A fully automatic ring-shaped film laminating machine
By using tangential roller mechanism to assist in the glue tearing in the ring-shaped film sticker, the problem of difficulty in controlling the glue tearing speed is solved, and the working efficiency of the ring-shaped film sticker is significantly improved.
Patent Information
- Application Number
- CN202411205811.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-08-30
AI Technical Summary
In the manufacturing process of semiconductor integrated circuits, the glue tearing speed of ring parts is difficult to control when applying film, which affects product processing efficiency.
A fully automatic ring-shaped film sticker is designed, and a tangential roller mechanism is used to assist in the tearing of glue using the tangential friction between the rubber roller and the single-sided glue to increase the tearing speed.
It greatly improves the glue tearing speed and the working efficiency of the ring-shaped film sticker, which is suitable for promotion and use.
Smart Images

Figure CN118700529B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automation equipment, and in particular to a full-automatic ring-shaped piece film laminating machine. Background Art
[0002] In the semiconductor integrated circuit manufacturing process, one of the steps is to stick a film on the surface or back of the wafer. In order to facilitate the turnover and storage of the wafer after film sticking, ring-shaped parts are often used to implement wafer film sticking. The film sticking method is: first stick the film on the ring-shaped part, and then attach the wafer to the tight film.
[0003] There is usually a layer of single-sided adhesive on the film. Before the ring-shaped part is attached to the film, the single-sided adhesive needs to be torn off. Currently, the single-sided adhesive is usually clamped by a clamping jaw at one corner and then torn off from the film. This method of tearing the adhesive requires strict control of the tearing speed to ensure that the film does not deform, which seriously affects the product processing efficiency.
[0004] Therefore, in view of the shortcomings of the prior art, it is necessary to design a fully automatic ring-shaped piece film laminating machine to solve the above problems. Summary of the invention
[0005] In order to overcome the above-mentioned deficiencies in the prior art, the present invention aims to provide a fully automatic ring-shaped piece film laminating machine.
[0006] To achieve the above-mentioned purpose and other related purposes, the technical solution provided by the present invention is: a fully automatic ring-shaped piece film laminating machine, comprising a frame, a film feeding mechanism, a ring-shaped piece feeding mechanism and a film receiving mechanism are sequentially arranged on the right side of the frame along the front-to-back direction, a first conveyor line is arranged on the middle side of the frame along the front-to-back direction, and a second conveyor line is arranged on the left side of the frame along the front-to-back direction, the first conveyor line and the second conveyor line are both used to convey the film; a glue tearing station and a ring-shaped piece pasting station are arranged on the first conveyor line along the front-to-back direction, and a pressure-maintaining loading station, a pressure-maintaining station and a pressure-maintaining unloading station are arranged on the second conveyor line along the front-to-back direction; the glue tearing station is equipped with a transverse glue tearing mechanism and a tangential glue rolling mechanism, the transverse glue tearing mechanism is used to clamp a corner of the single-sided glue on the surface of the glue film and move along its diagonal direction to make the single-sided glue detach from the glue film, and the tangential glue rolling mechanism is used to drive the glue roller to rotate between the single-sided glue and the glue film and use the glue roller and the single-sided glue to rotate The tangential friction force between the glues is used to assist in glue tearing; the pressure-keeping station is equipped with a pressure-keeping mechanism, which is used for annular parts pasting and pressure-keeping; a loading and conveying mechanism is provided between the glue tearing station and the glue film feeding mechanism, and the loading and conveying mechanism is used to take the glue film out of the glue film feeding mechanism and send it to the glue tearing station for positioning; a ring-shaped part conveying mechanism is provided between the ring-shaped part pasting station and the ring-shaped part feeding mechanism, and the ring-shaped part conveying mechanism is used to take the ring-shaped part out of the ring-shaped part feeding mechanism and send it to the ring-shaped part pasting station; an intermediate conveying mechanism is provided between the ring-shaped part pasting station and the pressure-keeping feeding station, and the intermediate conveying mechanism is used to take the glue film out of the ring-shaped part pasting station and send it to the pressure-keeping feeding station; a unloading and conveying mechanism is provided between the pressure-keeping unloading station and the glue film receiving mechanism, and the unloading and conveying mechanism is used to take the glue film out of the pressure-keeping unloading station and send it to the glue film receiving mechanism.
[0007] The preferred technical solution is: the first conveyor line and the second conveyor line have the same structure, and are both composed of a first front-and-rear transfer electric slide, a slide rail assembly and a jig seat; the first front-and-rear transfer electric slide is fixed on the frame along the front-and-rear direction; the slide rail assembly includes two slide rails, and the two slide rails are fixed on the left and right sides of the first front-and-rear transfer electric slide along the front-and-rear direction; the jig seat is slid on the two slide rails and fixedly connected to the slide seat of the first front-and-rear transfer electric slide; a jig groove for positioning the rubber film is formed on the top side of the jig seat, and a plurality of suction holes are provided at the bottom of the jig groove, and the suction holes are connected to a negative pressure chamber provided inside the jig seat, and the negative pressure chamber is also connected to an external negative pressure generating device.
[0008] The preferred technical solution is: the film feeding mechanism and the annular part feeding mechanism have the same structure, and are both composed of a first lifting electric slide, a stacking base plate, a stacking frame, a first in-place sensor, a first limit cylinder and a second limit cylinder; the first lifting electric slide is fixedly mounted on the frame and is used to drive the stacking base plate to move up and down; the stacking frame is surrounded by the peripheral side of the stacking base plate and constitutes a stacking structure for stacking films or annular parts with the stacking base plate; the first in-place sensor is arranged at the top frame opening of the stacking frame and is used to detect whether the film or the annular part is in place; the first limit cylinder and the second limit cylinder are arranged at two adjacent sides of the stacking frame and are arranged corresponding to the top frame opening of the stacking frame; the first limit cylinder is arranged along the length direction of the stacking frame and is connected to a first limit block at the telescopic end; the second limit cylinder is arranged along the width direction of the stacking frame and is connected to a second limit block at the telescopic end; a notch is provided at the top frame opening of the stacking frame for the first limit block and the second limit block to pass through.
[0009] The preferred technical solution is: the film collecting mechanism is composed of a magazine clamp assembly and a pushing assembly, the magazine clamp assembly is composed of a second lifting electric slide, a magazine clamp positioning frame and a magazine clamp, the second lifting electric slide is fixedly mounted on the frame and is used to drive the magazine clamp positioning frame to lift and lower, and the magazine clamp is detachably installed in the magazine clamp positioning frame; the pushing assembly is composed of a first left and right moving electric slide, a pushing cylinder, a pushing piece, two groups of L-shaped guide grooves and a second in-place sensor, the first left and right moving electric slide is fixedly mounted on the frame and is used to drive the pushing cylinder to move left and right, the pushing cylinder is used to drive the pushing piece to move left and right, the two groups of L-shaped guide grooves are respectively fixedly mounted on the front and rear sides of the first left and right moving electric slide and constitute a channel for the film to slide, the pushing piece is located in the channel and is used to push the film on the channel into the magazine clamp, and the second in-place sensor is fixedly mounted on the L-shaped guide groove and is used to detect whether the film is in place.
[0010] The preferred technical solution is: the lateral glue tearing mechanism is composed of a second left and right moving electric slide, a second front and back moving electric slide, a third lifting electric slide, a glue tearing cylinder and a glue tearing clamp; the second left and right moving electric slide is fixed on the frame and is used to drive the second front and back moving electric slide to move left and right; the second front and back moving electric slide is used to drive the third lifting electric slide to move forward and backward; the third lifting electric slide is used to drive the glue tearing cylinder to move up and down; the glue tearing cylinder is used to drive the glue tearing clamp to clamp or release a corner of the single-sided glue on the surface of the film.
[0011] The preferred technical solution is: the tangential rubber rolling mechanism is composed of a third front-to-back electric slide, a guide rail, a connecting plate, a rubber roller driving motor, a first bearing seat, a second bearing seat, a driving pulley, a driven pulley, a transmission belt and the rubber roller; the third front-to-back electric slide is fixedly arranged on the frame along the front-to-back direction and is located on one side of the first conveyor line; the guide rail is fixedly arranged on the frame along the front-to-back direction and is located on the other side of the first conveyor line; the connecting plate is erected between the third front-to-back electric slide and the guide rail along the left-right direction; the bottom of one end of the connecting plate is connected to the third front The slide seat of the rear-moving electric slide is fixedly connected, the bottom of the other end of the connecting plate is fixedly connected to the slider on the guide rail, the first bearing seat is fixedly arranged on the slide seat of the third front-rear moving electric slide, the second bearing seat is fixedly arranged on the slider of the guide rail, one end of the rubber roller is rotatably connected to the first bearing seat, and the other end of the rubber roller is rotatably connected to the second bearing seat, the rubber roller driving motor is fixedly arranged on the slider of the guide rail and is used to drive the driving pulley to rotate, the driven pulley is connected to one end of the rubber roller, and the transmission belt is wound around the driving pulley and the driven pulley.
[0012] The preferred technical solution is: the pressure-maintaining mechanism is composed of a guide rod assembly, a fixed plate, a movable plate, a pressure-maintaining electric cylinder, a pressure sensor, a pressure-maintaining plate, a temperature sensor and a heater. The guide rod assembly is composed of four guide rods, and the four guide rods are vertically fixed on both sides of the second conveyor line. The fixed plate is fixed on the top ends of the four guide rods. The movable plate can be slidably mounted on the four guide rods up and down through a guide sleeve. The pressure-maintaining electric cylinder is fixed on the fixed plate. The telescopic end of the pressure-maintaining electric cylinder is vertically downwardly arranged through a through hole on the fixed plate. The telescopic end of the pressure-maintaining electric cylinder is connected to the movable plate through the pressure sensor. The pressure-maintaining plate is fixed on the bottom side of the movable plate and is correspondingly arranged up and down with the pressure-maintaining station. An installation cavity is formed in the pressure-maintaining plate. The heater is fixed in the installation cavity. A plurality of heat-conducting holes communicating with the installation cavity are provided on the bottom side of the pressure-maintaining plate. The temperature sensor is arranged in the pressure-maintaining plate.
[0013] The preferred technical solution is: the loading and transporting mechanism, the ring-shaped parts transporting mechanism, the intermediate transporting mechanism and the unloading and transporting mechanism have the same structure, and are all composed of a third left and right transfer electric slide, a lifting cylinder, an adsorption frame and a vacuum suction nozzle. The third left and right transfer electric slide is fixed on the frame and is used to drive the lifting cylinder to move left and right. The lifting cylinder is used to drive the adsorption frame to move up and down. A plurality of vacuum suction nozzles are fixed at the bottom of the adsorption frame and are used to adsorb adhesive films or ring-shaped parts.
[0014] Due to the application of the above technical solution, the present invention has the following beneficial effects:
[0015] The present invention proposes a fully automatic ring-shaped film laminating machine, which assists in tearing off the single-sided adhesive by setting up a tangential glue rolling mechanism and utilizing the tangential friction force generated between the rubber roller and the single-sided adhesive when the rubber roller rotates. Compared with the transmission glue tearing method, the glue tearing speed of this scheme is greatly improved, thereby greatly improving the working efficiency of the ring-shaped film laminating machine, and is suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The present invention is a schematic diagram of the overall structure of the fully automatic ring-shaped film laminating machine.
[0017] Figure 2 It is a schematic structural diagram of a first conveyor line involved in the present invention.
[0018] Figure 3 It is a structural schematic diagram of the adhesive film feeding mechanism involved in the present invention.
[0019] Figure 4 It is a structural schematic diagram of the bin clamp assembly involved in the present invention.
[0020] Figure 5 It is a structural schematic diagram of the pusher assembly involved in the present invention.
[0021] Figure 6 It is a structural schematic diagram of the transverse glue peeling mechanism involved in the present invention.
[0022] Figure 7 It is a structural schematic diagram of the tangential rubber rolling mechanism involved in the present invention.
[0023] Figure 8 It is a structural schematic diagram of the pressure-maintaining mechanism involved in the present invention.
[0024] Fig. 9 The present invention is a schematic structural diagram of a loading and handling mechanism. DETAILED DESCRIPTION
[0025] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0026] See also Figure 1-Figure 9. It should be noted that in the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third" and the like are only used to distinguish the descriptions, and cannot be understood as indicating or implying relative importance. Terms such as "horizontal", "vertical", and "overhanging" do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0027] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Example:
[0029] like Figure 1As shown, according to an overall technical concept of the present invention, a fully automatic ring-shaped film laminating machine is provided, comprising a frame 1, a film feeding mechanism 2, a ring-shaped part feeding mechanism 3 and a film receiving mechanism 4 are sequentially arranged on the right side of the frame 1 along the front-to-back direction, a first conveyor line 5 is arranged on the middle side of the frame 1 along the front-to-back direction, and a second conveyor line 6 is arranged on the left side of the frame 1 along the front-to-back direction, and both the first conveyor line 5 and the second conveyor line 6 are used to convey the film. Among them, a glue peeling station and a ring-shaped part pasting station are sequentially arranged on the first conveyor line 5 along the front-to-back direction, and a pressure-maintaining loading station, a pressure-maintaining station and a pressure-maintaining unloading station are sequentially arranged on the second conveyor line 6 along the front-to-back direction. The glue peeling station is equipped with a transverse glue peeling mechanism 7 and a tangential glue rolling mechanism 8. The transverse glue peeling mechanism 7 is used to clamp a corner of the single-sided glue on the surface of the glue film and move along its own diagonal direction to make the single-sided glue separate from the glue film, and the tangential glue rolling mechanism 8 is used to drive the glue roller 500 to rotate between the single-sided glue and the glue film and use the tangential friction between the glue roller 500 and the single-sided glue to assist in glue peeling. The pressure-holding station is equipped with a pressure-holding mechanism 9, which is used for pressure-holding of ring-shaped parts. A loading and transporting mechanism 10 is provided between the glue-tearing station and the film feeding mechanism 2, which is used to take out the film from the film feeding mechanism 2 and send it to the glue-tearing station for positioning. A ring-shaped part transporting mechanism 11 is provided between the ring-shaped part pasting station and the ring-shaped part feeding mechanism 3, which is used to take out the ring-shaped part from the ring-shaped part feeding mechanism 3 and send it to the ring-shaped part pasting station. An intermediate transporting mechanism is provided between the ring-shaped part pasting station and the pressure-holding loading station, which is used to take out the film from the ring-shaped part pasting station and send it to the pressure-holding loading station. A discharging and transporting mechanism 12 is provided between the pressure-holding unloading station and the film collecting mechanism 4, which is used to take out the film from the pressure-holding unloading station and send it to the film collecting mechanism 4. It should be noted that, in order to save costs and improve space utilization, the annular part transporting mechanism 11 and the intermediate transporting mechanism in the present application share a transporting system.
[0030] like Figures 1 to 9As shown, in an exemplary embodiment of the present invention, the first conveyor line 5 and the second conveyor line 6 have the same structure, and are both composed of a first forward and backward electric slide 110, a slide rail assembly 120 and a fixture seat 130. Among them, the first forward and backward electric slide 110 is fixed on the frame 1 along the front-to-back direction, and the slide rail assembly 120 includes two slide rails, and the two slide rails are fixed on the frame 1 along the front-to-back direction and are located on the left and right sides of the first forward and backward electric slide 110. The fixture seat 130 is slidably mounted on the two slide rails and fixedly connected to the slide seat of the first forward and backward electric slide 110, that is, the first forward and backward electric slide 110 can drive the fixture seat 130 to move forward and backward on the slide rail assembly 120. A jig groove for positioning the adhesive film is formed on the top side of the jig seat 130, and a plurality of suction holes are provided at the bottom of the jig groove. The suction holes are connected to a negative pressure chamber provided inside the jig seat 130, and the negative pressure chamber is also connected to an external negative pressure generating device. After the adhesive film is sent to the jig groove and positioned, it can be adsorbed and fixed to avoid being pulled out of the jig groove during the adhesive tearing process.
[0031] like Figures 1 to 9 As shown, in an exemplary embodiment of the present invention, the film feeding mechanism 2 and the ring-shaped member feeding mechanism 3 have the same structure, and are both composed of a first lifting electric slide 210, a stacking bottom plate 220, a stacking frame 230, a first in-position sensor 240, a first limit cylinder 250, and a second limit cylinder 260. Among them, the first lifting electric slide 210 is fixedly mounted on the frame 1 and is used to drive the stacking bottom plate 220 to move up and down, the stacking frame 230 is fixedly mounted on the frame 1 and surrounds the circumference of the stacking bottom plate 220, the stacking frame 230 and the stacking bottom plate 220 constitute a stacking structure for stacking films or ring-shaped members, and the first in-position sensor 240 is arranged at the top frame opening of the stacking frame 230 and is used to detect whether the film or the ring-shaped member is in position. The first limiting cylinder 250 and the second limiting cylinder 260 are arranged at two adjacent sides of the stacking frame 230 and are arranged corresponding to the top frame opening of the stacking frame 230. The first limiting cylinder 250 is arranged along the length direction of the stacking frame 230 and is connected to the first limiting block 251 at the telescopic end. The second limiting cylinder 260 is arranged along the width direction of the stacking frame 230 and is connected to the second limiting block 261 at the telescopic end. A notch is provided at the top frame opening of the stacking frame 230 for the first limiting block 251 and the second limiting block 261 to pass through. In the feeding process, in the first step, the first lifting electric slide 210 drives the stacking bottom plate 220 to lift, and lifts the film or the ring to the top of the stacking frame 230 until it is detected by the first in-position sensor 240; in the second step, the first limiting cylinder 250 drives the first limiting block 251 to extend, and the second limiting cylinder 260 drives the second limiting block 261 to extend, and cooperates with the two adjacent frames of the stacking frame 230 to position the film or the ring. It should be noted that the first in-position sensor 240 is also used to detect whether the film or the ring-shaped member is taken out, and based on this, it is determined whether to repeat the above steps.
[0032] like Figures 1 to 9 As shown, in an exemplary embodiment of the present invention, the film receiving mechanism 4 is composed of a magazine clamp assembly 310 and a material pushing assembly 320 , and the magazine clamp assembly 310 is composed of a second lifting electric slide 311 , a magazine clamp positioning frame 312 and a magazine clamp 313 . The second lifting electric slide 311 is fixed on the frame 1 and is used to drive the magazine clamp positioning frame 312 to rise and fall, and the magazine clamp 313 is detachably installed in the magazine clamp positioning frame 312; the pushing assembly 320 is composed of a first left and right moving electric slide 321, a pushing cylinder 322, a pushing piece 323, two groups of L-shaped guide grooves 324 and a second in-place sensor 325. The first left and right moving electric slide 321 is fixed on the frame 1 and is used to drive the pushing cylinder 322 to move left and right. The pushing cylinder 322 is used to drive the pushing piece 323 to move left and right. The two groups of L-shaped guide grooves 324 are respectively fixed on the front and rear sides of the first left and right moving electric slide 321 and constitute a channel for the sliding of the film. The pushing piece 323 is located in the channel and is used to push the film on the channel into the magazine clamp 313. The second in-place sensor 325 is fixed on the L-shaped guide groove 324 and is used to detect whether the film is in place. During the material receiving process, in the first step, the second lifting electric slide 311 drives the magazine clamp positioning frame 312 to rise and fall, so that the magazine clamp 313 is set corresponding to the discharge end of the channel; in the second step, after the second in-position sensor 325 detects that the film is in place, the first left and right transfer electric slide 321 drives the pushing cylinder 322 and drives the pushing piece 323 to push the film in the channel to the discharge end; in the third step, the pushing cylinder 322 drives the pushing piece 323 to push the film from the channel to the magazine clamp; in the fourth step, the pushing cylinder 322 is reset; in the fifth step, the first left and right transfer electric slide 321 is reset.
[0033] like Figures 1 to 9 As shown, in an exemplary embodiment of the present invention, the transverse glue peeling mechanism 7 is composed of a second left-right moving electric slide 410, a second front-back moving electric slide 420, a third lifting electric slide 430, a glue peeling cylinder 440 and a glue peeling clamp 450. Among them, the second left-right moving electric slide 410 is fixed on the frame 1 and is used to drive the second front-back moving electric slide 420 to move left and right, the second front-back moving electric slide 420 is used to drive the third lifting electric slide 430 to move forward and backward, the third lifting electric slide 430 is used to drive the glue peeling cylinder 440 to move up and down, and the glue peeling cylinder 440 is used to drive the glue peeling clamp 450 to clamp or release a corner of the single-sided adhesive on the surface of the film.
[0034] like Figures 1 to 9As shown, in an exemplary embodiment of the present invention, the tangential rubber rolling mechanism 8 is composed of a third forward and backward electric slide 510, a guide rail 520, a connecting plate 530, a rubber roller driving motor 540, a first bearing seat 550, a second bearing seat 560, a driving pulley 570, a driven pulley 580, a transmission belt 590 and a rubber roller 500. The third forward and backward electric slide 510 is fixedly arranged on the frame 1 along the front-to-back direction and is located on one side of the first conveyor line 5, and the guide rail 520 is fixedly arranged on the frame 1 along the front-to-back direction and is located on the other side of the first conveyor line 5. The connecting plate 530 is erected between the third forward and backward moving electric slide 510 and the guide rail 520 along the left and right direction. The bottom of one end of the connecting plate 530 is fixedly connected to the slide seat of the third forward and backward moving electric slide 510, and the bottom of the other end of the connecting plate 530 is fixedly connected to the slider on the guide rail 520. The first bearing seat 550 is fixedly arranged on the slide seat of the third forward and backward moving electric slide 510, and the second bearing seat 560 is fixedly arranged on the slider of the guide rail 520. One end of the rubber roller 500 is rotatably connected to the first bearing seat 550 through a bearing, and the other end of the rubber roller 500 is rotatably connected to the second bearing seat 560 through a bearing. The rubber roller driving motor 540 is fixedly arranged on the slider of the guide rail 520 and is used to drive the driving pulley 570 to rotate. The driven pulley 580 is connected to one end of the rubber roller 500, and the transmission belt 590 is wound around the driving pulley 570 and the driven pulley 580.
[0035] During the glue peeling process, in the first step, the second left-right transfer electric slide 410, the second front-back transfer electric slide 420 and the third lifting electric slide 430 cooperate with each other to drive the glue peeling cylinder 440 to reach a corner of the glue film; in the second step, the glue peeling cylinder 440 drives the glue peeling clamp 450 to clamp a corner of the single-sided glue on the surface of the glue film (the surface of the glue film is provided with a single-sided glue. In order to facilitate glue peeling, a corner of the single-sided glue is usually not provided with a glue coating to avoid adhesion to the glue film); in the third step, the second left-right transfer electric slide 410, the second front-back transfer electric slide 420 and the third lifting electric slide 430 cooperate with each other to drive the glue peeling cylinder 440 to reach a corner of the glue film; in the second step, the glue peeling cylinder 440 drives the glue peeling clamp 450 to clamp a corner of the single-sided glue on the surface of the glue film (the surface of the glue film is provided with a single-sided glue. In order to facilitate glue peeling, a glue coating is usually not provided at one corner of the single-sided glue to avoid adhesion to the glue film); The transfer electric slide 420 and the third lifting electric slide 430 cooperate with each other to drive one corner of the single-sided adhesive to move toward its own diagonal direction; at the same time, the rubber roller driving motor 540 drives the rubber roller 500 to rotate through the active pulley 570, the transmission belt 590 and the driven pulley 580 in sequence, and the third front and rear transfer electric slide 510 drives the rotating rubber roller 500 to press against the single-sided adhesive and the adhesive film, so as to utilize the tangential friction force generated between the rubber roller 500 and the single-sided adhesive to assist the single-sided adhesive to separate from the adhesive film.
[0036] It should be noted that the transverse glue tearing mechanism 7 tears the single-sided glue along the diagonal direction of the glue film, and the tangential glue rolling mechanism 8 assists in glue tearing along the length direction of the glue film. This method can increase the degumming speed of the single-sided glue in the length direction, thereby accelerating the glue tearing efficiency. In addition, the rubber roller 500 is configured to rotate in the direction opposite to the moving direction. As in the present application, the third front and rear transfer electric slide 510 drives the rubber roller 500 to move from back to front to contact between the single-sided glue and the glue film, and the rubber roller drive motor 540 drives the rubber roller 500 to rotate in a backward rolling posture (clockwise). This driving method is the key to achieving auxiliary glue tearing.
[0037] like Figures 1 to 9 As shown, in an exemplary embodiment of the present invention, the pressure maintaining mechanism 9 is composed of a guide rod assembly 610, a fixed plate 620, a movable plate 630, a pressure maintaining electric cylinder 640, a pressure sensor 650, a pressure maintaining plate 660, a temperature sensor (not shown) and a heater 670. Among them, the guide rod assembly 610 is composed of four guide rods, which are vertically fixed on both sides of the second conveyor line 6, the fixed plate 620 is fixed on the top of the four guide rods, and the movable plate 630 can be slidably mounted on the four guide rods through a guide sleeve. The pressure-maintaining electric cylinder 640 is fixed on the fixed plate 620, and the telescopic end of the pressure-maintaining electric cylinder 640 is vertically arranged downward through the through hole on the fixed plate 620. The telescopic end of the pressure-maintaining electric cylinder 640 is connected to the movable plate 630 through a pressure sensor 650. The pressure-maintaining plate 660 is fixed on the bottom side of the movable plate 630 and is arranged corresponding to the pressure-maintaining station up and down. An installation cavity is formed in the pressure-maintaining plate 660, and the heater 670 is fixed in the installation cavity. The bottom side of the pressure-maintaining plate 660 is provided with a plurality of heat-conducting holes connected to the installation cavity, and a temperature sensor is arranged in the pressure-maintaining plate 660.
[0038] During the pressure holding process, in the first step, the pressure holding electric cylinder 640 drives the pressure holding plate 660 to press down on the film with the ring-shaped member to achieve pressure holding; in the second step, the heater 670 works and the temperature is transferred to the film through the heat conduction hole. At the same time, the pressure sensor 650 monitors the pressure holding pressure in real time, and the temperature sensor monitors the pressure holding temperature in real time to ensure product consistency.
[0039] like Figures 1 to 9 As shown, in an exemplary embodiment of the present invention, the loading and transporting mechanism 10, the ring-shaped parts transporting mechanism 11, the intermediate transporting mechanism and the unloading and transporting mechanism 12 have the same structure, and are all composed of a third left and right transfer electric slide 710, a lifting cylinder 720, an adsorption frame 730 and a vacuum suction nozzle 740. Among them, the third left and right transfer electric slide 710 is fixed on the frame 1 and is used to drive the lifting cylinder 720 to move left and right, the lifting cylinder 720 is used to drive the adsorption frame 730 to move up and down, and a plurality of vacuum suction nozzles 740 are fixed on the bottom side of the adsorption frame 730 and are used to adsorb adhesive films or ring-shaped parts. It should be noted that the vacuum suction nozzle 740 is connected to an external negative pressure generating device to achieve material "grabbing".
[0040] Taking the handling of adhesive film as an example, in the first step, the third left and right transfer electric slide 710 first drives the lifting cylinder 720 to move to the top of the adhesive film feeding mechanism 2; in the second step, the lifting cylinder 720 drives the adsorption frame 730 to move downward, and makes the vacuum suction nozzle 740 contact with the upper surface of the adhesive film; in the third step, the negative pressure generating device works, the vacuum suction nozzle 740 generates negative pressure and adsorbs and fixes the adhesive film; in the fourth step, the lifting cylinder 720 drives the adsorption frame 730 to move upward, so that the adhesive film leaves the adhesive film feeding mechanism 2; in the fifth step, the third left and right transfer electric slide 710 drives the lifting cylinder 720 to move to the top of the adhesive tearing station; in the sixth step, the lifting cylinder 720 drives the adsorption frame 730 to move downward to the adhesive tearing station; in the seventh step, the negative pressure generating device controls the vacuum suction nozzle 740 to release the pressure to release the adhesive film; this is repeated to realize the cyclic loading of the adhesive film. It should be noted that in the third step, the negative pressure generating device works, and after the vacuum nozzle 740 generates negative pressure and fixes the film by adsorbing it, the first limiting cylinder 250 and the second limiting cylinder 260 in the film feeding mechanism 2 are reset to avoid interference.
[0041] It should be noted that the third left and right transfer electric slide 710 in the loading and handling mechanism 10 and the second left and right transfer electric slide 410 in the horizontal glue tearing mechanism 7 have the problem of limited installation space during the actual installation process, so a double-screw electric slide can be used to replace the two.
[0042] Therefore, the present invention has the following advantages:
[0043] The present invention proposes a fully automatic ring-shaped film laminating machine, which assists in tearing off the single-sided adhesive by setting up a tangential glue rolling mechanism and utilizing the tangential friction force generated between the rubber roller and the single-sided adhesive when the rubber roller rotates. Compared with the transmission glue tearing method, the glue tearing speed of this scheme is greatly improved, thereby greatly improving the working efficiency of the ring-shaped film laminating machine, and is suitable for popularization and use.
[0044] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. A fully automatic ring-shaped film laminating machine, comprising a frame, characterized in that: The right side of the frame is provided with a film feeding mechanism, a ring-shaped part feeding mechanism and a film receiving mechanism in sequence along the front-to-back direction; the middle side of the frame is provided with a first conveyor line along the front-to-back direction; the left side of the frame is provided with a second conveyor line along the front-to-back direction; the first conveyor line and the second conveyor line are both used for conveying the film; a glue tearing station and a ring-shaped part pasting station are provided on the first conveyor line along the front-to-back direction; a pressure-maintaining loading station, a pressure-maintaining station and a pressure-maintaining unloading station are provided on the second conveyor line along the front-to-back direction; the glue tearing station is equipped with a transverse glue tearing mechanism and a tangential glue rolling mechanism; the transverse glue tearing mechanism is used to clamp a corner of the single-sided glue on the surface of the film and move along its diagonal direction to make the single-sided glue separate from the film; the tangential glue rolling mechanism is used to The driving rubber roller rotates between the single-sided adhesive and the adhesive film and utilizes the tangential friction between the rubber roller and the single-sided adhesive to assist in adhesive tearing; the pressure-keeping station is equipped with a pressure-keeping mechanism, and the pressure-keeping mechanism is used for annular parts pasting and pressure-keeping; a loading and conveying mechanism is provided between the adhesive tearing station and the adhesive film feeding mechanism, and the loading and conveying mechanism is used to take the adhesive film out of the adhesive film feeding mechanism and send it to the adhesive tearing station for positioning; a ring-shaped part conveying mechanism is provided between the annular part pasting station and the annular part feeding mechanism, and the ring-shaped part conveying mechanism is used to take the ring-shaped part out of the annular part feeding mechanism and send it to the annular part pasting station; an intermediate conveying mechanism is provided between the annular part pasting station and the pressure-keeping and loading station, and the intermediate conveying mechanism The mechanism is used to take the adhesive film out of the annular part pasting station and send it to the pressure-keeping feeding station; a discharging and conveying mechanism is provided between the pressure-keeping unloading station and the adhesive film receiving mechanism, and the discharging and conveying mechanism is used to take the adhesive film out of the pressure-keeping unloading station and send it to the adhesive film receiving mechanism; the tangential rubber rolling mechanism is composed of a third front and rear transfer electric slide, a guide rail, a connecting plate, a rubber roller drive motor, a first bearing seat, a second bearing seat, a driving pulley, a driven pulley, a transmission belt and the rubber roller, the third front and rear transfer electric slide is fixedly arranged on the frame along the front and rear direction and is located on one side of the first conveyor line, the guide rail is fixedly arranged on the frame along the front and rear direction and is located on the other side of the first conveyor line, and the connecting plate is arranged along the left The right direction is mounted between the third forward and backward moving electric slide and the guide rail, the bottom of one end of the connecting plate is fixedly connected to the slide seat of the third forward and backward moving electric slide, and the bottom of the other end of the connecting plate is fixedly connected to the slider on the guide rail, the first bearing seat is fixedly mounted on the slide seat of the third forward and backward moving electric slide, the second bearing seat is fixedly mounted on the slider of the guide rail, one end of the rubber roller is rotatably connected to the first bearing seat, and the other end of the rubber roller is rotatably connected to the second bearing seat, the rubber roller driving motor is fixedly mounted on the slider of the guide rail and is used to drive the driving pulley to rotate, the driven pulley is connected to one end of the rubber roller, and the transmission belt is wound around the driving pulley and the driven pulley.
2. The fully automatic ring-shaped film laminating machine according to claim 1, characterized in that: The first conveyor line and the second conveyor line have the same structure, and are both composed of a first front-and-rear electric slide, a slide rail assembly and a jig seat. The first front-and-rear electric slide is fixed on the frame along the front-and-rear direction, and the slide rail assembly includes two slide rails, and the two slide rails are fixed on the left and right sides of the first front-and-rear electric slide along the front-and-rear direction. The jig seat is slid on the two slide rails and fixedly connected to the slide seat of the first front-and-rear electric slide. A jig groove for positioning the film is formed on the top side of the jig seat, and a plurality of suction holes are provided at the bottom of the jig groove, and the suction holes are connected to a negative pressure chamber provided inside the jig seat, and the negative pressure chamber is also connected to an external negative pressure generating device.
3. The fully automatic ring-shaped film laminating machine according to claim 1, characterized in that: The film feeding mechanism and the annular part feeding mechanism have the same structure, both of which are composed of a first lifting electric slide, a stacking base plate, a stacking frame, a first in-place sensor, a first limit cylinder and a second limit cylinder. The first lifting electric slide is fixedly arranged on the frame and is used to drive the stacking base plate to move up and down. The stacking frame is arranged around the peripheral side of the stacking base plate and constitutes a stacking structure for stacking films or annular parts with the stacking base plate. The first in-place sensor is arranged at the top frame opening of the stacking frame and is used to detect whether the film or the annular part is in place. The first limit cylinder and the second limit cylinder are arranged at two adjacent sides of the stacking frame and are arranged corresponding to the top frame opening of the stacking frame. The first limit cylinder is arranged along the length direction of the stacking frame and is connected to the telescopic end with a first limit block. The second limit cylinder is arranged along the width direction of the stacking frame and is connected to the telescopic end with a second limit block. The top frame opening of the stacking frame is provided with a notch for the first limit block and the second limit block to pass through.
4. The fully automatic ring-shaped film laminating machine according to claim 1, characterized in that: The film receiving mechanism is composed of a magazine clamp assembly and a pushing assembly, the magazine clamp assembly is composed of a second lifting electric slide, a magazine clamp positioning frame and a magazine clamp, the second lifting electric slide is fixedly mounted on the frame and is used to drive the magazine clamp positioning frame to lift and lower, and the magazine clamp is detachably installed in the magazine clamp positioning frame; the pushing assembly is composed of a first left and right moving electric slide, a pushing cylinder, a pushing piece, two groups of L-shaped guide grooves and a second in-place sensor, the first left and right moving electric slide is fixedly mounted on the frame and is used to drive the pushing cylinder to move left and right, the pushing cylinder is used to drive the pushing piece to move left and right, the two groups of L-shaped guide grooves are respectively fixedly mounted on the front and rear sides of the first left and right moving electric slide and constitute a channel for the film to slide, the pushing piece is located in the channel and is used to push the film on the channel into the magazine clamp, and the second in-place sensor is fixedly mounted on the L-shaped guide groove and is used to detect whether the film is in place.
5. The fully automatic ring-shaped film laminating machine according to claim 1, characterized in that: The lateral glue tearing mechanism is composed of a second left and right moving electric slide, a second front and back moving electric slide, a third lifting electric slide, a glue tearing cylinder and a glue tearing clamp. The second left and right moving electric slide is fixed on the frame and is used to drive the second front and back moving electric slide to move left and right. The second front and back moving electric slide is used to drive the third lifting electric slide to move forward and backward. The third lifting electric slide is used to drive the glue tearing cylinder to move up and down. The glue tearing cylinder is used to drive the glue tearing clamp to clamp or release a corner of the single-sided glue on the surface of the film.
6. The fully automatic ring-shaped film laminating machine according to claim 1, characterized in that: The pressure-maintaining mechanism is composed of a guide rod assembly, a fixed plate, a movable plate, a pressure-maintaining electric cylinder, a pressure sensor, a pressure-maintaining plate, a temperature sensor and a heater. The guide rod assembly is composed of four guide rods, and the four guide rods are vertically fixed on both sides of the second conveyor line. The fixed plate is fixed on the top ends of the four guide rods. The movable plate can be slidably mounted on the four guide rods up and down through a guide sleeve. The pressure-maintaining electric cylinder is fixed on the fixed plate. The telescopic end of the pressure-maintaining electric cylinder is vertically downwardly arranged through a through hole on the fixed plate. The telescopic end of the pressure-maintaining electric cylinder is connected to the movable plate through the pressure sensor. The pressure-maintaining plate is fixed on the bottom side of the movable plate and is arranged correspondingly to the pressure-maintaining station up and down. An installation cavity is formed in the pressure-maintaining plate. The heater is fixed in the installation cavity. A plurality of heat-conducting holes communicating with the installation cavity are provided on the bottom side of the pressure-maintaining plate. The temperature sensor is arranged in the pressure-maintaining plate.
7. The fully automatic ring-shaped film laminating machine according to claim 1, characterized in that: The loading and transporting mechanism, the ring-shaped parts transporting mechanism, the intermediate transporting mechanism and the unloading and transporting mechanism have the same structure, and are all composed of a third left and right transfer electric slide, a lifting cylinder, an adsorption frame and a vacuum suction nozzle. The third left and right transfer electric slide is fixed on the frame and is used to drive the lifting cylinder to move left and right. The lifting cylinder is used to drive the adsorption frame to move up and down. A plurality of vacuum suction nozzles are fixed at the bottom of the adsorption frame and are used to adsorb adhesive films or ring-shaped parts.
Citation Information
Patent Citations
Film removing machine applied to automatic production line
CN106697460A
Automatic film pasting equipment
CN116477113A