in multiple scenarios, wherein the method performs paving and installation according to the actual width and length of the pavement, wherein several of the composite fisheye anti-skid plates for complex pavement in multiple scenarios are spliced side by side in the extension direction of the pavement length, and adjacent composite fisheye anti-skid plates for complex pavement in multiple scenarios are fixed on a metal frame as anti-slip panels by rivet nuts, and the metal frames are paved and installed by a latch-type connection structure.
[0019] Furthermore, the latch-type connection structure is located on the long side of the metal frame.
[0020] In a third aspect, an embodiment of the present invention provides a method for preparing the composite fisheye anti-skid plate for complex roads in multiple scenarios, the method comprising the following steps:
[0021] S1. Take appropriate amounts of rubber, reinforcing agent, activator, vulcanizing agent, vulcanization accelerator, antioxidant, rubber wear-resistant agent and flame retardant according to the ratio to prepare raw rubber;
[0022] S2, spreading an appropriate amount of the raw rubber obtained in step S1 into the mold of the rubber vulcanizer;
[0023] S3, evenly apply the adhesive to the back of the metal substrate layer, and then lay the metal substrate layer on the surface of the raw rubber with the side coated with the adhesive facing downward, so that the metal substrate layer is closely attached to the raw rubber through the adhesive;
[0024] S4. After the raw rubber is heated and pressurized by a flat vulcanizer, it is kept warm at 130-160℃ and 5-8MPa for 30-40min to fully mature the raw rubber, have good fluidity, and fully fill the fisheye convex holes of the metal substrate layer. After the insulation is completed, it is naturally cooled to room temperature to obtain a composite fisheye anti-skid plate for complex road surfaces in multiple scenarios.
[0025] Furthermore, in step S4, the raw rubber is kept at 160° C. and 7 MPa for 40 min.
[0026] Furthermore, the amount of raw rubber added in step S2 is 5-6 kg / m 2 .
[0027] Furthermore, the amount of raw rubber added in step S2 is 6 kg / m 2 .
[0028] In a fourth aspect, an embodiment of the present invention provides a composite fisheye anti-skid structure for complex roads in multiple scenarios, wherein the anti-skid structure includes a plurality of composite fisheye anti-skid plates for complex roads in multiple scenarios.
[0029] Beneficial Effects
[0030] Compared with the prior art, the present invention has the following advantages:
[0031] The present invention provides a composite fisheye anti-skid plate for complex pavement in multiple scenarios, which is composited by a metal substrate layer and a rubber anti-skid base, and has both the high elasticity of rubber and the high corrosion resistance of the metal substrate; the rubber anti-skid base and the metal substrate layer are tightly combined by an adhesive, and the adhesive is first coated on the surface of the metal substrate layer, and then the metal substrate coated with the adhesive is placed on the surface of the raw rubber spread on the rubber vulcanizer, and the composite of the metal substrate layer and the rubber anti-skid base is further promoted through the aging process of the raw rubber; the firm composite of the two makes the composite fisheye anti-skid plate for complex pavement in multiple scenarios of the present invention have excellent anti-skid ability, anti-deformation ability, static bending strength and corrosion resistance; at the same time, a flame retardant is also added to the rubber anti-skid base, which improves the flame retardancy of the composite fisheye anti-skid plate for complex pavement in multiple scenarios; the addition of wear-resistant agent further improves the abrasion resistance of the composite fisheye anti-skid plate for complex pavement in multiple scenarios.
[0032] The composite fisheye anti-skid plate for complex pavement in multiple scenarios provided by the present invention is simple to prepare, low in cost, and has good anti-skid performance. It has many application scenarios. For example, it can be used in industrial plants, production workshops, and corridors in public places. It can also be used as anti-skid paving slabs in places with poor terrain such as deserts, swamps, and coal mine tunnels to protect the safety of vehicles driving on the ground. In addition, it can be recycled, saves costs, and is light and easy to carry. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 A schematic diagram of the structure of a composite fisheye anti-skid plate for complex roads in multiple scenarios provided in Example 1;
[0034] Figure 2 A physical picture of the composite fisheye anti-skid plate for complex roads in multiple scenarios provided in Example 1;
[0035] Figure 3 A cross-sectional view of the composite fisheye anti-skid plate for complex roads in multiple scenarios provided in Example 1;
[0036] Figure 4 Characterization of flame retardant test results of rubber anti-skid substrate;
[0037] Figure 5 Characterization of wear and mechanical properties test results for rubber anti-skid substrates;
[0038] Figure 6 Actual picture of the composite fisheye anti-skid plate pavement for complex road surfaces in multiple scenarios provided in Example 5. DETAILED DESCRIPTION
[0039] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the following is a detailed description of a bonded silicon carbide seed crystal and its bonding method and its specific implementation method, structure, characteristics and effects proposed by the present invention in combination with the accompanying drawings and preferred embodiments. In the following description, different "one embodiment" or "embodiment" does not necessarily refer to the same embodiment. In addition, specific features, structures or characteristics in one or more embodiments may be combined in any suitable form.
[0040] It should be noted that, in the description of the present disclosure, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0041] In addition, the words "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.
[0042] It should also be noted that in the description of the present disclosure, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.
[0043] The present invention provides these embodiments to make the present invention thorough and complete, and fully express the scope of the present invention to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments should be interpreted as being merely exemplary, rather than as limiting.
[0044] Some embodiments of the present invention provide a composite fisheye anti-skid plate for complex roads in multiple scenarios, the anti-skid plate comprising a metal substrate layer and a rubber anti-skid base; the metal substrate layer is tightly bonded to the rubber anti-skid base by an adhesive; the metal substrate layer is evenly distributed with fisheye-shaped convex holes. Among them, the metal substrate layer located on the upper layer of the anti-skid plate can be selected from one of galvanized iron plate, tin-plated steel plate, stainless steel plate, and carbon steel plate, preferably galvanized iron plate; optionally, the thickness of the metal substrate layer is 2-4mm; the metal substrate layer enables the anti-skid plate to have sufficient mechanical properties, improves the compression resistance and deformation resistance of the anti-skid plate; the metal substrate layer has fisheye-shaped convex holes, and the rubber anti-skid base is fully filled into the fisheye-shaped convex holes after aging, thereby improving the anti-skid ability of the metal substrate layer. The rubber anti-skid base located on the lower layer of the anti-skid plate is optionally 3-6mm thick, and the raw materials include rubber, reinforcing agent, activator, vulcanizing agent, vulcanization accelerator, antioxidant, rubber wear-resistant agent, and flame retardant, and has the functions of anti-corrosion, tire anti-skid, shock absorption and flame retardancy.
[0045] In some embodiments, the rubber anti-skid base is optionally composed of the following raw materials in parts by weight: 45-65 parts of rubber, 25-40 parts of reinforcing agent, 3-6 parts of activator, 2-4 parts of vulcanizing agent, 1-3 parts of vulcanization accelerator, 4-8 parts of antioxidant, 3-5 parts of rubber wear-resistant agent, and 3-5 parts of flame retardant. The rubber is one or a combination of natural rubber, styrene-butadiene rubber, nitrile rubber, butadiene rubber, and acrylate rubber; the reinforcing agent is carbon black; the antioxidant is one or a combination of antioxidant 3100, antioxidant TMQ, and antioxidant 2246; the adhesive is one or a combination of phenolic resin, epoxy resin, and polyester resin, and the metal substrate layer and the rubber anti-skid base can be firmly bonded together by the adhesive to form a whole.
[0046] Some embodiments of the present invention also provide a method for laying a pavement of a composite fisheye anti-skid plate for complex pavement in multiple scenarios, wherein the pavement is laid and installed according to the actual width and length of the pavement, and a plurality of the composite fisheye anti-skid plates for complex pavement in multiple scenarios are spliced side by side in the direction of extension of the pavement length, and the adjacent composite fisheye anti-skid plates for complex pavement in multiple scenarios are fixed on a metal frame as anti-skid panels by rivet nuts, and the metal frames are laid and installed by a latch-type connection structure, and optionally, the latch-type connection structure is located on the long side of the metal frame. When laying and installing the pavement, an anti-skid plate of suitable size and a metal frame matching the anti-skid plate can be prepared according to actual needs, and the number of anti-skid plates to be laid can be reasonably set according to the actual width and length of the pavement, and can be flexibly adjusted at any time, and the pavement laying and installation can be completed by an active connection through a latch-type connection structure, and the disassembly and installation are convenient and simple, and easy to carry, and quick laying can be achieved in complex underground scenes such as coal mine tunnels.
[0047] Some embodiments of the present invention further provide a method for preparing the composite fisheye anti-skid plate for complex pavement in multiple scenarios, which is achieved by the following steps:
[0048] S1. Take appropriate amounts of rubber, reinforcing agent, activator, vulcanizing agent, vulcanization accelerator, antioxidant, rubber wear-resistant agent and flame retardant according to the ratio to prepare raw rubber;
[0049] S2, spreading an appropriate amount of the raw rubber obtained in step S1 into the mold of the rubber vulcanizer;
[0050] S3, evenly apply the adhesive to the back of the metal substrate layer, and then lay the metal substrate layer on the surface of the raw rubber with the side coated with the adhesive facing downward, so that the metal substrate layer is closely attached to the raw rubber through the adhesive;
[0051] S4. After the raw rubber is heated and pressurized by a flat vulcanizer, it is kept warm at 130-160℃ and 5-8MPa for 30-40min to fully mature the raw rubber, have good fluidity, and fully fill the fisheye convex holes of the metal substrate layer. After the insulation is completed, it is naturally cooled to room temperature to obtain a composite fisheye anti-skid plate for complex road surfaces in multiple scenarios.
[0052] In the embodiment of the present invention, an appropriate amount of flame retardant is specially added during the raw rubber preparation process, which effectively improves the flame retardancy of the anti-slip plate. Through the synergistic effect between the rubber and the flame retardant, the rubber is endowed with excellent flame retardant properties, while the rubber maintains good mechanical properties. In addition, the added wear-resistant agent further improves the wear performance of the rubber substrate. The rubber anti-skid substrate and the metal substrate layer are tightly combined by an adhesive. The adhesive is first coated on the surface of the metal substrate layer, and then the metal substrate coated with the adhesive is placed on the raw rubber surface flattened on the rubber vulcanizer. Through the aging process of the raw rubber, the metal substrate layer and the rubber anti-skid substrate are further compounded.
[0053] Some embodiments of the present invention further provide a composite fisheye anti-skid structure for complex road surfaces in multiple scenarios, wherein the anti-skid structure comprises a plurality of composite fisheye anti-skid plates for complex road surfaces in multiple scenarios.
[0054] The present invention will be further described below in conjunction with specific embodiments, but this should not be construed as limiting the scope of protection of the present invention. Some non-essential improvements and adjustments made to the present invention by technicians in this field based on the above-mentioned contents of the present invention still fall within the scope of protection of the present invention.
[0055] Unless otherwise specified, the materials, reagents, etc. involved below are all commercially available products well known to those skilled in the art; unless otherwise specified, the methods described are all methods well known in the art. Unless otherwise defined, the technical terms or scientific terms used should have the common meanings understood by ordinary technicians in the field to which the present invention belongs.
[0056] Example 1
[0057] like Figure 1 The figure shows the structure of the composite fisheye anti-skid plate for complex roads in multiple scenarios. The main body of the rubber anti-skid base is plate-shaped with a thickness of 3-6mm. It is located in the lower layer of the anti-skid plate and is mainly used for tire anti-skid and shock absorption. In order to further improve the corrosion resistance and anti-skid performance of the anti-skid plate, a metal substrate layer with fisheye-shaped convex holes is adhered to the upper surface of the rubber anti-skid plate body. The length of the metal substrate layer with fisheye-shaped convex holes is 800-1000mm, the width is 500-800mm, the thickness is 2-4mm, and the number of fisheye-shaped convex holes is 280-300. The fisheye-shaped convex holes are mainly used to fit closely with the outside of the tire to prevent the tire from slipping. During the processing, the rubber anti-slip base and the connecting surface of the fish-eye convex hole metal substrate layer are fixedly connected by an adhesive. When the metal substrate layer is a galvanized iron plate, the galvanized layer on the back of the galvanized iron plate needs to be scraped off before applying the adhesive, and then the adhesive is evenly applied to the back of the fish-eye convex hole metal substrate layer with a brush. The raw rubber is heated and pressurized by a flat vulcanizer and kept warm for a certain period of time to become mature rubber that adheres to the fish-eye convex hole metal substrate layer.
[0058] like Figure 2 and Figure 3 The figure shows the physical picture and cross-sectional view of the composite fisheye anti-skid plate for complex roads in multiple scenarios. The raw rubber becomes mature rubber after pressure-maintaining heating, and the softened mature rubber is evenly filled in the fisheye-shaped convex holes. In addition, the rubber anti-skid base and the galvanized iron plate layer with fisheye-shaped convex holes are firmly bonded to form a whole under the action of the adhesive. In particular, the rubber layer evenly covers the metal edge of the fisheye-shaped convex hole, effectively preventing the convex hole edge from damaging the vehicle tire, etc., which is safer, and the overflowed rubber layer also has a certain anti-skid and shock-absorbing effect.
[0059] Example 2
[0060] Take 60 parts of rubber, 35 parts of reinforcing agent, 5 parts of activator, 3 parts of vulcanizer, 2 parts of vulcanization accelerator, 5 parts of antioxidant, 3 parts of rubber wear agent, and 3 parts of flame retardant to prepare raw rubber. Accurately weigh 3.5kg of raw rubber, spread it flat in the mold of the rubber vulcanizer, and place the fisheye-shaped convex hole galvanized iron plate coated with adhesive flat on the raw rubber. The size of the fisheye-shaped convex hole galvanized iron plate is 1000mm, the width is 500mm, the thickness is 4mm, and the number of fisheye-shaped convex holes is 300. After the raw rubber is heated and pressurized by the flat vulcanizer, it is kept warm at 160℃ and 7MPa for 40min to fully mature the raw rubber with good fluidity and fully fill the fisheye convex holes. After the insulation time is over, it is naturally cooled to room temperature to obtain a composite fisheye anti-skid plate for complex roads in multiple scenes.
[0061] Example 3
[0062] Take 65 parts of rubber, 40 parts of reinforcing agent, 3 parts of activator, 2 parts of vulcanizer, 1 part of vulcanization accelerator, 8 parts of antioxidant, 5 parts of rubber wear agent, and 4 parts of flame retardant to prepare raw rubber. Accurately weigh 3.5kg of raw rubber, spread it flat in the mold of the rubber vulcanizer, and place the fisheye-shaped convex hole galvanized iron plate coated with adhesive flat on the raw rubber. The size of the fisheye-shaped convex hole galvanized iron plate is 1000mm, the width is 500mm, the thickness is 4mm, and the number of fisheye-shaped convex holes is 300. After the raw rubber is heated and pressurized by the flat vulcanizer, it is kept warm at 155℃ and 8MPa for 35 minutes to fully mature the raw rubber with good fluidity and fully fill the fisheye convex holes. After the insulation time is over, it is naturally cooled to room temperature to obtain a composite fisheye anti-skid plate for complex roads in multiple scenes.
[0063] Example 4
[0064] In this embodiment, different anti-skid plate samples were subjected to combustion test, wear performance and mechanical property test. The test results are as follows: Figure 4 and Figure 5 shown. Figure 4 (a) is the flame combustion time diagram of different samples after a 10s combustion test. Figure 4 (b) is the flame retardant grade diagram of different samples. Figure 4 It can be seen that all nine samples have excellent flame retardant properties. The flame burning time of the rubber anti-skid base strip containing flame retardant is very short, within the range of 0.7-1.5s, and there is no obvious droplet phenomenon. According to the flame retardant grades of different samples determined by the combustion results, it is found that the flame retardant grades of all samples are relatively high, reaching the V-0 grade, indicating that the rubber anti-skid base in the anti-skid plate of the present invention has a good flame retardant effect. Figure 5 (a) is the test result of the wear performance of the rubber anti-skid substrate. The wear resistance of rubber is an important parameter to characterize rubber products. The wear performance of the rubber anti-skid substrate was tested through a wear experiment. The results showed that all 9 samples showed good wear resistance, and the wear volume was controlled within 0.2 cm 3 The following illustrates that the rubber anti-skid substrate used has a strong effect of resisting friction and a small material loss, which indirectly indicates that the rubber anti-skid substrate of the present invention has a long service life. The good wear resistance may be attributed to the presence of a large number of cis structures in the rubber structure, and a large number of CC single bonds in the molecule that can undergo internal rotation, which enhances the elasticity and wear resistance of the rubber. Figure 5 (b) is the mechanical properties test result of the rubber anti-skid base. As can be seen from the figure, the tensile strength of the 9 samples is relatively high, with the highest reaching 17.3MPa. The life of the rubber anti-skid base is related to the tensile strength. A higher tensile strength can significantly extend the service life of the rubber anti-skid base.
[0065] Example 5
[0066] This embodiment provides a method for laying a composite fisheye anti-skid plate for complex roads in multiple scenarios. The installation is carried out according to the actual width and length of the road surface. Several anti-skid plates are spliced side by side in the extension direction of the road surface. Several adjacent anti-skid plates are fixed to the metal frame through rivet nuts as anti-skid panels. The metal frames are laid and installed through a bolt-type connection structure. Figure 6 The figure shows a composite fisheye anti-skid plate pavement for complex pavement in multiple scenarios. The metal frame is used as the bottom support of the composite fisheye anti-skid plate for complex pavement in multiple scenarios, so that the anti-skid plate has multiple properties such as anti-corrosion, flame retardant, anti-skid, and shock absorption. In addition, this embodiment has been subjected to multiple rolling tests. The experimental results show that after the road panel was rolled over by an unloaded 3.5t forklift for multiple times, the composite fisheye anti-skid plate was intact, the fisheye-shaped convex holes on the surface did not collapse or deform, and the rubber base and the galvanized iron plate layer did not separate and were firmly bonded. Due to the filling of rubber in the fisheye-shaped convex holes, there were no scratches on the surface of the forklift tire after multiple rolling, indicating that there was no wear damage to the tire.
[0067] Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.
Claims
1. A method for preparing a composite fisheye anti-skid plate for complex roads in multiple scenarios, characterized in that: The method is based on a composite fisheye anti-skid plate for complex roads in multiple scenarios; The anti-slip plate comprises a metal substrate layer and a rubber anti-slip base; The metal substrate layer is tightly bonded to the rubber anti-skid base through an adhesive; the metal substrate layer is evenly distributed with fish-eye convex holes; The method comprises the following steps: S1. Take appropriate amounts of rubber, reinforcing agent, activator, vulcanizing agent, vulcanization accelerator, antioxidant, rubber wear-resistant agent and flame retardant according to the ratio to prepare raw rubber; S2, spreading an appropriate amount of the raw rubber obtained in step S1 into the mold of the rubber vulcanizer; S3. Apply the adhesive evenly to the back of the metal substrate layer, and then lay the metal substrate layer on the surface of the raw rubber with the adhesive-coated side facing downward, so that the metal substrate layer is tightly attached to the raw rubber through the adhesive; S4. After the raw rubber is heated and pressurized by a flat vulcanizer, it is kept warm at 130-160℃ and 5-8 MPa for 30-40 min to fully mature the raw rubber and have good fluidity, and fully fill the fisheye convex holes of the metal substrate layer. After the insulation is completed, it is naturally cooled to room temperature to obtain a composite fisheye anti-skid plate for complex road surfaces in multiple scenarios.
2. The method for preparing the composite fisheye anti-skid plate for complex roads in multiple scenes according to claim 1, characterized in that: The rubber anti-slip substrate is composed of the following raw materials in parts by weight: 45-65 parts of rubber, 25-40 parts of reinforcing agent, 3-6 parts of activator, 2-4 parts of vulcanizing agent, 1-3 parts of vulcanization accelerator, 4-8 parts of antioxidant, 3-5 parts of rubber wear-resistant agent, and 3-5 parts of flame retardant.
3. The method for preparing the composite fisheye anti-skid plate for complex roads in multiple scenes according to claim 2, characterized in that: The rubber is one or a combination of natural rubber, styrene-butadiene rubber, nitrile-butadiene rubber, butadiene rubber, and acrylic rubber.
4. The method for preparing the composite fisheye anti-skid plate for complex roads in multiple scenes according to claim 1, characterized in that: The thickness of the metal substrate layer is 2-4 mm.
5. The method for preparing the composite fisheye anti-skid plate for complex roads in multiple scenes according to claim 1, characterized in that: The thickness of the rubber anti-slip base is 3-6 mm.
6. The method for preparing the composite fisheye anti-skid plate for complex roads in multiple scenes according to claim 1, characterized in that: The metal substrate layer is selected from one of galvanized iron plate, tin-plated steel plate, stainless steel plate and carbon steel plate.
7. The method for preparing the composite fisheye anti-skid plate for complex roads in multiple scenes according to claim 1, characterized in that: The amount of raw rubber added in step S2 is 5-6 kg / m 2 .
8. The method for laying a composite fisheye anti-skid plate for a multi-scene complex road surface according to claim 1, characterized in that: The pavement paving method performs paving and installation according to the actual pavement width and length, and several of the composite fisheye anti-skid plates for the multi-scenario complex pavement are spliced side by side in the extension direction of the pavement length, and several adjacent composite fisheye anti-skid plates for the multi-scenario complex pavement are fixed on the metal frame by rivet nuts as anti-slip panels, and the metal frames are paved and installed by a pin-type connection structure.
9. The method for laying a composite fisheye anti-skid plate for a multi-scene complex road surface according to claim 8, characterized in that: The latch-type connection structure is located on the long side of the metal frame.
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