A mounting structure for special-shaped curtain wall

By designing the installation structure for special-shaped curtain walls, including vertical rods, cross rods, four-way gears and rods, the problems of low efficiency and poor accuracy caused by the lack of reference coordinates in curtain wall installation are solved, and efficient and accurate curtain wall installation is achieved. The installation angle is monitored through the angle sensor, further improving the installation accuracy.

CN118756881BActive Publication Date: 2024-12-13中建五局第三建设有限公司
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Patent Information

Application Number
CN202411239380.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2024-12-13
Estimated Expiration
2044-09-05

AI Technical Summary

Technical Problem

During the installation of curtain walls, due to the lack of reference coordinates, the curtain wall can only gradually correct its position when moving towards the building, resulting in low installation efficiency and insufficient accuracy of the robotic arm movement, requiring manual assistance, further reducing efficiency.

Method used

A special-shaped curtain wall installation structure is designed, including vertical rods, cross rods, connecting plates, four-way gears, cross rods, vertical pull rods, clamping sleeves and driving mechanisms. The passive rotation shaft and four-way gear are driven by the robotic arm to rotate, and the card is used. The rod pulls the curtain wall back to the center point of the vertical and horizontal bars, improving installation accuracy and efficiency, and monitoring the installation angle through angle sensors and warnings to ensure accurate installation.

Benefits of technology

It improves the efficiency and accuracy of curtain wall installation, reduces the difficulty of operating the robot arm, ensures that the curtain wall is aligned with the centers of the vertical and horizontal bars, reduces the need for manual assistance, and monitors the installation angle through a warning, further improving the installation accuracy.

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Abstract

The present invention relates to an installation structure for a special-shaped curtain wall applied to the field of curtain wall installation. When the curtain wall is installed, a mechanical arm grabs the curtain wall and moves it between the vertical rod and the horizontal rod. In the process of the curtain wall moving between the vertical rod and the horizontal rod, the curtain wall pushes a driving mechanism to drive a passive rotating shaft and a four-way gear to rotate. In the process of rotation, the four-way gear drives the horizontal tie rod and the vertical tie rod to move in the direction of the vertical rod and the horizontal rod until the clamping rod grabs the clamping ring and clamps into the inner side of the clamping groove. When the curtain wall moves between the vertical rod and the horizontal rod and the center point between the curtain wall and the vertical rod and the horizontal rod is offset, the clamping rod can pull the curtain wall back to the center point of the vertical rod and the horizontal rod, thereby reducing the operating difficulty of the mechanical arm and compensating for the problem of poor installation accuracy of the mechanical arm. At the same time, the installation is convenient and the installation efficiency is improved. In addition, by setting left and right warning devices and upper and lower warning devices, the installation angle of the curtain wall can be monitored, thereby further improving the installation accuracy.
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Description

Technical Field

[0001] The invention relates to a mounting structure, in particular to a mounting structure for special-shaped curtain walls applied in the field of curtain wall installation. Background Art

[0002] During the installation of conventional curtain walls, a lifting device is used to lift the curtain wall to the corresponding position, and then the curtain wall is inserted into the corresponding installation groove. When installing special-shaped curtain walls, since the edges of the special-shaped curtain walls are irregular, a robotic arm is required to adsorb the curtain wall during installation, and then the curtain wall is moved parallel to the building for installation. Since there are no reference coordinates when the curtain wall is moving toward the building, the position of the curtain wall can only be corrected step by step, resulting in low installation efficiency. At the same time, the movement accuracy of the robotic arm is low. In the final adjustment process, manual assistance is required to move the curtain wall, which further reduces the installation efficiency. Therefore, further improvement is needed. Summary of the invention

[0003] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that since there is no reference coordinate in the process of the curtain wall moving toward the building, the position of the curtain wall can only be corrected step by step, resulting in low installation efficiency.

[0004] In order to solve the above problems, the present invention provides an installation structure for a special-shaped curtain wall, comprising two vertical rods installed on a building, two cross rods installed between the two vertical rods, two connecting plates fixedly connected between the middle parts of the two vertical rods, a passive rotating shaft rotatably connected between the two connecting plates, a four-way gear fixedly connected to the outer wall of the passive rotating shaft, a cross groove is provided on one side of the two vertical rods, a cross tie rod is slidably connected inside the cross groove, the two cross tie rods are respectively located on the upper side and the lower side of the four-way gear, a vertical groove is provided on one side of the two cross rods, a vertical tie rod is slidably connected inside the vertical groove, and the two vertical rods are fixedly connected to the outer wall of the passive rotating shaft. The pull rods are respectively located on the left and right sides of the four-way gear, and the side of the transverse tie rod and the vertical tie rod close to the four-way gear are fixedly connected with a rack, and the rack is meshed with the passive rotating shaft, one end of the vertical rod located on the side of the transverse tie rod and one end of the transverse rod located on the side of the vertical tie rod are fixedly connected with a clamping sleeve, the transverse tie rod and the vertical tie rod are slidingly connected with the corresponding clamping sleeve, and a driving mechanism for driving the passive rotating shaft to rotate is installed between the two connecting plates, and also includes a curtain wall, one end of the curtain wall is fixedly connected with a clamping ring, one end of the transverse tie rod and the vertical tie rod are fixedly connected with a clamping rod, and the outer wall of the clamping ring is provided with a clamping groove matching the clamping rod.

[0005] As a further improvement of the present application, the driving mechanism includes an intermediate shaft installed between two connecting plates, the intermediate shaft is rotatably connected to the connecting plates, and a driven gear is fixedly connected to the outer wall of the intermediate shaft.

[0006] As a further improvement of the present application, a support plate is fixedly connected between the two connecting plates, the support plate is located on one side of the intermediate shaft, one end of the support plate is rotatably connected to a drive shaft, one end of the drive shaft is fixedly connected to a driving gear, and the driving gear is meshed with the driven gear.

[0007] As a further improvement of the present application, the outer wall of the drive shaft is fixedly connected to the front gear, an outer groove is provided on the side of the connecting plate close to the support plate, the inner wall of the outer groove is slidably connected to an inner extension rod, and the inner extension rod is meshed with the front gear.

[0008] As another improvement of the present application, the outer wall of the intermediate shaft and the outer wall of the passive rotating shaft are both fixedly connected with pulleys, and a transmission belt is rotatably connected between the two pulleys.

[0009] As another improved supplement of the present application, a plurality of slots are provided on the inner side of one end of the clamping sleeve, and a storage slot is provided on one end of the transverse pull rod and the vertical pull rod located on the inner side of the clamping sleeve. A clamping block is slidably connected to the inner wall of the storage slot, and a top spring is fixedly connected between one end of the clamping block and one end of the storage slot.

[0010] As another improvement supplement of the present application, one end of the inner extension rod is fixedly connected to the front connecting shaft, an up and down shaking frame is rotatably connected between the two ends of the front connecting shaft, an up and down angle sensor is fixedly connected to one side of the up and down shaking frame, and the output end of the up and down angle sensor is fixedly connected to one end of the front connecting shaft.

[0011] As another improvement of the present application, one end of the upper and lower shaking frames is fixedly connected to the rear connecting shaft, the two ends of the rear connecting shaft are rotatably connected to the left and right shaking frames, one side of the left and right shaking frames is fixedly connected to the left and right angle sensors, the output ends of the left and right angle sensors are fixedly connected to one end of the rear connecting shaft, and one end of the left and right shaking frames is fixedly connected to the contact plate.

[0012] As another improvement of the present application, upper and lower alarms are fixedly connected to the top and bottom ends of the contact plate, which are electrically connected to upper and lower angle sensors, and left and right alarms are fixedly connected to both sides of the contact plate, which are electrically connected to left and right angle sensors.

[0013] To summarize, when the curtain wall is installed, the mechanical arm grabs the curtain wall and moves it between the vertical rods and the horizontal rods. During the process of the curtain wall moving between the vertical rods and the horizontal rods, the curtain wall pushes the driving mechanism to drive the passive rotating shaft and the four-way gear to rotate. During the rotation, the four-way gear drives the horizontal tie rod and the vertical tie rod to move in the direction of the vertical rod and the horizontal rod until the clamping rod grabs the clamping ring and is clamped into the inner side of the clamping groove. During the process of the curtain wall moving between the vertical rod and the horizontal rod, if the center point between the curtain wall and the vertical rod and the horizontal rod is offset, the clamping rod can pull the curtain wall back to the center point of the vertical rod and the horizontal rod, which reduces the difficulty of operating the mechanical arm and makes up for the problem of poor installation accuracy of the mechanical arm. At the same time, it is convenient to install and improves the installation efficiency. By setting the left and right warning devices and the upper and lower warning devices, the installation angle of the curtain wall can be monitored, thereby further improving the installation accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an overall front view of the first embodiment of the present application;

[0015] Figure 2 It is an overall top view of the first and second embodiments of the present application;

[0016] Figure 3 It is a top view of the ferrule in the first and second embodiments of the present application;

[0017] Figure 4 This is a state diagram when the card block is located inside the card slot in the first and second implementation modes of the present application;

[0018] Figure 5 This is a three-dimensional diagram of the contact plate in the second embodiment of the present application;

[0019] Figure 6 This is a three-dimensional diagram of the upper and lower shaking frames in the second embodiment of the present application;

[0020] Figure 7 This is a three-dimensional diagram of the left and right shaking frames in the second embodiment of the present application;

[0021] Figure 8 This is a state diagram of the curtain wall moving toward the vertical rod in the first embodiment of the present application;

[0022] Fig. 9 This is a state diagram of the curtain wall and the vertical rod connecting rod in the first embodiment of the present application.

[0023] Description of the numbers in the figure:

[0024] 1. Vertical rod; 2. Horizontal rod; 3. Connecting plate; 4. Passive shaft; 5. Four-way gear; 6. Horizontal groove; 7. Horizontal tie rod; 8. Vertical groove; 9. Vertical tie rod; 10. Clamping sleeve; 1001. Clamping groove; 11. Intermediate shaft; 1101. Driven gear; 1102. Support plate; 1103. Drive shaft; 1104. Driving gear; 1105. Pulley; 1106. Transmission belt; 1107. Outer groove; 1108. Inner Extension rod; 1109, front gear; 12, curtain wall; 1201, clamping ring; 1202, clamping groove; 13, rack; 14, storage groove; 15, clamping block; 16, top spring; 17, up and down rocking frame; 18, up and down angle sensor; 19, up and down warning device; 20, rear connecting shaft; 21, left and right rocking frame; 22, left and right angle sensor; 23, contact plate; 24, left and right warning device; 25, clamping rod; 26, front connecting shaft. DETAILED DESCRIPTION

[0025] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0026] The first implementation method:

[0027] Figure 1-4 and Figure 8-9 A mounting structure for a special-shaped curtain wall is shown, comprising two vertical rods 1 mounted on a building, two horizontal rods 2 mounted between the two vertical rods 1, two connecting plates 3 fixedly connected between the middle parts of the two vertical rods 1, a passive rotating shaft 4 rotatably connected between the two connecting plates 3, a four-way gear 5 fixedly connected to the outer wall of the passive rotating shaft 4, a horizontal groove 6 is provided on one side of the two vertical rods 1, a horizontal tie rod 7 is slidably connected inside the horizontal groove 6, and the two horizontal tie rods 7 are respectively located on the upper side and the lower side of the four-way gear 5, a vertical groove 8 is provided on one side of the two horizontal rods 2, a vertical tie rod 9 is slidably connected inside the vertical groove 8, and the two vertical tie rods 9 are respectively located on the left side and the right side of the four-way gear 5 The side of the transverse tie rod 7 and the vertical tie rod 9 close to the four-way gear 5 are fixedly connected with a rack 13, and the rack 13 is meshed with the passive rotating shaft 4, one end of the vertical rod 1 located on the side of the transverse tie rod 7 and one end of the transverse rod 2 located on the side of the vertical tie rod 9 are fixedly connected with a clamping sleeve 10, the transverse tie rod 7 and the vertical tie rod 9 are slidably connected with the corresponding clamping sleeve 10, and a driving mechanism for driving the passive rotating shaft 4 to rotate is installed between the two connecting plates 3, and also includes a curtain wall 12, one end of the curtain wall 12 is fixedly connected with a clamping ring 1201, one end of the transverse tie rod 7 and the vertical tie rod 9 are fixedly connected with a clamping rod 25, and the outer wall of the clamping ring 1201 is provided with a clamping groove 1202 matching the clamping rod 25.

[0028] When the curtain wall 12 is installed, the curtain wall 12 is grabbed by the mechanical arm and moved between the vertical rod 1 and the horizontal rod 2. During the movement of the curtain wall 12 between the vertical rod 1 and the horizontal rod 2, the curtain wall 12 pushes the driving mechanism to drive the passive rotating shaft 4 and the four-way gear 5 to rotate. During the rotation, the four-way gear 5 drives the horizontal tie rod 7 and the vertical tie rod 9 to move in the direction of the vertical rod 1 and the horizontal rod 2 until the clamping rod 25 grabs the clamping ring 1201 and is clamped into the inner side of the clamping groove 1202.

[0029] When the curtain wall 12 moves between the vertical rod 1 and the horizontal rod 2, and the center point between the curtain wall 12 and the vertical rod 1 and the horizontal rod 2 is offset, the clamping rod 25 can pull the curtain wall 12 back to the center point between the vertical rod 1 and the horizontal rod 2, thereby reducing the difficulty of operating the robotic arm, compensating for the problem of poor installation accuracy of the robotic arm, and facilitating installation and improving installation efficiency.

[0030] The driving mechanism includes an intermediate shaft 11 installed between the two connecting plates 3, the intermediate shaft 11 is rotatably connected to the connecting plates 3, a driven gear 1101 is fixedly connected to the outer wall of the intermediate shaft 11, a support plate 1102 is fixedly connected between the two connecting plates 3, the support plate 1102 is located at one side of the intermediate shaft 11, one end of the support plate 1102 is rotatably connected to a driving shaft 1103, one end of the driving shaft 1103 is fixedly connected to a driving gear 1104, the driving gear 1104 is meshed with the driven gear 1101, a front gear 1109 is fixedly connected to the outer wall of the driving shaft 1103, an outer groove 1107 is provided on one side of the connecting plate 3 close to the support plate 1102, an inner extension rod 1108 is slidably connected to the inner wall of the outer groove 1107, and the inner extension rod 1108 is meshed with the front gear 1109, a pulley 1105 is fixedly connected to the outer wall of the intermediate shaft 11 and the outer wall of the driven rotating shaft 4, and a transmission belt 1106 is rotatably connected between the two pulleys 1105.

[0031] When the curtain wall 12 moves between the vertical rod 1 and the horizontal rod 2, it will push the inner extension rod 1108 to move. When the inner extension rod 1108 moves, it drives the driving gear 1104 to rotate through the front gear 1109. When the driving gear 1104 rotates, it drives the passive shaft 4 to rotate through the driven gear 1101 and the transmission belt 1106, thereby completing the driving of the passive shaft 4.

[0032] The second implementation method:

[0033] Figure 2-7A mounting structure for a special-shaped curtain wall is shown. Different from the first embodiment, a plurality of slots 1001 are provided on the inner side of one end of the sleeve 10, and a receiving slot 14 is provided on the end of the transverse tie rod 7 and the vertical tie rod 9 located on the inner side of the sleeve 10. A block 15 is slidably connected to the inner wall of the receiving slot 14, and a top spring 16 is fixedly connected between one end of the block 15 and one end of the receiving slot 14. Through the above arrangement, after the clamping rod 25 grabs the clamping ring 1201, the receiving slot 14 moves to one side of the slot 1001. At this time, the block 15 enters the inner side of the slot 1001 under the action of the top spring 16, which can fix the transverse tie rod 7 and the vertical tie rod 9.

[0034] One end of the inner extension rod 1108 is fixedly connected to the front connecting shaft 26, and the up and down shaking frame 17 is rotatably connected between the two ends of the front connecting shaft 26. An up and down angle sensor 18 is fixedly connected to one side of the up and down shaking frame 17, and the output end of the up and down angle sensor 18 is fixedly connected to one end of the front connecting shaft 26, and one end of the up and down shaking frame 17 is fixedly connected to the rear connecting shaft 20, and the left and right shaking frame 21 is rotatably connected between the two ends of the rear connecting shaft 20, and one side of the left and right shaking frame 21 is fixedly connected to the left and right angle sensors 22, and the output end of the left and right angle sensor 22 is fixedly connected to one end of the rear connecting shaft 20, and one end of the left and right shaking frame 21 is fixedly connected to a contact plate 23, and the top and bottom ends of the contact plate 23 are fixedly connected to the upper and lower alarms 19, and the upper and lower alarms 19 are electrically connected to the upper and lower angle sensors 18, and the left and right alarms 24 are fixedly connected to both sides of the contact plate 23, and the left and right alarms 24 are electrically connected to the left and right angle sensors 22.

[0035] When the curtain wall 12 contacts the contact plate 23 and tilts left or right, the left or right shaking frame 21 rotates and is detected by the left or right angle sensor 22. At this time, the left or right alarm 24 lights up to remind the staff to adjust the left or right angle of the curtain wall 12. When the curtain wall 12 contacts the contact plate 23 and tilts up or down, the up or down shaking frame 17 rotates and is detected by the up or down angle sensor 18. At this time, the up or down alarm 19 lights up to remind the staff to adjust the up or down angle of the curtain wall 12. Through the above settings, the installation angle of the curtain wall 12 can be monitored, thereby further improving the installation accuracy.

[0036] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. A mounting structure for a special-shaped curtain wall, comprising two vertical rods (1) mounted on a building, two horizontal rods (2) mounted between the two vertical rods (1), characterized in that: Two connecting plates (3) are fixedly connected between the middle parts of the two vertical rods (1), a passive rotating shaft (4) is rotatably connected between the two connecting plates (3), a four-way gear (5) is fixedly connected to the outer wall of the passive rotating shaft (4), a transverse groove (6) is provided on one side of the two vertical rods (1), a transverse tie rod (7) is slidably connected inside the transverse groove (6), and the two transverse tie rods (7) are respectively located on the upper side and the lower side of the four-way gear (5), a vertical groove (8) is provided on one side of the two horizontal rods (2), a vertical tie rod (9) is slidably connected inside the vertical groove (8), and the two vertical tie rods (9) are respectively located on the left side and the right side of the four-way gear (5), and the transverse tie rod (7) and the vertical tie rod (9) are close to the side of the four-way gear (5). Both are fixedly connected with a rack (13), and the rack (13) is meshed with the passive rotating shaft (4); one end of the vertical rod (1) located on the side of the horizontal tie rod (7) and one end of the horizontal rod (2) located on the side of the vertical tie rod (9) are fixedly connected with a clamping sleeve (10); the horizontal tie rod (7) and the vertical tie rod (9) are slidably connected with the corresponding clamping sleeve (10); a driving mechanism for driving the passive rotating shaft (4) to rotate is installed between the two connecting plates (3); and the curtain wall (12) is also included, one end of the curtain wall (12) is fixedly connected with a clamping ring (1201); one end of the horizontal tie rod (7) and the vertical tie rod (9) are fixedly connected with a clamping rod (25); the outer wall of the clamping ring (1201) is provided with a clamping groove (1202) matching the clamping rod (25); The driving mechanism comprises an intermediate shaft (11) installed between two connecting plates (3), the intermediate shaft (11) being rotatably connected to the connecting plates (3), a driven gear (1101) being fixedly connected to the outer wall of the intermediate shaft (11), a support plate (1102) being fixedly connected between the two connecting plates (3), the support plate (1102) being located on one side of the intermediate shaft (11), one end of the support plate (1102) being rotatably connected to a driving shaft (1103), one end of the driving shaft (1103) being fixedly connected to a driving gear (1104), and the driving gear (1104) being fixedly connected to the outer wall of the intermediate shaft (111). ) is meshed with a driven gear (1101), the outer wall of the driving shaft (1103) is fixedly connected with a front gear (1109), an outer groove (1107) is provided on a side of the connecting plate (3) close to the supporting plate (1102), an inner extension rod (1108) is slidably connected to the inner wall of the outer groove (1107), the inner extension rod (1108) is meshed with the front gear (1109), the outer wall of the intermediate shaft (11) and the outer wall of the driven rotating shaft (4) are fixedly connected with pulleys (1105), and a transmission belt (1106) is rotatably connected between the two pulleys (1105); One end of the inner extension rod (1108) is fixedly connected to a front connecting shaft (26), an up-down rocking frame (17) is rotatably connected between the two ends of the front connecting shaft (26), an up-down rocking frame (17) is fixedly connected to one side of the up-down rocking frame (17), an output end of the up-down rocking frame (18) is fixedly connected to one end of the front connecting shaft (26), one end of the up-down rocking frame (17) is fixedly connected to a rear connecting shaft (20), a left-right rocking frame (21) is rotatably connected between the two ends of the rear connecting shaft (20), a left-right angle sensor (22) is fixedly connected to one side of the left-right rocking frame (21), an output end of the left-right angle sensor (22) is fixedly connected to one end of the rear connecting shaft (20), and one end of the left-right rocking frame (21) is fixedly connected to a contact plate (23).

2. The installation structure for a special-shaped curtain wall according to claim 1, characterized in that: A plurality of slots (1001) are provided on the inner side of one end of the clamping sleeve (10), and a receiving slot (14) is provided on one end of the transverse tie rod (7) and the vertical tie rod (9) located on the inner side of the clamping sleeve (10). A clamping block (15) is slidably connected to the inner wall of the receiving slot (14), and a top spring (16) is fixedly connected between one end of the clamping block (15) and one end of the receiving slot (14).

3. The installation structure for a special-shaped curtain wall according to claim 1, characterized in that: The top and bottom ends of the contact plate (23) are fixedly connected to upper and lower alarms (19), and the upper and lower alarms (19) are electrically connected to upper and lower angle sensors (18). Both sides of the contact plate (23) are fixedly connected to left and right alarms (24), and the left and right alarms (24) are electrically connected to left and right angle sensors (22).