Prefabricated building and construction method thereof
By using a combined design of V-shaped structure and torque-limiting structure in prefabricated buildings, the problems of large space and insufficient stability during construction are solved, and more efficient assembly and wind and earthquake resistance are achieved.
Patent Information
- Application Number
- CN202410992452.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-07-23
AI Technical Summary
The existing prefabricated buildings occupy a large amount of internal space in the factory when they are built, and they are not stable enough in windy and rainy weather, resulting in shaking and shaking of the structure.
The room frame is hinged by the pin shaft to form a V-shaped structure, which is matched with the main hanging frame, the middle hanging frame and the auxiliary hanging component. The vertical keel, the horizontal keel and the auxiliary bone provide an upper tension force, and a torque-limited structure is set to lock the angle of the frame rod to ensure the structure. stability.
It improves the stability and wind and earthquake resistance of the building, avoids the rotation and displacement of the structure in wind and rainy weather, and reduces assembly time and space occupied.
Smart Images

Figure CN118668807B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of prefabricated buildings, and in particular to a prefabricated building and a construction method thereof. Background Art
[0002] Steel structure factory buildings are a type of factory building that many industrial parks and personal factories choose to build. Short construction period and low cost are the biggest advantages of steel structure factory building construction.
[0003] The Chinese utility model patent application number CN201720012675.7 discloses a steel structure factory building, including a main body, a gate and an eaves. The main body is surrounded by walls made of thermal insulation materials, the gate is set on the wall, and the upper end of the main body is provided with a roof, which is built by steel pipes and has skylights. However, this type of factory building is time-consuming and labor-intensive to assemble, and it is inconvenient to install steel pipes.
[0004] In particular, for example, a prefabricated light steel structure factory building proposed in the patent with the authorization publication number CN115853119B is provided with a first rotating rod, a second rotating rod and a fixed plate, wherein the first rotating rod and the second rotating rod form a steel member on the fixed plate, and a plurality of steel members are arranged at intervals to form a frame assembly, and the first rotating rod and the second rotating rod have the effect of facilitating construction, thus making the frame assembly easy to build. After the frame assembly is built, the frame assembly is reinforced with a fixed assembly, and a wall is installed around the frame assembly, thereby facilitating the rapid construction of the factory building. By providing a support member and a connector, the support member can improve the stability of the second rotating rod, the connector can support and reinforce the frame assembly, and with the cooperation of the fixing member, the safety of building the factory building is improved.
[0005] The above device can achieve the purpose of rapid construction during construction, but it also has certain defects:
[0006] 1. The first rotating rod and the second rotating rod use the connecting rod as the central axis, and the stability of the connecting rod is supported by the supporting rod. This will inevitably lead to multiple pillars (supporting rods) in the middle of the constructed factory building, occupying the internal space of the factory building, while it is best for common factories to have no pillars inside.
[0007] 2. There will inevitably be a certain processing gap between the first rotating rod and the second rotating rod on the connecting rod during production. Once encountering strong winds or heavy rain, the first rotating rod and the second rotating rod will have a certain displacement in the axial direction or axial direction of the connecting rod, causing the first rotating rod and the second rotating rod to shake and vibrate, that is, the stability of the first rotating rod and the second rotating rod needs to be improved. Summary of the invention
[0008] In view of the deficiencies in the prior art, the present invention provides a prefabricated building and a construction method thereof, which solve the problems in the prior art that the prefabricated building occupies plant area and has insufficient stability.
[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: an assembled building, comprising: a house frame, the house frame comprising two first frame rods hinged at one end by a pin shaft to form a V-shaped structure and a second frame rod hinged at the other end of the first frame rod by a second pin shaft, the other end of the second frame rod being used as a ground fixing point, the house frame is provided with multiple groups side by side so that the multiple groups of house frames form a house-shaped structure frame; a main hanging frame, the main hanging frame comprising supporting columns located on both sides of the house-shaped structure frame, three supporting columns are provided on one side of the house-shaped structure frame, and the three supporting columns are distributed at both ends and the middle of the house-shaped structure frame. A horizontal keel is fixed between the relative supporting columns, and a longitudinal keel and a secondary keel are fixed above the three horizontal keels along the length direction of the house-shaped structure frame, the longitudinal keel is opposite to the V-top of the V-shaped structure, and the secondary keel is opposite to the first frame rod; a middle hanger, the middle hanger is assembled on the longitudinal keel, and is used to apply tension to the V-top; an auxiliary hanging assembly, the auxiliary hanging assembly is assembled on the secondary keel, and is used to apply tension to the first frame rod; wherein, the middle hanger is also provided with a torsion limiting structure, and the first frame rod is provided with a matching part adapted to the torsion limiting structure, so as to limit the first frame rod from rotating along the pin shaft after the building assembly is completed.
[0010] Furthermore, the middle hanger includes a main hanger assembly, and the main hanger assembly includes: a fixed axis, which is a pin axis, and each V-shaped structure is equipped with a fixed axis; a concave frame, both ends of the fixed axis are fixed in the concave frame, and both ends of the concave frame are provided with an inwardly bent inner roll portion, and the inner roll portion has a through hole opposite to the concave frame; a bolt rod, an axial long hole is opened on the longitudinal keel at a position opposite to the concave frame, the bolt rod passes through two groups of through holes and the axial long hole, a bolt is provided at a position of the bolt rod opposite to the upper surface of the concave frame, and a bolt is provided at a position of the bolt rod opposite to the upper surface of the longitudinal keel.
[0011] Furthermore, slidable pressing plates are provided at both ends of the fixed shaft, the torque limiting structure is fixed on the side of the pressing plate close to the V-top, and the lower side of the pressing plate away from the V-top is set as a slope; the outer surface of the bolt rod squeezes the pressing plate to make the torque limiting structure cooperate with the matching part; a guide rod 2 is fixed on the upper part of the concave frame, a positioning plate is fixed on the guide rod 2, and a spring 1 is provided between the positioning plate and the pressing plate.
[0012] Furthermore, the middle hanger includes: a main shaft, which is an integral shaft formed by all the pins connecting the first frame rod; a hanging body, which is used to hang the main shaft on the longitudinal keel, and the hanging body includes a pressing cylinder, which is sleeved on the main shaft and located on both sides of the V-top, and the torque limiting structure is installed on the side of the pressing cylinder close to the upper end of the first frame rod, so that the two torque limiting structures lock the V-top angle.
[0013] Furthermore, the suspension body also includes a second pull rod, an axial long hole is opened on the longitudinal keel at a position opposite to the pressure cylinder, one end of the second pull rod is fixedly connected to the pressure cylinder, and the other end of the second pull rod is assembled with a bolt after passing through the axial long hole, so that the second pull rod applies tension to the main shaft.
[0014] Furthermore, the suspension body also includes a second pull rod, which includes: an outer cylinder, one end of the outer cylinder is integrally formed with the pressure cylinder, and the other end of the outer cylinder is sleeved with a rod body, so that the rod body can slide in the outer cylinder; a guide block, the guide block is fixed at one end of the rod body located in the outer cylinder, and a spring is fixed between the guide block and the lower end of the outer cylinder; a long strip cap head, the long strip cap head is rotatably installed on the upper end of the rod body; the longitudinal keel is provided with an axial long hole in the height direction for the long strip cap head to pass through, and the longitudinal keel is also provided with a radial long groove perpendicular to the axial long hole, and the axial long hole coincides with the midpoint of the radial long groove, so that the long strip cap head can fall into the radial long groove after rotation and be limited by the radial long groove; the groove width of the radial long groove gradually decreases from top to bottom, so that the radial long groove can provide support force for the long strip cap head when the rod body extends to any length.
[0015] Furthermore, a groove is provided on the secondary bone at a position opposite to the auxiliary hanging assembly, a sliding rod is fixed in the groove, a C-shaped slot frame is slidably provided on the sliding rod, a second long slot is provided on the secondary bone at both sides of the groove, and a first long slot is provided on the secondary bone at a position behind the groove; the auxiliary hanging assembly includes a pull rod 1, one end of the pull rod 1 is fixed to the first frame rod by bolts, and a pull seat is provided at the upper end of the pull rod 1, and the pull seat includes a triangular seat connected to the C-shaped slot frame bolts, a side seat connected to the second long slot bolts, and a rear seat connected to the first long slot bolts.
[0016] Furthermore, the lower end of the supporting column is pre-buried in the ground and fixed with anchor bolts, and the lower end of the second frame rod is provided with a frame seat, and the frame seat is fixed on the ground by anchor bolts.
[0017] Furthermore, a waterproof board is arranged above the main hanging frame, and an insulation board is arranged outside the house-shaped structural frame.
[0018] On the other hand, an embodiment of the present invention further provides a construction method of an assembled building, comprising the following steps:
[0019] S1 fixes a prefabricated house frame having a first frame rod and a second frame rod on the ground to form a house-shaped structural frame having a V-top;
[0020] S2 assembles supporting columns, transverse keels and longitudinal keels in sequence to obtain an external frame;
[0021] S3 uses the middle hanger to hang the V-top of the house-shaped structure frame on the longitudinal keel, and manually controls the matching part and the torque limiting structure to lock the angle of the V-top;
[0022] S4: assembling a prefabricated insulation board outside the room-shaped structural frame, and pre-opening a through hole for the tie rod to pass through on the insulation board opposite to the auxiliary hanging assembly;
[0023] S5 Assemble the secondary frame on the transverse keel and use the auxiliary hanging assembly to hang the first frame rod on the secondary frame;
[0024] S6 assembles the waterproof panels to obtain the required prefabricated building.
[0025] The present invention has the following beneficial effects:
[0026] (1) The prefabricated building and its construction method can provide tension to the V-top and the first frame rod of the V-shaped structure, thereby improving the support capacity of the V-top and the first frame rod and ensuring the stability of the prefabricated building. Compared with ground support, this pull-up method does not occupy the internal area of the factory. At the same time, since the frame is a prefabricated structure, it is only necessary to adjust the support angles of the first frame rod and the second frame rod during assembly, making the assembly of the frame more convenient; and compared with the assembly method in which all steel structures in the prior art are arranged vertically and horizontally, the number of main hanging frames in the present invention is relatively small, so the assembly time will be greatly shortened, thereby improving the assembly efficiency.
[0027] (2) The prefabricated building and its construction method are provided with a torque limiting structure on the middle hanger, and a matching portion adapted to the torque limiting structure is provided on the first frame rod, so that the first frame is limited to rotate along the pin shaft 1 after the building is assembled, so that the angle of the V-shaped structure formed by the two first frame rods is fixed, thereby improving its wind and earthquake resistance. It will no longer rotate, move or shake on the pin shaft 1. When the angle and position of the first frame rod are locked, the angle of the second frame rod with the first frame rod will also be locked, and no rotation, movement or shaking will occur. Therefore, the prefabricated building provided by the embodiment of the present invention can limit the rotation of the first frame rod and the second frame rod, and limit the displacement and deflection of the two, further ensuring the stability of the room-shaped structure frame.
[0028] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1It is a schematic diagram of an unassembled waterproof board in Embodiment 1 of the present invention;
[0030] Figure 2 This is a front view of the first embodiment of the present invention;
[0031] Figure 3 This is a schematic diagram of the installation of the middle hanger and the auxiliary hanger assembly in the first embodiment of the present invention;
[0032] Figure 4 It is an exploded view of the middle hanger and the longitudinal keel of the present invention;
[0033] Figure 5 It is an exploded view of the middle hanger of the present invention;
[0034] Figure 6 This is an exploded view of the pressing plate and the matching part when the insert rod structure is used as the torque limiting structure of the present invention;
[0035] Figure 7 For the present invention Figure 6 Another perspective of the picture;
[0036] Figure 8 It is an exploded view of the pressing plate and the matching part when the polygonal structure is used as the torque limiting structure of the present invention;
[0037] Fig. 9 For the present invention Figure 8 Another perspective of the picture;
[0038] Fig.10 It is an exploded view of the pressing plate and the matching part when the gear ring structure is used as the torque limiting structure of the present invention;
[0039] Fig.11 For the present invention Fig.10 Another perspective of the picture;
[0040] Fig.12 An exploded view of the auxiliary suspension assembly and the auxiliary frame of the present invention;
[0041] Fig.13 It is an overall diagram of the present invention;
[0042] Fig.14 It is a schematic diagram of the first implementation scheme in Example 2 of the present invention;
[0043] Fig.15 It is an exploded view of the pressing cylinder and the first frame rod of the present invention.
[0044] Fig.16 For the present invention Fig.15 Another view of the medium pressure cylinder
[0045] Fig.17 A schematic diagram of the second implementation scheme in Example 2 of the present invention
[0046] Fig.18 For the present invention Fig.17 Schematic diagram of the middle pair of long strip caps rotated 90°
[0047] Fig.19 This is an exploded view of the second tie rod and the longitudinal keel of the second implementation scheme in Example 2 of the present invention.
[0048] In the figure, 1, base plate; 2, anchor bolts; 3, waterproof board; 4, insulation board; 5, main hanging frame; 51, horizontal keel; 52, longitudinal keel; 521, axial long hole; 522, radial long groove; 53, auxiliary keel; 531, C-shaped slot frame; 532, first long groove; 533, second long groove; 534, groove; 535, slide bar; 54, supporting column; 6, auxiliary hanging assembly; 61, pull rod 1; 62, pull seat; 621, triangle seat; 622, side seat; 623, Rear seat; 7, main suspension assembly; 71, concave frame; 711, inner roll portion; 72, bolt rod; 73, guide rod 2; 74, positioning plate; 75, pressing plate; 76, spring 1; 77, fixed axis; 8, house frame; 81, first frame rod; 82, second frame rod; 9, main axis; 10, pull rod 2; 101, outer cylinder; 102, rod body; 103, guide block; 104, spring 2; 105, long strip cap head; 11, matching portion; 12, torque limiting structure; 13, pressing cylinder. DETAILED DESCRIPTION
[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0050] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0051] Refer to the following Figure 1 - Fig.19 The present invention describes an assembled building and a construction method thereof provided by an embodiment of the present invention.
[0052] Embodiment 1:
[0053] See also Figure 1 and Figure 2As shown, an embodiment of the present invention provides an assembled building, including a house frame 8, wherein the house frame 8 is provided in multiple groups, and multiple groups of house frames 8 are arranged side by side so that the multiple groups of house frames 8 form a house-shaped structural frame, and preferably the house frame 8 is a steel structural frame.
[0054] The single-group house frame 8 is a symmetrical structure, which includes two first frame rods 81 with one end hinged by a pin to form a V-shaped structure and a second frame rod 82 hinged at the other end of the first frame rod 81 by a second pin. The other end of the second frame rod 82 is used as a ground fixing point. It is preferred that the second frame rod 82 is fixed to the ground with anchor bolts 2, and it is preferred to assemble the base plate 1 on the second frame rod 82 to facilitate leveling of the second frame rod 82.
[0055] The symmetrical structure mentioned above refers to a symmetrical structure with the center line of the V-top of the V-shaped structure as the symmetry axis.
[0056] like Figure 1 - Figure 3 As shown, in order to ensure the stability of the house frame 8 and improve the wind and earthquake resistance of the house frame 8, a main hanging frame 5 is set. The main hanging frame 5 includes supporting columns 54 located on both sides of the house-shaped structure frame. The lower ends of the supporting columns 54 are buried underground. Three supporting columns 54 are arranged on one side of the house-shaped structure frame. The three supporting columns 54 are distributed at both ends and the middle of the house-shaped structure frame, so that the supporting columns 54 are evenly arranged relative to the house-shaped structure frame (the tension when pulling up is also relatively uniform). A transverse keel 51 is fixed between the supporting columns 54, so there are also three transverse keels 51. A longitudinal keel 52 and a secondary keel 53 are fixed above the three transverse keels 51 along the length direction of the house-shaped structure frame. The longitudinal keel 52 is opposite to the V-top of the V-shaped structure. The middle hanger is assembled on the longitudinal keel 52 for applying tension to the V-top. The secondary keel 53 is opposite to the first frame rod 81. The auxiliary hanging assembly 6 is assembled on the secondary keel 53 for applying tension to the first frame rod 81.
[0057] Therefore, the prefabricated building provided by the embodiment of the present invention can provide tension to the V-top and the first frame rod 81 of the V-shaped structure, thereby improving the support capacity of the V-top and the first frame rod 81, ensuring the stability of the prefabricated building. Compared with ground support, this pull-up method does not occupy the internal area of the factory. At the same time, since the frame 8 is a prefabricated structure, it is only necessary to adjust the support angles of the first frame rod 81 and the second frame rod 82 during assembly, making the assembly of the frame 8 more convenient; and compared with the assembly method in which all steel structures in the prior art are arranged vertically and horizontally, the number of main hanging frames 5 in the present invention is relatively small, so the assembly time will be greatly shortened, improving the assembly efficiency.
[0058] Optionally, the embedded depth of the support column 54 is 60-100 cm, and the width of the support column 54 is 40-50 cm.
[0059] More specifically, in actual application scenarios, even if the first frame rod 81 and the second frame rod 82 are assembled on the pin shaft and the second frame rod 82 is assembled on the ground, once there is strong wind or heavy rain, due to the processing gap between the first frame rod 81 and the second frame rod 82 on the pin shaft, a certain degree of rotation, movement, and shaking will still occur on the first and second pin shafts, causing the entire steel structure to be unstable. Therefore, a torque limiting structure 12 is also provided on the middle hanger, and a matching portion 11 adapted to the torque limiting structure 12 is provided on the first frame rod 81, so that after the building assembly is completed, the first frame rod 81 is limited to rotate along the first pin shaft, so that the angle of the V-shaped structure formed by the two first frame rods 81 is fixed, and its wind and earthquake resistance are improved. It will no longer rotate, move, or shake on the first pin shaft. When the angle and position of the first frame rod 81 are locked, the angle of the second frame rod 82 and the first frame rod 81 will also be locked, and no rotation, movement, or shaking will occur.
[0060] Therefore, the prefabricated building provided by the embodiment of the present invention can limit the rotation of the first frame rod 81 and the second frame rod 82, and limit the displacement and deflection of the two, further ensuring the stability of the house-shaped structural frame.
[0061] Combination Figure 3 - Figure 5 As shown, the middle hanger mentioned in the embodiment of the present invention includes a main hanger assembly 7, and the main hanger assembly 7 includes a fixed shaft 77 as the above-mentioned pin shaft one, and each V-shaped structure is equipped with a fixed shaft 77, that is, each fixed shaft 77 is independently set and does not affect each other. Both ends of the fixed shaft 77 are fixed in the concave frame 71, and both ends of the concave frame 71 are provided with an inwardly bent inner roll portion 711, and the inner roll portion 711 has a through hole opposite to the concave frame 71; an axial long hole 521 is opened on the longitudinal keel 52 at a position opposite to the concave frame 71.
[0062] In this embodiment, when assembling the bolt rod 72, the bolt rod 72 is passed through the through hole of the inner roll portion 711, the through hole on the concave frame 71 and the axial long hole 521 in sequence, and then the bolt is assembled at a position on the bolt rod 72 opposite to the upper surface of the longitudinal keel 52, and then the concave frame 71 can be hoisted on the longitudinal keel 52, that is, the entire V-top is hoisted on the longitudinal keel 52.
[0063] In addition, since each house frame 8 has a separate main shaft 9, a single house frame 8 can be folded during transportation, which facilitates the transportation and storage of the prefabricated building.
[0064] The cam 75 is provided with a plurality of cams 76 which are provided at the bottom of the cam 76, and the cam 76 is provided with a plurality of cams 76 which are provided at the bottom of the cam 76. The cam 75 is provided with a plurality of cams 76 which are provided at the bottom of the cam 76. The cam 76 is provided with a plurality of cams 76 which are provided at the bottom of the cam 76. Figure 4 and Figure 5 Can understand better.
[0065] In addition, in order to ensure that the angle of the V-top is adjustable (to facilitate the folding of the first frame rod 81) in the non-assembly stage (for example, the transportation stage, the pre-assembly stage), a guide rod 2 73 is fixedly provided on the upper part of the concave frame 71 of the first frame rod 81, and a positioning plate 74 is fixedly provided on the guide rod 2 73, and a spring 1 76 is provided between the positioning plate 74 and the pressing plate 75. In this embodiment, the spring 1 76 will push the pressing plate 75 in a natural state, so that the torque limiting structure 12 on the pressing plate 75 is not in contact with the matching portion 11, and during the assembly stage, due to the extrusion of the bolt rod 72, the spring 1 76 is compressed, and the pressing plate 75 and the torque limiting structure 12 thereon are pushed close to the matching portion 11 at the upper end of the first frame rod 81, thereby realizing the axial and circumferential positioning of the V-top on the fixed axis 77.
[0066] Combination Figure 6 - Fig.11 As shown, optionally, the torque limiting structure 12 is an inserted rod structure, a toothed ring structure or a polygonal structure, and the matching portion 11 is a concave cavity structure adapted to the torque limiting structure 12 .
[0067] Combination Figure 3 and Fig.12 As shown, in order to enable the auxiliary bone 53 to generate an upward pulling force on the first frame rod 81, a groove 534 is opened on the auxiliary bone 53 at a position opposite to the auxiliary hanging assembly 6, and a sliding rod 535 is fixed in the groove 534. A C-shaped channel frame 531 is slidably arranged on the sliding rod 535, and the auxiliary hanging assembly 6 includes a pull rod 61, one end of the pull rod 61 is fixed to the first frame rod 81 by bolts, and a pull seat 62 is provided at the upper end of the pull rod 61, and the pull seat 62 includes a triangular seat 621 bolted to the C-shaped channel frame 531, that is, during assembly, the pull rod 61 passes through the hollow part of the C-shaped channel frame 531 in the vertical direction, and the triangular seat 621 is fixed on the C-shaped channel frame 531, the C-shaped channel frame 531 can generate a supporting force on the pull seat 62, thereby achieving support for the first frame rod 81.
[0068] The reason why the C-shaped slot frame 531 is set to be movable here is to facilitate its alignment with the mounting hole on the first rack rod 81.
[0069] In order to further stabilize the pull rod 61 after the auxiliary suspension assembly 6 is fixed (i.e., to limit the C-shaped channel frame 531 from sliding on the slide rod 535), a second long groove 533 is opened on the auxiliary bone 53 at both sides of the groove 534, and a first long groove 532 is opened on the auxiliary bone 53 at the rear of the groove 534, and a side seat 622 bolted to the second long groove 533 and a rear seat 623 bolted to the first long groove 532 can fix the pull seat 62 to the auxiliary bone 53, thereby locking the position of the pull seat 62 and the C-shaped channel frame 531.
[0070] like Fig.13 As shown, a waterproof board 3 is arranged above the main hanging frame 5, and an insulation board 4 is arranged outside the room-shaped structural frame.
[0071] Preferably, the waterproof board 3 is a color steel board, and the insulation board 4 is a calcium silicate board with a waterproof film attached thereto.
[0072] In this embodiment, during assembly, the second frame rod 82 of the house frame 8 is fixed to the ground by the anchor bolts 2, and the house frames 8 are fixed in sequence. A plurality of house frames 8 can form a house-shaped structure frame with a V-top, and then the main hanging frame 5 is assembled. During assembly, the supporting columns 54 are first embedded, and the anchor bolts 2 are also arranged on the supporting columns 54 to improve the stability of the supporting columns 54, and then each transverse keel 51 is fixed to the supporting column 54 by bolts, and the longitudinal keel 52 is fixed to the transverse keel 51 by bolts (the secondary keel 5 is not assembled at this time). 3), obtain the external frame, and then use the middle hanger to hang the V-top of the house-shaped structure frame on the longitudinal keel 52. Specifically, during the operation, the staff passes the bolt rod 72 from the bottom of the concave frame 71 through the concave frame 71 and continues to pass through the axial long hole 521, and then assembles the nut on the upper end of the bolt rod 72. In the above process, the bolt rod 72 will push the pressing plate 75, the spring 76 will be compressed, and the pressing plate 75 will drive the torque limiting structure 12 thereon to approach and fit on the matching part 11 at the upper end of the first frame rod 81, so that the V-top can be axially and circumferentially fixed to the fixed axis 77. The positioning of the V-top is ensured; the prefabricated insulation board 4 is then assembled on the outside of the room-shaped structural frame (and since the auxiliary hanging assembly 6 needs to be assembled later, a through hole for the tie rod 61 to pass through is pre-opened on the insulation board 4 opposite to the auxiliary hanging assembly 6); after the insulation board 4 is laid, the next step is to assemble the secondary frame 53 on the transverse keel 51 by bolts, and use the auxiliary hanging assembly 6 to hang the first frame rod 81 on the secondary frame 53. In more detail, when assembling the auxiliary hanging assembly 6, the tie rod 61 of the prefabricated auxiliary hanging assembly 6 first passes through the C-shaped slot frame 531, and pushes the C The C-shaped slot frame 531 slides on the slide bar 535 until the pull rod 61 is aligned with the through hole on the insulation board 4, and the pull rod 61 is passed downward through the through hole and the first frame rod 81, and then the nut is assembled at the lower end of the pull rod 61, and the triangular seat 621, the side seat 622, and the rear seat 623 are fixed with bolts and nuts. Of course, in actual application scenarios, the purpose of fixing the pull seat 62 can be achieved without using bolts between the triangular seat 621 and the C-shaped slot frame 531, thereby improving the convenience of assembly; finally, the waterproof board 3 is assembled to obtain the required prefabricated building.
[0073] Embodiment 2:
[0074] The difference between this embodiment and the first embodiment is that the middle hanger includes a main shaft 9 and a hanging body. The main shaft 9 is an integral shaft formed by all the pin shafts connecting the first frame rod 81, that is, all the V-tops share one shaft. The hanging body is used to hang the main shaft 9 on the longitudinal keel 52. The hanging body includes a pressing cylinder 13. The pressing cylinder 13 is sleeved on the main shaft 9, and the pressing cylinder 13 is located on both sides of the V-top. The torque limiting structure 12 is installed on the side of the pressing cylinder 13 close to the upper end of the first frame rod 81.
[0075] In this embodiment, when the pressing cylinder 13 moves close to the V-top, the torque limiting structure 12 and the matching portion 11 match, so that the two torque limiting structures 12 lock the V-top angle and the horizontal position.
[0076] Therefore, the prefabricated building provided in the embodiment of the present invention can provide tension to the V-top of the V-shaped structure, thereby improving the supporting capacity of the V-top. After the building is assembled, the first frame rod 81 is restricted from rotating along the pin axis 1, so that the angle of the V-shaped structure formed by the two first frame rods 81 is fixed, and it will no longer rotate, move, or shake on the pin axis 1. When the angle and position of the first frame rod 81 are locked, the angle between the second frame rod 82 and the first frame rod 81 will also be locked, and no rotation, movement, or shaking will occur.
[0077] In this embodiment, the hanging body has two implementation schemes, referring to Fig.14 - Fig.16 , is the first implementation scheme of the suspension body: the suspension body also includes a pull rod 10, an axial long hole 521 is opened on the longitudinal keel 52 at a position opposite to the pressure cylinder 13, one end of the pull rod 10 is fixedly connected to the pressure cylinder 13, and the other end of the pull rod 10 is assembled with a bolt after passing through the axial long hole 521, so that the pull rod 10 applies tension to the main shaft 9.
[0078] In addition, the axial long hole 521 is provided in order to improve the tolerance of assembly position deviation.
[0079] The present solution is different from the first embodiment in that the pull rod 10 and the main shaft 9 are integrated during the prefabrication stage. When the longitudinal keel 52 is assembled, the pull rod 10 is aligned with the axial long hole 521, and then the pressure cylinder 13 is pushed to make the torque limiting structure 12 and the matching part 11 match, so that the two torque limiting structures 12 lock the V-top angle and the horizontal position.
[0080] Reference Fig.17 - Fig.19The second embodiment of the hanging body: the hanging body also includes a pull rod 10, which includes an outer cylinder 101, a guide block 103 and a long strip cap 105, wherein one end of the outer cylinder 101 is integrally formed with the pressing cylinder 13, and the other end of the outer cylinder 101 is sleeved with a rod body 102 so that the rod body 102 can slide in the outer cylinder 101, and the guide block 103 is fixed to one end of the rod body 102 located in the outer cylinder 101, and the guide block 103 is between the lower end of the outer cylinder 101 and the lower end of the outer cylinder 101. A spring 2 104 is fixedly provided, and a long strip cap head 105 is rotatably installed on the upper end of the rod body 102; an axial long hole 521 for the long strip cap head 105 to pass through is opened in the height direction of the longitudinal keel 52, and a radial long groove 522 perpendicular to the axial long hole 521 is also opened on the longitudinal keel 52, and the midpoint of the axial long hole 521 coincides with the radial long groove 522, so that the long strip cap head 105 can fall into the radial long groove 522 after rotation and be limited by the radial long groove 522.
[0081] In this embodiment, when it is necessary to fix the pull rod 10 on the longitudinal keel 52, the rod body 102 can be pulled upward to move the guide block 103 in the outer tube 101, and the rod body 102 moves upward to allow the elongated cap head 105 to pass through the radial long groove 522, and then the elongated cap head 105 is rotated to enter the radial long groove 522. At this time, the radial long groove 522 can limit the elongated cap head 105 to prevent the elongated cap head 105 from continuing to rotate.
[0082] Preferably, the groove width of the radial long groove 522 here gradually decreases from top to bottom. When the elongated cap head 105 is passed upward through the radial long groove 522, the guide block 103 reaches the top of the outer cylinder 101. After the elongated cap head 105 is rotated, the elongated cap head 105 will move downward when subjected to the pulling force of the main shaft 9 below. Since the groove width gradually decreases from top to bottom, the elongated cap head 105 can enter the radial long groove 522 and be supported by the inner wall of the radial long groove 522, so that the radial long groove 522 can provide support for the elongated cap head 105 when the rod body 102 is extended to any length.
[0083] The present scheme is different from the first embodiment in that the pull rod 10 and the main shaft 9 are integrated in the prefabrication stage during assembly. When the longitudinal keel 52 is assembled, the longitudinal keel 52 will press down the rod body 102. After the longitudinal keel 52 is assembled, the pressing cylinder 13 is pushed to align the elongated cap head 105 with the axial long hole 521 (at the same time, the torsion limiting structure 12 and the matching part 11 cooperate, so that the two torsion limiting structures 12 lock the V-top angle and the horizontal position). The elongated cap head 105 can pass through the axial long hole 521, and then an upward pulling force is applied to the elongated cap head 105 while rotating the elongated cap head 105, so that the elongated cap head 105 enters the radial long groove 522 and is supported and limited by the elongated cap head 105.
[0084] On the other hand, an embodiment of the present invention further provides a construction method of an assembled building, comprising the following steps:
[0085] S1 fixes the prefabricated house frame 8 having the first frame rod 81 and the second frame rod 82 on the ground to form a house-shaped structure frame with a V-top;
[0086] S2 assembles the support columns 54, the transverse keels 51 and the longitudinal keels 52 in sequence to obtain an external frame;
[0087] S3 uses the main hanger to hang the V-top of the house-shaped structure frame on the longitudinal keel 52, and manually controls the matching part 11 and the torque limiting structure 12 to lock the angle of the V-top;
[0088] S4 assembling a prefabricated insulation board 4 outside the room-shaped structural frame, and pre-opening a through hole for the tie rod 61 to pass through on the insulation board 4 opposite to the auxiliary hanging assembly 6;
[0089] S5: assemble the secondary keel 53 on the transverse keel 51, and use the auxiliary hanging assembly 6 to hang the first rack rod 81 on the secondary keel 53;
[0090] S6 assembles the waterproof board 3 to obtain the required prefabricated building.
[0091] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0092] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An assembled building, characterized in that: include: A house frame (8), the house frame (8) comprising two first frame rods (81) hinged at one end by a pin to form a V-shaped structure, and a second frame rod (82) hinged at the other end of the first frame rod (81) by a second pin, the other end of the second frame rod (82) serving as a ground fixing point, the house frame (8) being arranged in multiple groups side by side so that the multiple groups of house frames (8) form a house-shaped structural frame; A main hanging frame (5), the main hanging frame (5) comprising supporting columns (54) located on both sides of the house-shaped structure frame, three supporting columns (54) being arranged on one side of the house-shaped structure frame, the three supporting columns (54) being distributed at both ends and the middle of the house-shaped structure frame, a transverse keel (51) being fixedly arranged between the opposing supporting columns (54), a longitudinal keel (52) and a secondary keel (53) being fixedly arranged above the three transverse keels (51) along the length direction of the house-shaped structure frame, the longitudinal keel (52) being opposite to the V-top of the V-shaped structure, and the secondary keel (53) being opposite to the first frame rod (81); A middle hanger, which is assembled on the longitudinal keel (52) and is used to apply tension to the V-top; An auxiliary hanging assembly (6), the auxiliary hanging assembly (6) being assembled on the secondary frame (53) and used for applying a pulling force to the first frame rod (81); The middle hanger is also provided with a torsion limiting structure (12), and the first frame rod (81) is provided with a matching portion (11) adapted to the torsion limiting structure (12) so as to limit the first frame rod (81) from rotating along the pin shaft after the building assembly is completed; The middle hanger comprises a main hanger assembly (7), and the main hanger assembly (7) comprises: A fixed axis (77), wherein the fixed axis (77) is a pin axis 1, and each V-shaped structure is equipped with a fixed axis (77); A concave frame (71), wherein both ends of the fixed shaft (77) are fixed in the concave frame (71), and both ends of the concave frame (71) are provided with an inwardly bent inner roll portion (711), and the inner roll portion (711) has a through hole opposite to the concave frame (71); A bolt rod (72) is provided on the longitudinal keel (52) at a position opposite to the concave frame (71), and an axial long hole (521) is provided. The bolt rod (72) passes through two groups of through holes and the axial long hole (521). A bolt is provided on the bolt rod (72) at a position opposite to the upper surface of the concave frame (71), and a bolt is provided on the bolt rod (72) at a position opposite to the upper surface of the longitudinal keel (52).
2. The prefabricated building according to claim 1, characterized in that: Slidable pressing plates (75) are provided at both ends of the fixed shaft (77), the torque limiting structure (12) is fixedly arranged on a side of the pressing plate (75) close to the V-top, and a slope is provided below a side of the pressing plate (75) away from the V-top; The outer surface of the bolt rod (72) presses the pressing plate (75) to make the torque limiting structure (12) match with the matching portion (11); A second guide rod (73) is fixedly arranged on the upper part of the concave frame (71), a positioning plate (74) is fixedly arranged on the second guide rod (73), and a first spring (76) is arranged between the positioning plate (74) and the pressing plate (75).
3. The prefabricated building according to claim 1, characterized in that: The middle hanger comprises: A main shaft (9), wherein the main shaft (9) is an integral shaft formed by connecting all the pins of the first frame rod (81); A hanging body, the hanging body is used to hang the main shaft (9) on the longitudinal keel (52), the hanging body comprises a pressing cylinder (13), the pressing cylinder (13) is sleeved on the main shaft (9), and the pressing cylinder (13) is located on both sides of the V-top, and the torque limiting structure (12) is installed on one side of the pressing cylinder (13) close to the upper end of the first frame rod (81), so that the two torque limiting structures (12) lock the V-top angle.
4. The prefabricated building according to claim 3, characterized in that: The hanging body also includes a second pull rod (10), an axial long hole (521) is opened on the longitudinal keel (52) at a position opposite to the pressure cylinder (13), one end of the second pull rod (10) is fixedly connected to the pressure cylinder (13), and the other end of the second pull rod (10) passes through the axial long hole (521) and is assembled with a bolt, so that the second pull rod (10) applies a pulling force to the main shaft (9).
5. The prefabricated building according to claim 3, characterized in that: The suspension body further comprises a second pull rod (10), and the second pull rod (10) comprises: An outer cylinder (101), one end of the outer cylinder (101) is integrally formed with the pressing cylinder (13), and the other end of the outer cylinder (101) is sleeved with a rod body (102) so that the rod body (102) can slide inside the outer cylinder (101); A guide block (103), wherein the guide block (103) is fixedly arranged at one end of the rod body (102) located inside the outer cylinder (101), and a second spring (104) is fixedly arranged between the guide block (103) and the lower end of the outer cylinder (101); A long strip cap head (105), wherein the long strip cap head (105) is rotatably mounted on the upper end of the rod body (102); The longitudinal keel (52) is provided with an axial long hole (521) for the long strip cap head (105) to pass through along the height direction, and the longitudinal keel (52) is also provided with a radial long groove (522) perpendicular to the axial long hole (521), and the midpoints of the axial long hole (521) and the radial long groove (522) coincide with each other, so that the long strip cap head (105) can fall into the radial long groove (522) after rotation and be limited by the radial long groove (522); The width of the radial long groove (522) gradually decreases from top to bottom, so that when the rod body (102) is extended to any length, the radial long groove (522) can provide support force for the long strip cap head (105).
6. The prefabricated building according to claim 1, characterized in that: A groove (534) is provided on the secondary bone (53) at a position opposite to the auxiliary suspension assembly (6), a slide bar (535) is fixed in the groove (534), a C-shaped groove frame (531) is slidably provided on the slide bar (535), a second long groove (533) is provided on the secondary bone (53) at positions on both sides of the groove (534), and a first long groove (532) is provided on the secondary bone (53) at a position behind the groove (534) The auxiliary suspension assembly (6) includes a pull rod (61), one end of which is fixedly connected to the first frame rod (81) by bolts, and a pull seat (62) is provided at the upper end of the pull rod (61), and the pull seat (62) includes a triangular seat (621) bolted to the C-shaped slot frame (531), a side seat (622) bolted to the second long slot (533), and a rear seat (623) bolted to the first long slot (532).
7. The prefabricated building according to claim 1, characterized in that: The lower end of the support column (54) is pre-buried in the ground and fixed with an anchor bolt (2); the lower end of the second frame rod (82) is provided with a frame seat (83); and the frame seat (83) is fixed on the ground through the anchor bolt (2).
8. The prefabricated building according to claim 1, characterized in that: A waterproof board (3) is arranged above the main hanging frame (5), and a heat preservation board (4) is arranged outside the house-shaped structural frame.
9. A construction method for an assembled building according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1: fixing a prefabricated house frame (8) having a first frame rod (81) and a second frame rod (82) on the ground to form a house-shaped structural frame having a V-top; S2 assembling the supporting columns (54), the transverse keels (51) and the longitudinal keels (52) in sequence to obtain an external frame; S3: Using the middle hanger to hang the V-top of the house-shaped structure frame on the longitudinal keel (52), and manually controlling the matching part (11) and the torque limiting structure (12) to lock the angle of the V-top; S4: assembling a prefabricated insulation board (4) outside the room-shaped structural frame, and pre-opening a through hole for a tie rod (61) to pass through on the insulation board (4) opposite to the auxiliary hanging assembly (6); S5 assembling the secondary frame (53) on the transverse keel (51), and using the auxiliary hanging assembly (6) to hang the first rack rod (81) on the secondary frame (53); S6 assembles the waterproof board (3) to obtain the required prefabricated building.
