An ultrasonic spot welding device for new energy wiring harness production
By designing an automated ultrasonic spot welding device, using servo motors to drive the conveyor belt and transmission system, the automatic conveying, unwinding, peeling and cutting of new energy wire harnesses is solved, and the problem of low artificial spot welding efficiency in the existing technology is improved. Work efficiency of new energy wire harness production.
Patent Information
- Application Number
- CN202411237236.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-05
AI Technical Summary
In the production of new energy wire harnesses, the existing technology relies on manual spot welding operations, resulting in high labor consumption and low efficiency, and requires manual cutting and skinning, affecting work efficiency.
Design an ultrasonic spot welding device for the production of new energy wire harnesses, including spot welding mechanism, conveyor frame, line transmission mechanism, reciprocating movement mechanism and cutting mechanism. Through the servo motor, the automatic transmission of new energy wire harness is realized. Unroll, peel and cut, and conduct continuous spot welding in combination with ultrasonic spot welding equipment.
It greatly reduces the output of manual labor, improves work efficiency, realizes continuous spot welding of new energy wire harnesses, simplifies the production process, and improves production efficiency.
Smart Images

Figure CN118752051B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of spot welding equipment, and specifically relates to an ultrasonic spot welding device for producing new energy wire harnesses. Background Art
[0002] In the production of new energy wiring harnesses, ultrasonic spot welding equipment can be used to spot weld new energy wiring harnesses with various electrical components, connectors or conductors to form various parts of the electrical system.
[0003] In the existing spot welding of new energy wire harnesses, most of the time, the new energy wire harnesses are placed under the spot welding equipment manually and spot welded one by one, which consumes manual labor. At the same time, before spot welding the wire harnesses, the wire harnesses need to be cut manually in batches, then peeled, and finally spot welded, which greatly reduces the work efficiency. For this reason, we propose an ultrasonic spot welding device for the production of new energy wire harnesses. Summary of the invention
[0004] The purpose of the present invention is to provide an ultrasonic spot welding device for the production of new energy wire harnesses to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ultrasonic spot welding device for the production of new energy wire harnesses, comprising a spot welding mechanism, the spot welding mechanism comprising a conveyor frame, an ultrasonic spot welding device is arranged on the upper surface of the conveyor frame, a wire feeding mechanism is arranged on the right side of the spot welding mechanism, a reciprocating mechanism is arranged at the lower end of the wire feeding mechanism, a cutting mechanism is arranged inside the wire feeding mechanism, conveyor rollers are rotatably connected at the front and rear ends of the conveyor frame, a conveyor belt is transmission-connected between the two conveyor rollers, a servo motor is arranged on the side of the conveyor frame, and the output end of the servo motor is transmission-connected to the conveyor roller, the side of the conveyor roller is transmission-connected to a first transmission shaft, the circumferential surface of the first transmission shaft is transmission-connected to a first transmission belt, and the end of the first transmission belt away from the first transmission shaft is transmission-connected to A second transmission shaft is connected, the circumferential surface of the second transmission shaft is transmission-connected with the first bevel gear, the circumferential surface of the first bevel gear is meshedly connected with the second bevel gear, a third transmission shaft is provided in the middle of the second bevel gear, the circumferential surface of the third transmission shaft is transmission-connected with the second transmission belt, the end of the second transmission belt away from the third transmission shaft is transmission-connected with the first rotating shaft, a support frame is provided on the side of the conveying frame, and the third transmission shaft and the first rotating shaft are both rotationally connected with the support frame, the wire transmission mechanism includes a support plate, the support plate is arranged inside the support frame, and the support plate is connected to the side of the conveying frame, the upper surface of the support plate is provided with a first connecting plate, and the first rotating shaft is rotationally connected with the first connecting plate, and the circumferential surface of the first rotating shaft is transmission-connected with a new energy wiring harness disk.
[0006] Preferably, a first gear is provided on the circumferential surface of the first rotating shaft, and a second gear is meshedly connected on the circumferential surface of the first gear. A fourth transmission shaft is provided in the middle of the second gear, and the fourth transmission shaft is rotatably connected to the first connecting plate. A third transmission belt is transmission-connected to the circumferential surface of the fourth transmission shaft, and an end of the third transmission belt away from the fourth transmission shaft is transmission-connected to the second rotating shaft. A second connecting plate is provided on the upper surface of the support plate, and the second rotating shaft is rotatably connected to the second connecting plate.
[0007] Preferably, a first guide roller is provided on the circumferential surface of the second rotating shaft, a third gear is provided on the circumferential surface of the second rotating shaft away from the third transmission belt end, the fourth gear is meshedly connected on the circumferential surface of the third gear, a third rotating shaft is provided in the middle of the fourth gear, and the third rotating shaft is rotatably connected to the second connecting plate, a second guide roller is provided on the circumferential surface of the third rotating shaft, the first guide roller and the second guide roller are both arranged in the middle of the second connecting plate, and the first guide roller is located at the upper end of the second guide roller, a wire stripping machine is provided in the middle of the second connecting plate, and the wire stripping machine is located at the rear side of the first guide roller and the second guide roller, a movable slide rail is provided on the upper surface of the support plate, a slider is slidably connected to the inside of the movable slide rail, an electric slide rail is provided on the upper surface of the slider, an electric clamp is slidably connected to the inside of the electric slide rail, a connecting slide rod is provided on the lower surface of the slider, and the connecting slide rod is slidably connected to the support plate and the movable slide rail.
[0008] Preferably, the reciprocating mechanism includes a connecting bracket, which is arranged on the lower surface of the support plate, and the lower surface of the connecting bracket is connected to the inner bottom wall of the support frame, a gear assembly frame is provided inside the connecting bracket, the internal rotation of the gear assembly frame is connected to the first eccentric gear, the internal rotation of the gear assembly frame is connected to the driving shaft, and the driving shaft is transmission-connected to the first eccentric gear, the internal rotation of the gear assembly frame is connected to the second eccentric gear, and the second eccentric gear is meshingly connected to the first eccentric gear, the second eccentric gear is hinged to the moving frame through a hinge shaft, a sliding rod is provided on the side of the moving frame, and the sliding rod is slidably connected to the connecting bracket, and the end of the sliding rod away from the moving frame is connected to the connecting sliding rod.
[0009] Preferably, the circumferential surface of the first rotating shaft is transmission-connected with a fourth transmission belt, a transmission is provided on the side of the support frame, and the end of the fourth transmission belt away from the first rotating shaft is transmission-connected with the input end of the transmission, the output end of the transmission is transmission-connected with a fifth transmission belt, and the end of the fifth transmission belt away from the transmission is transmission-connected with a drive shaft, and the drive shaft passes through the lower surface of the support frame and is rotationally connected thereto.
[0010] Preferably, the cutting mechanism includes a connecting slide rail, and the connecting slide rail is connected to the support plate, the connecting slide rail is internally slidably connected with a sliding tooth plate, a connecting rod is provided between the sliding tooth plate and the sliding rod, and the connecting rod is slidably connected to the connecting slide rail, and the upper surface of the sliding tooth plate is meshedly connected with a fifth gear.
[0011] Preferably, a threaded polished rod is provided in the middle part of the fifth gear, a limiting slide rail is provided on the side of the second connecting plate, and the threaded polished rod is rotatably connected to the limiting slide rail, and cutting mechanisms are provided on both sides of the second connecting plate, the internal sliding connection of the limiting slide rail on the left side is connected to the cutter, and the threaded polished rod is threadedly connected to the cutter, and the internal sliding connection of the limiting slide rail on the right side is connected to a cutting seat, and the cutting seat is threadedly connected to the threaded polished rod.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] (1) This ultrasonic spot welding device for the production of new energy wire harnesses can transport electronic components to the ultrasonic spot welding equipment while driving the new energy wire harness reel for unwinding. While the wire harness is unwinding, the first guide roller and the second guide roller can cooperate to transport the new energy wire harness to the inside of the wire stripping machine, and the front end of the new energy wire harness that needs to be spot welded is stripped, which greatly reduces the output of manual labor.
[0014] (2) This ultrasonic spot welding device for the production of new energy wire harnesses can be linked to the reciprocating mechanism when the conveyor belt is conveying, so that the sliding rod can move back and forth. When the sliding rod moves back and forth, under the action of the connecting slide rod, it can drive the slider to move back and forth inside the moving slide rail, so that the electric clamp can clamp the new energy wire harness and convey it to the position where the electronic component needs to be spot welded, and then reset it. In this way, the new energy wire harness can be repeatedly conveyed back and forth. At the same time, when the sliding rod moves back and forth, it can also be linked to the cutter and the cutting seat. When the electric clamp clamps the new energy wire harness and conveys it to the position where the electronic component needs to be spot welded, the cutter and the cutting seat can just cut the new energy wire harness.
[0015] (3) In the ultrasonic spot welding device for the production of new energy wire harnesses, when the servo motor is working to make the conveyor belt convey, it can link the wire feeding mechanism to release and strip the new energy wire harnesses, and at the same time link the reciprocating mechanism and the cutting mechanism to realize the conveying and cutting of the new energy wire harnesses, forming a continuous work process as a whole, realizing continuous spot welding of the new energy wire harnesses, greatly improving work efficiency, and reducing the input of manual labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0017] Figure 2 It is a top view of the three-dimensional structure of the present invention;
[0018] Figure 3 It is a schematic diagram of the structure inside the support frame of the present invention;
[0019] Figure 4 It is a right-side perspective structural diagram of the wire transmission mechanism of the present invention;
[0020] Figure 5 It is a left-side stereoscopic structural schematic diagram of the wire transmission mechanism of the present invention;
[0021] Figure 6 It is a three-dimensional structural schematic diagram of the transmission of the present invention;
[0022] Figure 7 It is a three-dimensional structural schematic diagram of the reciprocating mechanism of the present invention;
[0023] Figure 8 It is a cross-sectional structural schematic diagram of the reciprocating mechanism of the present invention;
[0024] Fig. 9 It is a schematic diagram of the side section structure of the cutting mechanism of the present invention;
[0025] Fig.10 It is a schematic diagram of the upper cross-section structure of the cutting mechanism of the present invention.
[0026] In the figure: 10, spot welding mechanism; 11, conveying frame; 12, ultrasonic spot welding equipment; 13, conveying roller; 14, servo motor; 15, conveyor belt; 16, first transmission shaft; 17, first transmission belt; 18, second transmission shaft; 19, first bevel gear; 110, second bevel gear; 111, third transmission shaft; 112, second transmission belt; 113, first rotating shaft; 114, support frame;
[0027] 20. Wire transmission mechanism; 21. Support plate; 22. First connecting plate; 23. New energy harness disk; 24. First gear; 25. Second gear; 26. Fourth transmission shaft; 27. Third transmission belt; 28. Second rotating shaft; 29. First guide roller; 210. Third gear; 211. Fourth gear; 212. Third rotating shaft; 213. Second guide roller; 214. Wire stripping machine; 215. Second connecting plate; 216. Moving slide rail; 217. Sliding block; 218. Electric slide rail; 219. Electric clamp; 220. Connecting slide rod;
[0028] 30. reciprocating mechanism; 31. connecting bracket; 32. gear assembly frame; 33. first eccentric gear; 34. driving shaft; 35. second eccentric gear; 36. moving frame; 37. sliding rod; 38. fourth transmission belt; 39. transmission; 310. fifth transmission belt;
[0029] 40. Cutting mechanism; 41. Connecting slide rail; 42. Sliding tooth plate; 43. Connecting rod; 44. Fifth gear; 45. Threaded polished rod; 46. Limiting slide rail; 47. Cutter; 48. Cutting seat. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] See also Figure 1-Figure 10 The present invention provides an ultrasonic spot welding device for the production of new energy wire harnesses, including a spot welding mechanism 10, a wire feeding mechanism 20 is provided on the right side of the spot welding mechanism 10, a reciprocating mechanism 30 is provided at the lower end of the wire feeding mechanism 20, a cutting mechanism 40 is provided inside the wire feeding mechanism 20, the spot welding mechanism 10 includes a conveying frame 11, an ultrasonic spot welding device 12 is provided on the upper surface of the conveying frame 11, a conveying roller 13 is rotatably connected to the front and rear ends of the conveying frame 11, a conveying belt 15 is transmission-connected between the two conveying rollers 13, a servo motor 14 is provided on the side of the conveying frame 11, and the output end of the servo motor 14 is transmission-connected to the conveying roller 13, and the side of the conveying roller 13 is transmission-connected to the first transmission shaft 16, and the first transmission shaft 16 The circumferential surface of the conveyor frame 11 is connected to the first transmission belt 17 for transmission, the end of the first transmission belt 17 away from the first transmission shaft 16 is connected to the second transmission shaft 18 for transmission, the circumferential surface of the second transmission shaft 18 is connected to the first bevel gear 19 for transmission, the circumferential surface of the first bevel gear 19 is meshed with the second bevel gear 110, a third transmission shaft 111 is provided in the middle of the second bevel gear 110, the circumferential surface of the third transmission shaft 111 is connected to the second transmission belt 112 for transmission, the end of the second transmission belt 112 away from the third transmission shaft 111 is connected to the first rotating shaft 113, a support frame 114 is provided on the side of the conveyor frame 11, and the third transmission shaft 111 and the first rotating shaft 113 are both rotatably connected to the support frame 114.
[0032] It should be noted that by making the servo motor 14 work and under the action of the two conveying rollers 13, the conveyor belt 15 can perform the conveying work. The conveyor belt 15 can convey the electronic components to the ultrasonic spot welding equipment 12 and weld them together with the new energy wiring harness to complete the welding work. At the same time, when the conveying roller 13 rotates, the first transmission shaft 16 can be driven to rotate. When the first transmission shaft 16 rotates, the second transmission shaft 18 can be driven to rotate by the action of the first transmission belt 17. When the second transmission shaft 18 rotates, the first bevel gear 19 can drive the second bevel gear 110 to rotate, and then drive the third transmission shaft 111 to rotate. When the third transmission shaft 111 rotates, the second transmission belt 112 can be used to drive the first rotating shaft 113 to rotate.
[0033] The wire transmission mechanism 20 includes a support plate 21, which is arranged inside the support frame 114 and connected to the side of the conveyor frame 11. The upper surface of the support plate 21 is provided with a first connecting plate 22, and the first rotating shaft 113 is rotatably connected to the first connecting plate 22. The circumferential surface of the first rotating shaft 113 is transmission-connected with a new energy harness disk 23, and the new energy harness disk 23 is located in the middle of the first connecting plate 22. The circumferential surface of the first rotating shaft 113 is provided with a first gear 24, and the circumferential surface of the first gear 24 is meshed with the first gear 24. The support plate 21 is connected to the second gear 25, the middle part of the second gear 25 is provided with a fourth transmission shaft 26, and the fourth transmission shaft 26 is rotatably connected to the first connecting plate 22, the circumferential surface of the fourth transmission shaft 26 is transmission-connected with a third transmission belt 27, and the end of the third transmission belt 27 away from the fourth transmission shaft 26 is transmission-connected with a second rotating shaft 28, the upper surface of the support plate 21 is provided with a second connecting plate 215, and the second rotating shaft 28 is rotatably connected to the second connecting plate 215, the circumferential surface of the second rotating shaft 28 is provided with a first guide roller 29, and the second rotating shaft 28 is provided with a first guide roller 29. A third gear 210 is provided on the circumferential surface away from one end of the third transmission belt 27, and a fourth gear 211 is meshedly connected to the circumferential surface of the third gear 210, and a third rotating shaft 212 is provided in the middle of the fourth gear 211, and the third rotating shaft 212 is rotatably connected to the second connecting plate 215, and a second guide roller 213 is provided on the circumferential surface of the third rotating shaft 212, and the first guide roller 29 and the second guide roller 213 are both arranged in the middle of the second connecting plate 215, and the first guide roller 29 is located at the upper end of the second guide roller 213, and the second connecting plate 215 is provided with a second guide roller 213. A wire stripping machine 214 is provided in the middle of the plate 215, and the wire stripping machine 214 is located at the rear side of the first guide roller 29 and the second guide roller 213. A movable slide rail 216 is provided on the upper surface of the support plate 21. The movable slide rail 216 is internally slidably connected to a slider 217. An electric slide rail 218 is provided on the upper surface of the slider 217. The electric slide rail 218 is internally slidably connected to an electric clamp 219. A connecting slide rod 220 is provided on the lower surface of the slider 217, and the connecting slide rod 220 is slidably connected to the support plate 21 and the movable slide rail 216.
[0034] It should be noted that when the first rotating shaft 113 rotates, the new energy wiring harness disc 23 can be driven to rotate to unwind the new energy wiring harness. When the first rotating shaft 113 rotates, the fourth transmission shaft 26 can be driven to rotate under the action of the first gear 24 and the second gear 25. When the fourth transmission shaft 26 rotates, under the action of the third transmission belt 27, the second rotating shaft 28 can be driven to rotate, thereby driving the first guide roller 29 to rotate. The second rotating shaft 28 can drive the third rotating shaft 212 to rotate by the action of the third gear 210 and the fourth gear 211, thereby driving the second guide roller 213 to rotate. Under the action of the first gear 24, the second gear 25, the third gear 210 and the fourth gear 211, the rotation direction of the new energy wiring harness disc 23 is the same as the rotation direction of the second guide roller 213 and is opposite to the direction of the first guide roller 29. Under this condition, the first guide roller 29 cooperates with the second guide roller 213 to transport the new energy wiring harness unwound by the new energy wiring harness disc 23 forward. There is a certain transmission ratio between the first gear 24 and the second gear 25. This transmission ratio can make the new energy wire harness unwound by the new energy wire harness disc 23 exactly the same as the wire harness conveyed by the first guide roller 29 and the second guide roller 213. This function can prevent the new energy wire harness from being piled up and wound between the new energy wire harness disc 23 and the first guide roller 29 and the second guide roller 213. With the cooperation of the first guide roller 29 and the second guide roller 213, the new energy wire harness can be conveyed to the inside of the wire stripping machine 214. The wire stripping machine 214 can strip the front end of the new energy wire harness where spot welding is required. When the new energy wire harness is stripped by the wire stripping machine 214 and comes out to the moving part, the electric clamp 219 will clamp the unstripped part of the new energy wire harness. At the same time, the slider 217 drives the new energy wire harness to be conveyed to the position where the electronic components need to be spot welded under the action of the moving slide rail 216, and then the two are welded using the ultrasonic spot welding equipment 12.
[0035] The reciprocating mechanism 30 includes a connecting bracket 31, which is arranged on the lower surface of the support plate 21, and the lower surface of the connecting bracket 31 is connected to the inner bottom wall of the support frame 114. A gear assembly frame 32 is provided inside the connecting bracket 31, and the internal rotation of the gear assembly frame 32 is connected to a first eccentric gear 33, and the internal rotation of the gear assembly frame 32 is connected to a drive shaft 34, and the drive shaft 34 is transmission-connected to the first eccentric gear 33, and the internal rotation of the gear assembly frame 32 is connected to a second eccentric gear 35, and the second eccentric gear 35 is meshed with the first eccentric gear 33, and the second eccentric gear 35 is hinged to a moving frame 36 through a hinge shaft, and the moving frame 36 is hinged to the moving frame 36. A sliding rod 37 is provided on the side of the frame 36, and the sliding rod 37 is slidably connected to the connecting bracket 31, and the end of the sliding rod 37 away from the movable frame 36 is connected to the connecting sliding rod 220, and the circumferential surface of the first rotating shaft 113 is transmission-connected with the fourth transmission belt 38, and a transmission 39 is provided on the side of the support frame 114, and the end of the fourth transmission belt 38 away from the first rotating shaft 113 is transmission-connected with the input end of the transmission 39, and the output end of the transmission 39 is transmission-connected with the fifth transmission belt 310, and the end of the fifth transmission belt 310 away from the transmission 39 is transmission-connected with the drive shaft 34, and the drive shaft 34 passes through the lower surface of the support frame 114 and is rotationally connected thereto.
[0036] It should be noted that when the first rotating shaft 113 rotates, the fourth transmission belt 38, the transmission 39 and the fifth transmission belt 310 can be used to rotate the driving shaft 34. When the driving shaft 34 rotates, the first eccentric gear 33 can be rotated inside the gear assembly frame 32. The first eccentric gear 33 can drive the second eccentric gear 35 to rotate by meshing with the second eccentric gear 35. The first eccentric gear 33 and the second eccentric gear 35 have the same number of teeth, and the axes of the two are on the same line. When the first eccentric gear 33 rotates, it will also push the gear assembly frame 32 to perform eccentric motion. At this time, theoretically, the gear assembly frame 32 will also drive the moving frame 36 to perform eccentric reciprocating motion, but during the rotation of the second eccentric gear 35 and the first eccentric gear 33 Under the action of opposite directions, the lateral force in the eccentric motion will be offset, so that the movable frame 36 can only perform reciprocating linear motion. When the movable frame 36 performs reciprocating linear remote motion, it will drive the sliding rod 37 to perform reciprocating linear remote motion, wherein the remote motion distance of the sliding rod 37 is the sum of the diameters of the first eccentric gear 33 and the second eccentric gear 35, and the driving shaft 34 rotates one circle, and the sliding rod 37 reciprocates one back and forth. This method can achieve a longer distance of reciprocating remote motion while reducing the volume of the device. When the sliding rod 37 reciprocates, under the action of the connecting slide rod 220, it can drive the slider 217 to reciprocate one back and forth inside the movable slide rail 216, so that the electric clamp 219 can clamp the new energy wiring harness and transport it to the position where the electronic component needs to be spot welded, and then reset it.
[0037] The cutting mechanism 40 includes a connecting slide rail 41, and the connecting slide rail 41 is connected to the support plate 21, the connecting slide rail 41 is internally slidably connected with a sliding tooth plate 42, a connecting rod 43 is provided between the sliding tooth plate 42 and the sliding rod 37, and the connecting rod 43 is slidably connected to the connecting slide rail 41, the upper surface of the sliding tooth plate 42 is meshingly connected with a fifth gear 44, the middle part of the fifth gear 44 is provided with a threaded rod 45, the side of the second connecting plate 215 is provided with a limiting slide rail 46, and the threaded rod 45 is rotatably connected to the limiting slide rail 46, and the cutting mechanism 40 is provided on both sides of the second connecting plate 215, the internal sliding connection of the left limiting slide rail 46 is a cutter 47, and the threaded rod 45 is threadedly connected to the cutter 47, and the internal sliding connection of the right limiting slide rail 46 is a cutting seat 48, and the cutting seat 48 is threadedly connected to the threaded rod 45.
[0038] It should be noted that when the sliding rod 37 moves, the sliding tooth plate 42 can be driven to move in the connecting slide rail 41 under the action of the connecting rod 43. The movement of the sliding tooth plate 42 in the connecting slide rail 41 can drive the fifth gear 44 to rotate. When the fifth gear 44 rotates, the threaded rod 45 can be rotated. When the threaded rod 45 rotates, under the limiting action of the limiting slide rail 46, the cutter 47 and the cutting seat 48 can simultaneously approach the middle part of the second connecting plate 215, and then cut off the new energy wire harness in the middle part, that is, when the electric clamp 219 clamps the new energy wire harness and transports it to the position where the electronic components need to be spot welded, the cutter 47 and the cutting seat 48 can just cut off the new energy wire harness. After welding is completed, the electric clamp 219 will release the new energy wire harness. At this time, under the action of the conveyor belt 15, it will drive the combination of the welded electronic components and the new energy wire harness to move to the unloading place for unloading.
[0039] The working principle and use process of the present invention:
[0040] Step one, by making the servo motor 14 work and under the action of the two conveying rollers 13, the conveyor belt 15 can be used for conveying. The conveyor belt 15 can convey the electronic components to the ultrasonic spot welding equipment 12. At the same time, when the conveying roller 13 rotates, the first transmission shaft 16 can be driven to rotate. When the first transmission shaft 16 rotates, the second transmission shaft 18 can be driven to rotate by the action of the first transmission belt 17. When the second transmission shaft 18 rotates, the first bevel gear 19 can drive the second bevel gear 110 to rotate, and then drive the third transmission shaft 111 to rotate. When the third transmission shaft 111 rotates, the second transmission belt 112 can be used to drive the first rotating shaft 113 to rotate. When the first rotating shaft 113 rotates, it can drive the new energy wiring harness disk 23 to rotate to unwind the new energy wiring harness. When the first rotating shaft 113 rotates, The first gear 24 and the second gear 25 can drive the fourth transmission shaft 26 to rotate. When the fourth transmission shaft 26 rotates, the third transmission belt 27 can drive the second rotating shaft 28 to rotate, thereby driving the first guide roller 29 to rotate. The second rotating shaft 28 can drive the third rotating shaft 212 to rotate by the third gear 210 and the fourth gear 211, thereby driving the second guide roller 213 to rotate. With the cooperation of the first guide roller 29 and the second guide roller 213, the new energy wire harness can be transported to the inside of the wire stripping machine 214. The wire stripping machine 214 can strip the part of the new energy wire harness that needs to be spot welded at the front end. When the new energy wire harness is stripped by the wire stripping machine 214 and comes out to the moving part, the electric clamp 219 will clamp the unstripped part of the new energy wire harness.
[0041] Step 2, when the first rotating shaft 113 rotates, the fourth transmission belt 38, the transmission 39 and the fifth transmission belt 310 can be used to rotate the driving shaft 34. When the driving shaft 34 rotates, the first eccentric gear 33 can rotate inside the gear assembly frame 32. The first eccentric gear 33 can drive the second eccentric gear 35 to rotate by meshing with the second eccentric gear 35. Under the cooperation of the first eccentric gear 33 and the second eccentric gear 35, the moving frame 36 can perform reciprocating linear motion. When the moving frame 36 performs reciprocating linear motion, it will drive the sliding rod 37 to perform reciprocating linear motion. When the sliding rod 37 reciprocates, under the action of the connecting slide rod 220, the slider 217 can be driven to reciprocate inside the moving slide rail 216. Back and forth, the electric clamp 219 can clamp the new energy wiring harness and transport it to the position where the electronic components need to be spot welded, and then the two are welded by the ultrasonic spot welding equipment 12, and reset after the spot welding is completed;
[0042] Step three, when the sliding rod 37 moves, the sliding tooth plate 42 can be driven to move in the connecting slide rail 41 under the action of the connecting rod 43, and the sliding tooth plate 42 can drive the fifth gear 44 to rotate when it moves in the connecting slide rail 41. When the fifth gear 44 rotates, the threaded rod 45 can be rotated. When the threaded rod 45 rotates, under the limiting action of the limiting slide rail 46, the cutter 47 and the cutting seat 48 can simultaneously approach the middle part of the second connecting plate 215, and then cut off the new energy wire harness in the middle part, that is, when the electric clamp 219 clamps the new energy wire harness and transports it to the position where the electronic components need to be spot welded, the cutter 47 and the cutting seat 48 can just cut off the new energy wire harness. After the welding is completed, the electric clamp 219 will release the new energy wire harness. At this time, under the action of the conveyor belt 15, it will drive the combination of the welded electronic components and the new energy wire harness to move to the unloading place for unloading.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic spot welding device for producing new energy wire harnesses, comprising a spot welding mechanism (10), wherein the spot welding mechanism (10) comprises a conveying frame (11), and an ultrasonic spot welding device (12) is provided on the upper surface of the conveying frame (11), characterized in that: A wire conveying mechanism (20) is provided on the right side of the spot welding mechanism (10), and a reciprocating movement mechanism (30) is provided at the lower end of the wire conveying mechanism (20); A cutting mechanism (40) is provided inside the wire transmission mechanism (20); conveying rollers (13) are rotatably connected at the front and rear ends of the conveying frame (11); a conveying belt (15) is transmission-connected between the two conveying rollers (13); a servo motor (14) is provided on the side of the conveying frame (11); and the output end of the servo motor (14) is transmission-connected to one of the conveying rollers (13); an end of the conveying roller (13) away from the servo motor (14) is transmission-connected to a first transmission shaft (16); a circumferential surface of the first transmission shaft (16) is transmission-connected to a first transmission belt (17); an end of the first transmission belt (17) away from the first transmission shaft (16) is transmission-connected to a second transmission shaft (18); a circumferential surface of the second transmission shaft (18) is transmission-connected to a first bevel gear (19); a circumferential surface of the first bevel gear (19) is meshingly connected to a second bevel gear (110); and the second bevel gear (111) is transmission-connected to a first transmission shaft (16). A third transmission shaft (111) is provided in the middle of (110), and the circumferential surface of the third transmission shaft (111) is transmission-connected with a second transmission belt (112), and one end of the second transmission belt (112) away from the third transmission shaft (111) is transmission-connected with a first rotating shaft (113), a support frame (114) is provided on the side of the conveying frame (11), and the third transmission shaft (111) and the first rotating shaft (113) are both rotationally connected to the support frame (114), and the wire transmission mechanism (20) includes a support plate (21), and the support plate (21) is arranged inside the support frame (114), and the support plate (21) is connected to the side of the conveying frame (11), and the upper surface of the support plate (21) is provided with a first connecting plate (22), and the first rotating shaft (113) is rotationally connected to the first connecting plate (22), and the circumferential surface of the first rotating shaft (113) is transmission-connected with a new energy wiring harness disk (23); A first gear (24) is provided on the circumferential surface of the first rotating shaft (113), and a second gear (25) is meshedly connected to the circumferential surface of the first gear (24), a fourth transmission shaft (26) is provided in the middle of the second gear (25), and the fourth transmission shaft (26) is rotationally connected to the first connecting plate (22), a third transmission belt (27) is transmission-connected to the circumferential surface of the fourth transmission shaft (26), and an end of the third transmission belt (27) away from the fourth transmission shaft (26) is transmission-connected to the second rotating shaft (28), and a second connecting plate (215) is provided on the upper surface of the support plate (21), and the second rotating shaft (28) is rotationally connected to the second connecting plate (215); A first guide roller (29) is provided on the circumferential surface of the second rotating shaft (28); a third gear (210) is provided on the circumferential surface of the second rotating shaft (28) at one end away from the third transmission belt (27); a fourth gear (211) is meshedly connected to the circumferential surface of the third gear (210); a third rotating shaft (212) is provided in the middle of the fourth gear (211); the third rotating shaft (212) is rotatably connected to the second connecting plate (215); a second guide roller (213) is provided on the circumferential surface of the third rotating shaft (212); the first guide roller (29) and the second guide roller (213) are both arranged in the middle of the second connecting plate (215); and the first guide roller (29) is located at the middle of the second guide roller (213). The guide roller (213) is located at the upper end of the guide roller (213); a wire stripping machine (214) is provided in the middle of the second connecting plate (215), and the wire stripping machine (214) is located at the rear side of the first guide roller (29) and the second guide roller (213); a movable slide rail (216) is provided on the upper surface of the support plate (21); a slider (217) is slidably connected inside the movable slide rail (216); an electric slide rail (218) is provided on the upper surface of the slider (217); an electric clamp (219) is slidably connected inside the electric slide rail (218); a connecting slide rod (220) is provided on the lower surface of the slider (217); and the connecting slide rod (220) is slidably connected to the support plate (21) and the movable slide rail (216); The reciprocating mechanism (30) comprises a connecting bracket (31), wherein the connecting bracket (31) is arranged on the lower surface of the support plate (21), and the lower surface of the connecting bracket (31) is connected to the inner bottom wall of the support frame (114), and a gear assembly frame (32) is provided inside the connecting bracket (31), and the gear assembly frame (32) is internally rotatably connected to a first eccentric gear (33), and the gear assembly frame (32) is internally rotatably connected to a drive shaft (34), and the drive shaft (34) is connected to the first eccentric gear (33). The gear assembly frame (32) is connected to the second eccentric gear (35) for transmission, and the second eccentric gear (35) is meshingly connected with the first eccentric gear (33). The second eccentric gear (35) is hingedly connected to the movable frame (36) through a hinge shaft. A sliding rod (37) is provided on the side of the movable frame (36), and the sliding rod (37) is slidably connected to the connecting bracket (31). The end of the sliding rod (37) away from the movable frame (36) is connected to the connecting sliding rod (220).
2. The ultrasonic spot welding device for new energy wiring harness production according to claim 1 is characterized in that: The circumferential surface of the first rotating shaft (113) is transmission-connected with a fourth transmission belt (38); a transmission (39) is provided on the side of the support frame (114); and one end of the fourth transmission belt (38) away from the first rotating shaft (113) is transmission-connected with an input end of the transmission (39); an output end of the transmission (39) is transmission-connected with a fifth transmission belt (310); and one end of the fifth transmission belt (310) away from the transmission (39) is transmission-connected with a drive shaft (34); and the drive shaft (34) passes through the lower surface of the support frame (114) and is rotationally connected thereto.
3. The ultrasonic spot welding device for new energy wire harness production according to claim 2 is characterized in that: The cutting mechanism (40) comprises a connecting slide rail (41), and the connecting slide rail (41) is connected to the support plate (21), the interior of the connecting slide rail (41) is slidably connected with a sliding tooth plate (42), a connecting rod (43) is provided between the sliding tooth plate (42) and the sliding rod (37), and the connecting rod (43) is slidably connected to the connecting slide rail (41), and the upper surface of the sliding tooth plate (42) is meshedly connected with a fifth gear (44).
4. The ultrasonic spot welding device for new energy wire harness production according to claim 3 is characterized in that: A threaded polished rod (45) is provided in the middle of the fifth gear (44), a limiting slide rail (46) is provided on the side of the second connecting plate (215), and the threaded polished rod (45) is rotatably connected to the limiting slide rail (46), and a cutting mechanism (40) is provided on both sides of the second connecting plate (215), the inner sliding connection of the limiting slide rail (46) on the left side is connected to a cutter (47), and the threaded polished rod (45) is threadedly connected to the cutter (47), and the inner sliding connection of the limiting slide rail (46) on the right side is connected to a cutting seat (48), and the cutting seat (48) is threadedly connected to the threaded polished rod (45).
Citation Information
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