A single-line production line for self-insulating composite integrated panels

By designing a single-line production line of self-insulating composite integrated board, using grid slurry, stirring and drilling cutting board processes, combined with a variety of stirring devices, the existing production line has solved the problem of multiple equipment and complicated steps, and achieved efficient and uniform material agitation and rapid production.

CN118789662BActive Publication Date: 2025-02-07QUANZHOU HENGXING INTELLIGENT EQUIP CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411274214.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-02-07
Estimated Expiration
2044-09-12

AI Technical Summary

Technical Problem

The existing composite insulation board production lines have many equipment and cumbersome steps, resulting in low production efficiency and uneven material stirring, affecting product quality.

Method used

A single-line production line of self-insulating composite integrated board is designed, using the fabric slurry, slurry stirring and sheet drilling and cutting board processes, combined with a variety of stirring devices, including universal joints, transmission components, rotation structures and displacement components, to realize Efficient agitation and mixing of materials.

Benefits of technology

The rapid production and preparation of self-insulating composite integrated panels is realized, the preparation efficiency is improved, the process steps are shortened, and the uniformity and quality of the agitation and mixing of materials are ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118789662B_ABST
    Figure CN118789662B_ABST
Patent Text Reader

Abstract

The present invention discloses a single-line production line for self-insulating composite integrated panels, comprising a mesh-laying slurry-touching process, a slurry-stirring process, a plate-drilling and cutting process and various stirring devices; the present invention can quickly realize the rapid production and preparation of self-insulating composite integrated panels by setting the mesh-laying slurry-touching process, the slurry-stirring process and the plate-drilling and cutting process, greatly improving the preparation efficiency and shortening the excessive process steps, and setting various stirring devices, namely, a universal joint can realize the transmission of a transmission component installed at the upper end of the bracket, thereby reciprocatingly transmitting a stirring component installed at the lower end of the bracket, so that a rotating structure arranged inside the stirring component performs opposite rotation stirring of a first stirring plate and a second stirring plate, thereby enhancing the material stirring efficiency, and a displacement component is set, namely, when the first side plate reciprocates, the first stirring plate can be indirectly driven to realize reciprocating lateral movement, thereby expanding the stirring range and further enhancing the material stirring and mixing efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of self-insulating composite integrated board production, in particular to a single-line production line for self-insulating composite integrated boards. Background Art

[0002] Composite insulation boards have the advantages of good fire resistance, good thermal insulation effect, light weight, convenient construction and long service life, so they are widely used in more and more construction occasions.

[0003] The existing application number is CN201210024073.5. A composite insulation board production line is provided. The invention comprises a production line frame, which is characterized in that: a conveying device is provided on the production line frame, and a feeding device I, a feeding device II, a feeding device III and a feeding device IV are provided on the production line frame in sequence in the same direction, a movable hanger device is provided at one end of the production line frame adjacent to the feeding device IV, mesh cloth laying devices are provided on both sides of the feeding device I, a mesh cloth laying device is provided between the feeding device II and the feeding device III, and mesh cloth laying devices are provided on both sides of the feeding device IV, and a plurality of scraping devices are evenly distributed on the production line frame. The beneficial effects of the composite insulation board production line of the invention are: high output, high product quality, high equipment utilization rate, low personnel input, high degree of automation, and assembly line operation, which is suitable for use in FS composite insulation board production occasions.

[0004] In the above-mentioned existing patents, there are many devices used in the production of composite insulation boards, which leads to complicated production process steps. When dealing with the production needs of more boards, more manpower and material resources are required. For this reason, a single-line production line for self-insulating composite integrated boards is proposed to meet the production and preparation of thermal insulation composite integrated boards with fewer steps and enhance its production efficiency. In the current production line, stirring equipment is generally required to achieve stirring and mixing of materials. However, the current stirring device is generally unidirectional stirring, which is prone to uneven material stirring after a long stirring and mixing process, causing problems in the subsequent use of the material. Summary of the invention

[0005] The object of the present invention is to provide a single-line production line for self-insulating composite integrated panels to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a single-line production line of a self-insulating composite integrated board, including a first lifting plate machine, a stirring line and a drilling and trimming line, the first lifting plate machine is connected to a first bidirectional conveyor on the left side, the first bidirectional conveyor is connected to a plate turning machine on the left side, the plate turning machine is connected to a conveyor on the left side, a stirring tower is installed on the outer side of the upper end of the conveyor, and a paddle is installed on the lower end of the mixing tower, a mesh device is installed on the right side of the upper end of the conveyor on one side, and a slurry scraping device is relatively provided on the left side of the mesh device on one side, a mesh cloth cutting machine is installed on the upper end of the mesh device on one side, the conveyor on the far left is connected to the second bidirectional conveyor, the second bidirectional conveyor is connected to the second lifting plate machine on the left side, and a stirring line is distributed outside the mixing tower, and the stirring line includes a single silo , a first powder tank and a second powder tank relatively arranged on the side of the single silo, a mixing device connected to the single silo, the first powder tank and the second powder tank discharge ends, an elevator connected to the mixing equipment discharge end, a first temporary storage tank and a second temporary storage tank respectively connected to the elevator discharge ends, and the first temporary storage tank and the second temporary storage tank discharge ends are connected to the mixing building, a warehouse relatively arranged on one side of the mixing equipment, a metering bin connected to the warehouse discharge end, and a conveying pipeline installed on the outside of the metering bin and connected to the mixing building feed end, the drilling and trimming line includes an elevator, a drilling machine arranged on the left side of the elevator, a conveying device connected to the drilling machine discharge end, two side end cutting machines installed in the middle of the conveying device, a change conveyor connected to the conveying device discharge end, a head and tail end cutting machine installed in the middle of the change conveyor, and a stacker connected to the change conveyor discharge end.

[0007] Preferably, the mixing equipment includes a frame placed at the bottom, a mixing drum installed at the upper end of the frame, a controller installed on the front side of the mixing drum, a feed hopper arranged on the right side of the upper end of the mixing drum, a discharge hopper connected to the lower end of the mixing drum, a motor installed at the upper end of the mixing drum, a discharge pipe built into the mixing drum, a conveying pipe connected to the lower end of the discharge hopper, an auger installed inside the discharge hopper, an auger motor arranged at the upper end of the conveying pipe and connected to the upper end of the auger, a discharge port arranged on the side of the upper end of the conveying pipe, and a variety of mixing devices arranged inside the mixing drum and connected to the output end at the bottom of the motor.

[0008] Preferably, the various stirring devices include a universal joint docked at the bottom of the motor, connecting plates relatively arranged on both sides of the interior of the stirring drum, a servo motor installed on the front side of the stirring drum and connected to the upper end of the connecting plate on one side, a bracket docked at the lower ends of the connecting plates on both sides, a transmission assembly installed at the upper end of the bracket and connected to the bottom of the universal joint, a stirring assembly installed inside the bracket and connected to the transmission assembly, and a displacement assembly installed on the outer side of the upper end of the stirring assembly.

[0009] Preferably, the transmission assembly includes a turn bar connected to the lower end of the universal joint, a docking bar connected to the lower end of the turn bar, a transmission bar fastened to one side of the docking bar, a gear meshed with the outside of the transmission bar, a guide frame plugged into one side of the transmission bar and connected to the upper end of the bracket, a rotating shaft connected to the middle of the gear, and a bearing installed at the lower end of the rotating shaft.

[0010] Preferably, the stirring assembly includes a rotating structure connected to the lower end of the rotating shaft and installed on the lower end of the bracket, a first side plate arranged on both sides of the outer end of the rotating structure, a first stirring plate connected to the lower end of the side edge of the first side plate, a second side plate installed on both sides of the lower end of the rotating structure, a second stirring plate connected to the side edge of the second side plate, and a limiting rod connected to both sides of the middle part of the rotating structure and connected to both sides of the bottom of the bracket.

[0011] Preferably, the rotating structure includes a first bevel gear connected to the lower end of the rotating shaft, a second bevel gear meshed with one side of the lower end of the first bevel gear, a third bevel gear meshed with the other side of the lower end of the first bevel gear, a fourth bevel gear meshed with the lower ends of the second bevel gear and the third bevel gear, a connecting pipe installed inside the fourth bevel gear, and a chassis connected to the lower end of the connecting pipe, and both sides of the middle part of the connecting pipe are connected to the limit rod.

[0012] Preferably, the displacement assembly includes a fixed toothed disk fastened to the middle part of the bracket, a transmission gear meshed with both sides of the upper end of the fixed toothed disk, a transmission rod connected to the middle part of the transmission gear, a rotating drum installed on the side of the transmission rod, a connecting shaft connected to the lower end of the rotating drum and connected to the upper end of the first stirring plate, a docking shaft installed on the upper end of the first stirring plate, an installation groove opened inside the side of the first side plate, and guide grooves opened on both sides of the side of the first side plate and connected to both sides of the docking shaft.

[0013] Preferably, the first side plates are symmetrically arranged laterally along the left and right sides of the upper end of the rotating structure, and the second side plates are symmetrically arranged longitudinally along the front and back sides of the bottom of the rotating structure.

[0014] Preferably, the connecting pipe is placed in the middle of the fourth bevel gear, and the interior of the upper end of the connecting pipe is connected to the bearing.

[0015] Preferably, the fixed gear plate and the transmission gear are both configured in the shape of bevel gears, and the fixed gear plate is tightly connected to the middle end of the interior of the bracket.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The present invention can quickly realize the rapid production and preparation of self-insulating composite integrated panels by setting up a mesh slurry touching process, a slurry stirring process and a plate drilling and cutting process, greatly improving the preparation efficiency and shortening the excessive process steps. In addition, a variety of stirring devices are provided, namely, a universal joint can realize the transmission of the transmission component installed on the upper end of the bracket, thereby reciprocatingly transmitting the stirring component installed on the lower end of the bracket, so that the rotating structure provided inside the stirring component performs the opposite rotation stirring of the first stirring plate and the second stirring plate, thereby enhancing the material stirring efficiency. In addition, a displacement component is provided, namely, when the first side plate reciprocates, the first stirring plate can be indirectly driven to realize reciprocating lateral movement, thereby expanding the stirring range and further enhancing the material stirring and mixing efficiency.

[0018] The arrangement of the universal joint, the connecting plate, the servo motor and the bracket, that is, the transmission by the servo motor and the connecting plate, can enable the connecting plates on both sides to realize the swing adjustment of the bracket, so that the universal joint can change the rotation transmission direction accordingly to realize the inclined rotation transmission activity, thereby enabling the first stirring plate and the second stirring plate to realize the inclined rotation stirring activity, greatly improving the diversity of the stirring and mixing methods.

[0019] The setting of the transmission component, that is, the rotating bar can be transmitted to the docking bar, pushing and pulling the transmission bar back and forth, so that the transmission bar can realize the reciprocating rotation of the gear, and then, the rotating shaft docked at the lower end of the gear can realize the forward and reverse rapid rotation transmission of the rotating structure.

[0020] The setting of the rotating structure, that is, when the first bevel gear rotates forwards and backwards with the rotating shaft, the fourth bevel gear can rotate in the opposite direction under the meshing transmission of the second bevel gear and the third bevel gear. Therefore, the first side plate and the second side plate connected to the outer sides of the first bevel gear and the fourth bevel gear will rotate coaxially in the opposite direction, so that the first stirring plate and the second stirring plate can stir and mix the materials in the opposite direction, thereby improving the stirring and mixing efficiency and quality.

[0021] The arrangement of the bearing, connecting tube, chassis and limit rod, that is, the connecting tube can be connected to the bearing arranged at the bottom of the rotating shaft to meet the rotation effect of the bearing when the rotating shaft realizes the forward and reverse rotation of the first bevel gear, so that the connecting tube will not rotate therewith, and the limit rods respectively inserted into the second bevel gear and the third bevel gear can be connected to the left and right sides of the connecting tube, so as to ensure that the second bevel gear and the third bevel gear are in a fixed meshing transmission state, so that the forward and reverse rotation transmission state of the first bevel gear and the fourth bevel gear is stable, and at the same time, the chassis can support the fourth bevel gear to achieve stable forward and reverse rotation.

[0022] The setting of the displacement component, that is, the first bevel gear can make the transmission rod connected to the upper end of the first side plate rotate synchronously when the first side plates arranged on both sides of the outer end are realized in the forward and reverse rotation, and the transmission gear installed on one side of the transmission rod can be transmitted with the forward and reverse rotation to mesh with the fixed toothed disk arranged in the middle part of the upper end of the bracket, so that the rotating drum arranged on the other side of the transmission rod can rotate forward and reverse, and then, the multi-section continuous circulation grooves opened on the outside of the rotating drum can be transmitted to the connecting shaft connected to the bottom, so that the first stirring plate cooperates with the limited sliding docking effect of the docking shaft plugged in the upper end and the guide groove, and reciprocating transverse stirring can be realized. In this way, the first stirring can realize the forward and reverse rapid stirring and reciprocating transverse stirring at the same time, so that the first stirring plate greatly improves the stirring and mixing efficiency and quality of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the present invention;

[0024] Figure 2 It is a schematic diagram of the top view of the production line of the present invention;

[0025] Figure 3 It is a schematic diagram of the top view of the stirring line structure of the present invention;

[0026] Figure 4 It is a schematic diagram of the top view structure of the drilling trimming line of the present invention;

[0027] Figure 5 It is a schematic diagram of the three-dimensional structure of the stirring device of the present invention;

[0028] Figure 6 This is a schematic diagram of the internal structure of the stirring device of the present invention;

[0029] Figure 7 It is a schematic diagram of the structure of the various stirring devices of the present invention;

[0030] Figure 8 It is a schematic diagram of the transmission assembly structure of the present invention;

[0031] Fig. 9 It is a schematic diagram of the structure of the stirring assembly of the present invention;

[0032] Fig.10 It is a schematic diagram of the rotating structure of the present invention;

[0033] Fig.11 It is a schematic diagram of the structure of the displacement assembly of the present invention;

[0034] Fig.12 For the present invention Fig.11 Enlarged structural diagram at A in the middle.

[0035] In the figure: first lifting plate machine-1, first bidirectional conveyor-2, plate turning machine-3, conveyor-4, mixing tower-5, paddle spreading device-6, mesh spreading device-7, slurry leveling device-8, mesh cloth cutting machine-9, second bidirectional conveyor-10, second lifting plate machine-11, mixing line-12, single silo-121, first powder tank-122, second powder tank-123, mixing equipment-124, frame-1241, mixing drum-1242, controller-1243, feed hopper-1244, discharge hopper -1245, motor-1246, discharge pipe-1247, conveying pipe-1248, auger-1249, auger motor-12410, discharge port-12411, elevator-125, first temporary storage tank-126, second temporary storage tank-127, warehouse-128, metering warehouse-129, conveying pipeline-1210, various stirring devices-14, universal joint-141, connecting plate-142, servo motor-143, bracket-144, transmission component-145, rotating bar-145 1. Docking bar 1452, transmission bar 1453, gear 1454, guide frame 1455, rotating shaft 1456, bearing 1457, stirring assembly 146, rotating structure 1461, first bevel gear 14611, second bevel gear 14612, third bevel gear 14613, fourth bevel gear 14614, connecting pipe 14615, chassis 14616, first side plate 1462, first stirring plate 1463, second side plate 1464, second stirring plate Plate-1465, limit rod-1466, displacement assembly-147, fixed toothed disc-1471, transmission gear-1472, transmission rod-1473, rotating drum-1474, connecting shaft-1475, docking shaft-1476, mounting groove-1477, guide groove-1478, drilling and trimming line-13, elevator-131, drilling machine-132, conveying equipment-133, two side end cutting machines-134, change-of-direction conveyor-135, head and tail end cutting machines-136, palletizer-137. DETAILED DESCRIPTION

[0036] In order to further explain the technical solution of the present invention, it is described in detail below through specific embodiments.

[0037] See also Figure 1-4The present invention provides a single-line production line for a self-insulating composite integrated board, comprising a first lifting plate machine 1, a stirring line 12 and a drilling and trimming line 13, the first lifting plate machine 1 is connected to a first bidirectional conveyor 2 on the left side, the first bidirectional conveyor 2 is connected to a plate turning machine 3 on the left side, the plate turning machine 3 is connected to a conveyor 4 on the left side, a stirring tower 5 is installed on the outer side of the upper end of the conveyor 4, and a paddle distributor 6 is installed on the lower end of the mixing tower 5, a mesh device 7 is installed on the right side of the upper end of one side of the conveyor 4, and a slurry leveling device 8 is relatively provided on the left side of the mesh device 7 on one side, a mesh cloth cutting machine 9 is installed on the upper end of the mesh device 7 on one side, the leftmost conveyor 4 is connected to a second bidirectional conveyor 10, the left side of the second bidirectional conveyor 10 is connected to a second lifting plate machine 11, and a stirring line 12 is distributed outside the mixing tower 5.

[0038] The first lifting plate machine 1 is used for lifting and lowering, and the first lifting plate machine 1 is used for lifting and lowering. The plate can be moved to the first bidirectional conveyor 2 under the lifting and lowering transmission of the first lifting plate machine 1, so as to realize the stable transmission of the plate. In this way, multiple plates can enter the flipping machine 3 in turn to realize the turning over activity. The turned over plate can be transmitted through the conveyor 4 to be opposite to the paddle spreading device 6 arranged at the bottom of the mixing tower 5. Then, the paddle spreading device 6 performs the discharging paddle spreading activity, so that the slurry can be connected with the paddle spreading surface of the plate. When the plate with slurry is transmitted with the conveyor 4, it will pass through the mesh laying device 7, the slurry scraping device 8 and the mesh cutting machine 9 in turn to carry out mesh laying, mesh scraping and mesh cutting activities to realize the production and processing activities of the composite integrated board. At this time, the produced composite board will be transmitted to the second bidirectional conveyor 10 and the second lifting plate machine 11 in turn, and then through the forklift again to realize the unloading outdoor pre-curing activity, so as to quickly realize the mesh laying and slurry touching activities of the plate, so that the self-insulating composite integrated board can be quickly processed and prepared.

[0039] Among them, the mixing line 12 includes a single silo 121, a first powder tank 122 and a second powder tank 123 arranged on the side of the single silo 121, a mixing device 124 connected to the discharge ends of the single silo 121, the first powder tank 122 and the second powder tank 123, a hoist 125 connected to the discharge end of the mixing device 124, a first temporary storage tank 126 and a second temporary storage tank 127 connected to the discharge ends of the hoist 125 respectively, and the discharge ends of the first temporary storage tank 126 and the second temporary storage tank 127 are connected to the mixing building 5, a warehouse 128 arranged on one side of the mixing device 124, a metering bin 129 connected to the discharge end of the warehouse 128, and a conveying pipeline 1210 installed on the outside of the metering bin 129 and connected to the feed end of the mixing building 5.

[0040] Specifically, when producing the self-insulating composite integrated board, the use of EPS particle slurry needs to be realized according to the production situation. That is, when the slurry with EPS particles is not needed for mixing and processing, the material can be loaded into the single silo 121 by the loader. At the same time, the material in the single silo 121 will be weighed and measured through the measuring bucket. The measured material will enter the mixing device 124 for mixing and processing and unloading spiral conveying, so that the mixed material enters the elevator 125 and enters the first temporary storage tank 126 or the second temporary storage tank 127 through the elevator 125. When a specified amount of material is needed, it can be exported from the first temporary storage tank 126 or the second temporary storage tank 127 to the specified position for weighing. After the weighing is completed, it enters the mixing building 5 at the same time as the weighed water to realize the mixing and mixing activities. In this way, the rapid metering and stirring preparation of slurry without EPS particles can be realized;

[0041] If it is necessary to prepare a slurry containing EPS particles, some materials are consistent with the preparation of the slurry without EPS particles, that is, the materials inside the first temporary storage tank 126 or the second temporary storage tank 127 need to be measured and unloaded for use. At the same time, the water pump pumps water and measures, and the EPS particles stored in the warehouse 128 will be blown to the inside of the metering bin 129 by the wind force of the blower for temporary storage and metering unloading activities. In this way, the materials, water and EPS particles will be quantitatively transmitted to the inside of the mixing building 5 to realize the formation of slurry containing EPS particles, thereby realizing the production coordination of the composite integrated board with EPS particles.

[0042] The drilling and trimming line 13 includes an elevator 131, a drilling machine 132 arranged on the left side of the elevator 131, a conveying device 133 connected to the discharge end of the drilling machine 132, two side end cutting machines 134 installed in the middle of the conveying device 133, a changing conveyor 135 connected to the discharge end of the conveying device 133, a head and tail end cutting machine 136 installed in the middle of the changing conveyor 135, and a stacker 137 connected to the discharge end of the changing conveyor 135.

[0043] Specifically, the pre-cured sheet material can be loaded to the elevator 131 by a forklift, so that the elevator 131 can be raised and lowered to deliver the sheet material. In this way, the sheet material can enter the drilling machine 132 to perform drilling activities in advance. After the drilling activities are completed, the sheet material will be transmitted through the conveying equipment 133, so that the two side end cutting machines 134 installed in the middle of the conveying equipment 133 can perform side cutting and pulse dust removal activities on the sheet material. After the side cutting is completed, the sheet material will enter the changing conveyor 135 for changing direction transmission activities. At the same time, in conjunction with the head and tail end cutting machines 136 installed on the outer side of the middle of the changing conveyor 135, the head and tail cutting and pulse dust removal activities of the sheet material can be realized. Finally, the sheet material that has completed edge trimming will enter the palletizer 137 for palletizing activities. Finally, the forklift is used to realize rapid material discharge activities.

[0044] Furthermore, through the above-mentioned mesh slurry touching process, slurry stirring process and plate drilling and cutting process, the rapid production and preparation of self-insulating composite integrated panels can be quickly realized, which greatly improves the preparation efficiency and shortens excessive process steps.

[0045] See also Figure 5-6 The stirring device 124 in this embodiment includes a frame 1241 placed at the bottom for support, a stirring drum 1242 installed on the upper end of the frame 1241, a controller 1243 installed on the front side of the stirring drum 1242, a feed hopper 1244 fastened to the right side of the upper end of the stirring drum 1242 for feeding transmission, a discharge hopper 1245 connected to the lower end of the stirring drum 1242, a motor 1246 installed on the upper end of the stirring drum 1242, a discharge pipe 1247 built into the stirring drum 1242, and an electric valve is integrally installed on the outside of the discharge pipe 1247 so that In order to quickly discharge the mixed powder, a conveying pipe 1248 is obliquely docked at the lower end of the discharge hopper 1245 for lifting and transmitting, an auger 1249 is installed inside the discharge hopper 1245, an auger motor 12410 is provided at the upper end of the conveying pipe 1248 and connected to the upper end of the auger 1249, a discharge port 12411 is provided on the side of the upper end of the conveying pipe 1248, and a variety of stirring devices 14 are provided inside the mixing drum 1242 and connected to the bottom output end of the motor 1246. In this way, through the variety of stirring devices 14, high-efficiency and large-scale rapid mixing of materials can be met.

[0046] Specifically, when the material enters the feed hopper 1244, the material can be allowed to enter the interior of the mixing drum 1242 along the feed hopper 1244. At this time, the motor 1246 installed at the upper end of the mixing drum 1242 will realize the transmission of the various stirring devices 14 connected to the bottom, thereby realizing efficient stirring and mixing of the material and large-scale stirring, and achieving rapid mixing of the material. After the mixing is completed, the material can enter the interior of the discharge hopper 1245 through the discharge pipe 1247. At this time, the auger 1249 installed in the conveying pipe 1248 and connected to the output end of the auger motor 12410 will rotate rapidly to realize the spiral ascending transmission of the mixed material. In this way, the mixed material can be transmitted to the discharge port 12411 on the side of the upper end of the conveying pipe 1248, and discharged to the elevator 125 along the discharge port 12411, thereby achieving rapid mixing of the required material and spiral transmission and unloading activities.

[0047] See also Figure 7-10The various stirring devices 14 in this embodiment include a universal joint 141 that is connected to the bottom output end of the motor 1246 and can be used for tilting and rotating transmission, a connecting plate 142 that is symmetrically connected to the two sides of the inside of the stirring drum 1242 and rotates, a servo motor 143 installed on the front side of the stirring drum 1242 and connected to the upper end of the front connecting plate 142, so that the servo motor 143 can be driven by the connecting plates 142 on both sides to achieve tilt adjustment of the universal joint 141 to meet the tilting and rotating transmission activities, a bracket 144 that is connected to the lower end of the connecting plates 142 on both sides for installation, a transmission component 145 installed on the upper end of the bracket 144 and connected to the bottom of the universal joint 141, a stirring component 146 installed inside the bracket 144 and connected to the transmission component 145, and a displacement component 147 installed on the outer side of the upper end of the stirring component 146 to increase the stirring range.

[0048] Among them, the transmission assembly 145 includes a rotating bar 1451 that is connected to the lower end of the universal joint 141 and can be transmitted in a circular rotation, a docking bar 1452 connected to the lower end of the rotating bar 1451, and the docking bar 1452 is arranged in a horizontal strip shape as a whole, and a horizontal long groove is integrally opened inside the docking bar 1452, a transmission bar 1453 that is longitudinally fastened and docked to the front end of the left side of the docking bar 1452, and a row of tooth angles are equidistantly opened on the right side of the transmission bar 1453, a gear 1454 that is meshed and connected to the tooth angle on the right side of the transmission bar 1453 and is arranged in the middle of the upper end of the bracket 144, a guide frame 1455 that is inserted into the front side of the transmission bar 1453 and connected to the upper end of the bracket 144 to realize forward and backward movement support and guidance, a rotating shaft 1456 that is vertically docked with the middle of the gear 1454, and the rotating shaft 1456 is vertically extended downward, and a bearing 1457 for rotational docking is installed at the lower end of the rotating shaft 1456.

[0049] Among them, the stirring assembly 146 includes a rotating structure 1461 that is connected to the lower end of the rotating shaft 1456 and installed on the lower end of the bracket 144, a first side plate 1462 that is symmetrically fastened to both sides of the upper end of the rotating structure 1461 for rotation transmission and installation, a first stirring plate 1463 that is correspondingly arranged at the lower end of the side of the first side plate 1462 on both sides, a second side plate 1464 that is symmetrically installed on both sides of the lower end of the rotating structure 1461 for rotation transmission and installation, a second stirring plate 1465 that is correspondingly installed on the side of the second side plate 1464 on both sides, and a limiting rod 1466 that is symmetrically connected to both sides of the middle part of the rotating structure 1461 and connected to both sides of the bottom of the bracket 144, so as to ensure that the rotating structure 1461 is stably installed and can be in a stable opposite rotation state, and the length of the first side plate 1462 is greater than the length of the second side plate 1464, so as to ensure the smoothness of the opposite rotation process of the first side plates 1462 on both sides and the second side plates 1464 on both sides.

[0050] The rotating structure 1461 includes a first bevel gear 14611 connected to the lower end of the rotating shaft 1456, a second bevel gear 14612 meshingly connected to the lower end of the front side of the first bevel gear 14611, a third bevel gear 14613 meshingly connected to the lower end of the rear side of the first bevel gear 14611, and a fourth bevel gear 14614 meshingly connected to the lower ends of the second bevel gear 14612 and the third bevel gear 14613. In this way, the first bevel gear 14611 and the fourth bevel gear 14614 can be configured to rotate synchronously and oppositely, and a connecting pipe 14615 vertically installed at the upper end of the fourth bevel gear 14614, and the third bevel gear 14613 is meshed with each other. The four-bevel gear 14614 is rotatably connected to the outer side of the connecting tube 14615, and is docked with the lower end of the connecting tube 14615 to realize the chassis 14616 used by the fourth bevel gear 14614. The front and rear sides of the middle part of the connecting tube 14615 are connected to the limit rod 1466. In this way, the connecting tube 14615, the chassis 14616 and the limit rods 1466 on both sides can be combined to achieve a stable installation state to ensure that the second bevel gear 14612 and the third bevel gear 14613 can be in a fixed meshing transmission state, and to ensure the stable formation of the synchronous opposite rotation state of the first bevel gear 14611 and the fourth bevel gear 14614.

[0051] Among them, the first side plate 1462 is symmetrically arranged horizontally along the left and right sides of the upper end of the rotating structure 1461, and the second side plate 1464 is symmetrically arranged longitudinally along the front and back bottom of the rotating structure 1461, ensuring that the first side plate 1462 and the rotating structure 1461 can realize synchronous opposite rotation, thereby satisfying the simultaneous realization of different stirring directions during rotation, thereby greatly improving the material stirring efficiency; the connecting pipe 14615 is placed in the middle of the fourth bevel gear 14614, and the upper end of the connecting pipe 14615 is connected to the bearing 1457, thereby, when the rotating shaft 1456 realizes the rotation drive of the first bevel gear 14611, the rotation effect of the bearing 1457 is used to prevent the connecting pipe 14615 from rotating therewith, thereby ensuring its stability.

[0052] Specifically, when the motor 1246 is running, the universal joint 141 connected at the bottom will be driven, so that the universal joint 141 will realize the circumferential rotation of the rotating bar 1451 connected at the bottom. When the rotating bar 1451 rotates, the docking bar 1452 docked at the lower end of the rotating bar 1451 will realize the front and rear reciprocating push-pull transmission of the transmission bar 1453 set on the left side of the front end, so that the gear 1454 meshing with the tooth angle set on the right side of the transmission bar 1453 will realize the positive and negative rotation activity. At the same time, in order to ensure the stability of the back and forth reciprocating movement of the transmission bar 1453, a guide frame 1455 is provided on the front side of the transmission bar 1453, so that the transmission bar 1453 can be in a stable back and forth reciprocating movement state, and the gear 1454 that is moved by the transmission bar 1453 and rotates forward and backward will realize the positive and negative rotation of the rotating shaft 1456 connected at the bottom.

[0053] When the rotating shaft 1456 rotates forward and reversely with the transmission, the first bevel gear 14611 connected to the outer side of the lower end of the rotating shaft 1456 can rotate forward and reverse synchronously therewith, thereby, the second bevel gear 14612 and the third bevel gear 14613 respectively meshed with the front and rear sides of the lower end of the first bevel gear 14611 can realize the simultaneous opposite rotation of the lower end relative to the fourth bevel gear 14614. In this way, the first bevel gear 14611 and the fourth bevel gear 14614 will rotate in the opposite direction at the same time with the transmission, thereby respectively connecting to the first bevel gear 14612 and the third bevel gear 14613. The first side plate 1462 and the second side plate 1464 on the outer side of the wheel 14611 and the fourth bevel gear 14614 will then realize the opposite reciprocating rotation of the first stirring plate 1463 and the second stirring plate 1465 provided on the outer side, so that the stirring and mixing effect of the materials inside the mixing drum 1242 can be greatly improved through the coaxial opposite rotation stirring effect of the first stirring plate 1463 and the second stirring plate 1465, so that the materials are mixed more fully, and the problem of uneven material mixing caused by stirring in a single direction is avoided, which affects the subsequent paddle distribution activities;

[0054] Among them, when the second bevel gear 14612 and the third bevel gear 14613 cooperate to perform coaxial counter-rotating stirring activities, the connecting pipe 14615 installed in the fourth bevel gear 14614 can be connected with the limiting rod 1466 connected to the inside of the second bevel gear 14612 and the third bevel gear 14613, so that the second bevel gear 14612 and the third bevel gear 14613 are in a fixed meshing transmission state. At the same time, when the rotating shaft 1456 realizes the positive and negative rotation transmission activities of the first bevel gear 14611, the connecting pipe 14615 connected to the bearing 1457 provided at the lower end of the rotating shaft 1456 will cooperate with the rotation effect of the bearing 1457 to avoid the occurrence of self-rotation, thereby ensuring that the second bevel gear 14612 and the third bevel gear 14613 as a whole can be in a stable fixed meshing transmission state, so that the subsequent counter-rotating stirring state is stable;

[0055] At the same time, in order to further enhance the material stirring and mixing effect, the servo motor 143 provided on the front side of the stirring drum 1242 can be operated to enable the servo motor 143 to realize the swing of the connecting plate 142 provided on the front side of the stirring drum 1242. In this way, the connecting plate 142 can realize the swing adjustment of the bottom connecting bracket 144 to adjust the bottom tilt of the universal joint 141. In this way, the stirring directions of the first stirring plate 1463 and the second stirring plate 1465 can be in an inclined reciprocating rotation stirring state to change the stirring mode, realize the diversity of material stirring, and meet the stirring needs of different materials.

[0056] See also Figure 11-12The displacement assembly 147 in this embodiment includes a fixed toothed disc 1471 that is fastened to the upper end of the middle part of the bracket 144 for meshing rotation transmission, a transmission gear 1472 that is symmetrically meshed and connected to the left and right sides of the upper end of the fixed toothed disc 1471, and a transmission rod 1473 that is correspondingly plugged into the middle of the transmission gears 1472 on both sides, and the transmission rods 1473 on both sides are rotatably plugged into the upper ends of the first side plates 1462 on both sides, so as to ensure that the transmission rods 1473 on both sides can be in a stable rotation transmission state, a rotating drum 1474 that is correspondingly installed on the side of the transmission rod 1473 away from the transmission gear 1472, and a plurality of continuous circulation grooves are provided in the middle of the rotating drum 1474, and a connecting shaft 1475 that is correspondingly vertically provided at the lower end of the rotating drum 1474 and plugged into the circulation groove provided inside the rotating drum 1474, and the connecting shaft 1475 is plugged into the upper end of the first stirring plate 1463, so that The first stirring plate 1463 can be reciprocated and moved laterally along with the circulating groove opened in the middle of the connecting shaft 1475 and the rotating drum 1474. The docking shaft 1476 is longitudinally inserted into the upper end of the first stirring plate 1463, and rectangular blocks are integrally installed on the front and rear sides of the docking shaft 1476. The mounting groove 1477 correspondingly opened on the inner side of the first side plate 1462, and the upper end of the first stirring plate 1463 is inserted into the mounting groove 1477, and the lateral dimension of the mounting groove 1477 is larger than the dimension of the upper end of the first stirring plate 1463. In this way, the lateral reciprocating movement range of the first stirring plate 1463 can be preserved. The guide groove 1478 is symmetrically opened on the side of the first side plate 1462 and connected to the rectangular blocks set on the front and rear sides of the docking shaft 1476. In this way, the stability of the reciprocating movement of the first stirring plate 1463 can be guaranteed by docking the rectangular blocks set on the front and rear sides of the docking shaft 1476 with the guide groove 1478.

[0057] Among them, the fixed toothed disc 1471 and the transmission gear 1472 are both configured in the shape of bevel gears, and the fixed toothed disc 1471 is tightly connected to the middle end inside the bracket 144, ensuring that the fixed toothed disc 1471 and the transmission gear 1472 can achieve stable positive and negative meshing transmission to meet the reciprocating lateral stirring transmission.

[0058] Specifically, when the first bevel gear 14611 realizes the forward and reverse rotation of the first side plate 1462 connected to the outer ends on both sides, the transmission rod 1473 laterally inserted at the upper end of the first side plate 1462 can be synchronously driven. In this way, when the transmission rod 1473 rotates, the transmission gear 1472 connected to one side of the transmission rod 1473 can be meshed with the fixed toothed disc 1471 provided in the middle of the upper end of the bracket 144 to realize the forward and reverse rotation of the rotating drum 1474 connected to the other side of the transmission gear 1472, thereby transmitting and docking with the circulating groove opened in the middle of the rotating drum 1474 The connecting shaft 1475 will realize the reciprocating movement transmission of the first stirring plate 1463 through the limited sliding docking cooperation of the docking shaft 1476 provided at the upper end of the first stirring plate 1463 and the guide groove 1478 opened at the front and rear ends of the side of the first side plate 1462. In this way, when the first side plate 1462 realizes the positive and negative rotation stirring corresponding to the first stirring plate 1463, the first stirring plate 1463 can also perform reciprocating horizontal movement at the same time to expand its stirring and mixing range, diversify the stirring and mixing methods of the materials inside the mixing drum 1242, and greatly enhance the stirring and mixing effect of the materials.

[0059] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A single-line production line for self-insulating composite integrated panels, characterized by: The invention comprises a first lifting plate machine (1), a stirring line (12) and a drilling and trimming line (13); the first lifting plate machine (1) is connected to a first bidirectional conveyor (2) on the left side; the first bidirectional conveyor (2) is connected to a plate turning machine (3) on the left side; the plate turning machine (3) is connected to a conveyor (4) on the left side; a stirring tower (5) is installed on the outer side of the upper end of the conveyor (4); a paddle spreading device (6) is installed on the lower end of the stirring tower (5); a net spreading device (7) is installed on the right side of the upper end of the conveyor (4) on one side; and a slurry leveling device (6) is installed on the left side of the net spreading device (7) on the other side. The device (8) comprises a mesh cutting machine (9) installed at the upper end of the mesh laying device (7) on one side, the conveyor (4) on the far left is connected to a second bidirectional conveyor (10), the left side of the second bidirectional conveyor (10) is connected to a second lifting plate machine (11), and a mixing line (12) is installed outside the mixing building (5), the mixing line (12) comprises a single material bin (121), a first powder tank (122) and a second powder tank (123) arranged on the side of the single material bin (121), and a first powder tank (122) and a second powder tank (123) connected to the single material bin (121). a mixing device (124) at a discharging end of the mixing device (123), an elevator (125) connected to the discharging end of the mixing device (124), a first temporary storage tank (126) and a second temporary storage tank (127) connected to the discharging end of the elevator (125), respectively, and the discharging ends of the first temporary storage tank (126) and the second temporary storage tank (127) are connected to the mixing building (5), a warehouse (128) arranged on one side of the mixing device (124), a metering warehouse (129) connected to the discharging end of the warehouse (128), and a storage tank (129) installed outside the metering warehouse (129) and connected to the feeding end of the mixing building (5). The conveying pipeline (1210) is connected to the conveying pipeline (1210), the drilling and trimming line (13) comprises an elevator (131), a drilling machine (132) arranged on the left side of the elevator (131), a conveying device (133) connected to the discharge end of the drilling machine (132), a two-side end cutting machine (134) installed in the middle of the conveying device (133), a direction-changing conveyor (135) connected to the discharge end of the conveying device (133), a head and tail end cutting machine (136) installed in the middle of the direction-changing conveyor (135), and a stacking machine (137) connected to the discharge end of the direction-changing conveyor (135).The stirring device (124) comprises a frame (1241) disposed at the bottom, a stirring drum (1242) mounted on the upper end of the frame (1241), a controller (1243) mounted on the front side of the stirring drum (1242), a feeding hopper (1244) disposed on the right side of the upper end of the stirring drum (1242), a discharging hopper (1245) connected to the lower end of the stirring drum (1242), a motor (1246) mounted on the upper end of the stirring drum (1242), a discharge pipe (1247) built into the stirring drum (1242), a conveying pipe (1248) connected to the lower end of the discharging hopper (1245), an auger (1249) mounted in the discharging hopper (1245), and a feeding hopper (1244) disposed on the upper end of the conveying pipe (1248) and connected to the auger (1246). 9) an auger motor (12410) connected to the upper end of the conveying pipe (1248), a discharge port (12411) provided on the side of the upper end of the conveying pipe (1248), and a multi-mixing device (14) provided inside the mixing drum (1242) and connected to the output end of the bottom of the motor (1246), the multi-mixing device (14) comprising a universal joint (141) connected to the bottom of the motor (1246), connecting plates (142) provided on both sides of the mixing drum (1242), a servo motor (143) installed on the front side of the mixing drum (1242) and connected to the upper end of one side of the connecting plate (142), a bracket (144) connected to the lower end of the connecting plates (142) on both sides, and a bracket (144) installed on the upper end of the bracket (144) and connected to the bottom of the universal joint (141). The bracket (144) is provided with a transmission assembly (145) connected thereto, a stirring assembly (146) installed inside the bracket (144) and connected to the transmission assembly (145), and a displacement assembly (147) installed on the outer side of the upper end of the stirring assembly (146), wherein the stirring assembly (146) comprises a rotating structure (1461) connected to the lower end of the rotating shaft (1456) and installed on the lower end of the bracket (144), a first side plate (1462) provided on both sides of the outer end of the rotating structure (1461), a first stirring plate (1463) connected to the lower end of the side of the first side plate (1462), a second side plate (1464) installed on both sides of the lower end of the rotating structure (1461), a second stirring plate (1465) connected to the side of the second side plate (1464), and a first stirring plate (1466) connected to the rotating structure (1461). The rotating structure (1461) includes two limiting rods (1466) on both sides of the middle part and connected to both sides of the bottom of the bracket (144), wherein the rotating structure (1461) includes a first bevel gear (14611) connected to the lower end of the rotating shaft (1456), a second bevel gear (14612) meshed with one side of the lower end of the first bevel gear (14611), a third bevel gear (14613) meshed with the other side of the lower end of the first bevel gear (14611), a fourth bevel gear (14614) meshed with the lower ends of the second bevel gear (14612) and the third bevel gear (14613), a connecting pipe (14615) installed inside the fourth bevel gear (14614), and a chassis (14616) connected to the lower end of the connecting pipe (14615).Both sides of the middle of the connecting tube (14615) are connected to the limit rod (1466), and the displacement assembly (147) includes a fixed toothed disc (1471) fastened to the middle of the bracket (144), a transmission gear (1472) meshed with both sides of the upper end of the fixed toothed disc (1471), a transmission rod (1473) connected to the middle of the transmission gear (1472), a rotating drum (1474) installed on the side of the transmission rod (1473), a connecting shaft (1475) connected to the lower end of the rotating drum (1474) and connected to the upper end of the first stirring plate (1463), a docking shaft (1476) installed on the upper end of the first stirring plate (1463), a mounting groove (1477) opened inside the side of the first side plate (1462), and a guide groove (1478) opened on both sides of the side of the first side plate (1462) and connected to both sides of the docking shaft (1476).

2. According to claim 1, a single-line production line for self-insulating composite integrated panels is characterized by: The transmission assembly (145) comprises a rotating bar (1451) connected to the lower end of the universal joint (141), a docking bar (1452) connected to the lower end of the rotating bar (1451), a transmission bar (1453) fastened to one side of the docking bar (1452), a gear (1454) meshed with the outer side of the transmission bar (1453), a guide frame (1455) plugged into one side of the transmission bar (1453) and connected to the upper end of the bracket (144), a rotating shaft (1456) connected to the middle of the gear (1454), and a bearing (1457) mounted on the lower end of the rotating shaft (1456).

3. According to claim 1, a single-line production line for self-insulating composite integrated panels is characterized by: The first side plate (1462) is symmetrically arranged laterally along the left and right sides of the upper end of the rotating structure (1461), and the second side plate (1464) is symmetrically arranged longitudinally along the front and back sides of the bottom of the rotating structure (1461).

4. According to claim 1, a single-line production line for self-insulating composite integrated panels is characterized by: The connecting tube (14615) is placed in the middle of the fourth bevel gear (14614), and the interior of the upper end of the connecting tube (14615) is connected to the bearing (1457).

5. According to claim 1, a single-line production line for self-insulating composite integrated panels is characterized by: The fixed toothed disc (1471) and the transmission gear (1472) are both arranged in the shape of bevel gears, and the fixed toothed disc (1471) is tightly connected to the middle end inside the bracket (144).

Citation Information

Patent Citations

  • Composite insulation board production line

    CN103240800A

  • Composite insulation board production line and machining process of insulation board

    CN103192451A

  • Technical method for manufacturing fiber reinforced cement based foam insulation board

    CN107756617A