Annealing furnace roller surface scraper cleaning device
The furnace roller surface scraper cleaning device addresses the inefficiency of traditional scrapers by incorporating a self-cleaning mechanism to rotate and remove metal scale from annealing furnace inner walls, enhancing cleaning efficiency and reducing maintenance.
Patent Information
- Application Number
- CN202411279031.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-09-12
AI Technical Summary
Traditional scrapers used in annealing furnaces are ineffective in cleaning the inner walls due to their inability to self-clean, leading to poor cleaning efficiency and adherence of metal scale, which complicates the cleaning process.
A furnace roller surface scraper cleaning device with a self-cleaning component that includes a stepper motor, drive shaft, active rod, liquid level scraper, and magnetic sheets, allowing the scraper to rotate and clean itself while removing metal scale from the annealing furnace inner wall.
The device effectively cleans the inner wall of the annealing furnace by rotating and removing metal scale, reducing the burden of subsequent cleaning and ensuring consistent cleaning efficiency.
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Figure CN118773423B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of annealing furnace cleaning, in particular to a furnace roller surface scraper cleaning device used in an annealing furnace. Background Art
[0002] Annealing furnaces are mainly used for annealing large carbon steel and alloy steel parts; it is a process used in the manufacture of semiconductor devices, which involves heating multiple semiconductor wafers to affect their electrical properties. In the process of annealing metals, irregular surfaces such as wrinkles and waves may be produced. Scrapers can be used to make the metal surface smoother by scraping, improving the quality and appearance of the material.
[0003] At present, after long-term use of the annealing furnace for heat treatment of metals, metal scale will adhere to the inner wall of the annealing furnace, which needs to be cleaned regularly. The traditional solution is to use a driving mechanism to drive another scraper to clean the inner wall of the annealing furnace. However, this scraper cannot clean itself during the cleaning process, resulting in poor cleaning effect on the inner wall of the annealing furnace; not only that, the liquid surface scraper will also have metal scale attached after long-term contact with the metal liquid. Summary of the invention
[0004] The object of the present invention is to provide a furnace roller surface scraper cleaning device for an annealing furnace to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above object, the present invention provides the following technical solutions:
[0006] A furnace roller surface scraper cleaning device for an annealing furnace comprises an annealing furnace body, a heat preservation cover is arranged on the top of the annealing furnace body, and a cleaning unit is arranged in the annealing furnace body;
[0007] The cleaning unit comprises: a stepper motor fixedly connected to the top of the heat preservation cover, a drive shaft is provided on the movable sleeve of the output end of the reduction motor, an active rod is fixedly connected to the bottom of the drive shaft, a liquid level scraper is provided on the outer end of the active rod, a scraper which fits the inner wall of the annealing furnace body is detachably connected to the inside of the annealing furnace body, and a self-cleaning component is provided on the outside of the scraper;
[0008] The self-cleaning component comprises a gear ring fixedly connected to the inner wall of the annealing furnace body, a first rotating rod is arranged on the top of the scraper, and the outer wall of the first rotating rod is respectively fixedly sleeved with a driving wheel located at the top and a first bevel gear located at the bottom, a transmission belt is arranged on the side end of the scraper, and a pair of pulleys are transmission-connected to the inner wall of the transmission belt, a second rotating rod is fixedly connected to the inner wall of the pulley, and a second bevel gear is fixedly sleeved on the outer wall of the second rotating rod, the first bevel gear is meshingly connected to the second bevel gear, and the driving wheel is meshingly connected to the gear ring;
[0009] The outer end of the transmission belt is fixedly connected with a plurality of magnetic sheets, the outer end of the liquid scraper rod is provided with a cleaning plate, the cleaning plate is slidably fitted to the outer end of the scraper, and the inner side of the cleaning plate is provided with a magnetic area corresponding to the magnetic sheet.
[0010] As a further preferred solution of the embodiment of the present invention, the active rod is a square rod, a sliding sleeve is provided at the outer end of the active rod, a high temperature resistant solenoid valve is provided between the active rod and the sliding sleeve, and the outer wall of the sliding sleeve is fixedly connected to the liquid level scraper rod.
[0011] As a further preferred solution of the embodiment of the present invention, the bottom of the liquid level scraper is rotatably connected to a first support plate, the top of the first support plate is fixedly connected to a cleaning plate, the cleaning plate is in a U-shape, and a groove is provided on the cleaning plate, and the magnetic attraction area is a magnetic sheet located in the groove.
[0012] As a further preferred solution of the embodiment of the present invention, a pair of second support plates are fixedly connected to the top of the scraper, and a support rod is fixedly connected to the outer end of the second support plate. The support rod is rotatably connected to the first rotating rod, and the two ends of the second rotating rod are respectively rotatably connected to the side walls of the pair of second support plates.
[0013] As a further preferred scheme of the embodiment of the present invention, the cleaning unit also includes a scraper rod cleaning component; the scraper rod cleaning component includes an arc-shaped scraper blade arranged on the outside of the liquid level scraper rod, one side end of the scraper is provided with a gear bar, and the other side end of the scraper is slidably connected to a support frame, and the side end of the support frame is rotatably connected to a third rotating rod and a driven rod, the outer end fixed sleeve of the third rotating rod is provided with a transmission gear and a third bevel gear, the outer wall fixed sleeve of the driven rod is provided with a fourth bevel gear, the third bevel gear and the fourth bevel gear are meshingly connected, and the side end of the liquid level scraper rod is transmission connected to the driven rod.
[0014] As a further preferred scheme of the embodiment of the present invention, the cleaning unit also includes a trigger component arranged on the scraper rod cleaning component; the trigger component includes an active disk fixedly mounted on the outer wall of the driven rod, the side end of the active disk is fixedly connected to a plurality of elastic rods, the side end of the liquid level scraper rod is rotatably connected to an air storage box, the inner wall of the air storage box is rotatably connected to a rotating plate, a plurality of drive holes corresponding to the elastic rods are opened on the rotating plate, the side end of the rotating plate is fixedly connected to a driven shaft, and one end of the driven shaft is fixedly connected to one end of the liquid level scraper rod.
[0015] In a further preferred scheme of the embodiment of the present invention, the outer end of the first support plate is rotatably connected to a trigger shaft, the outer wall of the trigger shaft is fixedly connected to the inner wall of the arc-shaped scraper blade, the inner wall of the air storage box is slidably connected to a sealing plate, the outer end of the air storage box is fixedly connected to an elastic bag, one end of the trigger shaft movably passes through the other side of the first support plate, the outer end of the trigger shaft is fixedly connected to a baffle, and the top end of the elastic bag is in contact with the baffle.
[0016] As a further preferred solution of the embodiment of the present invention, the top of the elastic rod is a smooth spherical structure, the elastic rod itself is a telescopic structure, and an elastic part is arranged inside, and the bottom of the arc scraper is sharp and made of hard metal material.
[0017] In a further preferred solution of the embodiment of the present invention, a pair of friction wheels are fixedly connected to the outer end of the annealing furnace body, and the inner wall of the friction wheel is rotatably connected to a support seat through a movable bearing.
[0018] As a further preferred solution of the embodiment of the present invention, a reduction motor is provided under the friction wheel, the output end of the reduction motor is fixedly connected to the motor shaft, the outer wall friction sleeve of the friction wheel is provided with a friction belt, the inner wall of the friction belt is transmission-connected to the motor sleeve wheel, and the inner wall of the motor sleeve wheel is fixedly connected to the outer wall of the motor shaft.
[0019] In the above technical scheme, the furnace roller surface scraper cleaning device for the annealing furnace provided by the present invention has the beneficial effects of:
[0020] Turn on the stepper motor, and the stepper motor drives the liquid level scraper to rotate, which helps to level the metal surface. The liquid level scraper drives the scraper to rotate through the cleaning plate, and cleans the inner wall of the annealing furnace body, thereby removing the metal scale on the inner wall of the annealing furnace body. Not only that, during the rotation of the scraper, the cleaning plate will be moved up and down by the transmission belt to clean the scraper itself, effectively removing the dirt adhering to the scraper, effectively avoiding the dirt adhering to the scraper affecting the cleaning efficiency of the inner wall of the annealing furnace body, and also saving the burden of subsequent cleaning of the scraper. After being scratched, the metal scale falls on the bottom of the annealing furnace body, which can be easily recovered and cleaned later.
[0021] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
[0022] This application document provides an overview of various implementations or examples of the technology described in the present disclosure, and is not a comprehensive disclosure of the entire scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0024] Figure 1 A schematic diagram of the overall external structure provided by an embodiment of the present invention;
[0025] Figure 2 A schematic diagram of an overall cross-sectional structure provided by an embodiment of the present invention;
[0026] Figure 3 A schematic diagram of the overall internal top view structure provided by an embodiment of the present invention;
[0027] Figure 4 A partial structural schematic diagram of a self-cleaning component provided by an embodiment of the present invention;
[0028] Figure 5 A schematic diagram of the structure of a scraper and a liquid surface scraper provided in an embodiment of the present invention;
[0029] Figure 6 The embodiment of the present invention provides Figure 5 A is an enlarged structural diagram;
[0030] Figure 7 A schematic diagram of the cleaning plate and gear bar structure provided in an embodiment of the present invention;
[0031] Figure 8 A schematic diagram of the meshing structure of a transmission gear and a gear bar provided in an embodiment of the present invention;
[0032] Fig. 9 A schematic diagram of the external structure of a trigger component provided in an embodiment of the present invention;
[0033] Fig.10 A schematic diagram of the explosion structure of a trigger component provided in an embodiment of the present invention;
[0034] Fig.11 The embodiment of the present invention provides Fig.10 A schematic diagram of the enlarged structure at B;
[0035] Fig.12 A schematic structural diagram of the explosion of a trigger component from another perspective provided by an embodiment of the present invention.
[0036] Description of reference numerals:
[0037] 1. Annealing furnace body; 2. Insulation cover; 3. Stepper motor; 4. Driving shaft; 5. Active rod; 6. Liquid scraper; 7. Scraper; 8. Self-cleaning component; 9. Gear ring; 10. First rotating rod; 11. Active wheel; 12. First bevel gear; 13. Transmission belt; 14. Pulley; 15. Second rotating rod; 16. Second bevel gear; 17. Magnetic sheet; 18. Cleaning plate; 19. Sliding sleeve; 20. First support plate; 21. Second support plate; 22. Support rod; 23. Scraper cleaning component; 24. Arc scraper 25. gear bar; 26. support frame; 27. third rotating rod; 28. driven rod; 29. transmission gear; 30. third bevel gear; 31. fourth bevel gear; 32. trigger component; 33. active disk; 34. elastic rod; 35. air storage box; 36. rotating plate; 37. driving hole; 38. driven shaft; 39. trigger shaft; 40. sealing plate; 41. elastic bag; 42. baffle; 43. friction wheel; 44. support seat; 45. reduction motor; 46. motor shaft; 47. friction belt; 48. motor pulley. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
[0039] See also Figure 1-2 , a furnace roller surface scraper cleaning device for an annealing furnace, comprising an annealing furnace body 1, a top sealing sleeve of the annealing furnace body 1 is provided with a heat preservation cover 2, the outer end of the heat preservation cover 2 is also fixedly connected with a pair of handles, and also includes a cleaning unit arranged in the annealing furnace body 1; the cleaning unit includes: a stepper motor 3 fixedly connected to the top of the heat preservation cover 2, the electrical signal of the stepper motor 3 is connected with a single-chip microcomputer controller, the stepper motor 3 is controlled to start and close by the single-chip microcomputer controller, and can also automatically switch the positive and negative directions, the output end movable sleeve of the stepper motor 3 is provided with a driving shaft 4, the bottom of the driving shaft 4 is movable and penetrates to the bottom of the heat preservation cover 2, the bottom of the driving shaft 4 is fixedly connected with an active rod 5, the outer end of the active rod 5 is provided with a liquid level scraper 6, the interior of the annealing furnace body 1 is detachably connected with a scraper 7 that fits the inner wall of the annealing furnace body 1, and the scraper 7 is provided with a self-cleaning component 8 on the outside.
[0040] When using an annealing furnace to heat-treat metal, the height of the liquid surface scraping rod 6 can be controlled. Then, using a single-chip microcomputer controller, the stepping motor 3 is turned on, which drives the drive shaft 4 and the driving rod 5 to rotate, so that the liquid surface scraping rod 6 can rotate slowly and continuously, effectively avoiding irregular surfaces such as wrinkles and waves that may occur during the annealing process of the metal, making the metal surface smoother.
[0041] Please refer to Figure 3-6 As shown, the self-cleaning component 8 includes a toothed ring 9 fixedly connected to the inner wall of the annealing furnace body 1. A first rotating rod 10 is provided at the top of the scraper 7. An upper driving wheel 11 and a lower first bevel gear 12 are fixedly sleeved on the outer wall of the first rotating rod 10 respectively. A transmission belt 13 is arranged inside the scraper 7. A pair of belt pulleys 14 are drivingly connected to the inner wall of the transmission belt 13. A supporting wheel is also drivingly connected to the inner wall of the transmission belt 13. A supporting rod is rotatably connected to the inner wall of the supporting wheel, and the supporting rod is fixedly connected to the inside of the scraper 7. A second rotating rod 15 is fixedly connected to the inner wall of the belt pulley 14. A second bevel gear 16 is fixedly sleeved on the outer wall of the second rotating rod 15. The first bevel gear 12 and the second bevel gear 16 are meshed with each other, and the driving wheel 11 is meshed with the toothed ring 9; a plurality of magnetic attraction pieces 17 are fixedly connected to the outer end of the transmission belt 13. A cleaning plate 18 is arranged at the outer end of the liquid surface scraping rod 6. The cleaning plate 18 is slidably attached to the outer end of the scraper 7. A magnetic attraction area corresponding to the magnetic attraction pieces 17 is arranged inside the cleaning plate 18.
[0042] Please refer to Figure 6 As shown, a first support plate 20 is rotatably connected to the bottom of the liquid surface scraping rod 6. The top of the first support plate 20 is fixedly connected to the cleaning plate 18. The cleaning plate 18 is in a U-shaped structure. A groove is formed in the cleaning plate 18. The magnetic attraction area is a magnetic sheet located at the groove, and the magnetic sheet and the magnetic attraction pieces 17 attract each other.
[0043] The driving rod 5 is a square rod. A sliding sleeve 19 is arranged at the outer end of the driving rod 5. A high-temperature resistant solenoid valve is arranged between the driving rod 5 and the sliding sleeve 19. It is a solenoid valve that can work normally in a high-temperature environment. It usually adopts special materials and structures to meet the requirements of the high-temperature environment. The outer wall of the sliding sleeve 19 is fixedly connected to the liquid surface scraping rod 6. During use, the solenoid valve can be turned on, and the solenoid valve adsorbs the sliding sleeve 19, so that it can be suspended at a certain height.
[0044] A pair of second support plates 21 are fixedly connected to the top of the scraper 7. A support rod 22 is fixedly connected to the outer end of the second support plate 21. The support rod 22 and the first rotating rod 10 are rotatably connected through a bearing, so that the friction force received by the first rotating rod 10 is very small, facilitating its easy rotation. The two ends of the second rotating rod 15 are respectively rotatably connected to the side walls of a pair of second support plates 21.
[0045] When the annealing furnace is not in use, the insulation cover 2 can be opened, and the self-cleaning component 8 can be placed inside the annealing furnace body 1. At this time, the solenoid valve is disconnected, and the scraper 7 is inserted into the inner side of the cleaning plate 18, and the driving wheel 11 is aligned with the gear ring 9. At this time, the magnetic suction area is just adsorbed with the magnetic suction sheet 17, and then the insulation cover 2 is put on. At this time, the driving shaft 4 is just inserted into the top of the active rod 5, and the stepper motor 3 is turned on. The stepper motor 3 still drives the liquid level scraper 6 to rotate, and the liquid level scraper 6 drives the scraper 7 to rotate through the cleaning plate 18 to clean the inner wall of the annealing furnace body 1 and remove metal scale. The metal scale is scratched and falls to the bottom of the annealing furnace body 1. During the rotation of the scraper 7, the driving wheel 11 meshes and rotates in the gear ring 9, and drives the first rotating rod 10 to rotate. The first rotating rod 10 meshes with the first bevel gear 12 and the second bevel gear 16 to transmit power to the pulley 14. The pulley 14 drives the transmission belt 13 to move, so that the transmission belt 13 drives the cleaning plate 18 to move up and down, and the scraper 7 itself is cleaned, and the dirt adhering to the scraper 7 is effectively removed and falls to the bottom of the annealing furnace body 1, which is convenient for subsequent unified recovery and cleaning.
[0046] See also Figure 7-8 In an embodiment further provided by the present invention, the cleaning unit also includes a scraper cleaning component 23; the scraper cleaning component 23 includes an arc-shaped scraper blade 24 arranged on the outside of the liquid level scraper 6, one side end of the scraper 7 is fixedly connected to a gear bar 25, and the other side end of the scraper 7 is provided with a guide groove, and the inside of the guide groove is slidably connected to a support frame 26, and the side end of the support frame 26 is rotatably connected to a third rotating rod 27 and a driven rod 28, the outer end of the third rotating rod 27 is fixedly sleeved with a transmission gear 29 and a third bevel gear 30, and the outer wall of the driven rod 28 is fixedly sleeved with a fourth bevel gear 31, the third bevel gear 30 is meshedly connected with the fourth bevel gear 31, and the side end of the liquid level scraper 6 is transmission-connected to the driven rod 28.
[0047] When the liquid level scraper 6 moves up and down with the cleaning plate 18, the transmission gear 29 meshes and rolls on the outside of the gear bar 25, driving the third rotating rod 27 to rotate, and the third rotating rod 27 in turn drives the third bevel gear 30 to rotate. The third bevel gear 30 meshes with the fourth bevel gear 31 to transmit power to the driven rod 28, so that the driven rod 28 rotates with the liquid level scraper 6. Since the bottom end of the arc-shaped scraper blade 24 is in close contact with the outer wall of the liquid level scraper 6, the liquid level scraper 6 can also be cleaned during the process of the cleaning plate 18 cleaning the scraper 7, thereby saving the labor of cleaning the liquid level scraper 6 separately in the future, saving trouble and effort.
[0048] See also Figure 9-10In an embodiment further provided by the present invention, the cleaning unit also includes a trigger component 32 arranged on the scraper rod cleaning component 23; the trigger component 32 includes an active disk 33 fixedly mounted on the outer wall of the driven rod 28, and the side end of the active disk 33 is fixedly connected to a plurality of elastic rods 34, the side end of the liquid level scraper rod 6 is rotatably connected to an air storage box 35, and the inner wall of the air storage box 35 is rotatably connected to a rotating plate 36, and a plurality of driving holes 37 corresponding to the elastic rods 34 are opened on the rotating plate 36, and the side end of the rotating plate 36 is fixedly connected to a driven shaft 38, and one end of the driven shaft 38 is fixedly connected to one end of the liquid level scraper rod 6.
[0049] When the scraper 7 is inserted into the inner side of the cleaning plate 18, the elastic rod 34 is located at the top of the air storage box 35, pressing the active disk 33 so that the elastic rod 34 can be inserted into the inside of the driving hole 37. At this time, the driving wheel 11 is aligned with the gear ring 9, and the magnetic area is just adsorbed with the magnetic sheet 17; if the elastic rod 34 is not inserted into the inside of the driving hole 37, it should be in a compressed state. At this time, the air storage box 35 is pushed to make the transmission gear 29 start to rotate, indirectly driving multiple elastic rods 34 to rotate, and eventually they will enter the inside of the driving hole 37. Then, under the rotation of the driving gear, the driving force can be transmitted to the rotating plate 36 and the driven shaft 38 through the active disk 33, and finally the purpose of rotating the liquid level scraper 6 is achieved.
[0050] See also Figure 11-12 In a solution further provided by the present invention, the outer end of the first support plate 20 is rotatably connected to a trigger shaft 39, the outer wall of the trigger shaft 39 is fixedly connected to the inner wall of the arc-shaped scraper 24, the inner wall of the air storage box 35 is slidably connected to a sealing plate 40, the outer end of the air storage box 35 is fixedly connected to an elastic bag 41, one end of the trigger shaft 39 movably passes through the other side of the first support plate 20, the outer end of the trigger shaft 39 is fixedly connected to a baffle 42, and the top end of the elastic bag 41 is in contact with the baffle 42.
[0051] In the initial state, the arc scraper 24 is separated from the liquid level scraper rod 6, making it difficult for the arc scraper 24 to come into contact with metal. When the elastic rod 34 is inserted into the driving hole 37, driven by the elastic force, the sealing plate 40 will be pushed to start moving, and the gas inside the air storage box 35 will be transported to the elastic bag 41, causing the elastic bag 41 to start extending. Finally, the extension of the elastic bag 41 will push the baffle 42 to rotate, causing the arc scraper 24 to start rotating, forcing its bottom end to be close to the outer end of the liquid level scraper rod 6, and by driving the liquid level scraper rod 6 to rotate, it cleans itself.
[0052] The present invention, through the cooperation between the elastic rod 34 and the driving hole 37, can not only convert the driving force of the up and down movement of the cleaning plate 18 into the power for the rotation of the active disk 33, so that the liquid level scraper rod 6 can indirectly obtain the driving force from the up and down movement of the cleaning plate 18, but also can bring about the effect of extending the elastic bag 41 through this process, and then rotate with the arc scraper 24, so that when the liquid level rotating rod is ready to rotate, the arc scraper 24 can just fit tightly against its outer wall, thereby achieving the purpose of cleaning the liquid level scraper rod 6. The structural design is ingenious, and the driving force brought by the stepping motor 3 is divided into multiple powers, and each part of the power is reasonably used.
[0053] In a solution further provided by the present invention, the top of the elastic rod 34 is a smooth spherical structure, the elastic rod 34 itself is a telescopic structure, and an elastic member is arranged inside, and the bottom of the arc scraper 24 is sharp and made of hard metal material.
[0054] The elastic member is a compression spring, and the elastic rod 34 can be a telescopic rod structure with a compression spring arranged inside. When it does not enter the driving hole 37, it temporarily enters a compressed state. After rotating a certain angle, it is inserted into the driving hole 37 by elastic force.
[0055] See also Figure 1 In a solution further provided by the present invention, a pair of friction wheels 43 are fixedly connected to the outer end of the annealing furnace body 1, and the inner wall of the friction wheel 43 is rotatably connected to a support seat 44 through a movable bearing.
[0056] To facilitate the placement of the scraper 7, the annealing furnace body 1 can be tilted. After the annealing furnace body 1 is tilted 90 degrees, the annealing furnace body 1 is in a horizontal state. Then the insulation cover 2 is opened. Under the action of gravity, the liquid level scraper rod 6 is located at the bottom. At this time, the scraper 7 can be easily inserted horizontally into the inner side of the cleaning plate 18, and then the solenoid valve is disconnected. If the liquid level scraper rod 6 is close to the inner bottom of the annealing furnace body 1 at this time, the annealing furnace body 1 can be further tilted, and the solenoid valve can be disconnected so that it can slide to the top of the annealing furnace body 1, and then the solenoid valve is opened to temporarily fix the position of the liquid level scraper rod 6. When the scraper 7 is just inserted into the inner side of the cleaning plate 18 and the elastic rod 34 also enters the driving hole 37, the solenoid valve is disconnected.
[0057] In the solution further provided by the present invention, a reduction motor 45 is provided below the friction wheel 43, and the output end of the reduction motor 45 is fixedly connected to the motor shaft 46. The outer wall friction sleeve of the friction wheel 43 is provided with a friction belt 47, and the inner wall of the friction belt 47 is transmission-connected to the motor sleeve 48, and the inner wall of the motor sleeve 48 is fixedly connected to the outer wall of the motor shaft 46.
[0058] In order to save labor, a reduction motor 45 can be provided. When the annealing furnace body 1 needs to be tilted, the reduction motor 45 can be turned on to slowly rotate the annealing furnace body 1 through the friction belt 47. When it needs to be reset later, the reduction motor 45 can be driven in the opposite direction.
[0059] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A furnace roller surface scraper cleaning device for an annealing furnace, comprising an annealing furnace body (1), a heat preservation cover (2) being arranged on the top of the annealing furnace body (1), characterized in that: It also includes a cleaning unit disposed inside the annealing furnace body (1); The cleaning unit includes: a stepping motor (3) fixedly connected to the top of the heat preservation cover (2), a driving shaft (4) is movably sleeved on the output end of the stepping motor (3), a driving rod (5) is fixedly connected to the bottom of the driving shaft (4), a liquid surface scraping rod (6) is arranged at the outer end of the driving rod (5), a scraping plate (7) that fits the inner wall of the annealing furnace body (1) is detachably connected inside the annealing furnace body (1), and a self-cleaning component (8) is arranged outside the scraping plate (7); The self-cleaning component (8) includes a toothed ring (9) fixedly connected to the inner wall of the annealing furnace body (1), a first rotating rod (10) is arranged at the top of the scraping plate (7), a driving wheel (11) and a first bevel gear (12) are fixedly sleeved on the outer wall of the first rotating rod (10), a transmission belt (13) is arranged inside the scraping plate (7), a pair of belt wheels (14) are drivingly connected to the inner wall of the transmission belt (13), a second rotating rod (15) is fixedly connected to the inner wall of the belt wheel (14), a second bevel gear (16) is fixedly sleeved on the outer wall of the second rotating rod (15), the first bevel gear (12) and the second bevel gear (16) are meshed and connected, and the driving wheel (11) is meshed and connected with the toothed ring (9); A plurality of magnetic attraction pieces (17) are fixedly connected to the outer end of the transmission belt (13), a cleaning plate (18) is arranged at the outer end of the liquid surface scraping rod (6), the cleaning plate (18) is slidably attached to the outer end of the scraping plate (7), and a magnetic attraction area corresponding to the magnetic attraction pieces (17) is arranged inside the cleaning plate (18); The cleaning unit further includes a scraping rod cleaning component (23); The scraping rod cleaning component (23) includes an arc-shaped scraping piece (24) arranged outside the liquid surface scraping rod (6), a gear bar (25) is arranged at one side end of the scraping plate (7), a support frame (26) is slidably connected to the other side end of the scraping plate (7), a third rotating rod (27) and a driven rod (28) are rotatably connected to the side end of the support frame (26), a transmission gear (29) and a third bevel gear (30) are fixedly sleeved on the outer end of the third rotating rod (27), a fourth bevel gear (31) is fixedly sleeved on the outer wall of the driven rod (28), the third bevel gear (30) and the fourth bevel gear (31) are meshed and connected, and the side end of the liquid surface scraping rod (6) is drivingly connected with the driven rod (28).
2. The scraper cleaning device for the furnace roller surface of the annealing furnace according to claim 1, characterized in that: The driving rod (5) is a square rod, a sliding sleeve (19) is arranged at the outer end of the driving rod (5), a high-temperature solenoid valve is arranged between the driving rod (5) and the sliding sleeve (19), and the outer wall of the sliding sleeve (19) is fixedly connected with the liquid surface scraping rod (6).
3. The scraper cleaning device for the furnace roller surface of the annealing furnace according to claim 2, characterized in that: The bottom of the liquid surface scraping rod (6) is rotatably connected with a first support plate (20), the top of the first support plate (20) is fixedly connected with the cleaning plate (18), the cleaning plate (18) is in a U shape, the cleaning plate (18) is provided with a groove, and the magnetic attraction area is a magnetic sheet located at the groove.
4. The scraper cleaning device for the furnace roller surface of the annealing furnace according to claim 3 is characterized in that: A pair of second support plates (21) are fixedly connected to the top of the scraper (7); a support rod (22) is fixedly connected to the outer end of the second support plate (21); the support rod (22) is rotatably connected to the first rotating rod (10); and both ends of the second rotating rod (15) are rotatably connected to the side walls of the pair of second support plates (21).
5. The furnace roller surface scraper cleaning device for annealing furnace according to claim 4, characterized in that: The cleaning unit further comprises a trigger component (32) arranged on the cleaning component of the liquid surface scraper (6); The trigger component (32) comprises an active disk (33) fixedly sleeved on the outer wall of the driven rod (28); a plurality of elastic rods (34) are fixedly connected to the side end of the active disk (33); a gas storage box (35) is rotatably connected to the side end of the liquid level scraper (6); a rotating plate (36) is rotatably connected to the inner wall of the gas storage box (35); a plurality of drive holes (37) corresponding to the elastic rods (34) are formed on the rotating plate (36); a driven shaft (38) is fixedly connected to the side end of the rotating plate (36); and one end of the driven shaft (38) is fixedly connected to one end of the liquid level scraper (6).
6. The scraper cleaning device for the furnace roller surface of the annealing furnace according to claim 5, characterized in that: The outer end of the first support plate (20) is rotatably connected to a trigger shaft (39), the outer wall of the trigger shaft (39) is fixedly connected to the inner wall of the arc-shaped scraper (24), the inner wall of the air storage box (35) is slidably connected to a sealing plate (40), the outer end of the air storage box (35) is fixedly connected to an elastic bag (41), one end of the trigger shaft (39) movably passes through the other side of the first support plate (20), the outer end of the trigger shaft (39) is fixedly connected to a blocking piece (42), and the top end of the elastic bag (41) is in contact with the blocking piece (42).
7. The scraper cleaning device for the furnace roller surface of the annealing furnace according to claim 6, characterized in that: The top end of the elastic rod (34) is a smooth spherical structure. The elastic rod (34) itself is a telescopic structure and an elastic member is arranged inside. The bottom of the arc-shaped scraper (24) is sharp and is made of hard metal material.
8. The scraper cleaning device for the furnace roller surface of the annealing furnace according to claim 7, characterized in that: A pair of friction wheels (43) are fixedly connected to the outer end of the annealing furnace body (1), and the inner wall of the friction wheel (43) is rotatably connected to a support seat (44) via a movable bearing.
9. The scraper cleaning device for the furnace roller surface of the annealing furnace according to claim 8, characterized in that: A reduction motor (45) is provided below the friction wheel (43); the output end of the reduction motor (45) is fixedly connected to a motor shaft (46); a friction sleeve on the outer wall of the friction wheel (43) is provided with a friction belt (47); the inner wall of the friction belt (47) is transmission-connected to a motor sleeve wheel (48); and the inner wall of the motor sleeve wheel (48) is fixedly connected to the outer wall of the motor shaft (46).
