A laser strengthening device and method for gear surface of reducer

The gear surface laser strengthening device addresses inefficiencies in paint application and cleaning by integrating mechanisms for uniform coating and quick removal of excess paint, improving the efficiency and quality of the laser strengthening process.

CN118768741BActive Publication Date: 2024-12-13浙江顺天传动科技股份有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411246334.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2024-12-13
Estimated Expiration
2044-09-06

AI Technical Summary

Technical Problem

Existing reducer gear surface laser strengthening devices face challenges in conveniently and uniformly applying paint to each tooth, leading to inefficient and low-quality coating, and the subsequent cleaning process is not quick or convenient.

Method used

A gear surface laser strengthening device with a manipulator, laser head, clamping mechanism, and integrated paint application and cleaning mechanisms, including a first reset mechanism for paint distribution, a lifting mechanism for consistent laser head distance, and a cleaning mechanism for removing excess coating, ensuring efficient and uniform paint application and quick cleaning.

Benefits of technology

The device enables convenient and quick paint application, guarantees uniform coating quality, maintains consistent laser head distance for improved strengthening, and facilitates rapid removal of excess coating, enhancing the efficiency and quality of the laser strengthening process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118768741B_ABST
    Figure CN118768741B_ABST
Patent Text Reader

Abstract

The present invention discloses a gear surface laser strengthening device and method for a reducer, and relates to the technical field. The gear surface laser strengthening device of the reducer comprises a manipulator arranged on a base plate, and a laser head is arranged on the manipulator, a clamping mechanism for clamping and fixing the gear body is arranged on the base plate, and a mounting plate is fixedly connected to the manipulator, and a support plate is fixedly connected to the side wall of the mounting plate. The gear surface laser strengthening device and method for the reducer facilitates the application of paint on the surface of a single tooth when performing surface laser strengthening on the gear of the reducer, and is more convenient and quick to use. At the same time, the effect of the application is ensured, thereby improving the efficiency and quality of the laser strengthening, and the distance between the laser head and the single tooth is ensured to be constant, thereby ensuring the quality of the laser strengthening; after the laser strengthening is completed, the surface of the single tooth can be reciprocated and cleaned to remove the excess coating on its surface, and is more convenient and quick to use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of laser strengthening, and in particular to a gear surface laser strengthening device and a method thereof for a reducer. Background Art

[0002] After the production of the reducer gears is completed, their surfaces need to be strengthened. Laser strengthening of the gear surface is an advanced surface treatment technology that uses a high-energy-density laser beam to quickly heat and cool the gear surface, thereby changing its surface structure and performance, and achieving the purpose of improving the gear's wear resistance, fatigue resistance and load-bearing capacity. This technology is usually called laser surface quenching or laser phase transformation hardening. During the laser strengthening process, the laser beam scans the gear surface at an extremely high speed, causing the surface material to quickly heat up to above the phase transformation point in a very short time. Subsequently, when the laser beam is removed, due to the heat conduction of the workpiece matrix, the surface material quickly cools down, and a martensitic phase transformation or a bainitic phase transformation occurs, thereby completing the phase transformation strengthening process. Before laser strengthening, paint needs to be applied to the surface of each single tooth in turn.

[0003] However, when using the existing reducer gear surface laser strengthening device and method, it is not convenient to apply paint to the surface of each single tooth. At the same time, the coating is not uniform, which affects the efficiency and quality of the coating, and further affects the efficiency and quality of subsequent surface laser strengthening. Moreover, after the surface laser strengthening is completed, the paint remaining on the surface needs to be cleaned, which is not convenient and quick enough. Summary of the invention

[0004] The object of the present invention is to provide a gear surface laser strengthening device and method for a reducer to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a gear surface laser strengthening device for a reducer, comprising a manipulator arranged on a base plate, and a laser head is arranged on the manipulator, a clamping mechanism for clamping and fixing the gear body is arranged on the base plate, and a mounting plate is fixedly connected to the manipulator, a support plate is fixedly connected to the side wall of the mounting plate, and the laser head is arranged through the bottom of the support plate, the laser head is connected to the top of the support plate through a lifting mechanism, and a paint box is fixedly inserted at the bottom of the support plate, a plurality of hollow tubes arranged in an array are inserted at the bottom of the paint box, and a plurality of discharge holes arranged in an array are opened on the side wall of the hollow tube, the hollow tube is connected to the inner side wall of the paint box through a first reset mechanism, a sponge block is fixedly connected to the bottom of the paint box, an on-off mechanism is arranged on the side wall of the hollow tube, and a cleaning mechanism for cleaning the laser-strengthened gear body is arranged at the bottom of the support plate.

[0006] Preferably, the first reset mechanism includes a plurality of first fixed plates fixedly connected to the inner wall of the paint box in an array, and the upper end of the hollow tube passes through the top of the first fixed plate, the side wall fixed sleeve of each of the hollow tubes is provided with a hollow annular cover, and the annular cover is connected to the interior of the hollow tube, the side wall sleeve of each of the hollow tubes is provided with a first spring, and the two ends of the first spring are respectively fixed to the annular cover and the first fixed plate.

[0007] Preferably, the on-off mechanism comprises a plurality of liquid inlet holes arranged in an array and opened on the side wall of the annular cover, a plurality of fixing rings arranged in an array are fixedly connected to the bottom of the paint box, and the annular cover is inserted in the fixing ring.

[0008] Preferably, the cleaning mechanism includes a moving block, and a plurality of bristles arranged in an array are fixedly connected to the bottom of the moving block, the moving block is connected to the bottom of the support plate via a second reset mechanism, and the movement of the moving block is driven by a driving mechanism.

[0009] Preferably, the second reset mechanism comprises two symmetrically arranged T-shaped guide rods fixedly connected to the side wall of the moving block, and the T-shaped guide rod sleeve is provided with a connecting block, the connecting block is fixed to the bottom of the support plate, and the side wall sleeve of each T-shaped guide rod is provided with a second spring.

[0010] Preferably, the pushing mechanism includes a U-shaped plate fixedly connected to the side wall of the support plate, and the bottom of the U-shaped plate is fixedly connected to two symmetrically arranged U-shaped frames, the side walls of each of the U-shaped frames are rotatably connected to a rotating disk through a driving mechanism, and the ends of the rotating disk are fixedly connected to a plurality of conical blocks arranged in an array, the side walls of the moving block are fixedly connected to two pushing frames, and each pushing frame can slide on the side walls of the conical block.

[0011] Preferably, the driving mechanism comprises a rotating rod rotatably connected to the side walls of each U-shaped frame, the side wall fixing sleeve of the rotating rod is provided with a roller, and the rotating disk fixing sleeve is provided on the side wall of the rotating rod.

[0012] Preferably, the lifting mechanism includes a sleeve fixedly connected to the top of the support plate, and a sleeve rod is inserted in the sleeve, the upper end of the sleeve rod is fixedly connected to a T-shaped plate, and the bottom of the T-shaped plate is rotatably connected to a threaded rod, the side wall of the threaded rod is threadedly connected to a threaded tube, and the lower end of the threaded tube is fixed to the top of the support plate, the top of the T-shaped plate is fixedly connected to a first motor, and the output end of the first motor is fixed to the upper end of the threaded rod, and the laser head is fixedly connected to the bottom of the T-shaped plate.

[0013] Preferably, the clamping mechanism includes a second fixed plate fixedly connected to the top of the base plate, and the side wall of the second fixed plate is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a rotating shaft, and the other end of the rotating shaft is fixedly connected to a mounting seat, and the end of the mounting seat is detachably connected to a expansion sleeve.

[0014] A method for laser strengthening the surface of a gear of a reducer, using the above-mentioned laser strengthening device for the surface of a gear of a reducer, comprises the following steps:

[0015] S1: The gear body is clamped and fixed by a clamping mechanism, and then the mounting plate and the support plate are moved by a manipulator, thereby moving the laser head, and at the same time, the roller rolls on the top of the single tooth;

[0016] S2: When the lower end of the hollow tube abuts against the side wall and the top of the single tooth, the hollow tube is pushed to move upward, and at the same time, the first spring is compressed. Moreover, when the hollow tube moves upward, the annular cover is driven to move downward synchronously, so that the annular cover moves out of the fixed ring. At this time, the paint in the paint box enters the annular cover through the liquid inlet hole, and drips onto the side wall and the top of the single tooth after passing through the hollow tube and the discharge hole.

[0017] S3: Under the action of the sponge block, the paint can be evenly applied to the surface of the single tooth, so that it is convenient to apply the paint to the surface of the single tooth, which is more convenient and quick to use. At the same time, the effect of application is guaranteed, thereby improving the efficiency and quality of laser strengthening, and making the roller roll on the top of the single tooth;

[0018] S4: When laser strengthening is performed, the roller rolls on the top of the single tooth, which can ensure that the distance between the laser head and the single tooth is constant, thereby ensuring the quality of laser strengthening. In addition, by starting the first motor, the rotation of the first motor drives the rotation of the threaded rod, so that the threaded rod moves up and down along the threaded tube. At the same time, the sleeve rod moves up and down along the sleeve tube, thereby driving the T-shaped plate and the laser head to move up and down, thereby adjusting the distance between the laser head and the single tooth, which has stronger applicability.

[0019] S5: When the roller rolls on the top of the single tooth, the roller drives the rotating rod and the rotating disk to rotate. When the conical block abuts against the side wall of the push frame, the moving block is pushed to move toward the connecting block. At the same time, the second spring is compressed. When the push frame passes over the conical block, the moving block can move and reset under the action of the second spring. This reciprocating movement can make the moving block move back and forth and drive the bristles to move synchronously. Therefore, after laser strengthening, the surface of the single tooth can be reciprocated by the bristles to remove excess coating on the surface, which is more convenient and quick to use.

[0020] S6: Then, the second motor is started. The rotation of the second motor drives the rotation of the rotating shaft and the mounting seat, and then drives the expansion sleeve and the gear body to rotate a certain angle, so that another single tooth can be laser strengthened.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] (1) The gear surface laser strengthening device and method of the reducer are provided with a first reset mechanism, etc. When the surface of the gear body needs to be laser strengthened, the gear body is clamped and fixed by a clamping mechanism, and then the mounting plate and the support plate are moved by a manipulator, and then the laser head is moved, and at the same time, the roller rolls on the top of the single tooth, and when the lower end of the hollow tube abuts against the side wall and the top of the single tooth, the hollow tube is pushed to move upward, and at the same time, the first spring is compressed, and when the hollow tube moves upward, the annular cover is driven to move downward synchronously, so that the annular cover moves out of the fixed ring, at this time, the paint in the paint box enters the annular cover through the liquid inlet hole, and drips on the side wall and the top of the single tooth after passing through the hollow tube and the discharge hole, and under the action of the sponge block, the paint can be evenly applied to the surface of the single tooth, so that it is convenient to apply the paint to the surface of the single tooth, and the use is more convenient and quick, and at the same time, the coating effect is guaranteed, thereby improving the efficiency and quality of laser strengthening.

[0023] (2) The gear surface laser strengthening device and method of the reducer are provided with a lifting mechanism, etc., so that when laser strengthening is performed, the roller rolls on the top of the single tooth, which can ensure that the distance between the laser head and the single tooth is constant, thereby ensuring the quality of laser strengthening. In addition, by starting the first motor, the rotation of the first motor drives the rotation of the threaded rod, so that the threaded rod is lifted and moved along the threaded tube. At the same time, the sleeve rod is lifted and moved along the sleeve, thereby driving the T-plate and the laser head to be lifted and moved, thereby adjusting the distance between the laser head and the single tooth, and the applicability is stronger.

[0024] (3) The gear surface laser strengthening device and method of the reducer are provided with a cleaning mechanism, etc., so that when laser strengthening is performed, the roller rolls on the top of the single tooth. At the same time, when the roller rolls, it drives the rotating rod and the rotating disk to rotate. When the conical block abuts against the side wall of the push frame, the moving block is pushed to move toward the connecting block. At the same time, the second spring is compressed. When the push frame passes over the conical block, the moving block can move and reset under the action of the second spring. This reciprocating process can make the moving block move back and forth and drive the bristles to move synchronously. Therefore, after laser strengthening, the surface of the single tooth can be reciprocated by the bristles to remove excess coating on the surface, which is more convenient and quick to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the position of the cleaning mechanism in the present invention;

[0027] Figure 3 It is a partial cross-sectional structural schematic diagram of the coating box in the present invention;

[0028] Figure 4 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0029] Figure 5 for Figure 2 A schematic diagram of the enlarged structure at B in the middle;

[0030] Figure 6 for Figure 3 Schematic diagram of the enlarged structure at C in the middle;

[0031] Figure 7 for Figure 5 Schematic diagram of the enlarged structure at D in the middle;

[0032] Figure 8 for Figure 6 Schematic diagram of the enlarged structure at E in the middle;

[0033] Fig. 9 for Figure 6 Schematic diagram of the enlarged structure at F in the middle.

[0034] In the figure: 1, bottom plate; 2, first reset mechanism; 201, first fixed plate; 202, annular cover; 203, first spring; 3, on-off mechanism; 301, liquid inlet hole; 302, fixed ring; 4, cleaning mechanism; 401, moving block; 402, bristles; 5, second reset mechanism; 501, connecting block; 502, T-shaped guide rod; 503, second spring; 6, pushing mechanism; 601, U-shaped plate; 602, U-shaped frame; 603, pushing frame; 604, rotating disk; 605, conical block; 7, driving Mechanism; 701, roller; 702, rotating rod; 8, lifting mechanism; 801, sleeve; 802, sleeve rod; 803, T-plate; 804, threaded pipe; 805, threaded rod; 806, first motor; 9, clamping mechanism; 901, second fixed plate; 902, second motor; 903, rotating shaft; 904, mounting seat; 905, expansion sleeve; 10, sponge block; 11, discharge hole; 12, manipulator; 13, mounting plate; 14, support plate; 15, laser head; 16, paint box; 18, hollow tube. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 1-Figure 9The present invention provides a technical solution: a gear surface laser strengthening device for a reducer, comprising a manipulator 12 arranged on a bottom plate 1, and a laser head 15 is arranged on the manipulator 12, a clamping mechanism 9 for clamping and fixing the gear body is arranged on the bottom plate 1, and a mounting plate 13 is fixedly connected to the manipulator 12, a support plate 14 is fixedly connected to the side wall of the mounting plate 13, and the laser head 15 is arranged through the bottom of the support plate 14, the laser head 15 is connected to the top of the support plate 14 through a lifting mechanism 8, and a paint box 16 is fixedly inserted at the bottom of the support plate 14, a plurality of hollow tubes 18 arranged in an array are inserted at the bottom of the paint box 16, and a plurality of discharge holes 11 arranged in an array are opened on the side wall of the hollow tube 18, The hollow tube 18 is connected to the inner wall of the paint box 16 through the first reset mechanism 2. The bottom of the paint box 16 is fixedly connected with a sponge block 10. The side wall of the hollow tube 18 is provided with an on-off mechanism 3, and the bottom of the support plate 14 is provided with a cleaning mechanism 4 for cleaning the gear body after laser strengthening. When the surface of the reducer gear is laser strengthened, it is convenient to apply paint to the surface of the single tooth, which is more convenient and quick to use. At the same time, the effect of the coating is guaranteed, thereby improving the efficiency and quality of laser strengthening, and the distance between the laser head 15 and the single tooth is guaranteed to be constant, thereby ensuring the quality of laser strengthening; after the laser strengthening is completed, the surface of the single tooth can be cleaned back and forth to remove excess coating on its surface, which is more convenient and quick to use.

[0037] The first reset mechanism 2 includes a plurality of first fixed plates 201 fixedly connected to the inner wall of the paint box 16 and arranged in an array, and the upper end of the hollow tube 18 passes through the top of the first fixed plate 201, and the side wall of each hollow tube 18 is fixedly sleeved with a hollow annular cover 202, and the annular cover 202 is connected to the inside of the hollow tube 18, and the side wall of each hollow tube 18 is sleeved with a first spring 203, and the two ends of the first spring 203 are respectively fixed to the annular cover 202 and the first fixed plate 201, which guides and resets the movement of the hollow tube 18.

[0038] The on-off mechanism 3 includes a plurality of liquid inlet holes 301 arranged in an array on the side wall of the annular cover 202. The bottom of the paint box 16 is fixedly connected with a plurality of fixed rings 302 arranged in an array, and the annular cover 202 is inserted in the fixed ring 302. When the lower end of the hollow tube 18 abuts against the side wall and the top of the single tooth, the hollow tube 18 is pushed to move upward. At the same time, the first spring 203 is compressed, and when the hollow tube 18 moves upward, the annular cover 202 is driven to move downward synchronously, so that the annular cover 202 is moved out of the fixed ring 302. At this time, the paint in the paint box 16 enters the annular cover 202 through the liquid inlet hole 301.

[0039] The cleaning mechanism 4 includes a moving block 401, and a plurality of array-arranged bristles 402 are fixedly connected to the bottom of the moving block 401. The moving block 401 is connected to the bottom of the support plate 14 through a second reset mechanism 5, and the movement of the moving block 401 is pushed by a pushing mechanism 6. The moving block 401 and the bristles 402 are made to reciprocate through the pushing mechanism 6 and the second reset mechanism 5, so that after laser strengthening, the surface of a single tooth can be reciprocatedly cleaned by the bristles 402 to remove excess coating on its surface, which is more convenient and quick to use.

[0040] The second reset mechanism 5 includes two symmetrically arranged T-shaped guide rods 502 fixedly connected to the side wall of the moving block 401, and the T-shaped guide rods 502 are sleeved with a connecting block 501, the connecting block 501 is fixed to the bottom of the support plate 14, and the side wall of each T-shaped guide rod 502 is sleeved with a second spring 503, which guides and resets the movement of the moving block 401.

[0041] The pushing mechanism 6 includes a U-shaped plate 601 fixedly connected to the side wall of the support plate 14, and two symmetrically arranged U-shaped frames 602 are fixedly connected to the bottom of the U-shaped plate 601, and the side walls of each U-shaped frame 602 are rotatably connected to a rotating disk 604 through a driving mechanism 7, and the end of the rotating disk 604 is fixedly connected to a plurality of array-arranged conical blocks 605, and the side walls of the moving block 401 are fixedly connected to two pushing frames 603, and each pushing frame 603 can slide on the side walls of the conical block 605. When laser strengthening is performed, the rotating disk 604 is driven to rotate by the driving mechanism 7, and when the conical block 605 abuts against the side wall of the pushing frame 603, the moving block 401 is pushed to move in a direction close to the connecting block 501.

[0042] The driving mechanism 7 includes a rotating rod 702 rotatably connected to the side walls of each U-shaped frame 602, a roller 701 is fixedly sleeved on the side wall of the rotating rod 702, and a rotating disk 604 is fixedly sleeved on the side wall of the rotating rod 702. When laser strengthening is performed, the roller 701 rolls on the top of the single tooth. At the same time, when the roller 701 rolls, the rotating rod 702 and the rotating disk 604 are driven to rotate.

[0043] The lifting mechanism 8 includes a sleeve 801 fixedly connected to the top of the support plate 14, and a sleeve rod 802 is inserted into the sleeve 801, the upper end of the sleeve rod 802 is fixedly connected to a T-shaped plate 803, and the bottom of the T-shaped plate 803 is rotatably connected to a threaded rod 805, the side wall of the threaded rod 805 is threadedly connected to a threaded tube 804, and the lower end of the threaded tube 804 is fixed to the top of the support plate 14, the top of the T-shaped plate 803 is fixedly connected to a first motor 806, and the output of the first motor 806 is The output end is fixed to the upper end of the threaded rod 805, and the laser head 15 is fixedly connected to the bottom of the T-shaped plate 803. By starting the first motor 806, the rotation of the first motor 806 drives the rotation of the threaded rod 805, so that the threaded rod 805 is lifted and moved along the threaded tube 804. At the same time, the sleeve rod 802 is lifted and moved along the sleeve tube 801, thereby driving the T-shaped plate 803 and the laser head 15 to be lifted and moved, and then adjusting the distance between the laser head 15 and the single tooth, which is more applicable.

[0044] The clamping mechanism 9 includes a second fixed plate 901 fixedly connected to the top of the base plate 1, and the side wall of the second fixed plate 901 is fixedly connected to a second motor 902, the output end of the second motor 902 is fixedly connected to a rotating shaft 903, and the other end of the rotating shaft 903 is fixedly connected to a mounting seat 904, and the end of the mounting seat 904 is detachably connected to a expansion sleeve 905, which is convenient for clamping and fixing the gear body, and by starting the second motor 902, the rotation of the second motor 902 drives the rotation of the rotating shaft 903 and the mounting seat 904, and then drives the expansion sleeve 905 and the gear body to rotate a certain angle, so that another single tooth can be laser strengthened.

[0045] A method for laser strengthening the surface of a gear of a reducer, using the above-mentioned laser strengthening device for the surface of a gear of a reducer, comprises the following steps:

[0046] S1: The gear body is clamped and fixed by the clamping mechanism 9, and then the mounting plate 13 and the supporting plate 14 are moved by the manipulator 12, thereby moving the laser head 15, and at the same time, the roller 701 rolls on the top of the single tooth;

[0047] S2: When the lower end of the hollow tube 18 abuts against the side wall and the top of the single tooth, the hollow tube 18 is pushed to move upward, and at the same time, the first spring 203 is compressed. Moreover, when the hollow tube 18 moves upward, the annular cover 202 is driven to move downward synchronously, so that the annular cover 202 moves out of the fixing ring 302. At this time, the paint in the paint box 16 enters the annular cover 202 through the liquid inlet hole 301, and drips onto the side wall and the top of the single tooth after passing through the hollow tube 18 and the discharge hole 11;

[0048] S3: Under the action of the sponge block 10, the paint can be evenly applied to the surface of the single tooth, so that it is convenient to apply the paint to the surface of the single tooth, which is more convenient and quick to use. At the same time, the coating effect is guaranteed, thereby improving the efficiency and quality of laser strengthening, and making the roller 701 roll on the top of the single tooth;

[0049] S4: When laser strengthening is performed, the roller 701 rolls on the top of the single tooth, which can ensure that the distance between the laser head 15 and the single tooth is constant, thereby ensuring the quality of laser strengthening, and by starting the first motor 806, the rotation of the first motor 806 drives the rotation of the threaded rod 805, so that the threaded rod 805 moves up and down along the threaded tube 804, and at the same time, the sleeve rod 802 moves up and down along the sleeve tube 801, thereby driving the T-shaped plate 803 and the laser head 15 to move up and down, thereby adjusting the distance between the laser head 15 and the single tooth, which has stronger applicability;

[0050] S5: When the roller 701 rolls on the top of the single tooth, the roller 701 drives the rotating rod 702 and the rotating disk 604 to rotate. When the conical block 605 abuts against the side wall of the pushing frame 603, the moving block 401 is pushed to move toward the connecting block 501. At the same time, the second spring 503 is compressed. When the pushing frame 603 passes over the conical block 605, the moving block 401 can move and reset under the action of the second spring 503. This reciprocating movement can make the moving block 401 reciprocate and drive the bristles 402 to move synchronously. Therefore, after laser strengthening, the surface of the single tooth can be reciprocated by the bristles 402 to remove the excess coating on the surface, which is more convenient and quick to use.

[0051] S6: Then, start the second motor 902. The rotation of the second motor 902 drives the rotation of the rotating shaft 903 and the mounting seat 904, and then drives the expansion sleeve 905 and the gear body to rotate a certain angle. The rotation angle is the angle value between two adjacent teeth, so that another single tooth can be laser strengthened.

Claims

1. A gear surface laser strengthening device for a reducer, comprising a manipulator (12) arranged on a base plate (1), and a laser head (15) is arranged on the manipulator (12), characterized in that: The bottom plate (1) is provided with a clamping mechanism (9) for clamping and fixing the gear body, and the manipulator (12) is fixedly connected to a mounting plate (13), the side wall of the mounting plate (13) is fixedly connected to a support plate (14), and a laser head (15) is arranged through the bottom of the support plate (14), the laser head (15) is connected to the top of the support plate (14) through a lifting mechanism (8), and a paint box (16) is fixedly inserted into the bottom of the support plate (14), and the bottom of the paint box (16) is fixedly connected to the bottom of the support plate (14). A plurality of hollow tubes (18) arranged in an array are inserted into the hollow tube (18), and a plurality of discharge holes (11) arranged in an array are opened on the side wall of the hollow tube (18), the hollow tube (18) is connected to the inner side wall of the paint box (16) through a first reset mechanism (2), a sponge block (10) is fixedly connected to the bottom of the paint box (16), an on-off mechanism (3) is arranged on the side wall of the hollow tube (18), and a cleaning mechanism (4) for cleaning the gear body after laser strengthening is arranged at the bottom of the support plate (14); The cleaning mechanism (4) comprises a moving block (401), and a plurality of bristles (402) arranged in an array are fixedly connected to the bottom of the moving block (401); the moving block (401) is connected to the bottom of the support plate (14) via a second reset mechanism (5), and the movement of the moving block (401) is driven by a driving mechanism (6); The second reset mechanism (5) comprises two symmetrically arranged T-shaped guide rods (502) fixedly connected to the side wall of the moving block (401), and the T-shaped guide rods (502) are sleeved with a connecting block (501), the connecting block (501) is fixed to the bottom of the support plate (14), and the side wall of each T-shaped guide rod (502) is sleeved with a second spring (503); The pushing mechanism (6) comprises a U-shaped plate (601) fixedly connected to the side wall of the support plate (14), and the bottom of the U-shaped plate (601) is fixedly connected to two symmetrically arranged U-shaped frames (602), the side walls of each of the U-shaped frames (602) are rotatably connected to a rotating disk (604) via a driving mechanism (7), and the ends of the rotating disk (604) are fixedly connected to a plurality of array-arranged conical blocks (605), and the side walls of the moving block (401) are fixedly connected to two pushing frames (603), and each pushing frame (603) can slide on the side wall of the conical block (605).

2. The gear surface laser strengthening device for a reducer according to claim 1 is characterized in that: The first reset mechanism (2) comprises a plurality of first fixed plates (201) arranged in an array and fixedly connected to the inner wall of the paint box (16), and the upper end of the hollow tube (18) is arranged to pass through the top of the first fixed plate (201), and the side wall fixed sleeve of each hollow tube (18) is provided with a hollow annular cover (202), and the annular cover (202) is connected to the inside of the hollow tube (18), and the side wall sleeve of each hollow tube (18) is provided with a first spring (203), and the two ends of the first spring (203) are respectively fixed to the annular cover (202) and the first fixed plate (201).

3. The gear surface laser strengthening device for a reducer according to claim 2 is characterized in that: The on-off mechanism (3) comprises a plurality of liquid inlet holes (301) arranged in an array and opened on the side wall of the annular cover (202); a plurality of fixed rings (302) arranged in an array are fixedly connected to the bottom of the paint box (16); and the annular cover (202) is inserted into the fixed ring (302).

4. The gear surface laser strengthening device for a reducer according to claim 3 is characterized in that: The driving mechanism (7) comprises a rotating rod (702) rotatably connected to the side wall of each U-shaped frame (602), a roller (701) is fixedly sleeved on the side wall of the rotating rod (702), and a rotating disk (604) is fixedly sleeved on the side wall of the rotating rod (702).

5. The gear surface laser strengthening device for a reducer according to claim 4 is characterized in that: The lifting mechanism (8) comprises a sleeve (801) fixedly connected to the top of the support plate (14), and a sleeve rod (802) is inserted into the sleeve (801), the upper end of the sleeve rod (802) is fixedly connected to a T-shaped plate (803), and the bottom of the T-shaped plate (803) is rotatably connected to a threaded rod (805), the side wall of the threaded rod (805) is threadedly connected to a threaded tube (804), and the lower end of the threaded tube (804) is fixed to the top of the support plate (14), the top of the T-shaped plate (803) is fixedly connected to a first motor (806), and the output end of the first motor (806) is fixed to the upper end of the threaded rod (805), and the laser head (15) is fixedly connected to the bottom of the T-shaped plate (803).

6. The gear surface laser strengthening device for a reducer according to claim 5, characterized in that: The clamping mechanism (9) comprises a second fixing plate (901) fixedly connected to the top of the base plate (1), and a second motor (902) is fixedly connected to the side wall of the second fixing plate (901), an output end of the second motor (902) is fixedly connected to a rotating shaft (903), and the other end of the rotating shaft (903) is fixedly connected to a mounting seat (904), and an expansion sleeve (905) is detachably connected to the end of the mounting seat (904).

7. A method for laser strengthening the gear surface of a reducer, using the laser strengthening device for the gear surface of a reducer as claimed in claim 6, characterized in that: The following steps are involved: S1: The gear body is clamped and fixed by a clamping mechanism (9), and then the mounting plate (13) and the support plate (14) are moved by a manipulator (12), thereby moving the laser head (15), and at the same time, the roller (701) rolls on the top of the single tooth; S2: When the lower end of the hollow tube (18) abuts against the side wall and the top of the single tooth, the hollow tube (18) is pushed to move upward, and at the same time, the first spring (203) is compressed. Moreover, when the hollow tube (18) moves upward, the annular cover (202) is driven to move downward synchronously, so that the annular cover (202) moves out of the fixed ring (302). At this time, the paint in the paint box (16) enters the annular cover (202) through the liquid inlet hole (301), passes through the hollow tube (18) and the discharge hole (11), and then drips onto the side wall and the top of the single tooth; S3: Under the action of the sponge block (10), the coating can be evenly applied to the surface of the single tooth, thereby facilitating the coating of the surface of the single tooth, making it more convenient and quick to use, while ensuring the coating effect, thereby improving the efficiency and quality of laser strengthening, and allowing the roller (701) to roll on the top of the single tooth; S4: When laser strengthening is performed, the roller (701) rolls on the top of the single tooth, which can ensure that the distance between the laser head (15) and the single tooth is constant, thereby ensuring the quality of laser strengthening, and by starting the first motor (806), the rotation of the first motor (806) drives the rotation of the threaded rod (805), so that the threaded rod (805) moves up and down along the threaded tube (804), and at the same time, the sleeve rod (802) moves up and down along the sleeve tube (801), thereby driving the T-shaped plate (803) and the laser head (15) to move up and down, thereby adjusting the distance between the laser head (15) and the single tooth, and the applicability is stronger; S5: When the roller (701) rolls on the top of the single tooth, when the roller (701) rolls, it drives the rotating rod (702) and the rotating disk (604) to rotate, and when the conical block (605) abuts against the side wall of the pushing frame (603), the moving block (401) is pushed to move in a direction close to the connecting block (501). At the same time, the second spring (503) is compressed. When the pushing frame (603) passes over the conical block (605), the moving block (401) can move and reset under the action of the second spring (503). In this way, the moving block (401) can move back and forth and drive the bristles (402) to move synchronously, so that after laser strengthening, the surface of the single tooth can be reciprocated by the bristles (402) to remove excess coating on the surface, which is more convenient and quick to use; S6: Then, the second motor (902) is started. The rotation of the second motor (902) drives the rotation of the rotating shaft (903) and the mounting seat (904), thereby driving the expansion sleeve (905) and the gear body to rotate at a certain angle, so that another single tooth can be laser strengthened.