A water groove forming machine

Abstract

The present invention relates to the field of forming machines, and provides a water ditch forming machine, including a frame, a material distribution mechanism, a conveying mechanism, a lifting mechanism, a forming mold frame, a rotating drive mechanism, a pallet, and a pallet hook mechanism. The two ends of the forming mold frame are movably connected to the frame through a lifting mechanism, the conveying mechanism is arranged below the forming mold frame, and the material distribution mechanism is horizontally and movably arranged above the forming mold frame; a water ditch cavity is formed in the forming mold frame, and a demoulding plate mechanism is movably arranged at one end of the water ditch cavity; the pallet is placed on the side of the demoulding opening of the water ditch cavity corresponding to the forming mold frame; both ends of the forming mold frame are rotatably connected to the lifting mechanism through a rotating drive mechanism; both ends of the forming mold frame are provided with a pallet hook mechanism, and the pallet placed on the forming mold frame is hooked by the pallet hook mechanism during rotation. The advantages of the present invention: it can effectively improve the production efficiency of the water ditch, can meet the needs of large-scale production, and can also ensure the production quality of the water ditch.

Description

Technical Field

[0001] The invention relates to the technical field of water ditch production, in particular to a water ditch forming machine. Background Art

[0002] A water ditch is a component used to drain or divert water. It is used in irrigation projects, drainage projects, and other projects. In order to ensure the service life of the water ditch, most water ditches are currently made of concrete. Fig.12 and Fig.13 As shown, the existing water ditch 100' is usually in a U-shaped structure, and a splicing convex portion 101' is formed at one end of the water ditch 100', and a splicing concave portion 102' is formed at the other end of the water ditch 100'. During the specific construction, the front and rear water ditches 100' can be spliced ​​together by the splicing convex portion 101' and the splicing concave portion 102', so as to obtain the ditch required for drainage or water diversion; at the same time, in order to facilitate the provision of a top cover for the water ditch 100', an assembly hole 103' is provided through the upper end of the water ditch 100'.

[0003] The specific manufacturing of water gutters currently mainly relies on manual participation, that is, concrete slurry is manually poured into the forming mold, and after the forming is completed, the forming mold is manually opened to take out the water gutters. However, this manual manufacturing method has the problem of low manufacturing efficiency, cannot meet the needs of large-scale production, and is difficult to ensure the production quality of water gutters; therefore, in order to effectively improve the manufacturing efficiency of water gutters and ensure the production quality of water gutters, it is urgent to provide a forming machine that can realize automatic forming of water gutters. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a water groove forming machine to solve the problems that the existing water groove manufacturing requires manual participation, has low manufacturing efficiency, cannot meet large-scale production needs, and is difficult to ensure the production quality of the water groove.

[0005] The present invention is implemented as follows: a water ditch forming machine comprises a frame, a material distribution mechanism, a conveying mechanism, a lifting mechanism, a forming mold frame, a rotating driving mechanism, a support plate and a support plate hook mechanism; both ends of the forming mold frame are movably connected to the frame through the lifting mechanism, the conveying mechanism is arranged below the forming mold frame, and the material distribution mechanism is horizontally movably arranged above the forming mold frame;

[0006] A water groove cavity is formed in the molding mold frame, and a demoulding plate mechanism is movably provided at one end of the water groove cavity; the support plate is placed on a side of the molding mold frame corresponding to the demoulding opening of the water groove cavity; both ends of the molding mold frame are rotatably connected to the lifting mechanism through a rotary drive mechanism, and the molding mold frame and the rotary drive mechanism are driven to perform lifting and lowering movements through the lifting mechanism, and the molding mold frame is driven to rotate 180° through the rotary drive mechanism; both ends of the molding mold frame are provided with a support plate hook plate mechanism, and the support plate placed on the molding mold frame is hooked by the support plate hook plate mechanism during rotation.

[0007] By adopting the technical solution of the present invention, at least the following beneficial effects are achieved:

[0008] 1. The material can be automatically distributed into the forming mold frame by using the material distribution mechanism, and the material in the forming mold frame can be formed into a water ditch; after the water ditch is formed, the pallet placed on the forming mold frame can be hooked by using the pallet hook mechanism, and the forming mold frame and the formed water ditch can be driven to rotate 180° in the forward direction together by the rotary drive mechanism; after the rotation is completed, the water ditch in the forming mold frame can be automatically demoulded, and the pallet and the demoulded water ditch can be sent out together by the conveying mechanism, and the forming mold frame can be driven to rotate 180° in the reverse direction by the rotary drive mechanism to realize the continued material distribution production, therefore, the production efficiency of the water ditch can be effectively improved, the needs of large-scale production can be met, and the production quality of the water ditch can be guaranteed.

[0009] 2. By cleverly designing and utilizing the mode of mutual cooperation between four driving cylinders and two piston racks, the four driving cylinders cooperate in pairs to drive the two piston racks to make linear motion; at the same time, an output shaft body is arranged between the two piston racks, and the output shaft body is provided with driving teeth meshing with the two piston racks around the circumferential direction, so as to realize the conversion of the linear motion of the two piston racks into rotational motion, thereby driving the forming mold frame to rotate; by adopting the above structural design of the present invention, on the one hand, because the output shaft body is located between the two piston racks, the upper and lower piston racks will both act on the output shaft body during operation, so that the upper and lower sides of the output shaft body are symmetrically stressed, so that the forming mold frame and the formed water groove can be reliably driven to rotate smoothly, ensuring that there will be no shaking, shaking, etc. during the rotation process, and the output shaft body will not be bent and deformed due to uneven force, which is beneficial to improving the service life; on the other hand, it is only necessary to control the active stroke of the two piston racks to accurately control the required angle for the rotation of the forming mold frame, which is simple to implement and can ensure the rotation accuracy.

[0010] 3. By arranging second telescopic cylinders on both sides of the middle part of both ends of the forming mold frame, the telescopic end of each second telescopic cylinder is connected to a connecting rod assembly, and the free end of the connecting rod assembly is formed with a hook, so that in specific use, the telescopic movement of the second telescopic cylinder can be used to drive the connecting rod assembly to hook or loosen the support plate. Therefore, the rotating support plate can be effectively fixed to ensure that the support plate will not fall off during the rotation process, thereby ensuring that the formed water ditch will not fall off and be damaged due to loss of support.

[0011] 4. A vibration reduction mechanism is provided between the two ends of the molding mold frame and the rotary drive mechanism, so that the vibration reduction mechanism can be used to reduce the vibration force generated by the vibration device during specific operation, thereby effectively reducing the impact on the rotary drive mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described below in conjunction with embodiments with reference to the accompanying drawings.

[0013] Figure 1 It is the overall structure diagram of the molding machine of the present invention;

[0014] Figure 2 It is a structural diagram of the molding machine of the present invention after removing the conveying mechanism and the plate feeding mechanism;

[0015] Figure 3 This is a structural state diagram of the molding mold frame of the present invention before the fabric is laid;

[0016] Figure 4 This is a structural state diagram of the molding mold frame of the present invention after the material is laid;

[0017] Figure 5 It is a structural state diagram of the forming mold frame of the present invention when the water groove is formed and the supporting plate is hooked by the supporting plate hooking mechanism;

[0018] Figure 6 This is a structural state diagram of the molding mold frame of the present invention after the support plate is hooked by the support plate hooking mechanism and rotated 180 degrees;

[0019] Figure 7 It is the overall structural diagram of the rotary drive mechanism of the present invention;

[0020] Figure 8 is one of the cross-sectional views of the rotary drive mechanism of the present invention;

[0021] Fig. 9 is the second cross-sectional view of the rotary drive mechanism of the present invention;

[0022] Fig.10 It is a front view of the support plate hooking mechanism of the present invention when the support plate on the forming mold frame is hooked tightly;

[0023] Fig.11It is a structural diagram of the support plate hook plate mechanism of the present invention;

[0024] Fig.12 It is one of the structural diagrams of the existing water ditch;

[0025] Fig.13 It is the second structural diagram of the existing water ditch.

[0026] Description of reference numerals:

[0027] Molding machine 100;

[0028] Rack 1, fixed slide rail 11;

[0029] Fabric mechanism 2;

[0030] Conveying mechanism 3;

[0031] Lifting mechanism 4, movable slide rail 41;

[0032] Forming mold frame 5, water groove cavity 51, movable opening 52, vibration device 53, pin 54, extension plate 55, receiving notch 551;

[0033] Rotary drive mechanism 6, support housing 61, first sealing cover 611, second sealing cover 612, first drive cylinder 62, second drive cylinder 63, third drive cylinder 64, fourth drive cylinder 65, output shaft 66, drive gear 661, first piston rack 67, second piston rack 68, bearing 69, limit block 60;

[0034] Pallet 7;

[0035] The support plate hook mechanism 8, the connecting rod assembly 81, the hook portion 811, the first fixed connecting rod 812, the second fixed connecting rod 813, the first movable connecting rod 814, the second movable connecting rod 815, the third movable connecting rod 816, the fourth movable connecting rod 817, the first rotating shaft 8181, the second rotating shaft 8182, the third rotating shaft 8183, the fourth rotating shaft 8184, the fifth rotating shaft 8185, the sixth rotating shaft 8186, and the second telescopic cylinder 82;

[0036] Demolition plate mechanism 9, mold plate body 91, baffle plate 92, first telescopic cylinder 93;

[0037] Vibration reduction mechanism 10, vibration reduction block 101, locking member 102, supporting body 103, supporting plate 1031, assembly member 104;

[0038] Plate feeding mechanism 1a. DETAILED DESCRIPTION

[0039] In order to better understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0040] It should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing these embodiments and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. In addition, the terms "first", "second", etc., etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features.

[0041] See also Figures 1 to 11 As shown, the present invention is a water groove forming machine 100, and the forming machine 100 includes a frame 1, a material distributing mechanism 2, a conveying mechanism 3, a lifting mechanism 4, a molding mold frame 5, a rotating drive mechanism 6, a support plate 7 and a support plate hook mechanism 8; wherein: the frame 1 is used to support each mechanism, the material distributing mechanism 2 is used to distribute material into the molding mold frame 5, the conveying mechanism 3 is used to send out the formed water grooves, the lifting mechanism 4 is used to drive the molding mold frame 5 to perform lifting and lowering movements, the molding mold frame 5 is used to form the water grooves, the rotating drive mechanism 6 is used to drive the molding mold frame 5 to rotate, the support plate 7 is used to support the formed water grooves, and the support plate hook mechanism 8 is used to hook the support plate 7 during the rotation process.

[0042] The two ends of the molding mold frame 5 are movably connected to the frame 1 through the lifting mechanism 4, so that the lifting mechanism 4 can drive the molding mold frame 5 to move up and down; the conveying mechanism 3 is arranged below the molding mold frame 5, so that the conveying mechanism 3 can deliver the water groove after demoulding; the material distribution mechanism 2 is horizontally movably arranged above the molding mold frame 5, so that the material distribution mechanism 2 can be horizontally moved to the top of the molding mold frame 5 for material distribution;

[0043] A water groove cavity 51 is formed in the molding mold frame 5, and the water groove cavity 51 is used to mold the water groove. A demoulding plate mechanism 9 is movably provided at one end of the water groove cavity 51 to facilitate demoulding of the molded water groove; the support plate 7 is placed on the molding mold frame 1 on a side corresponding to the demoulding opening of the water groove cavity 51, so that the molded water groove is supported by the support plate 7. In the specific implementation of the present invention, a feeding plate mechanism 1a can be provided below the cloth mechanism 2, and after the water groove in the molding mold frame 1 is molded, the feeding plate mechanism 1a is used to automatically transport the support plate 7 to the molding mold frame 1; both ends of the molding mold frame 5 are driven by rotation. The driving mechanism 6 is rotatably connected with the lifting mechanism 4, and the lifting mechanism 4 drives the molding mold frame 5 and the rotary driving mechanism 6 to perform lifting movement, and the rotary driving mechanism 6 drives the molding mold frame 5 to rotate 180°. Specifically, after the molding mold frame 5 has formed the water groove, the rotary driving mechanism 6 drives the molding mold frame 5 to rotate 180° in the forward direction, and when the molding mold frame 5 is demoulded, the rotary driving mechanism 6 drives the molding mold frame 5 to rotate 180° in the reverse direction; both ends of the molding mold frame 5 are provided with a pallet hook mechanism 8, and when rotating, the pallet hook mechanism 8 hooks the pallet 7 placed on the molding mold frame 5 to ensure that the pallet 7 does not fall off.

[0044] By adopting the above-mentioned forming machine 100 of the present invention, the material can be automatically distributed into the forming mold frame 5 by using the material distribution mechanism 2, and the material in the forming mold frame 5 can be formed into a water groove; after the water groove is formed, the pallet hook mechanism 8 can be used to hook the pallet 7 placed on the forming mold frame 5, and the forming mold frame 5 and the formed water groove can be driven to rotate 180° in the forward direction together through the rotary drive mechanism 6; after the rotation is completed, the water groove in the forming mold frame 5 can be automatically demolded, and the pallet 7 and the demolded water groove can be sent out together by the conveying mechanism 3, and at the same time, the forming mold frame 5 can be driven to rotate 180° in the opposite direction through the rotary drive mechanism 6 to achieve continued material distribution production. Therefore, the production efficiency of the water groove can be effectively improved, and the needs of large-scale production can be met, while the production quality of the water groove can also be guaranteed.

[0045] In some embodiments of the present invention, please refer to Figure 7-Figure 9 As shown, the rotary drive mechanism 6 includes a support housing 61, a first drive cylinder 62, a second drive cylinder 63, a third drive cylinder 64, a fourth drive cylinder 65, an output shaft 66, a first piston rack 67, a second piston rack 68 and a bearing 69; the support housing 61 is arranged on the lifting mechanism 4, so as to use the lifting mechanism 4 to drive the rotary drive mechanism 6 and the molding mold frame 5 to rise and fall together;

[0046] The first drive cylinder 62 and the second drive cylinder 63 are arranged on either side of the support shell 61, and the third drive cylinder 64 and the fourth drive cylinder 65 are arranged on the other side of the support shell 61; the central axes of the first drive cylinder 62 and the third drive cylinder 64 are located on the same straight line, the first piston rack 67 is arranged in the support shell 61, one end of the first piston rack 67 is movably connected to the first drive cylinder 62, and the other end of the first piston rack 67 is movably connected to the third drive cylinder 64, that is, the movable ends of the first drive cylinder 62 and the third drive cylinder 64 are arranged facing each other, and the first drive cylinder 62 and the third drive cylinder 64 are connected by the first piston rack 67, so that in specific operation, when the first drive cylinder 62 pushes the first piston rack 67 forward, the third drive cylinder 64 will correspondingly retract the first piston rack 67 inward, and conversely, when the third drive cylinder When the first piston rack 67 is pushed forward by the second drive cylinder 64, the first drive cylinder 62 will correspondingly retract the first piston rack 67 inward; the central axes of the second drive cylinder 63 and the fourth drive cylinder 65 are located on the same straight line, one end of the second piston rack 68 is movably connected to the second drive cylinder 63, and the other end of the second piston rack 68 is movably connected to the fourth drive cylinder 65, that is, the movable ends of the second drive cylinder 63 and the fourth drive cylinder 65 are arranged facing each other, and the second drive cylinder 63 and the fourth drive cylinder 65 are connected by the second piston rack 68, so that in specific operation, when the second drive cylinder 63 pushes the second piston rack 68 forward, the fourth drive cylinder 65 will correspondingly retract the second piston rack 68 inward, and vice versa, when the fourth drive cylinder 65 pushes the second piston rack 68 forward, the second drive cylinder 63 will correspondingly retract the second piston rack 68 inward;

[0047] The output shaft 66 is rotatably arranged in the support housing 61 through a bearing 69, and the output shaft 66 is located between the first piston rack 67 and the second piston rack 68. The output shaft 66 is provided with a driving tooth 661 around the circumferential direction. The first piston rack 67 and the second piston rack 68 are both meshed with the driving tooth 661 on the output shaft 66, so that the first piston rack 67 and the second piston rack 68 can drive the output shaft 66 to rotate when moving, wherein the movement directions of the first piston rack 67 and the second piston rack 68 are opposite; one end of the output shaft 66 extends outside the support housing 61 and is connected to the molding mold frame 5, so that the molding mold frame 5 is driven to rotate by the output shaft 66. In the specific implementation of the present invention, the output shaft 66 is provided with the bearings 69 on both sides of the driving tooth 661 to ensure that the output shaft 66 can rotate more reliably.

[0048] When the rotary drive mechanism 6 of the present invention is working, when the first drive cylinder 62 pushes the first piston rack 67 forward, it is necessary to make the fourth drive cylinder 65 push the second piston rack 68 forward synchronously. At the same time, the third drive cylinder 64 will correspondingly retract the first piston rack 67 inward, and the second drive cylinder 63 will correspondingly retract the second piston rack 68 inward; on the contrary, when the third drive cylinder 64 pushes the first piston rack 67 forward, it is necessary to make the second drive cylinder 63 push the second piston rack 68 forward synchronously. At the same time, the first drive cylinder 62 will correspondingly retract the first piston rack 67 inward, and the fourth drive cylinder 65 will correspondingly retract the second piston rack 68 inward. The driving cylinder 65 will correspondingly retract the second piston rack 68 inward; because the first piston rack 67 and the second piston rack 68 are both engaged with the driving teeth 661 on the output shaft 66, they can well drive the output shaft 66 to rotate. Since the present invention is to rotate the molding mold frame 5 180° to achieve demolding or material distribution, during the specific implementation, the first piston rack 67 and the second piston rack 68 can be designed to drive the molding mold frame 5 to rotate exactly 180° within an active stroke. In this way, the reciprocating motion of the first piston rack 67 and the second piston rack 68 can drive the molding mold frame 5 to rotate reciprocatingly.

[0049] Since the overall weight of the molding mold frame 5 and the molded water grooves in the present invention is very heavy, when the molding mold frame 5 and the molded water grooves are driven to rotate together, if the output shaft is unevenly stressed, it will be easy to cause shaking, swaying, shaft deformation, etc. To this end, the present invention cleverly designs and utilizes the method of mutual cooperation between four drive cylinders and two piston racks, and the four drive cylinders cooperate in pairs to drive the two piston racks to make linear motion; at the same time, an output shaft body 66 is provided between the two piston racks, and the output shaft body 66 is provided with drive teeth 661 meshing with the two piston racks around the circumferential direction, so as to realize the conversion of the linear motion of the two piston racks into rotational motion, thereby driving the molding mold frame 5 to rotate; by adopting the above structural design of the present invention, on the one hand, because the output shaft body 66 is located between the two piston racks, the output shaft body 66 can effectively reduce the rotational motion of the two piston racks. When working, the upper and lower piston racks will both act on the output shaft 66, so that the upper and lower sides of the output shaft 66 are symmetrically stressed, thereby reliably driving the forming mold frame 5 and the formed water groove to rotate smoothly, ensuring that there will be no shaking, shaking, etc. during the rotation process, and the output shaft 66 will not bend or deform due to uneven force, which is beneficial to improving the service life; on the other hand, it is only necessary to control the active stroke of the two piston racks to accurately control the required rotation angle of the forming mold frame 5, which is simple to implement and can ensure the rotation accuracy.

[0050] As a specific implementation of the present invention, the first driving cylinder 62, the second driving cylinder 63, the third driving cylinder 64 and the fourth driving cylinder 65 are all hydraulic cylinders.

[0051] In the present invention, a first sealing cover 611 is provided on the outside of the support shell 61 at a position corresponding to each of the bearings 69. The first sealing cover 611 is detachably connected to the support shell 61. In specific implementation, the first sealing cover 611 and the support shell 61 can be locked together by screws or bolts. In this way, on the one hand, the first sealing cover 611 can be opened during installation, repair, maintenance, etc., so as to facilitate actual installation, repair, maintenance, etc. operations; on the other hand, the first sealing cover 611 can be sealed during normal use to ensure that external dust and the like will not enter the interior of the support shell 61.

[0052] In the present invention, the first piston rack 67 and the second piston rack 68 are each provided with a limit block 60 on the side opposite to the teeth, and the limit block 60 is adjacent to the side opposite to the teeth of the first piston rack 67 and the second piston rack 68, and a second sealing cover 612 is provided on the outside of the support shell 61 at a position corresponding to each limit block 60, and the second sealing cover 612 is detachably connected to the support shell 61, and specifically, the second sealing cover 612 and the support shell 61 can be locked and connected together by screws or bolts, and the limit block 60 is connected to the second sealing cover 612. Since the toothed side of the first piston rack 67 and the second piston rack 68 are meshed with the driving teeth 661 of the output shaft 66, by arranging limit blocks 60 on the side of the first piston rack 67 and the second piston rack 68 facing away from the teeth, the first piston rack 67 and the second piston rack 68 can be well limited to ensure that the first piston rack 67 and the second piston rack 68 will not be separated from the driving teeth 661 of the output shaft 66, thereby ensuring stability in use; at the same time, the second sealing cover 612 can not only support the limit block 60, but also prevent external dust and the like from entering the support shell 61.

[0053] In some embodiments of the present invention, at least two water groove cavities 51 are provided in the molding mold frame 5, and the demoulding plate mechanism 9 is movably provided at one end of each water groove cavity 51, so as to demould the water groove formed in each water groove cavity 51. The present invention forms at least two water groove cavities 51 in the molding mold frame 5, so that when used, a plurality of water grooves can be formed simultaneously by using the molding mold frame 5, thereby further improving production efficiency.

[0054] As a specific implementation of the present invention, four water groove cavities 51 are provided in the molding mold frame 5, which can effectively improve the production efficiency and ensure that the overall weight of the entire molding mold frame 5 after molding will not be too heavy.

[0055] In some embodiments of the present invention, please refer to Figure 3-Figure 6As shown, the mold plate removal mechanism 9 includes a mold plate body 91, a baffle 92 and a first telescopic cylinder 93 for forming a splicing convex portion at the end of the water groove;

[0056] The molding mold frame 5 is provided with a movable opening 52 which is connected with one end of the water groove cavity 51, and the mold plate body 91 is arranged in the movable opening 52, and the mold plate body 91 can move in the movable opening 52; the first telescopic cylinder 93 is arranged on the molding mold frame 5, and the telescopic end of the first telescopic cylinder 93 is connected with the mold plate body 91, and the mold plate body 91 is driven by the first telescopic cylinder 93 to move in the movable opening 52 to realize demoulding, wherein the first telescopic cylinder 93 can be an oil cylinder; the baffle 92 is arranged at the top of the movable opening 52 and connected with the mold plate body 91, and a movable gap is left between the end of the baffle 92 away from the mold plate body 91 and the movable opening 52, so that the baffle 92 can be used to block the top of one end of the movable opening 52 close to the molding mold frame 5, thereby effectively preventing the material from falling down through the movable opening 52, and ensuring that the mold plate body 91 can move under the drive of the first telescopic cylinder 93. In the specific implementation of the present invention, when it is necessary to put material into the forming mold frame 5, the first telescopic cylinder 93 drives the template body 91 to block the end of the water groove cavity 51 to ensure that the material does not run out; and when it is necessary to demould the water groove formed in the forming mold frame 5, the first telescopic cylinder 93 drives the template body 91 to move outward to leave the formed water groove, so as to facilitate demoulding the water groove in the forming mold frame 5. At the same time, since the template body 91 is used to form a splicing convex portion at the end of the water groove, the template body 91 can limit the formed water groove after molding, ensuring that the formed water groove is not easy to separate from the molding mold frame 5, and when the first telescopic cylinder 93 drives the template body 91 to leave the formed water groove, the template body 91 will not be able to continue to limit the formed water groove, so that the water groove can be demoulded conveniently.

[0057] In some embodiments of the present invention, a vibration device 53 is provided at the bottom of the molding mold frame 5. When in use, when the material distributing mechanism 2 is distributing material into the molding mold frame 5, the vibration device 53 can be controlled to vibrate the molding mold frame 5 to achieve preliminary compaction of the material; after the material is distributed into the molding mold frame 5, the vibration device 53 can be controlled to vibrate the material in the molding mold frame 5 to form the material; and when the formed water groove is demolded, the vibration device 53 can also be controlled to vibrate slightly to better achieve demolding of the water groove in the molding mold frame 5; as a specific embodiment of the present invention, the vibration device 53 can specifically adopt a vibration motor;

[0058] The molding mold frame 5 is also provided with a pin 54 for reserving an assembly hole on the water groove, and both ends of the pin 54 extend to both sides of the molding mold frame 5. In the specific implementation of the present invention, before placing the material into the molding mold frame 5, it is necessary to insert the pin 54 into the molding mold frame 5 to ensure that the assembly hole can be reserved on the water groove during the molding process. When the molding mold frame 5 needs to be demolded, the pin 54 needs to be pulled out of the molding mold frame 5. Specifically, the pin 54 can be pulled out of the molding mold frame 5 manually or mechanically.

[0059] In some embodiments of the present invention, please refer to Fig.11 As shown, the pallet hook mechanism 8 includes a connecting rod assembly 81 and a second telescopic cylinder 82;

[0060] The second telescopic cylinder 82 is provided on both sides of the middle of both ends of the molding mold frame 5, so that four support plate hook mechanisms 8 are arranged on the entire molding mold frame 5, which can well realize the hooking of the support plate 7; the free end of the connecting rod assembly 81 is formed with a hook portion 811, and the connecting rod assembly 81 is connected to the telescopic end of the second telescopic cylinder 82, so that the second telescopic cylinder 82 drives the connecting rod assembly 81 to move in conjunction with the hook portion 811; both ends of the molding mold frame 5 on the demoulding opening side corresponding to the water groove cavity 51 extend outward An extension plate 55 is formed, and a receiving notch 551 is formed on the extension plate 55 at a position corresponding to the connecting rod assembly 81; when the telescopic end of the second telescopic cylinder 82 retracts, the connecting rod assembly 81 is linked to be folded and stored in the receiving notch 551 to avoid the connecting rod assembly 81 from affecting other mechanisms, and at the same time, the overall structure of the entire molding mold frame 5 can be made more compact and beautiful; when the telescopic end of the second telescopic cylinder 82 extends outward, the connecting rod assembly 81 is linked to be unfolded so that the hook portion 811 of the connecting rod assembly 81 is hooked tightly to the support plate 7. As a specific embodiment of the present invention, the second telescopic cylinder 82 can be a thin oil cylinder.

[0061] The present invention arranges second telescopic cylinders 82 on both sides of the middle part of both ends of the forming mold frame 5, and the telescopic end of each second telescopic cylinder 82 is connected to a connecting rod assembly 81, and a hook portion 811 is formed at the free end of the connecting rod assembly 81, so that in specific use, the telescopic movement of the second telescopic cylinder 82 can be used to drive the connecting rod assembly 81 to link the hook portion 811 to hook or loosen the support plate 7. Therefore, the rotating support plate 7 can be effectively fixed to ensure that the support plate 7 will not fall off during the rotation process, thereby ensuring that the formed water ditch will not fall off and be damaged due to loss of support.

[0062] As a specific embodiment of the present invention, the connecting rod assembly 81 includes a first fixed connecting rod 812, a second fixed connecting rod 813, a first movable connecting rod 814, a second movable connecting rod 815, a third movable connecting rod 816 and a fourth movable connecting rod 817;

[0063] The middle part of the first fixed link 812 is fixedly connected to the telescopic end of the second telescopic cylinder 82, so that the second telescopic cylinder 82 can be used to drive the first fixed link 812 to move; one end of the second fixed link 813 is fixedly connected to the second telescopic cylinder 82, so that the second telescopic cylinder 82 can be used to support the second fixed link 813, and the other end of the second fixed link 813 extends along the telescopic direction of the second telescopic cylinder 82 to a position close to the support plate 7, and the second fixed link 813 is located on the side close to the molding mold frame 5; one end of the first movable link 814 is rotatably connected to the end of the first fixed link 812 away from the second fixed link 813 through a first rotating shaft 8181, and one end of the second movable link 815 is connected to the first fixed link One end of the rod 812 close to the second fixed link 813 is rotationally connected via a second rotating shaft 8182, one end of the third movable link 816 is rotationally connected to the other end of the second fixed link 813 via a third rotating shaft 8183, the other end of the first movable link 814 is rotationally connected to the end of the fourth movable link 817 away from the support plate 7 via a fourth rotating shaft 8184, the other end of the second movable link 815 is rotationally connected to the middle part of the third movable link 816 via a fifth rotating shaft 8185, the other end of the third movable link 816 is rotationally connected to the middle part of the fourth movable link 817 via a sixth rotating shaft 8186, and the end of the fourth movable link 817 close to the support plate 7 forms the hook portion 811.

[0064] When the connecting rod assembly 81 of the present invention is in operation and in the folded storage state, the first movable connecting rod 814, the second movable connecting rod 815, the third movable connecting rod 816 and the fourth movable connecting rod 817 of the entire connecting rod assembly 81 are all located below the upper surface of the molding mold frame 5 (the upper surface of the molding mold frame 5 refers to the side of the fabric) to ensure that the connecting rod assembly 81 will not affect other mechanisms. When the telescopic end of the second telescopic cylinder 82 gradually extends outward and gradually lifts the first fixed connecting rod 812 upward, the first movable connecting rod 814 will gradually rotate upward from the inclined state away from the side of the support plate 7 to the vertical state with the first rotating shaft 8181 as the rotation center, and then gradually tilt from the vertical state to the side close to the support plate 7; the second movable connecting rod 815 will gradually tilt from the vertical state to the direction close to the support plate 7 with the second rotating shaft 8182 as the rotation center, and finally the second movable connecting rod 815 will be in a horizontal state; The third movable link 816 is gradually lifted upward from a horizontal state with the third rotating shaft 8183 as the rotation center, and the third movable link 816 is finally in a vertical state; the fourth movable link 817 is first gradually lifted upward under the action of the first movable link 814, the second movable link 815 and the third movable link 816, and then drives the hook portion 811 at one end of the fourth movable link 817 to gradually approach the support plate 7, until the hook portion 811 at one end of the fourth movable link 817 hooks the support plate 7, thereby completing the entire hooking action.

[0065] By adopting the above-mentioned connecting rod assembly 81 of the present invention, on the one hand, it is possible to effectively fix the support plate 7 placed on the forming mold frame 5 to ensure that the support plate 7 will not fall off during the rotation process; on the other hand, when there is no need to hook the support plate 7, the first movable connecting rod 814, the second movable connecting rod 815, the third movable connecting rod 816 and the fourth movable connecting rod 817 of the entire connecting rod assembly 81 are all below the upper surface of the forming mold frame 5, which can avoid affecting other mechanisms and make the entire structure more compact.

[0066] In some embodiments of the present invention, the frame 1 is provided with a fixed slide rail 11 extending to one end of the forming mold frame 5, and the cloth mechanism 2 is slidably assembled and connected to the fixed slide rail 11, so that the cloth mechanism 2 can slide along the fixed slide rail 11; the upper end of the lifting mechanism 4 is provided with a movable slide rail 41 for connecting with the fixed slide rail 11. When it is necessary to feed material into the forming mold frame 5, the movable slide rail 41 is driven by the lifting mechanism 4 to connect with the fixed slide rail 11, so that the cloth mechanism 2 can enter the top of the forming mold frame 5 through the fixed slide rail 11 and the movable slide rail 41 to feed the material; and after the feeding is completed, the cloth mechanism 2 can be moved away from the top of the forming mold frame 5 through the movable slide rail 41 and the fixed slide rail 11 to ensure that the cloth mechanism 2 will not affect the lifting, rotation and other operations of the forming mold frame 5.

[0067] In some embodiments of the present invention, a vibration reduction mechanism 10 is provided between the two ends of the molding mold frame 5 and the rotary drive mechanism 6. When the vibration device 53 vibrates the molding mold frame 5, since the rotary drive mechanism 6 is connected to the molding mold frame 5, the vibration force generated by the vibration device 53 is inevitably transmitted to the rotary drive mechanism 6, which will have an adverse effect on the rotary drive mechanism 6; for this reason, the present invention adopts the arrangement of the vibration reduction mechanism 10 between the two ends of the molding mold frame 5 and the rotary drive mechanism 6, so that the vibration reduction mechanism 10 can be used to reduce the vibration force generated by the vibration device 53 during specific operation, so as to effectively reduce the impact on the rotary drive mechanism 6.

[0068] In some embodiments of the present invention, in order to achieve a better vibration reduction effect, the vibration reduction mechanism 10 includes a vibration reduction block 101, a locking member 102, a supporting body 103 and an assembly member 104;

[0069] The assembly part 104 is fixedly arranged on the end face of the forming mold frame 5, and the output end of the rotation drive mechanism 6 is connected to the middle part of the support body 103. Specifically, the output shaft 66 of the rotation drive mechanism 6 can be connected to the middle part of the support body 103 by a key connection, so as to facilitate the actual assembly operation; the support body 103 is provided with a support plate 1031 on the side facing the forming mold frame 5, and the top and bottom of the support plate 1031 are both provided with the vibration damping block 101, and the vibration damping block 101 can be made of elastic material blocks such as rubber blocks; the vibration damping block 101, the support plate 1031 and the assembly part 104 are locked together by the locking part 102, wherein the locking part 102 can include bolts and nuts.

[0070] The present invention can effectively reduce vibration by arranging vibration-damping blocks 101 on the top and bottom of the support plate 1031, and assembling and connecting the vibration-damping blocks 101, the support plate 1031 and the assembly parts 104 together with the locking parts 102, thereby ensuring that the vibration force generated by the vibration device 53 has almost no effect on the rotating drive mechanism 6.

[0071] In the specific implementation of the present invention, the cloth mechanism 2, the conveying mechanism 3, the lifting mechanism 4 and the plate feeding mechanism 1a are all commonly used mechanisms of the existing forming machine, so the specific structures of the cloth mechanism 2, the conveying mechanism 3, the lifting mechanism 4 and the plate feeding mechanism 1a will not be introduced in detail here.

[0072] The overall working principle of the molding machine 100 of the present invention is as follows: insert the pin 54 used to form the assembly hole on the water groove into the molding mold frame 5, and drive the molding mold frame 5 to move through the lifting mechanism 4 until the top of the molding mold frame 5 is flush with the bottom of the material distribution mechanism 2; control the material distribution mechanism 2 to enter the top of the molding mold frame 5 to distribute the material, and after the distribution is completed, the material distribution mechanism 2 is left above the molding mold frame 5, and the vibration device 53 on the molding mold frame 5 is controlled to vibrate and shape the material in the molding mold frame 5, so as to obtain a formed water groove; when the water groove is formed, the lifting mechanism 4 is controlled to drive the molding mold frame 5 and the water groove to descend to a certain height, and the pallet 7 is sent to the top of the molding mold frame 5 through the plate feeding mechanism 1a, and the pallet 7 is hooked by the pallet hooking mechanism 8; the molding mold frame 5, the formed water groove and the pallet 7 are driven to rotate 180° in the positive direction through the rotary drive mechanism 6, so that the pallet 7 rotates To the bottom of the water groove and hold the water groove. At the same time, before rotating, the lifting mechanism 4 can be used to drive the forming mold frame 5, the formed water groove and the support plate 7 to rise to a certain height to ensure that the forming mold frame 5, the formed water groove and the support plate 7 can rotate 180°; the lifting mechanism 4 drives the forming mold frame 5, the formed water groove and the support plate 7 to descend together, so that the support plate 7 is supported on the conveying mechanism 3; the support plate hook mechanism 8 is controlled to release the support plate 7, and the pin 54 is pulled out from the forming mold frame 5, and the first telescopic cylinder 93 is controlled to drive the template body 91 to move outward to leave the formed water groove, and then the lifting mechanism 4 is controlled to drive the forming mold frame 5 to rise to realize demoulding. After demoulding, the water groove and the support plate 7 are sent out together through the conveying mechanism 3; at the same time, after the demoulding is completed, the rotating drive mechanism 6 is used to drive the forming mold frame 5 to rotate 180° in the opposite direction to return to its position, so as to continue to put the material into the forming mold frame 5 for production.

[0073] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A water channel forming machine, comprising a frame, a material distribution mechanism, a conveying mechanism, a lifting mechanism and a forming mold frame, wherein both ends of the forming mold frame are movably connected to the frame through the lifting mechanism, the conveying mechanism is arranged below the forming mold frame, and the material distribution mechanism is horizontally movably arranged above the forming mold frame; characterized in that: It also includes a rotary drive mechanism, a support plate, and a support plate hook mechanism; A water groove cavity is formed in the molding mold frame, and a demoulding plate mechanism is movably provided at one end of the water groove cavity; the support plate is placed on a side of the molding mold frame corresponding to the demoulding opening of the water groove cavity; both ends of the molding mold frame are rotatably connected with the lifting mechanism through a rotary drive mechanism, the molding mold frame and the rotary drive mechanism are driven to perform lifting and lowering movements through the lifting mechanism, and the molding mold frame is driven to rotate 180° through the rotary drive mechanism; both ends of the molding mold frame are provided with a support plate hooking plate mechanism, and the support plate placed on the molding mold frame is hooked by the support plate hooking plate mechanism during rotation; The support plate hook mechanism includes a connecting rod assembly and a second telescopic cylinder; the second telescopic cylinder is arranged on both sides of the middle of the two ends of the forming mold frame; a hook portion is formed at the free end of the connecting rod assembly, and the connecting rod assembly is connected to the telescopic end of the second telescopic cylinder; both ends of the forming mold frame on the demoulding opening side corresponding to the water groove cavity extend outward to form an extension plate, and a storage notch is formed on the extension plate at the position corresponding to the connecting rod assembly; when the telescopic end of the second telescopic cylinder retracts, the connecting rod assembly is linked to be folded and stored in the storage notch; when the telescopic end of the second telescopic cylinder extends outward, the connecting rod assembly is linked to be unfolded so that the hook portion of the connecting rod assembly hooks the support plate tightly; The connecting rod assembly includes a first fixed link, a second fixed link, a first movable link, a second movable link, a third movable link and a fourth movable link; the middle part of the first fixed link is fixedly connected to the telescopic end of the second telescopic cylinder; one end of the second fixed link is fixedly connected to the second telescopic cylinder, the other end of the second fixed link extends to a position close to the support plate along the telescopic direction of the second telescopic cylinder, and the second fixed link is located on a side close to the forming mold frame; one end of the first movable link is rotatably connected to an end of the first fixed link away from the second fixed link, one end of the second movable link is rotatably connected to an end of the first fixed link close to the second fixed link, one end of the third movable link is rotatably connected to the other end of the second fixed link, the other end of the first movable link is rotatably connected to an end of the fourth movable link away from the support plate, the other end of the second movable link is rotatably connected to the middle part of the third movable link, the other end of the third movable link is rotatably connected to the middle part of the fourth movable link, and the end of the fourth movable link close to the support plate forms the hook portion.

2. A water channel forming machine as claimed in claim 1, characterized in that: The rotary drive mechanism comprises a support housing, a first drive cylinder, a second drive cylinder, a third drive cylinder, a fourth drive cylinder, an output shaft, a first piston rack, a second piston rack and a bearing; the support housing is arranged on the lifting mechanism; The first drive cylinder and the second drive cylinder are arranged on either side of the support shell, and the third drive cylinder and the fourth drive cylinder are arranged on the other side of the support shell; the central axes of the first drive cylinder and the third drive cylinder are located on the same straight line, the first piston rack is arranged in the support shell, one end of the first piston rack is movably connected to the first drive cylinder, and the other end of the first piston rack is movably connected to the third drive cylinder; the central axes of the second drive cylinder and the fourth drive cylinder are located on the same straight line, one end of the second piston rack is movably connected to the second drive cylinder, and the other end of the second piston rack is movably connected to the fourth drive cylinder; The output shaft is rotatably arranged in the support shell through a bearing, and the output shaft is located between the first piston rack and the second piston rack. The output shaft is provided with driving teeth around the circumferential direction, and the first piston rack and the second piston rack are both engaged with the driving teeth on the output shaft; one end of the output shaft extends outside the support shell and is connected to the molding mold frame.

3. A water channel forming machine as claimed in claim 1, characterized in that: At least two water groove cavities are arranged in the molding mold frame, and one end of each water groove cavity is movably provided with the demoulding plate mechanism.

4. A water channel forming machine as claimed in claim 1, characterized in that: The mold plate stripping mechanism comprises a mold plate body, a baffle plate and a first telescopic cylinder for forming a splicing convex portion at the end of the water groove; The forming mold frame is penetrated by a movable opening connected with one end of the water groove cavity, and the template body is arranged in the movable opening; the first telescopic cylinder is arranged on the forming mold frame, the telescopic end of the first telescopic cylinder is connected with the template body, and the template body is driven by the first telescopic cylinder to move in the movable opening to realize demoulding; the baffle is arranged at the top of the movable opening and connected with the template body, and a movable gap is left between the end of the baffle away from the template body and the movable opening.

5. A water channel forming machine as claimed in claim 1, characterized in that: A vibration device is arranged at the bottom of the molding mold frame, and a pin column for pre-reserving an assembly hole on the water groove is inserted on the molding mold frame, and two ends of the pin column extend to two sides of the molding mold frame.

6. A water channel forming machine according to any one of claims 1 to 5, characterized in that: The frame is provided with a fixed slide rail extending to one end of the forming mold frame, and the material distribution mechanism is slidably assembled and connected to the fixed slide rail; the upper end of the lifting mechanism is provided with a movable slide rail for connecting with the fixed slide rail.

7. A water channel forming machine according to any one of claims 1 to 5, characterized in that: A vibration reduction mechanism is arranged between the two ends of the molding mold frame and the rotation driving mechanism.

8. A water channel forming machine as claimed in claim 7, characterized in that: The vibration reduction mechanism comprises a vibration reduction block, a locking member, a supporting body and an assembly member; The assembly part is fixedly arranged on the end face of the forming mold frame, and the output end of the rotation drive mechanism is connected to the middle part of the support body; the support body is provided with a support plate on the side facing the forming mold frame, and the top and bottom of the support plate are provided with the vibration damping block, and the vibration damping block, the support plate and the assembly part are locked and connected together by the locking piece.

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