A konjac pulping device
By designing the initial crushing and fine crushing device, double crushing of konjac, and using the filtering device of rotating filter wheel and external scraper, the problem of cumbersome konjac fineness control and filtration in the existing technology is solved, and the production efficiency of konjac slurry is improved and equipment maintenance convenience.
Patent Information
- Application Number
- CN202411311543.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-09-20
AI Technical Summary
The existing konjac pulping device cannot effectively control the delicateness of konjac, and cannot be directly ground into large pieces of konjac. The filtration process is cumbersome and requires frequent disassembly and cleaning of the filter.
A konjac pulping equipment is designed, including a primary crushing device and a refined crushing device. The primary crushing device is initially crushed through the primary crushing rod and mixed with water. The refined crushing device uses multiple crushing rollers for double crushing, and the crushing is controlled by an adjustment mechanism. The filter device uses a rotating filter wheel and an outer scraper to filter to avoid clogging of the filter.
It improves the crushing efficiency and fineness control of konjac, simplifies the filtration process, reduces the equipment maintenance frequency, and achieves more efficient konjac slurry production.
Smart Images

Figure CN118807947B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of konjac processing, in particular to a konjac pulping device. Background Art
[0002] Konjac is a plant, and its underground tuber is rich in dietary fiber, and is commonly used in making low-calorie foods, such as konjac noodles, konjac tofu, etc. Konjac tubers are usually harvested after the plant growth cycle ends, usually in autumn. Tubers need to mature, and reach appropriate size, to ensure the content and quality of konjac gum. Konjac tubers after peeling and preliminary cutting are usually boiled to soften and remove bitterness. The temperature and time of boiling need to be controlled, to ensure the texture and mouthfeel of konjac, konjac is cooled after boiling, and the konjac pieces after cooling are ground to form a pulpy state, and konjac pulping devices in the prior art usually include steps such as grinding, filtering, and konjac is usually ground by rollers, and a certain amount of water is matched to obtain konjac pulp, and then filtered by filter screen, but only grinding konjac by rollers can not ensure the effect of pulping, and the fineness of konjac pulping can not be controlled, and rollers can not be directly ground for excessive konjac pieces at the same time, and konjac pulp is filtered by filter screen, and filter screen needs to be often disassembled and cleaned, which is very cumbersome. Summary of the invention
[0003] In view of the above-mentioned technical problems, the technical solution adopted in the present invention is: a konjak pulping equipment, comprising a primary crushing device, wherein the primary crushing device comprises an upper shell, the primary crushing device is used for preliminary crushing of konjak, the primary crushing device is provided with a fine crushing device, the fine crushing device comprises a lower frame, a lower placing shell is fixedly installed on the lower frame, the lower placing shell and the upper shell are rotatably installed, the fine crushing device is used for crushing konjak into pulp, the fine crushing device is provided with a filtering device, the filtering device comprises a supporting frame, the supporting frame is fixedly installed on the lower placing shell, and the filtering device is used for filtering konjak pulp;
[0004] The fine crushing device comprises a left crushing roller and a right crushing roller rotatably mounted on a lower placing shell, a limit frame is fixedly mounted on the lower placing shell, a movable crushing roller is slidably mounted in the limit frame, the movable crushing roller can rotate in the limit frame, a right gear and a docking gear column are fixedly mounted on the right crushing roller, a long rotating frame is rotatably mounted on the right crushing roller, a short rotating frame is rotatably mounted on the long rotating frame, the short rotating frame and the movable crushing roller are rotatably mounted, a right middle gear and a left middle gear are rotatably mounted on the long rotating frame, a left gear is fixedly mounted on the movable crushing roller, the left gear is meshed with the left middle gear, the left middle gear is meshed with the right middle gear, the right middle gear is meshed with the right gear, the left middle gear has the same size and number of teeth as the right gear, the number of teeth of the left gear is more than that of the left middle gear, that is, the number of teeth of the left gear is more than that of the right gear, and the center position of the left middle gear is the same as the center position of the hinge of the long rotating frame and the short rotating frame.
[0005] The docking gear column drives the right crushing roller and the right gear to rotate, the right gear drives the right middle gear to rotate, the right middle gear drives the left middle gear to rotate, the left middle gear drives the left gear and the movable crushing roller to rotate, the movable crushing roller and the right crushing roller rotate in opposite directions, and the konjac after initial crushing is ground. Since the number of teeth on the right gear is less than that on the left gear, the speed of the right crushing roller is greater than that of the movable crushing roller, and the right crushing roller transfers the crushed konjac to the side filter frame.
[0006] When the movable crushing roller slides along the limit frame, it will drive the short rotating frame and the long rotating frame to rotate. However, during the movement of the movable crushing roller, the left gear and the left middle gear are always meshed, the left middle gear and the right middle gear are meshed, and the right middle gear and the right gear are meshed. In this way, the distance between the movable crushing roller and the right crushing roller is adjusted to control the size of the crushed konjac and achieve more precise pulping control.
[0007] Furthermore, the primary crushing device includes a coarse crushing shell fixedly installed in the upper shell, an internal gear is rotatably installed on the upper shell, an upper transmission wheel is fixedly installed on the internal gear, a crushing shaft is rotatably installed on the upper shell, a crushing transmission wheel is fixedly installed on the crushing shaft, a crushing transmission belt is wound around the crushing transmission wheel and the upper transmission wheel, a discharge slope is fixedly installed on the upper shell, a plurality of primary crushing holes are arranged at the bottom of the coarse crushing shell, and the discharge slope is located below the primary crushing holes.
[0008] Furthermore, a plurality of primary crushing rods are rotatably mounted on the crushing shaft, and two crushing blades are fixedly mounted on each primary crushing rod. A gap is provided between the coarse crushing shell and the upper shell for allowing the konjac to enter the coarse crushing shell.
[0009] Put the cooked konjac blocks into the upper shell, and add a small amount of water at the same time. The internal gear drives the upper transmission wheel to rotate, and the crushing transmission belt drives the crushing transmission wheel and the crushing shaft to rotate, thereby driving the primary crushing rod to rotate, and the crushing blades on the primary crushing rod are used to perform preliminary crushing of the konjac. The primary crushing rod can rotate relative to the crushing shaft, thereby improving the crushing effect. When the size of the crushed konjac is smaller than the size of the primary crushing hole, the konjac falls into the discharging slope through the primary crushing hole.
[0010] Furthermore, the lower frame is provided with a frame mechanism, and the frame mechanism includes a bottom motor fixedly mounted on the lower frame, a motor wheel is fixedly mounted on the motor shaft of the bottom motor, a middle transmission wheel is fixedly mounted on the docking gear column, an oblique transmission belt is wound around the middle transmission wheel and the motor wheel, a transmission shell is fixedly mounted outside the upper shell, the transmission shell is located outside the oblique transmission belt, an outlet slope is fixedly mounted below the lower placement shell, an upper docking gear is rotatably mounted on the upper shell, the upper docking gear is meshed with the docking gear column, the upper docking gear is meshed with the internal gear, a center turntable is fixedly mounted on the lower placement shell, a slope is arranged on the center turntable, the left crushing roller is located above the first end of the slope, the right crushing roller is located above the second end of the slope, the height of the first end of the slope is greater than the height of the second end of the slope, a pulp outlet slope is fixedly mounted on the center turntable, the left crushing roller is rotatably mounted in the upper shell, a driven wheel is fixedly mounted on the left crushing roller, a driving wheel is fixedly mounted on the right crushing roller, and a transverse transmission belt is wound around the driving wheel and the driven wheel.
[0011] Furthermore, a rotating threaded rod is rotatably mounted on the lower housing, a tightening nut is rotatably mounted on the rotating threaded rod through a thread, and a notch for accommodating the tightening nut is provided on the upper housing.
[0012] Furthermore, an adjustment mechanism is provided on the upper shell, and the adjustment mechanism includes an adjusting wheel rotatably mounted on the upper shell, an adjusting gear is fixedly mounted on the adjusting wheel, a gear shaft is rotatably mounted on the upper shell, an inner bevel gear and a docking gear are fixedly mounted on the gear shaft, the docking gear is meshed with the adjustment gear, a rotating screw is rotatably mounted on the upper shell, a side bevel gear is fixedly mounted on the rotating screw, the side bevel gear is meshed with the inner bevel gear, a sliding frame is slidably mounted on the upper shell, the sliding frame and the rotating screw form a threaded transmission, a sliding fork block is fixedly mounted on the sliding frame, and the movable crushing roller and the sliding fork block are rotatably mounted.
[0013] The initially crushed konjac falls between the left crushing roller and the movable crushing roller through the discharge slope. The bottom motor rotates to drive the motor wheel to rotate, and drives the middle transmission wheel to rotate through the oblique transmission belt, thereby driving the docking tooth column and the right crushing roller to rotate, thereby driving the right gear and the driving wheel to rotate. The docking tooth column will also drive the upper docking gear to rotate, and the upper docking gear drives the inner gear to rotate. The driving wheel drives the driven wheel and the left crushing roller to rotate through the transverse transmission belt. The rotation of the right gear drives the right middle gear to rotate, thereby driving the left middle gear to rotate, thereby driving the left gear and the movable crushing roller to rotate. The left crushing roller rotates clockwise, the movable crushing roller rotates counterclockwise, and the right crushing roller rotates counterclockwise. Rotate clockwise, first the left crushing roller and the movable crushing roller are used to crush the konjac for the first time, then the konjac falls into the middle turntable, and the konjac slides along the slope of the middle turntable toward the movable crushing roller and the right crushing roller, and the movable crushing roller and the right crushing roller rotate to crush the konjac for the second time, and make the konjac move upward between the movable crushing roller and the right crushing roller, and finally crush it into konjac pulp, because the number of teeth of the left gear is more than that of the right gear, the rotating speed of the right crushing roller is greater than the rotating speed of the movable crushing roller, and the konjac pulp is transported to the pulping slope through the right crushing roller, and the right crushing roller is in close contact with the pulping slope, and then the konjac pulp falls into the side filter frame from the pulping slope.
[0014] When it is necessary to adjust the distance between the movable crushing roller and the right crushing roller, manually turning the adjusting wheel can drive the adjusting gear to rotate, thereby driving the docking gear, the gear shaft and the inner bevel gear to rotate, thereby driving the side bevel gear and the rotating screw to rotate, thereby driving the sliding frame to slide along the upper shell, and driving the movable crushing roller to slide along the limit frame through the sliding fork block, thereby adjusting the distance between the movable crushing roller and the right crushing roller.
[0015] Under normal working conditions, the tightening nut is tightened on the rotating threaded rod, and the upper shell is pressed by the tightening nut. At this time, the upper shell cannot be opened. When the upper shell needs to be opened for inspection, the tightening nut is manually unscrewed. At this time, the upper shell can be rotated around the lower shell to inspect the inside of the upper shell.
[0016] Furthermore, the filtering device includes a supporting frame fixedly mounted on the lower housing, a side filter frame fixedly mounted on the supporting frame, a plurality of filter holes are arranged on the side of the side filter frame, a filter motor is fixedly mounted on the bottom of the side filter frame, a motor bevel gear is fixedly mounted on the motor shaft of the filter motor, a rotating frame is rotatably mounted on the side filter frame, a lower bevel gear is fixedly mounted on the bottom of the rotating frame, the lower bevel gear is meshed with the motor bevel gear, five filter wheels are rotatably mounted on the rotating frame, an upper rotating frame is fixedly mounted on the rotating frame, two outer scrapers are fixedly mounted on the upper rotating frame, the outer scrapers are fitted with the outer walls of the side filter frame, and an outer push plate is fixedly mounted on the rotating frame.
[0017] The rotation of the filter motor drives the motor bevel gear to rotate, thereby driving the lower bevel gear and the rotating frame to rotate. The rotation of the rotating frame drives the filter wheel, the push plate and the outer scraper to rotate. The filter wheel rolls along the inner wall of the side filter frame. The push plate continuously moves the konjac slurry in the centrifugal direction. The konjac slurry is continuously pushed onto the inner wall of the side filter frame through the filter wheel, and the konjac slurry is continuously rolled. The konjac slurry is filtered out through the filter holes on the side filter frame. At the same time, the outer wall of the side filter frame is continuously scraped and cleared by the outer scraper to prevent the konjac slurry from remaining on the outer wall of the side filter frame. The filtered konjac slurry falls onto the outslope and finally flows out for collection.
[0018] Compared with the prior art, the present invention has the following beneficial effects: (1) the primary crushing device provided in the present invention can initially crush the konjac blocks into smaller blocks, prepare for subsequent grinding and crushing, improve the crushing efficiency, and initially mix the konjac blocks with water; (2) the fine crushing device provided in the present invention performs double crushing on the konjac blocks through three crushing rollers, thereby preventing the situation that the konjac blocks cannot be fully pulped by one grinding and crushing, and at the same time, the distance between the movable crushing roller and the right crushing roller can be adjusted by the adjustment mechanism, thereby controlling the size of the crushed konjac and achieving more precise pulping control; (3) when the distance between the movable crushing roller and the right crushing roller provided in the present invention is adjusted, the movable crushing roller, the right crushing roller and the left crushing roller always keep rotating synchronously, thereby improving the crushing efficiency of the konjac; (4) the filtering device provided in the present invention can filter the konjac pulp, and can clean the inner and outer walls of the side filter frame through the filter wheel and the outer scraper, thereby preventing the side filter frame from being blocked, without the need to clean the filter screen, which is convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 The schematic diagram of the primary crushing device of the present invention is shown in FIG. Figure 1 .
[0021] Figure 3 The schematic diagram of the primary crushing device of the present invention is shown in FIG. Figure 2 .
[0022] Figure 4 The structure of the fine crushing device of the present invention is shown in FIG. Figure 1 .
[0023] Figure 5 It is a schematic diagram of the frame structure of the present invention.
[0024] Figure 6 The structure of the fine crushing device of the present invention is shown in FIG. Figure 2 .
[0025] Figure 7 For the present invention Figure 6 A local enlarged schematic diagram of point A in the middle.
[0026] Figure 8 For the present invention Figure 6 A local enlarged schematic diagram of point B in the middle.
[0027] Fig. 9 The structure of the fine crushing device of the present invention is shown in FIG. Figure 3 .
[0028] Fig.10 The structure of the fine crushing device of the present invention is shown in FIG. Figure 4 .
[0029] Fig.11 Schematic diagram of the structure of the adjustment mechanism of the present invention (closest state).
[0030] Fig.12 Schematic diagram of the structure of the adjustment mechanism of the present invention (most distant state).
[0031] Fig.13 The structure of the filter device of the present invention is shown in FIG. Figure 1 .
[0032] Fig.14 The structure of the filter device of the present invention is shown in FIG. Figure 2 .
[0033] Fig.15 The structure of the filter device of the present invention is shown in FIG. Figure 3 .
[0034] Figure numbers: 101-upper shell; 102-coarse crushing shell; 103-upper transmission wheel; 104-crushing transmission belt; 105-crushing transmission wheel; 106-discharging slope; 107-crushing shaft; 108-primary crushing rod; 109-crushing blade; 110-primary crushing hole; 111-internal gear; 201-lower frame; 202-bottom motor; 203-motor wheel; 204-oblique transmission belt; 205-middle transmission wheel; 206-discharging slope; 207-lower placement shell; 208-rotating threaded rod; 209-tightening nut; 210-left crushing roller; 211-adjusting wheel; 212-adjusting gear; 213-gear shaft; 214-internal bevel gear; 215-side bevel gear; 216-rotating screw rod; 217-docking gear; 218-sliding frame; 219-sliding fork block; 220-limiting frame; 221-movable crushing roller; 222-right crushing roller; 223-jointing tooth column; 224-upper joining gear; 225-slurry discharge slope; 226-long rotating frame; 227-right gear; 228-right middle gear; 229-left middle gear; 230-short rotating frame; 231-left gear; 232-driving wheel; 233-transverse transmission belt; 234-driven wheel; 235-middle turntable; 236-transmission shell; 301-support frame; 302-side filter frame; 303-filter motor; 304-motor bevel gear; 305-lower bevel gear; 306-rotating frame; 307-upper rotating frame; 308-outer scraper; 309-filter wheel; 310-outer push plate. DETAILED DESCRIPTION
[0035] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
[0036] Example: Reference Figure 1-Figure 15 , a konjak pulping equipment, comprising a primary crushing device, the primary crushing device comprises an upper shell 101, the primary crushing device is used for preliminary crushing of konjak, the primary crushing device is provided with a fine crushing device, the fine crushing device comprises a lower frame 201, a lower placement shell 207 is fixedly mounted on the lower frame 201, the lower placement shell 207 is rotatably mounted with the upper shell 101, the fine crushing device is used for crushing the konjak into pulp, the fine crushing device is provided with a filtering device, the filtering device comprises a supporting frame 301, the supporting frame 301 is fixedly mounted on the lower placement shell 207, and the filtering device is used for filtering the konjak pulp;
[0037] like Figure 4-Figure 12As shown, the fine crushing device includes a left crushing roller 210 and a right crushing roller 222 rotatably mounted on a lower placement shell 207, a limit frame 220 is fixedly mounted on the lower placement shell 207, a movable crushing roller 221 is slidably mounted in the limit frame 220, and the movable crushing roller 221 can rotate in the limit frame 220, a right gear 227 and a docking gear column 223 are fixedly mounted on the right crushing roller 222, a long rotating frame 226 is rotatably mounted on the right crushing roller 222, a short rotating frame 230 is rotatably mounted on the long rotating frame 226, the short rotating frame 230 is rotatably mounted with the movable crushing roller 221, and the rotating frame 230 on the long rotating frame 226 is rotatably mounted. A right middle gear 228 and a left middle gear 229 are dynamically installed, and a left gear 231 is fixedly installed on the movable crushing roller 221. The left gear 231 is meshed with the left middle gear 229, the left middle gear 229 is meshed with the right middle gear 228, and the right middle gear 228 is meshed with the right gear 227. The size and number of teeth of the left middle gear 229 are the same as those of the right gear 227. The number of teeth of the left gear 231 is more than that of the left middle gear 229, that is, the number of teeth of the left gear 231 is more than that of the right gear 227. The center position of the left middle gear 229 is the same as the center position of the hinge between the long rotating frame 226 and the short rotating frame 230.
[0038] The docking tooth column 223 drives the right crushing roller 222 and the right gear 227 to rotate, the right gear 227 drives the right middle gear 228 to rotate, the right middle gear 228 drives the left middle gear 229 to rotate, the left middle gear 229 drives the left gear 231 and the movable crushing roller 221 to rotate, the movable crushing roller 221 and the right crushing roller 222 rotate in opposite directions, the konjac after initial crushing is ground, because the number of teeth of the right gear 227 is less than the number of teeth of the left gear 231, the speed of the right crushing roller 222 is greater than the speed of the movable crushing roller 221, and the right crushing roller 222 transfers the crushed konjac to the side filter frame 302.
[0039] When the movable crushing roller 221 slides along the limit frame 220, it will drive the short rotating frame 230 and the long rotating frame 226 to rotate. However, during the movement of the movable crushing roller 221, the left gear 231 and the left middle gear 229 are always meshed, the left middle gear 229 and the right middle gear 228 are always meshed, and the right middle gear 228 and the right gear 227 are always meshed, so as to adjust the distance between the movable crushing roller 221 and the right crushing roller 222, control the size of the crushed konjac, and achieve more precise pulping control.
[0040] like Figure 2 , Figure 3As shown, the primary crushing device includes a coarse crushing shell 102 fixedly installed in an upper shell 101, an internal gear 111 is rotatably installed on the upper shell 101, an upper transmission wheel 103 is fixedly installed on the internal gear 111, a crushing shaft 107 is rotatably installed on the upper shell 101, a crushing transmission wheel 105 is fixedly installed on the crushing shaft 107, a crushing transmission belt 104 is wound around the crushing transmission wheel 105 and the upper transmission wheel 103, a discharge slope 106 is fixedly installed on the upper shell 101, and a plurality of primary crushing holes 110 are arranged at the bottom of the coarse crushing shell 102, and the discharge slope 106 is located below the primary crushing holes 110.
[0041] like Figure 2 , Figure 3 As shown, a plurality of primary crushing rods 108 are rotatably mounted on the crushing shaft 107 , and two crushing blades 109 are fixedly mounted on each primary crushing rod 108 . A gap is provided between the coarse crushing shell 102 and the upper shell 101 for allowing konjac to enter the coarse crushing shell 102 .
[0042] The cooked konjac pieces are put into the upper shell 101, and a small amount of water is added at the same time. The internal gear 111 drives the upper transmission wheel 103 to rotate, and the crushing transmission belt 104 drives the crushing transmission wheel 105 and the crushing shaft 107 to rotate, thereby driving the primary crushing rod 108 to rotate, and the crushing blade 109 on the primary crushing rod 108 is used to perform preliminary crushing of the konjac. The primary crushing rod 108 can rotate relative to the crushing shaft 107, thereby improving the crushing effect. When the size of the crushed konjac is smaller than the size of the primary crushing hole 110, the konjac falls into the discharge slope 106 through the primary crushing hole 110.
[0043] like Figure 4-Figure 12 As shown, a frame mechanism is provided on the lower frame 201, and the frame mechanism includes a bottom motor 202 fixedly mounted on the lower frame 201, a motor wheel 203 is fixedly mounted on the motor shaft of the bottom motor 202, a middle transmission wheel 205 is fixedly mounted on the docking gear column 223, an oblique transmission belt 204 is wound around the middle transmission wheel 205 and the motor wheel 203, a transmission shell 236 is fixedly mounted on the outer side of the upper shell 101, the transmission shell 236 is located on the outer side of the oblique transmission belt 204, a slope 206 is fixedly mounted below the lower placement shell 207, an upper docking gear 224 is rotatably mounted on the upper shell 101, and the upper docking gear 224 is meshed with the docking gear column 223, The upper docking gear 224 meshes with the internal gear 111, and a rotating disk 235 is fixedly installed on the lower placement shell 207. A slope is arranged on the rotating disk 235. The left crushing roller 210 is located above the first end of the slope, and the right crushing roller 222 is located above the second end of the slope. The height of the first end of the slope is greater than the height of the second end of the slope. A pulp discharge slope 225 is fixedly installed on the rotating disk 235. The left crushing roller 210 is rotatably installed in the upper shell 101. A driven wheel 234 is fixedly installed on the left crushing roller 210, and a driving wheel 232 is fixedly installed on the right crushing roller 222. A horizontal transmission belt 233 is wound around the driving wheel 232 and the driven wheel 234.
[0044] like Figure 4-Figure 12 As shown, a rotating threaded rod 208 is rotatably mounted on the lower housing 207 , a tightening nut 209 is rotatably mounted on the rotating threaded rod 208 through a thread, and a notch for accommodating the tightening nut 209 is provided on the upper housing 101 .
[0045] like Figure 4-Figure 12 As shown, an adjustment mechanism is provided on the upper shell 101, and the adjustment mechanism includes an adjustment wheel 211 rotatably mounted on the upper shell 101, an adjustment gear 212 is fixedly mounted on the adjustment wheel 211, a gear shaft 213 is rotatably mounted on the upper shell 101, an inner bevel gear 214 and a docking gear 217 are fixedly mounted on the gear shaft 213, and the docking gear 217 is meshed with the adjustment gear 212, a rotating screw 216 is rotatably mounted on the upper shell 101, a side bevel gear 215 is fixedly mounted on the rotating screw 216, and the side bevel gear 215 is meshed with the inner bevel gear 214, a sliding frame 218 is slidably mounted on the upper shell 101, and the sliding frame 218 and the rotating screw 216 form a threaded transmission, a sliding fork block 219 is fixedly mounted on the sliding frame 218, and a movable crushing roller 221 is rotatably mounted with the sliding fork block 219.
[0046] The initially crushed konjac passes through the discharge slope 106 and falls between the left crushing roller 210 and the movable crushing roller 221. The bottom motor 202 rotates to drive the motor wheel 203 to rotate, and drives the middle transmission wheel 205 to rotate through the oblique transmission belt 204, thereby driving the docking tooth column 223 and the right crushing roller 222 to rotate, thereby driving the right gear 227 and the driving wheel 232 to rotate, and the docking tooth column 223 will also drive the upper docking gear 224 to rotate, and the upper docking gear 224 drives the inner gear 111 to rotate, and the driving wheel 232 drives the driven wheel 234 and the left crushing roller 210 to rotate through the transverse transmission belt 233, and the right gear 227 rotates to drive the right middle gear 228 to rotate, thereby driving the left middle gear 229 to rotate, thereby driving the left gear 231 and the movable crushing roller 221 to rotate, the left crushing roller 210 rotates clockwise, and the movable crushing roller 221 rotates counterclockwise. Rotation, right crushing roller 222 rotates clockwise, at first konjac is rolled for the first time by left crushing roller 210 and movable crushing roller 221, konjac falls in the rotating disk 235 subsequently, konjac slides towards movable crushing roller 221 and right crushing roller 222 along the slope of rotating disk 235, movable crushing roller 221 and right crushing roller 222 rotate and konjac is rolled for the secondary time, and konjac is made to move upwards between movable crushing roller 221 and right crushing roller 222, finally rolled into konjac pulp, because the number of teeth of left gear 231 is more than the number of teeth of right gear 227, therefore the rotating speed of right crushing roller 222 is greater than the rotating speed of movable crushing roller 221, through right crushing roller 222, konjac pulp is transported to pulping slope 225, right crushing roller 222 is close to pulping slope 225, and konjac pulp drops in the side filter frame 302 from pulping slope 225 subsequently.
[0047] When it is necessary to adjust the distance between the movable crushing roller 221 and the right crushing roller 222, manually rotating the adjusting wheel 211 can drive the adjusting gear 212 to rotate, thereby driving the docking gear 217, the gear shaft 213 and the inner bevel gear 214 to rotate, thereby driving the side bevel gear 215 and the rotating screw 216 to rotate, thereby driving the sliding frame 218 to slide along the upper shell 101, and driving the movable crushing roller 221 to slide along the limit frame 220 through the sliding fork block 219, thereby adjusting the distance between the movable crushing roller 221 and the right crushing roller 222.
[0048] Under normal working conditions, the tightening nut 209 is tightened on the rotating threaded rod 208, and the upper shell 101 is pressed down by the tightening nut 209. At this time, the upper shell 101 cannot be opened. When it is necessary to open the upper shell 101 for maintenance, the tightening nut 209 is manually unscrewed. At this time, the upper shell 101 can be rotated around the lower shell 207 to inspect the inside of the upper shell 101.
[0049] like Figure 13-Figure 15 As shown, the filtering device includes a support frame 301 fixedly mounted on the lower placement shell 207, a side filter frame 302 is fixedly mounted on the support frame 301, a plurality of filter holes are arranged on the side of the side filter frame 302, a filter motor 303 is fixedly mounted on the bottom of the side filter frame 302, a motor bevel gear 304 is fixedly mounted on the motor shaft of the filter motor 303, a rotating frame 306 is rotatably mounted on the side filter frame 302, a lower bevel gear 305 is fixedly mounted on the bottom of the rotating frame 306, the lower bevel gear 305 is meshed with the motor bevel gear 304, five filter wheels 309 are rotatably mounted on the rotating frame 306, an upper rotating frame 307 is fixedly mounted on the rotating frame 306, two outer scrapers 308 are fixedly mounted on the upper rotating frame 307, the outer scrapers 308 are fitted with the outer wall of the side filter frame 302, and an outer push plate 310 is fixedly mounted on the rotating frame 306.
[0050] The rotation of the filtering motor 303 drives the motor bevel gear 304 to rotate, thereby driving the lower bevel gear 305 and the rotating frame 306 to rotate, and the rotating frame 306 rotates to drive the filtering runner 309, the outer push plate 310 and the outer scraper 308 to rotate, and the filtering runner 309 rolls along the side filter frame 302 inner walls, and the outer push plate 310 constantly shifts the konjac slurry in the centrifugal direction, and the konjac slurry is constantly shifted to the side filter frame 302 inner walls by the filtering runner 309, and the konjac slurry is constantly rolled, and the konjac slurry is filtered out through the filter hole on the side filter frame 302, and the outer wall of the side filter frame 302 is constantly scraped by the outer scraper 308 simultaneously, and the konjac slurry is prevented from remaining on the side filter frame 302 outer walls, and the filtered konjac slurry falls on the slope 206, and finally flows out for collection.
[0051] The working principle of the konjac pulping equipment disclosed in the present invention is as follows: put the boiled konjac blocks into the upper shell 101, and put a small amount of water at the same time, the bottom motor 202 rotates to drive the motor wheel 203 to rotate, and the middle transmission wheel 205 is driven to rotate through the inclined transmission belt 204, thereby driving the docking tooth column 223 and the right crushing roller 222 to rotate, thereby driving the right gear 227 and the driving wheel 232 to rotate, and the docking tooth column 223 also drives the upper docking gear 224 to rotate, and the upper docking gear 224 drives the inner gear 1 11 rotates, the internal gear 111 drives the upper transmission wheel 103 to rotate, and drives the crushing transmission wheel 105 and the crushing shaft 107 to rotate through the crushing transmission belt 104, thereby driving the primary crushing rod 108 to rotate, and the konjac is initially crushed by the crushing blade 109 on the primary crushing rod 108. The primary crushing rod 108 can rotate relative to the crushing shaft 107 to improve the crushing effect. When the size of the crushed konjac is smaller than the size of the primary crushing hole 110, the konjac falls from the primary crushing hole 110 into the discharge slope 106. The initially crushed konjac falls between the left crushing roller 210 and the movable crushing roller 221 through the discharging slope 106, and the driving wheel 232 drives the driven wheel 234 and the left crushing roller 210 to rotate through the transverse transmission belt 233, and the right gear 227 rotates to drive the right middle gear 228 to rotate, thereby driving the left middle gear 229 to rotate, thereby driving the left gear 231 and the movable crushing roller 221 to rotate, the left crushing roller 210 rotates clockwise, the movable crushing roller 221 rotates counterclockwise, and the right crushing roller 222 rotates clockwise. First, the konjac is crushed for the first time by the left crushing roller 210 and the movable crushing roller 221, and then the konjac reaches the middle turntable 235. , the konjac slides along the slope of the middle turntable 235 toward the movable crushing roller 221 and the right crushing roller 222, and the movable crushing roller 221 and the right crushing roller 222 rotate to crush the konjac, and make the konjac move upward between the movable crushing roller 221 and the right crushing roller 222, and finally crushed into konjac pulp, because the number of teeth of the left gear 231 is more than the number of teeth of the right gear 227, so the rotation speed of the right crushing roller 222 is greater than the rotation speed of the movable crushing roller 221, and the konjac pulp is transported to the pulp discharge slope 225 through the right crushing roller 222, and the right crushing roller 222 is in close contact with the pulp discharge slope 225, and then the konjac pulp falls from the pulp discharge slope 225 into the side filter frame 302. The rotation of the filtering motor 303 drives the motor bevel gear 304 to rotate, thereby driving the lower bevel gear 305 and the rotating frame 306 to rotate, and the rotating frame 306 rotates to drive the filtering runner 309, the outer push plate 310 and the outer scraper 308 to rotate, and the filtering runner 309 rolls along the side filter frame 302 inner walls, and the outer push plate 310 constantly shifts the konjac slurry in the centrifugal direction, and the konjac slurry is constantly shifted to the side filter frame 302 inner walls by the filtering runner 309, and the konjac slurry is constantly rolled, and the konjac slurry is filtered out through the filter hole on the side filter frame 302, and the outer wall of the side filter frame 302 is constantly scraped by the outer scraper 308 simultaneously, and the konjac slurry is prevented from remaining on the side filter frame 302 outer walls, and the filtered konjac slurry falls on the slope 206, and finally flows out for collection.
[0052] When it is necessary to adjust the distance between the movable crushing roller 221 and the right crushing roller 222, manually rotating the adjusting wheel 211 can drive the adjusting gear 212 to rotate, thereby driving the docking gear 217, the gear shaft 213 and the inner bevel gear 214 to rotate, thereby driving the side bevel gear 215 and the rotating screw 216 to rotate, thereby driving the sliding frame 218 to slide along the upper shell 101, and driving the movable crushing roller 221 to slide along the limit frame 220 through the sliding fork block 219, thereby adjusting the distance between the movable crushing roller 221 and the right crushing roller 222. When the movable crushing roller 221 slides along the limit frame 220, the short rotating frame 230 and the long rotating frame 226 are driven to rotate, but during the moving process of the movable crushing roller 221, the left gear 231 and the left middle gear 229 are always kept in meshing, the left middle gear 229 and the right middle gear 228 are kept in meshing, and the right middle gear 228 and the right gear 227 are kept in meshing, so as to adjust the distance between the movable crushing roller 221 and the right crushing roller 222, control the size of the konjac crushing, and realize more refined pulping control. Under normal working state, tightening nut 209 is tightened on the rotating threaded rod 208, and the upper shell 101 is pressed by tightening nut 209, and the upper shell 101 cannot be opened at this moment, and when it is necessary to open the upper shell 101 for overhaul, the tightening nut 209 is manually unscrewed, and the upper shell 101 can be rotated, and the upper shell 101 is rotated around the lower placing shell 207, and the upper shell 101 inside can be overhauled at this moment.
[0053] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A konjac pulping device, comprising a primary crushing device, Features: The primary crushing device comprises an upper shell (101), and the primary crushing device is used to perform preliminary crushing on konjac. A fine crushing device is arranged on the primary crushing device, and the fine crushing device comprises a lower frame (201), and a lower placing shell (207) is fixedly mounted on the lower frame (201), and the lower placing shell (207) is rotatably mounted with the upper shell (101). The fine crushing device is used to crush the konjac into pulp. A filtering device is arranged on the fine crushing device, and the filtering device comprises a supporting frame (301), and the supporting frame (301) is fixedly mounted on the lower placing shell (207). The filtering device is used to filter the konjac pulp. The fine crushing device comprises a left crushing roller (210) and a right crushing roller (222) rotatably mounted on a lower placement shell (207); a limit frame (220) is fixedly mounted on the lower placement shell (207); a movable crushing roller (221) is slidably mounted in the limit frame (220); the movable crushing roller (221) can rotate in the limit frame (220); a right gear (227) and a docking gear column (223) are fixedly mounted on the right crushing roller (222); a long rotating frame (226) is rotatably mounted on the right crushing roller (222); a short rotating frame (230) is rotatably mounted on the long rotating frame (226); the short rotating frame (230) and the movable crushing roller (221) are rotatably mounted; and the rotating frame (226) is mounted on the long rotating frame (226). A right middle gear (228) and a left middle gear (229) are movably mounted, a left gear (231) is fixedly mounted on the movable crushing roller (221), the left gear (231) meshes with the left middle gear (229), the left middle gear (229) meshes with the right middle gear (228), the right middle gear (228) meshes with the right gear (227), the left middle gear (229) and the right gear (227) have the same size and number of teeth, the number of teeth of the left gear (231) is greater than the number of teeth of the left middle gear (229), that is, the number of teeth of the left gear (231) is greater than the number of teeth of the right gear (227), and the center position of the left middle gear (229) is the same as the center position of the hinged connection between the long rotating frame (226) and the short rotating frame (230); The primary crushing device comprises a coarse crushing shell (102) fixedly mounted in an upper shell (101); an internal gear (111) is rotatably mounted on the upper shell (101); an upper transmission wheel (103) is fixedly mounted on the internal gear (111); a crushing shaft (107) is rotatably mounted on the upper shell (101); a crushing transmission wheel (105) is fixedly mounted on the crushing shaft (107); a crushing transmission belt (104) is wound around the crushing transmission wheel (105) and the upper transmission wheel (103); a discharge slope (106) is fixedly mounted on the upper shell (101); a plurality of primary crushing holes (110) are arranged at the bottom of the coarse crushing shell (102); and the discharge slope (106) is located below the primary crushing holes (110); The lower frame (201) is provided with a frame mechanism, and the frame mechanism comprises a bottom motor (202) fixedly mounted on the lower frame (201), a motor wheel (203) fixedly mounted on the motor shaft of the bottom motor (202), a middle transmission wheel (205) fixedly mounted on the docking tooth column (223), an oblique transmission belt (204) wound around the middle transmission wheel (205) and the motor wheel (203), a transmission shell (236) fixedly mounted on the outside of the upper shell (101), the transmission shell (236) being located outside the oblique transmission belt (204), a slope-out (206) fixedly mounted below the lower placement shell (207), an upper docking gear (224) rotatably mounted on the upper shell (101), the upper docking gear (224) and the docking tooth column (223) being rotatably mounted on the upper shell (101), and the upper docking gear (224) and the docking tooth column (223) are connected to each other. ), the upper docking gear (224) is meshed with the internal gear (111), a central rotating disk (235) is fixedly mounted on the lower placing shell (207), a slope is arranged on the central rotating disk (235), the left crushing roller (210) is located above the first end of the slope, the right crushing roller (222) is located above the second end of the slope, the height of the first end of the slope is greater than the height of the second end of the slope, a pulp discharge slope (225) is fixedly mounted on the central rotating disk (235), a left crushing roller (210) is rotatably mounted in the upper shell (101), a driven wheel (234) is fixedly mounted on the left crushing roller (210), a driving wheel (232) is fixedly mounted on the right crushing roller (222), and a transverse transmission belt (233) is wound around the driving wheel (232) and the driven wheel (234); The upper shell (101) is provided with an adjustment mechanism, the adjustment mechanism comprising an adjustment wheel (211) rotatably mounted on the upper shell (101), an adjustment gear (212) fixedly mounted on the adjustment wheel (211), a gear shaft (213) rotatably mounted on the upper shell (101), an inner bevel gear (214) and a docking gear (217) fixedly mounted on the gear shaft (213), the docking gear (217) meshing with the adjustment gear (212), and the upper shell (101) 1) A rotating screw rod (216) is rotatably mounted on the upper shell (101), a side bevel gear (215) is fixedly mounted on the rotating screw rod (216), the side bevel gear (215) is meshed with the inner bevel gear (214), a sliding frame (218) is slidably mounted on the upper shell (101), the sliding frame (218) and the rotating screw rod (216) form a threaded transmission, a sliding fork block (219) is fixedly mounted on the sliding frame (218), and a movable crushing roller (221) is rotatably mounted on the sliding fork block (219).
2. A konjac pulping equipment according to claim 1, Features: A plurality of primary crushing rods (108) are rotatably mounted on the crushing shaft (107), and two crushing blades (109) are fixedly mounted on each primary crushing rod (108). A gap is provided between the coarse crushing shell (102) and the upper shell (101) for allowing konjac to enter the coarse crushing shell (102).
3. A konjac pulping equipment according to claim 1, Features: A rotating threaded rod (208) is rotatably mounted on the lower housing (207), a tightening nut (209) is rotatably mounted on the rotating threaded rod (208) via a thread, and a notch for accommodating the tightening nut (209) is provided on the upper housing (101).
4. A konjac pulping equipment according to claim 1, Features: The filtering device comprises a support frame (301) fixedly mounted on the lower housing (207), a side filter frame (302) fixedly mounted on the support frame (301), a side of the side filter frame (302) being provided with a plurality of filter holes, a filtering motor (303) fixedly mounted on the bottom of the side filter frame (302), a motor bevel gear (304) fixedly mounted on the motor shaft of the filtering motor (303), a rotating frame (306) rotatably mounted on the side filter frame (302), and the rotating frame (306) ) is fixedly mounted at the bottom, the lower bevel gear (305) is meshed with the motor bevel gear (304), five filter wheels (309) are rotatably mounted on the rotating frame (306), an upper rotating frame (307) is fixedly mounted on the rotating frame (306), two outer scrapers (308) are fixedly mounted on the upper rotating frame (307), the outer scrapers (308) are in contact with the outer wall of the side filter frame (302), and an outer push plate (310) is fixedly mounted on the rotating frame (306).
Citation Information
Cited By
Crushing and pulping equipment for konjak processing
CN120362022A
