Water squeezing device for gypsum processing
By designing a water extrusion device for gypsum processing that includes multiple water extrusion components and partition devices, the problem of poor gypsum dehydration efficiency and quality in the prior art is solved, and more efficient and higher quality gypsum dehydration is achieved.
Patent Information
- Application Number
- CN202410904482.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-07-08
AI Technical Summary
In the existing gypsum processing, the water-squeezing device has poor efficiency and quality when continuously dehydrating the gypsum.
A water squeeze device for gypsum processing is designed, including a processing box, a conveyor belt, a first water squeeze assembly, a second water squeeze assembly, a drive frame, a wheel frame and a partition assembly. Through the synergy of these components, the segmented dehydration and multiple extrusion dehydration of the gypsum are achieved, improving the dehydration efficiency and quality.
Through multiple extrusion and segmented dehydration, the dehydration efficiency and quality of gypsum are significantly improved, the building materials production standards are met, and the deformation and cracking problems of the product are reduced.
Smart Images

Figure CN118650712B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gypsum processing, in particular to a water squeezing device for gypsum processing. Background Art
[0002] In the gypsum processing, the main purpose of squeezing water is to remove excess water from the gypsum raw materials and reduce its moisture content to meet the production standards of building materials. By squeezing water, the strength, stability and durability of gypsum products can be improved, and it also helps to reduce problems such as deformation and cracking of products during subsequent processing and use. Stone usually includes raw material transportation, dehydration, crushing, packaging and storage.
[0003] After searching, a Chinese patent (publication number: CN112092151 B) discloses an adjustable gypsum board water squeezer for gypsum molding. The patent includes a mounting frame and a placement plate. The top of the mounting frame is provided with a placement plate squeezing mechanism, and the middle of the placement plate is provided with a squeezing mechanism. Through the cooperation of the squeezing mechanism and the squeezing mechanism, the device can automatically squeeze water from the gypsum board.
[0004] In the prior art, a single roller is usually used when squeezing water out of gypsum, which results in poor dehydration quality and low efficiency when the gypsum is continuously dehydrated. Therefore, the present invention proposes a squeezing device for gypsum processing. Summary of the invention
[0005] The object of the present invention is to provide a water squeezing device for gypsum processing.
[0006] The technical problem solved by the present invention is: how to improve the efficiency and quality of a water squeezing device when continuously dehydrating gypsum.
[0007] The present invention can be implemented by the following technical scheme: a water squeezing device for gypsum processing comprises a processing box and a conveyor belt, wherein a first opening and a second opening are respectively provided on two sides of the processing box;
[0008] The conveyor belt enters from the first opening of the processing box and passes through the second opening, thereby penetrating the processing box;
[0009] A limiting component is installed on one side of the first opening in the processing box, and a calibration component is installed on one side of the second opening in the processing box;
[0010] The top of the processing box is provided with a first water squeezing assembly, a driving frame and a second water squeezing assembly in sequence along the moving direction of the gypsum, a wheel frame is provided at the output end of the driving frame, and a plurality of partition assemblies are provided at equal intervals on the outer side of the wheel frame;
[0011] During operation, the conveyor belt drives the gypsum to pass through the first water squeezing assembly, the wheel frame and the lower side of the second water squeezing assembly in sequence.
[0012] When the gypsum passes through the first squeezing assembly, the first squeezing and dehydration is performed;
[0013] When the plaster passes through the wheel frame, the partition assembly on the outside of the wheel frame divides the plaster into multiple sections;
[0014] When the multiple sections of gypsum pass through the second squeezing assembly, they are squeezed and dehydrated for the second time;
[0015] Two groups of support components are installed at the bottom end of the processing box. Both groups of support components pass through the conveyor belt and are respectively located at the lower sides of the first water squeezing component and the second water squeezing component. When the first water squeezing component and the second water squeezing component contact the gypsum on the conveyor belt, the two groups of support components respectively support the corresponding parts of the conveyor belt to increase the contact quality between the gypsum on the conveyor belt and the first water squeezing component or the second water squeezing component.
[0016] A further technical improvement of the present invention is that: the first water squeezing assembly and the second water squeezing assembly both include a stroke cylinder, the stroke cylinder is used to connect with the processing box, and the output end of the stroke cylinder faces downward and is installed with a driving unit, and the output end of the driving unit is installed with a squeezing roller;
[0017] Driven by the driving unit, the squeezing roller contacts the gypsum on the conveyor belt and squeezes water out of the gypsum.
[0018] A further technical improvement of the present invention is that the support assembly includes a plurality of first lifting cylinders, which are respectively arranged on both sides of the conveyor belt, and the output end of each first lifting cylinder faces upward, and a support platform passing through the conveyor belt is installed between them.
[0019] A further technical improvement of the present invention is that: the partition assembly comprises two sets of fixing plates, both sets of fixing plates are connected to the wheel frame, and the two sets of fixing plates are perpendicular to the moving direction of the conveyor belt;
[0020] Electromagnetic drive components are installed on opposite sides of the two sets of fixed plates, and a movable plate is installed between the output ends of the two sets of electromagnetic drive components;
[0021] When the two sets of electromagnetic drive components are not started, the lower surface of the movable plate and the lower surfaces of the two sets of fixed plates are in the same horizontal direction;
[0022] After the two sets of electromagnetic drive components are started synchronously, the movable plate is driven to move along the moving direction of the conveyor belt.
[0023] A further technical improvement of the present invention is that a plurality of sliding rollers are installed inside the wheel frame, and the top end of the movable plate is slidably connected to each sliding roller.
[0024] A further technical improvement of the present invention is that: the calibration component comprises a connecting shell, a third lifting cylinder is installed at the top of the connecting shell, the output end of the third lifting cylinder faces downward and is installed with a pressure sensing component;
[0025] A sliding frame is slidably connected to the lower side of the pressure sensing component inside the connection shell, and a rotating roller is rotatably connected to the bottom end of the sliding frame;
[0026] The sliding frame comprises a sliding section slidably connected to the connecting shell, a connecting section connected to the rotating roller is arranged at the lower side of the connecting section, and an elastic section is installed between the sliding section and the connecting section.
[0027] A further technical improvement of the present invention is that: the limiting assembly comprises a second lifting cylinder, the output end of the second lifting cylinder faces downward and is equipped with a scraper;
[0028] The scraper changes its height based on the second lifting cylinder, thereby adjusting the distance between the bottom of the scraper and the conveyor belt.
[0029] Compared with the prior art, the present invention has the following beneficial effects:
[0030] Compared with the prior art, the present invention is provided with a first squeezing assembly and a second squeezing assembly for squeezing water from the gypsum inside the processing box, and a wheel frame driven by a driving frame is provided between the first squeezing assembly and the second squeezing assembly. The wheel frame can divide the gypsum into sections after squeezing water from the gypsum for the first time through a partition assembly on the outside thereof, and leave intervals between each section of the gypsum, so that the water in the gypsum can flow out more conveniently when squeezing water for the second time.
[0031] Furthermore, when squeezing water out of the gypsum, the first squeezing water component and the second squeezing water component are provided with support components at their lower sides, which can apply pressure to the gypsum from both the upper and lower sides, thereby improving the squeezing water quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0033] Figure 1 It is a structural schematic diagram of the present invention;
[0034] Figure 2 A side sectional view of the middle processing box of the present invention;
[0035] Figure 3 It is a schematic diagram of the connection between the separation component and the wheel frame in the present invention;
[0036] Figure 4 is a side sectional view of the calibration assembly of the present invention;
[0037] In the figure: 1. processing box; 2. conveyor belt; 3. first water squeezing component; 4. second water squeezing component; 5. drive frame; 6. wheel frame; 7. partition component; 8. restriction component; 9. calibration component; 10. support component; 31. stroke cylinder; 32. drive unit; 33. extrusion roller; 101. first lifting cylinder; 102. support table; 81. second lifting cylinder; 82. scraper; 71. fixed plate; 72. electromagnetic drive component; 73. movable plate; 74. sliding roller; 91. connecting shell; 92. third lifting cylinder; 93. pressure sensing component; 94. sliding frame; 95. rotating roller. DETAILED DESCRIPTION
[0038] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0039] See also Figure 1-4 As shown, the water squeezing device for gypsum processing comprises a processing box 1 and a conveyor belt 2, and a first opening and a second opening are respectively opened on both sides of the processing box 1;
[0040] The conveyor belt 2 enters from the first opening of the processing box 1 and passes through the second opening, thereby penetrating the processing box 1;
[0041] A limiting component 8 is installed on one side of the first opening in the processing box 1, and a calibration component 9 is installed on one side of the second opening in the processing box 1;
[0042] The top of the processing box 1 is provided with a first squeezing assembly 3, a driving frame 5 and a second squeezing assembly 4 in sequence along the moving direction of the gypsum. A wheel frame 6 is provided at the output end of the driving frame 5. A plurality of partition assemblies 7 are provided at equal intervals on the outer side of the wheel frame 6.
[0043] In this embodiment, the driving frame 5 includes a fourth lifting cylinder, and a driving module is installed at the bottom of the fourth lifting cylinder, and the driving module is connected to the wheel frame 6;
[0044] During operation, the conveyor belt 2 drives the gypsum to pass through the first water squeezing assembly 3, the wheel frame 6 and the lower side of the second water squeezing assembly 4 in sequence.
[0045] When the gypsum passes through the first squeezing assembly 3, the first squeezing and dehydration is performed;
[0046] When the plaster passes through the wheel frame 6, the partition assembly 7 on the outside of the wheel frame 6 divides the plaster into multiple sections;
[0047] When the multiple sections of gypsum pass through the second squeezing assembly 4, a second squeezing and dehydration is performed;
[0048] Two groups of support components 10 are installed at the bottom end of the processing box 1. The two groups of support components 10 pass through the conveyor belt 2 and are respectively located at the lower sides of the first water squeezing component 3 and the second water squeezing component 4. When the first water squeezing component 3 and the second water squeezing component 4 contact the gypsum of the conveyor belt 2, the two groups of support components 10 respectively support the corresponding parts of the conveyor belt 2, thereby increasing the contact quality between the gypsum on the conveyor belt 2 and the first water squeezing component 3 or the second water squeezing component 4.
[0049] See also Figure 2 As shown, the first water squeezing assembly 3 and the second water squeezing assembly 4 both include a stroke cylinder 31, the stroke cylinder 31 is used to connect with the processing box 1, and the output end of the stroke cylinder 31 faces downward and is installed with a driving unit 32, and the output end of the driving unit 32 is installed with a squeezing roller 33;
[0050] Driven by the driving unit 32, the squeezing roller 33 contacts the gypsum on the conveyor belt 2 to squeeze water out of the gypsum.
[0051] The support assembly 10 includes a plurality of first lifting cylinders 101 , which are respectively arranged on both sides of the conveyor belt 2 , and the output end of each first lifting cylinder 101 faces upward, and a support platform 102 penetrating the conveyor belt 2 is installed between them.
[0052] See also Figure 3 As shown, the partition assembly 7 includes two sets of fixed plates 71, both sets of fixed plates 71 are connected to the wheel frame 6, and the two sets of fixed plates 71 are perpendicular to the moving direction of the conveyor belt 2;
[0053] Electromagnetic drive components 72 are installed on opposite sides of the two sets of fixed plates 71, and a movable plate 73 is installed between the output ends of the two sets of electromagnetic drive components 72;
[0054] When the two sets of electromagnetic drive components 72 are not started, the lower surface of the movable plate 73 and the lower surfaces of the two sets of fixed plates 71 are in the same horizontal direction;
[0055] After the two sets of electromagnetic drive components 72 are synchronously started, the movable plate 73 is driven to move along the moving direction of the conveyor belt 2 .
[0056] A plurality of sliding rollers 74 are installed inside the wheel frame 6 , and the top end of the movable plate 73 is slidably connected to each sliding roller 74 .
[0057] See also Figure 4 As shown, the calibration component 9 includes a connecting shell 91, a third lifting cylinder 92 is installed at the top of the connecting shell 91, the output end of the third lifting cylinder 92 faces downward, and a pressure sensing component 93 is installed;
[0058] A sliding frame 94 is slidably connected to the lower side of the pressure sensing component 93 in the connection shell 91, and a rotating roller 95 is rotatably connected to the bottom end of the sliding frame 94;
[0059] The sliding frame 94 includes a sliding section slidably connected to the connecting shell 91 , a connecting section connected to the rotating roller 95 is arranged at the lower side of the connecting section, and an elastic section is installed between the sliding section and the connecting section.
[0060] The limiting assembly 8 comprises a second lifting cylinder 81, the output end of the second lifting cylinder 81 faces downward and is provided with a scraper 82;
[0061] The scraper 82 changes its height based on the second lifting cylinder 81, thereby adjusting the distance between the bottom of the scraper 82 and the conveyor belt 2.
[0062] When the present invention is used:
[0063] The gypsum with a high water content is transported to the processing box 1 along the conveyor belt 2. When entering the processing box 1, the scraper 82 in the limiting component 8 limits the height of the gypsum to make the thickness of the gypsum uniform.
[0064] When the gypsum subsequently enters the lower side of the first squeezing assembly 3, the support assembly 10 at the lower side of the first squeezing assembly 3 is started to support the gypsum from the inside of the conveyor belt 2, and the squeezing roller 33 in the first squeezing assembly 3 performs the first squeezing operation on the gypsum;
[0065] Then the gypsum passes through the lower side of the wheel frame 6 along with the conveyor belt 2, and the wheel frame 6 rotates based on the driving frame 5, and the direction of rotation of the wheel frame 6 is the same as the moving direction of the conveyor belt 2;
[0066] When the partition assembly 7 on the outside of the wheel frame 6 contacts the plaster on the conveyor belt 2, the plaster on the front side of the partition assembly 7 is cut off from the plaster on the rear side. After the cutting, the two sets of electromagnetic drive assemblies 72 in the partition assembly 7 are started to slide the movable plate 73 along the sliding rollers 74, so as to process the gap between the plaster on the front side and the plaster on the rear side.
[0067] Then the gypsum moves to the lower side of the second squeezing assembly 4 based on the conveyor belt 2, and the second squeezing assembly 4 cooperates with the supporting assembly 10 at the lower side thereof to squeeze the gypsum for the second time, thereby reducing the moisture content of the gypsum again.
[0068] Finally, the gypsum passes through the lower side of the calibration component 9, and the sliding frame 94 is lifted up by the rotating roller 95 until the sliding frame 94 contacts the pressure sensing component 93. The pressure sensing component 93 generates corresponding readings based on the pressure to monitor the thickness of the gypsum after squeezing water on the conveyor belt 2.
[0069] The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A water squeezing device for gypsum processing, characterized in that: include: The conveyor belt (2) drives the gypsum to move along a fixed direction; A processing box (1) is located outside the conveyor belt (2), and a first opening and a second opening are respectively provided on both sides of the processing box (1), and a first water squeezing assembly (3), a driving frame (5), and a second water squeezing assembly (4) are sequentially installed inside the processing box (1) along the moving direction of the gypsum; A wheel frame (6) is connected to the output end of the driving frame (5), and a plurality of partitioning components (7) are equidistantly mounted on the outer side of the wheel frame (6); Support components (10), wherein two groups of the support components (10) are connected to the processing box (1) and are respectively arranged at the lower side of the first water squeezing component (3) and the second water squeezing component (4), and the two groups of the support components (10) pass through corresponding parts of the conveyor belt (2); The partition assembly (7) comprises two sets of fixed plates (71), both sets of fixed plates (71) are connected to the wheel frame (6), and the two sets of fixed plates (71) are perpendicular to the moving direction of the conveyor belt (2); An electromagnetic drive assembly (72) is installed on opposite sides of the two sets of fixed plates (71), and a movable plate (73) is installed between the output ends of the two sets of electromagnetic drive assemblies (72); A plurality of sliding rollers (74) are installed inside the wheel frame (6), and the top end of the movable plate (73) is slidably connected to each sliding roller (74).
2. The water squeezing device for gypsum processing according to claim 1, characterized in that: The support assembly (10) comprises: A first lifting cylinder (101), wherein a plurality of the first lifting cylinders (101) are connected to the processing box (1) and are divided into two groups and arranged on both sides of the conveyor belt (2); The support platform (102) passes through the conveyor belt (2) and is connected to the tops of the two sets of first lifting cylinders (101).
3. The water squeezing device for gypsum processing according to claim 1, characterized in that: A limiting component (8) is installed on one side of the first opening in the processing box (1), and a calibration component (9) is installed on one side of the second opening in the processing box (1); The calibration component (9) comprises a connecting shell (91), a third lifting cylinder (92) is installed at the top end of the connecting shell (91), and a pressure sensing component (93) is installed at the bottom end of the third lifting cylinder (92); A sliding frame (94) is slidably connected to the lower side of the pressure sensing component (93) inside the connection shell (91), and a rotating roller (95) is rotatably connected to the bottom end of the sliding frame (94).
4. The water squeezing device for gypsum processing according to claim 3, characterized in that: The sliding frame (94) comprises a sliding section slidably connected to the connecting shell (91), a connecting section connected to the rotating roller (95) is provided on the lower side of the connecting section, and an elastic section is installed between the sliding section and the connecting section.
5. The water squeezing device for gypsum processing according to claim 3, characterized in that: The limiting assembly (8) comprises a second lifting cylinder (81), and a scraper (82) is mounted on the bottom end of the second lifting cylinder (81).
Citation Information
Patent Citations
An adjustable gypsum board dewatering device for gypsum molding
CN112092151B
Adjustable gypsum board water squeezing device for manufacturing of gypsum mold
CN112092151A
Building board roll forming machine
CN202943732U