An electromagnet coil winding machine capable of quickly guiding materials

Abstract

The present invention relates to the field of electromagnetic coil processing equipment, specifically an electromagnetic coil winding machine capable of quickly guiding materials, comprising a base plate for support, two sets of screw modules are arranged near the middle of the upper end surface of the base plate, and a ball slide is threadedly connected to the upper end surface of the screw module. When the present invention is winding, the reduction motor can drive the guide card shaft to rotate in a circle through the limit swivel seat, so that the guide card shaft can drive the two sets of winding devices to move forward and backward cyclically outside the L-shaped card plate through the guide slide rail cycle, and the rack can be engaged with the transmission device, so that when the transmission device is cyclically displaced, the winding device can be synchronously displaced through the synchronous belt to provide winding power, so that the winding device can synchronously cyclically wind the outside of the winding frame while shifting sideways, effectively improving the efficiency of the equipment in winding the winding frame, and also improving the efficiency of the equipment in using power.

Description

Technical Field

[0001] The invention relates to the technical field of electromagnetic coil processing equipment, in particular to an electromagnetic coil winding machine capable of quickly guiding materials. Background Art

[0002] Electromagnets are widely used in our daily life. For example, in electrical transmission devices, electromagnets can be used as mechanical brakes for motors to achieve accurate and rapid stopping. In lifting devices, electromagnets can lift ferromagnetic materials such as steel ingots, steel, and iron sand. In the electromagnetic systems of electromagnetic relays and contactors, electromagnets also play an important role. When processing electromagnets, winding mechanisms are essential. Electromagnet coil winding machines are machines specifically used for winding electromagnet coils. Their basic functions include feeding, winding, and fixing coils. They are usually used in industries such as electronic component manufacturing, motor manufacturing, and transformer manufacturing.

[0003] In the prior art, as disclosed in the invention patent with publication number: CN110211800B, an electromagnet coil winding machine includes a frame and a main shaft. An optical axis is rotatably arranged on the frame, a sliding sleeve is passed through the optical axis, a window is opened on the upper part of the sliding sleeve, and pin holes A are opened on two ears at the rear of the sliding sleeve. A groove-shaped piece is provided on the sliding sleeve, and a pin hole B is opened at the lower part of the groove-shaped piece. The pin shaft is passed through the pin holes A and the pin holes B. A bearing sleeve is provided in the groove-shaped piece, and a bearing is provided in the bearing sleeve. A vertical shaft is provided in the bearing, and a spherical bearing is provided at the lower end of the vertical shaft. A connecting plate is connected to the upper end of the vertical shaft, and a wire arm A is connected to the connecting plate. A T-shaped wire arm B is connected to the back of the groove-shaped piece, an inverted L-shaped bracket is fixedly connected to the upper part of the T-shaped bracket, and a wire arm C is connected to the inverted L-shaped bracket. An anti-jump wire device is provided at the end of each wire arm, and a guide needle seat is connected under the inverted L-shaped bracket, and a hollow guide needle is provided on the guide needle seat.

[0004] Although the above-mentioned equipment can perform coil winding operations on electromagnets, the above-mentioned equipment is not convenient for automatic and rapid loading and unloading operations on the electromagnet winding frame. At the same time, the above-mentioned equipment is also insufficient in adaptability to limiting and winding winding frames of different lengths and diameters. In addition, when the above-mentioned winding equipment is winding the wire body, the fit between its accessories is insufficient, which reduces the efficiency of the equipment in utilizing power. Therefore, an electromagnet coil winding machine that can quickly guide materials is needed to solve the above-mentioned problems. Summary of the invention

[0005] The object of the present invention is to provide an electromagnet coil winding machine capable of quickly guiding materials, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an electromagnet coil winding machine that can quickly guide materials, comprising a base plate for support, two groups of screw modules are arranged near the middle of the upper end surface of the base plate, and a ball slide is threadedly slidably connected to the upper end surface of the screw module, and a fixing plate for connection is arranged on the upper end surface of the ball slide, two groups of aluminum profile columns are arranged between the upper end surface of the base plate near the two groups of the screw modules, an L-shaped clip is arranged on the upper end surface of the two groups of the aluminum profile columns, and two groups of linear guide rails are arranged on the side wall and bottom wall of the L-shaped clip.

[0007] A rack is fixedly arranged at the center of the inner end surface side wall of the L-shaped clamping plate.

[0008] The regulating device is fixedly arranged on the upper end surface of the L-shaped clamping plate, and the inner end surface of the L-shaped clamping plate is slidably connected with a guiding device through the linear guide rail.

[0009] A feeding device is fixedly arranged on the upper end surfaces of the two groups of the fixing plates, and at least eight groups of winding frames are equidistantly arranged on the inner end surfaces of the feeding device.

[0010] The feeding device includes a limit card frame, a transmission guide shaft is arranged at the center of the inner end surface of the limit card frame, and a servo motor is arranged on the side of the limit card frame opposite to the transmission guide shaft, two groups of material guide devices are arranged on the inner end surface of the transmission guide shaft away from the servo motor, and four groups of baffles are equidistantly arranged on the side of the material guide device close to the servo motor, a fixed frame is arranged on the inner end surface of the limit card frame close to the material guide device, and slot-type photoelectric sensors are arranged at the bottom and sides of the fixed frame. When the baffle passes through the slot-type photoelectric sensor at the bottom, the stepping motor at the bottom can be automatically started to facilitate subsequent automatic unloading. At the same time, the slot-type photoelectric sensor and the baffle on the side can facilitate the subsequent feeding positioning of the winding frame.

[0011] The inner end surface of the L-shaped pallet drives the guiding device to move forward and backward on the upper part of the linear guide rail through the regulating device, and the guiding device can synchronously perform cyclic winding on the winding frame clamped by the feeding device when moving forward and backward. When the regulating device drives the guiding device to move forward and backward inside the L-shaped pallet, the rack can synchronously provide winding power to the guiding device, so that the guiding device can synchronously perform winding operations when moving, thereby improving the efficiency of the equipment in winding the winding frame and the degree of automation of the equipment.

[0012] Preferably, the material guiding device comprises a fixed sleeve, four groups of motor holders are equidistantly arranged on the side end face of the fixed sleeve, and a fixed guide seat is fixedly arranged on the outer end face of the motor holder, a stepping motor for transmission is arranged on the inner end face of the motor holder, a bidirectional screw rod is rotatably clamped at the center of the inner end face of the fixed guide seat, and a first bevel gear is arranged near the center of the outer end face of the bidirectional screw rod, a second bevel gear meshing with the first bevel gear is arranged at the output end of the stepping motor, two groups of limit clamps are slidably connected to the interior of the fixed guide seat through the bidirectional screw rod thread, and a step groove is provided on the inner end face of the limit clamp.

[0013] Preferably, the control device includes a supporting guide seat, a reduction motor for transmission is fixedly arranged at the center of the upper end surface of the supporting guide seat, and a limited rotation seat is rotatably engaged with the output end of the reduction motor at the inner end surface of the supporting guide seat, an adjusting motor is arranged near the middle of the inner end surface of the limited rotation seat, a transmission screw is fixedly arranged at the output end of the adjusting motor, the inner end surface of the limited rotation seat is threadedly connected with a threaded slide through the transmission screw, and a guide clamping shaft is arranged at the center of the lower end surface of the threaded slide. When adaptively controlling the winding of winding frames of different lengths, the adjusting motor can drive the threaded slide to move inside the limited rotation seat through the transmission screw, thereby adjusting the distance between the guide clamping shaft and the center of the limited rotation seat, and further adjusting the distance between the guide clamping shaft and the guide slide rail driven by the guide clamping shaft to swing.

[0014] Preferably, the guiding device comprises two groups of winding devices for winding, the two groups of winding devices are fixedly connected by four groups of profile clamps, and the lower end surfaces of the profile clamps located at the bottom and sides are provided with connecting slides for guiding, and the upper end surfaces of the two groups of profile clamps located at the top are provided with guide slides at the centers, and the sides of the two groups of winding devices are provided with transmission devices near the bottom, and the winding devices and the transmission devices are meshed and connected by synchronous belts, and the side end surfaces of the two groups of winding devices are fixedly clamped with unwinding devices near the centers.

[0015] Preferably, the winding device includes a fixed card plate and a fixed card slot for support, and a feeding opening is opened at the center of the lower end surface of the fixed card plate, a driving gear is rotatably connected to the inner end surface of the fixed card plate near the top, and a driven synchronous pulley is arranged at the coaxial rear part of the driving gear, two groups of driven gears meshing with the driving gear are arranged near the middle of the front end surface of the fixed card plate, and a guide slot is opened near the center of the inner end surface of the fixed card plate, and the inner end surface of the guide slot is elastic A spring slide is connected with a flexible sliding card, and a three-axis cylinder is arranged at the rear end of the spring slide, and a wire pressing clamp for pressing is fixedly arranged at the output end of the three-axis cylinder. The spring slide is elastically slidably connected to the fixed card, and at the same time, the wire pressing clamp on one side of the spring slide can press the wire body onto the upper part of the winding frame, so that when winding, the wire pressing clamp can keep the wire pressing clamp positioned on the upper part of the winding frame through the pressing force, and at the same time, when the winding device moves sideways, the sliding connection between the spring slide and the guide slide groove can increase the guide space for the lateral movement and winding of the winding device.

[0016] The inner end surface of the fixed clamping plate is rotatably meshed with a winding gear through two groups of driven gears, a first screw motor is fixedly clamped on the top of the inner end surface of the winding gear, and a wire device is threadedly slidably connected to the bottom of the first screw motor, an alignment seat is provided on the front end surface of the winding gear opposite to the fixed slot, and a second screw motor is provided on the side of the alignment seat, and a plug-in guide shaft is threadedly connected to the output end of the second screw motor, the plug-in guide shaft is square in shape, and the limiting structure corresponding to the plug-in guide shaft is a square slot provided inside the alignment plug, and the plug-in guide shaft can be clamped with the alignment plug through the square slot to facilitate loading and unloading.

[0017] Preferably, the wire device includes a wire drum, a threaded sleeve is provided at the center of the upper end surface of the wire drum, and a support slide is provided at the center of the lower end surface of the wire drum. The support slide can guide the wire body, and the threaded sleeve on the upper part of the support slide can facilitate real-time regulation of the height of the support slide relative to the winding frame, thereby facilitating subsequent multiple windings.

[0018] Preferably, the transmission device includes a connecting guide seat, an inner end surface of the connecting guide seat is rotatably clamped with a cylindrical gear near the upper part, and a fourth bevel gear is provided at the lower end surface of the cylindrical gear, a third bevel gear meshing with the fourth bevel gear is rotatably clamped at the side of the lower end surface of the connecting guide seat, and an active synchronous pulley is provided at the side end of the third bevel gear, the unwinding device includes a coil winding roller, an alignment plug for docking is provided at the center of the side end surface of the coil winding roller, and a support card cover is elastically slidably clamped at the inner end surface of the coil winding roller, A reel for the wire is provided at the center of the upper end surface of the support card cover, and two groups of proximity sensors for detection are fixedly connected to the inner end surface of the support card cover. The proximity sensor can detect the coil winding roller of the optical axis, so that when the external wire body of the coil winding roller is completed, the proximity sensor can quickly detect. The two groups of proximity sensors can improve the accuracy of the detection. The cylindrical gear can be meshed with the rack, so that when the transmission device moves forward and backward inside the L-shaped card plate, it can be meshed with the rack, and then the fourth bevel gear and the third bevel gear are driven to provide power for the winding device.

[0019] Preferably, the connecting slide is adapted to the linear guide rail, and the guiding device is adapted to the linear guide rail through the connecting slide and then slidably engaged on the inner end surface of the L-shaped clamping plate, the cylindrical gear is meshedly connected to the rack, and the driving synchronous pulley is meshedly connected to the driven synchronous pulley through the synchronous belt, and when the transmission device is displaced forward and backward, the cylindrical gear can rotate by meshing with the rack, thereby facilitating subsequent synchronization to provide winding power to the winding device.

[0020] Preferably, the wire tube is slidably engaged with the interior of the winding gear, and the first lead screw motor drives the support slide to be slidably connected inside the winding gear through the threaded adaptation of the threaded sleeve, the alignment plug is slidably plugged with the alignment card seat, and the alignment plug is fixedly engaged with the alignment card seat through the plug-in guide shaft. When the coil winding roller is replaced or installed, the staff can start the second lead screw motor, and the second lead screw motor can drive the plug-in guide shaft to limit or split the alignment plug, thereby improving the convenience of replacing the alignment plug. The wire tube can provide sufficient limiting basis for the subsequent support slide to slide vertically up and down inside the winding gear, thereby improving the accuracy of subsequent positioning to the outside of the winding frame for winding.

[0021] Preferably, the two groups of fixed guide seats are directly opposite to the axis center of the winding gear, and the winding frame is coaxial with the winding gear, the guide clamping shaft is adapted to the guide slide rail, and the limit swivel seat is adapted to the guide slide rail through the guide clamping shaft and thereby drives the guide device to slide inside the L-shaped clamping plate. When the guide clamping shaft rotates in a circle, the guide device can be cyclically displaced by sliding with the guide slide rail, which can improve the efficiency of the circular winding of the wire body. When the fixed guide seat drives the winding frame to feed the material, it can directly locate the axis center of the guide winding gear, so that when the subsequent winding gear rotates, the wire body can be accurately and evenly wound to the outside of the winding frame.

[0022] Preferably, a cutting cylinder for cutting the wire is provided on the upper end surface of the support slide near the wire outlet, and a guide wheel is rotatably clamped on the upper end surface of the support slide near the rear of the cutting cylinder, a micro motor for transmission is provided on the side of the support slide opposite to the guide wheel, and the guide wheel passes through the interior of the support slide.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. During the winding process of the present invention, the reduction motor can drive the guide card shaft to rotate in a circle through the limit swivel seat, so that the guide card shaft can drive the two groups of winding devices to move back and forth cyclically outside the L-shaped card plate through the guide slide rail cycle, and the rack can be engaged with the transmission device so that when the transmission device moves cyclically, the winding device can be synchronously displaced through the synchronous belt to provide winding power, so that the winding device can synchronously cyclically wind the outside of the winding frame while moving sideways, effectively improving the efficiency of the equipment in winding the winding frame, and also improving the efficiency of the equipment in using power.

[0025] 2. The present invention adopts a circular rotary feeding layout and is equipped with two sets of screw modules, which can effectively improve the automation and efficiency of the feeding device in feeding the winding frame. At the same time, through the cooperation of two sets of baffles and slot-type photoelectric sensors, the automation degree of limiting the position of a new group of unwound winding frames can be effectively improved, and the efficiency of automatic unloading of winding frames that have been wound can also be improved.

[0026] 3. The stepped step groove inside the limit clamp of the present invention can effectively improve the adaptability of the equipment to limit winding frames of different diameters, and the threaded connection between the bidirectional screw and the limit clamp can facilitate the limit clamp to adaptively limit winding frames of different lengths. At the same time, the threaded connection between the transmission screw and the threaded slide can also facilitate the staff to adaptively adjust according to the lengths of winding frames, thereby accurately adjusting the subsequent winding device to the winding length of the outside of winding frames of different lengths, effectively improving the adaptability of the equipment to winding frames of different lengths and diameters.

[0027] 4. When the winding wire body is replaced, the two groups of proximity sensors can sense the wire body inside the coil winding roller in real time, thereby improving the stability of the real-time sensing of the wire body. At the same time, the second screw motor can automatically engage with the alignment plug through the plug-in guide shaft, which can facilitate subsequent staff to quickly and conveniently replace the unwound coil winding roller, thereby improving the convenience of the equipment in loading and unloading the unwinding wire body. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0029] Figure 1 A disassembled diagram of the main body of the present invention;

[0030] Figure 2 It is a disassembled side view of the main body of the present invention;

[0031] Figure 3 It is a structural schematic diagram of the main body of the present invention;

[0032] Figure 4 It is a disassembled diagram of the feeding device of the present invention;

[0033] Figure 5 It is a structural schematic diagram of the feeding device of the present invention;

[0034] Figure 6 It is a partial enlarged view of location I of the present invention;

[0035] Figure 7 It is a structural schematic diagram of the material guiding device of the present invention;

[0036] Figure 8 It is a partial enlarged view of III of the present invention;

[0037] Fig. 9 It is a side view of the material guiding device of the present invention;

[0038] Fig.10 It is a disassembled diagram of the control device of the present invention;

[0039] Fig.11 It is a structural schematic diagram of the guide device of the present invention;

[0040] Fig.12 is a side view of the guide device of the present invention;

[0041] Fig.13It is a disassembled diagram of the winding device of the present invention;

[0042] Fig.14 It is a partial enlarged view of IV of the present invention;

[0043] Fig.15 It is a structural schematic diagram of the winding device of the present invention;

[0044] Fig.16 It is a structural schematic diagram of the conductor device of the present invention;

[0045] Fig.17 It is a structural schematic diagram of the transmission device of the present invention;

[0046] Fig.18 It is a disassembled diagram of the unwinding device of the present invention;

[0047] Fig.19 It is a schematic structural diagram of a second embodiment of the wire guide device of the present invention.

[0048] In the figure: 1-base plate, 2-screw module, 3-feeding device, 4-regulating device, 5-guiding device, 6-rack, 7-linear guide, 8-L-type card plate, 9-fixing plate, 10-aluminum profile column, 11-ball slide, 12-winding frame, 31-limiting card frame, 32-guiding device, 33-blocking piece, 34-slot photoelectric sensor, 35-fixing frame, 36-servo motor, 37-transmission guide shaft, 321-limiting fixture, 322-motor card seat, 323 -Fixed sleeve, 324-step slot, 325-first bevel gear, 326-bidirectional screw, 327-fixed guide seat, 328-stepping motor, 329-second bevel gear, 41-support guide seat, 42-reduction motor, 43-limiting swivel seat, 44-adjusting motor, 45-transmission screw, 46-guide card shaft, 47-thread slide seat, 51-profile card column, 52-winding device, 53-guide slide rail, 54-transmission device, 55-unwinding device, 56 -connecting slide, 57-synchronous belt, 521-fixed card plate, 522-guide slide, 523-three-axis cylinder, 524-feeding opening, 525-wire clamping plate, 526-winding gear, 527-wire device, 528-driven gear, 529-spring slide, 5210-first screw motor, 5211-driving gear, 5212-driven synchronous belt pulley, 5213-second screw motor, 5214-alignment card seat, 5215-plug guide shaft, 52 16-fixed card slot, 5271-threaded sleeve, 5272-support slide, 5273-wire barrel, 5274-micro motor, 5275-guide wheel, 5276-cutting cylinder, 541-third bevel gear, 542-fourth bevel gear, 543-cylindrical gear, 544-connecting guide seat, 545-active synchronous pulley, 551-support card cover, 552-unwinding drum, 553-proximity sensor, 554-coil winding roller, 555-alignment plug. DETAILED DESCRIPTION

[0049] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0050] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0051] The present invention is further described below in conjunction with the accompanying drawings. Example 1

[0052] See also Figure 1-19 An embodiment of the present invention is: an electromagnet coil winding machine capable of quickly guiding materials, comprising a base plate 1 for support, two groups of screw modules 2 are arranged near the middle of the upper end surface of the base plate 1, and a ball slide 11 is threadedly slidably connected to the upper end surface of the screw module 2, and a fixing plate 9 for connection is arranged on the upper end surface of the ball slide 11, two groups of aluminum profile columns 10 are arranged between the two groups of screw modules 2 on the upper end surface of the base plate 1, an L-shaped clamping plate 8 is arranged on the upper end surfaces of the two groups of aluminum profile columns 10, and two groups of linear guide rails 7 are arranged on the side wall and bottom wall of the L-shaped clamping plate 8.

[0053] The rack 6 is fixedly arranged at the center of the inner end surface side wall of the L-shaped clamping plate 8.

[0054] The regulating device 4 is fixedly arranged on the upper end surface of the L-shaped clamping plate 8, and the inner end surface of the L-shaped clamping plate 8 is slidably connected with the guiding device 5 through the linear guide rail 7.

[0055] The feeding device 3 is fixedly arranged on the upper end surfaces of the two sets of fixing plates 9, and at least eight sets of winding frames 12 are equidistantly arranged on the inner end surface of the feeding device 3.

[0056] The inner end surface of the L-shaped pallet 8 drives the guide device 5 to move forward and backward on the upper part of the linear guide rail 7 through the regulating device 4, and the guide device 5 can synchronously perform cyclic winding on the winding frame 12 clamped by the feeding device 3 when moving forward and backward. When the regulating device 4 drives the guide device 5 to move forward and backward inside the L-shaped pallet 8, the rack 6 can synchronously provide winding power to the guide device 5, so that the guide device 5 can synchronously perform winding operations when displacing, thereby improving the efficiency of the equipment in winding the winding frame 12 and the degree of automation of the equipment.

[0057] like Figure 4 , Figure 5 and Figure 6 As shown, the feeding device 3 includes a limit bracket 31, a transmission guide shaft 37 is arranged at the center of the inner end surface of the limit bracket 31, and a servo motor 36 is arranged on the side of the limit bracket 31 opposite to the transmission guide shaft 37, two groups of material guide devices 32 are arranged on the inner end surface of the transmission guide shaft 37 away from the servo motor 36, and four groups of baffles 33 are equidistantly arranged on the side of the material guide device 32 near the servo motor 36, a fixing bracket 35 is arranged on the inner end surface of the limit bracket 31 near the material guide device 32, and slot-type photoelectric sensors 34 are arranged at the bottom and sides of the fixing bracket 35, when the baffle 33 passes through the slot-type photoelectric sensor 34 at the bottom, the stepping motor 328 at the bottom can be automatically started to facilitate subsequent automatic unloading, and at the same time, the slot-type photoelectric sensor 34 and the baffle 33 on the side can facilitate the subsequent feeding positioning of the winding frame 12.

[0058] like Figure 7 , Figure 8 and Fig. 9 As shown, the material guiding device 32 includes a fixed sleeve 323, four groups of motor holders 322 are equidistantly arranged on the side end face of the fixed sleeve 323, and a fixed guide seat 327 is fixedly arranged on the outer end face of the motor holder 322, a stepping motor 328 for transmission is arranged on the inner end face of the motor holder 322, a bidirectional screw rod 326 is rotatably clamped at the center of the inner end face of the fixed guide seat 327, and a first bevel gear 325 is arranged near the center of the outer end face of the bidirectional screw rod 326, a second bevel gear 329 meshing with the first bevel gear 325 is arranged at the output end of the stepping motor 328, two groups of limit clamps 321 are threadedly slidably connected to the interior of the fixed guide seat 327 through the bidirectional screw rod 326, and a step groove 324 is provided on the inner end face of the limit clamp 321.

[0059] like Fig.10 As shown, the regulating device 4 includes a supporting guide seat 41, a reduction motor 42 for transmission is fixedly arranged at the center of the upper end surface of the supporting guide seat 41, and a limited position rotating seat 43 is rotatably engaged with the output end of the reduction motor 42 at the inner end surface of the supporting guide seat 41, an adjusting motor 44 is arranged near the middle of the inner end surface of the limited position rotating seat 43, and a transmission screw 45 is fixedly arranged at the output end of the adjusting motor 44. When adaptively regulating the winding of the winding frame 12 of different lengths, the adjusting motor 44 can drive the threaded slide 47 to move inside the limited position rotating seat 43 through the transmission screw 45, thereby adjusting the distance between the guide clamping shaft 46 and the center of the circle of the limited position rotating seat 43, and then adjusting the distance between the guide clamping shaft 46 and the guide slide rail 53 to swing, the inner end surface of the limited position rotating seat 43 is threadedly connected with the threaded slide 47 through the transmission screw 45, and a guide clamping shaft 46 is arranged at the center of the lower end surface of the threaded slide 47.

[0060] like Fig.12 and Fig.13 As shown, the guide device 5 includes two groups of winding devices 52 for winding, the two groups of winding devices 52 are fixedly connected by four groups of profile clamps 51, and the lower end surfaces of the profile clamps 51 located at the bottom and sides are provided with connecting slides 56 for guiding, and the upper end surfaces of the two groups of profile clamps 51 located at the top are provided with guide slides 53 at the center, and the sides of the two groups of winding devices 52 are provided with transmission devices 54 near the bottom, and the winding devices 52 and the transmission devices 54 are meshed and connected by a synchronous belt 57, and the side end surfaces of the two groups of winding devices 52 are fixedly clamped with unwinding devices 55 near the center.

[0061] like Fig.14 , Fig.15 and Fig.16 As shown, the winding device 52 includes a fixed card plate 521 for support, and a feed opening 524 is opened at the center of the lower end surface of the fixed card plate 521, a driving gear 5211 is rotatably clamped near the top of the inner end surface of the fixed card plate 521, and a driven synchronous pulley 5212 is arranged at the coaxial rear of the driving gear 5211, two groups of driven gears 528 meshing with the driving gear 5211 are arranged near the middle of the front end surface of the fixed card plate 521, and a guide groove 522 is opened near the center of the inner end surface of the fixed card plate 521, and a spring slide seat is elastically slidably clamped at the inner end surface of the guide groove 522 529, and a three-axis cylinder 523 is arranged at the rear end of the spring slide 529, and a wire pressing clamp 525 for pressing is fixedly arranged at the output end of the three-axis cylinder 523, the spring slide 529 is elastically slidably connected with the fixed clamping plate 521, and at the same time, the wire pressing clamp 525 on one side of the spring slide 529 can press the wire body on the upper part of the winding frame 12, so that when winding, the wire pressing clamp 525 can keep the wire pressing clamp 525 positioned on the upper part of the winding frame 12 through the pressing force, and at the same time, when the winding device 52 moves sideways, the sliding connection between the spring slide 529 and the guide slide groove 522 can increase the guide space for the lateral movement and winding of the winding device 52.

[0062] The inner end surface of the fixed clamping plate 521 is rotatably engaged with the winding gear 526 through two sets of driven gears 528, and the first screw motor 5210 is fixedly engaged at the top of the inner end surface of the winding gear 526, and the bottom of the first screw motor 5210 is threadedly slidably connected with a wire device 527, the front end surface of the winding gear 526 is provided with an alignment seat 5214 opposite to the fixed slot 5216, and the second screw motor 5213 is provided at the side of the alignment seat 5214, and the output end of the second screw motor 5213 is threadedly connected with a plug-in guide shaft 5215, and the plug-in guide shaft 5215 is square in shape, and the limiting structure corresponding to the plug-in guide shaft 5215 is a square slot provided inside the alignment plug 555, and the plug-in guide shaft 5215 can be connected with the alignment plug 555 through the square slot, so as to facilitate loading and unloading.

[0063] like Fig.16 As shown, the wire device 527 includes a wire tube 5273, a threaded sleeve 5271 is arranged at the center of the upper end surface of the wire tube 5273, and a support slide 5272 is arranged at the center of the lower end surface of the wire tube 5273. The support slide 5272 can guide the wire body, and at the same time, the threaded sleeve 5271 on the upper part of the support slide 5272 can facilitate real-time regulation of the height of the support slide 5272 relative to the winding frame 12, thereby facilitating subsequent multiple windings.

[0064] like Fig.17 As shown, the transmission device 54 includes a connecting guide seat 544, and a cylindrical gear 543 is rotatably connected to the inner end surface of the connecting guide seat 544 near the upper part, and a fourth bevel gear 542 is arranged on the lower end surface of the cylindrical gear 543, and a third bevel gear 541 meshing with the fourth bevel gear 542 is rotatably connected to the side of the lower end surface of the connecting guide seat 544, and a driving synchronous pulley 545 is arranged at the side end of the third bevel gear 541. The cylindrical gear 543 can be meshed and connected with the rack 6, so that when the transmission device 54 moves forward and backward inside the L-shaped clamping plate 8, it can be meshed and connected with the rack 6, and then the fourth bevel gear 542 and the third bevel gear 541 are transmitted to provide power to the winding device 52.

[0065] like Fig.18As shown, the unwinding device 55 includes a coil winding roller 554, and a positioning plug 555 for docking is arranged at the center of the side end surface of the coil winding roller 554, and a support card cover 551 is elastically slidably clamped on the inner end surface of the coil winding roller 554, and a unwinding drum 552 for the wire is arranged at the center of the upper end surface of the support card cover 551, which can improve the accuracy and stability of the wire body extraction, and two groups of proximity sensors 553 for detection are fixedly clamped on the inner end surface of the support card cover 551, and the proximity sensor 553 can detect the coil winding roller 554 of the optical axis, so that when the external wire body of the coil winding roller 554 is extracted, the proximity sensor 553 can quickly perform detection, and the two groups of proximity sensors 553 can improve the accuracy of detection.

[0066] The connecting slide 56 is adapted to the linear guide rail 7, and the guide device 5 is adapted to the linear guide rail 7 through the connecting slide 56 and then slidably connected to the inner end surface of the L-shaped clamping plate 8, which can effectively improve the stability of the subsequent displacement of the guide device 5 inside the L-shaped clamping plate 8.

[0067] The cylindrical gear 543 is meshed with the rack 6, and the active synchronous pulley 545 is meshed with the driven synchronous pulley 5212 through the synchronous belt 57. When the transmission device 54 is displaced forward and backward, the cylindrical gear 543 can rotate by meshing with the rack 6, thereby facilitating subsequent synchronization to provide winding power for the winding device 52.

[0068] The wire tube 5273 is slidably engaged with the inside of the winding gear 526, and the first screw motor 5210 is threadedly adapted through the threaded sleeve 5271 to drive the support slide 5272 to be slidably connected inside the winding gear 526. The wire tube 5273 can provide sufficient limiting basis for the subsequent vertical up and down sliding of the support slide 5272 inside the winding gear 526, thereby improving the accuracy of subsequent positioning to the outside of the winding frame 12 for winding.

[0069] The alignment plug 555 is slidably plugged into the alignment holder 5214, and the alignment plug 555 is fixedly plugged into the alignment holder 5214 through the plug-in guide shaft 5215. When replacing or installing the coil winding roller 554, the staff can start the second screw motor 5213, and the second screw motor 5213 can drive the plug-in guide shaft 5215 to limit or split the alignment plug 555, thereby improving the convenience of replacing the alignment plug 555.

[0070] The two sets of fixed guide seats 327 are directly opposite to the axis of the winding gear 526, and the winding frame 12 is coaxial with the winding gear 526. When the fixed guide seat 327 drives the winding frame 12 to feed the material, it can directly locate the axis of the guide winding gear 526, so that when the subsequent winding gear 526 rotates, it can accurately and evenly wind the wire body to the outside of the winding frame 12.

[0071] The guide card shaft 46 is adapted to the guide slide rail 53, and at the same time, the diameter of the guide card shaft 46 is equal to the width of the internal opening of the guide slide rail 53, which can effectively improve the stability of the subsequent limited sliding, and the limited rotating seat 43 is adapted to the guide slide rail 53 through the guide card shaft 46, thereby driving the guide device 5 to slide inside the L-shaped card plate 8. When the guide card shaft 46 rotates in a circle, it can cyclically displace the guide device 5 through the sliding limit with the guide slide rail 53, which can improve the efficiency of the circular winding of the wire body.

[0072] Working principle: Fig.12 and Fig.15 Before use, the user can align and plug the two sets of coil winding rollers 554 into the alignment holder 5214 through the alignment plug 555, and then the external control device can drive the plug-in guide shaft 5215 to be plugged into the alignment plug 555 to complete the locking. The coil winding roller 554 is wound with wire for winding, which can facilitate the subsequent continuous supply of wire.

[0073] When the winding frame 12 for winding the required wire is loaded, in the initial state, the loading device 3 is located outside the guide device 5, such as Figure 7 As shown, when loading the feeding device 3, the external robotic arm can position the winding frame 12 between the two sets of limiting clamps 321. At this time, the winding frame 12 is coaxial with the step slot 324. Then the stepper motor 328 can drive the bidirectional screw rod 326 to rotate inside the fixed guide seat 327 through the engagement of the second bevel gear 329 with the first bevel gear 325, so that the bidirectional screw rod 326 can synchronously drive the two sets of limiting clamps 321 to move centripetally, and then limit the winding frame 12 through the step slot 324, thereby completing the limiting operation of the winding frame 12. The stepped step slot 324 has multiple sets of limiting radii, which can facilitate the subsequent clamping and limiting of winding frames 12 with different diameters.

[0074] When the winding frame 12 is wound and guided, as shown in FIG. Figure 2 and Figure 3 As shown, the two sets of screw modules 2 can synchronously drive the ball slide 11 to move toward the guide device 5. At this time, the two sets of ball slides 11 can drive the limit bracket 31 to move until the winding frame 12 inside the limit bracket 31 moves to the winding processing station and stops. At this time, the winding frame 12 is coaxial with the winding gear 526, which is convenient for subsequent fast and accurate winding operations. Fig.14 and Fig.15Before winding the wire on the winding frame 12, it is necessary to initially position the wire body outside the winding frame 12. At this time, the first screw motor 5210 can be started first, and the first screw motor 5210 can drive the threaded sleeve 5271 to move down stably until the support slide 5272 is close to the outside of the winding frame 12. At this time, the wire body guided out through the above-mentioned coil winding roller 554 and the unwinding drum 552 can be guided out to the outside of the winding frame 12 through the support slide 5272. Fig.16 The three-axis cylinder 523 can drive the wire pressing clamp 525 to press the wire body guided by the support slide 5272, thereby completing the preliminary positioning operation of the wire body.

[0075] When performing a loop winding operation, Fig.11 and Fig.12 As shown, the user can start the reduction motor 42 through external control, and the reduction motor 42 can drive the bottom limit rotating seat 43 to rotate. When the limit rotating seat 43 rotates in a circle, the limit rotating seat 43 can synchronously drive the threaded slide 47 and the guide card shaft 46 to rotate in a circle. When the guide card shaft 46 rotates in a circle, it can be connected with the guide slide rail 53 through sliding connection, thereby cyclically driving the guide device 5 as a whole to cyclically move back and forth inside the L-shaped card plate 8, as shown in FIG. Figure 2 , Fig.13 and Fig.18 As shown in FIG. 1 , when the guide device 5 is displaced to one side inside the L-shaped card plate 8, the guide device 5 can synchronously drive the two sets of transmission devices 54 inside to be displaced. The cylindrical gear 543 can rotate by meshing with the rack 6 during displacement, thereby driving the fourth bevel gear 542 to rotate synchronously. The fourth bevel gear 542 can synchronously drive the active synchronous pulley 545 to rotate by meshing with the third bevel gear 541. Fig.13 The driving synchronous pulley 545 can drive the driven synchronous pulley 5212 to rotate synchronously through the synchronous belt 57. Fig.15 and Fig.16 When the driven synchronous pulley 5212 rotates, the driven synchronous pulley 5212 can drive the driving gear 5211 on the side to rotate, and the driving gear 5211 can synchronously drive the winding gear 526 to rotate in a circle inside the fixed card plate 521 through two sets of driven gears 528. At this time, the winding gear 526 can synchronously rotate in a circle when the L-shaped card plate 8 moves sideways. Fig.15 and Fig.16Since the wire pressing clamp 525 has positioned and pressed the initial wire body of the winding frame 12, and the winding frame 12 is in a stationary state under the limit of the two sets of limit clamps 321, when the fixed clamp 521 moves sideways with the guide device 5, the wire pressing clamp 525 can keep the wire body pressed by the wire pressing clamp 525 stationary through the elastic sliding of the spring slide 529 inside the fixed clamp 521. At the same time, the winding gear 526 drives the supporting slide 5272 to rotate rapidly in a circular motion around the outside of the winding frame 12 while displacing, thereby completing the uniform winding of the outside of the winding frame 12. Fig.15 When performing multiple cycles of winding, the first screw motor 5210 can drive the support slide 5272 to rise accurately and gradually in real time according to the thickness of the winding, providing sufficient guiding space for the winding winding frame 12. After the winding is completed, the wire pressing clamp 525 is reset under the drive of the three-axis cylinder 523. At this time, the two sets of screw modules 2 can drive the feeding device 3 to move outward, and then Figure 4 The servo motor 36 can drive the transmission guide shaft 37 to rotate 90 degrees, and the transmission guide shaft 37 can synchronously drive the two sets of fixed shaft sleeves 323 to rotate 90 degrees. At this time, the winding frame 12 that has been wound is rotated to the bottom under the guidance of the limiting clamp 321. Figure 6 At this time, the blocking piece 33 is aligned with the inside of the slot-type photoelectric sensor 34, and the slot-type photoelectric sensor 34 starts the stepper motor 328 at the bottom, so that the stepper motor 328 provides power to the two sets of limit clamps 321 through the second bevel gear 329, the first bevel gear 325 and the bidirectional screw rod 326, thereby releasing the limit on the outside of the winding frame 12 after winding, and completing the automatic unloading operation.

[0076] like Fig.19 As shown, it is a second embodiment of the present invention, which is different from the first embodiment in that a cutting cylinder 5276 for cutting the wire is provided on the upper end surface of the supporting slide 5272 near the wire outlet, and a guide wheel 5275 is rotatably clamped at the rear of the cutting cylinder 5276 near the upper end surface of the supporting slide 5272, and a micro motor 5274 for transmission is provided on the side of the supporting slide 5272 opposite to the guide wheel 5275, and the guide wheel 5275 passes through the interior of the supporting slide 5272.

[0077] Working principle: When in use, the cutting cylinder 5276 is close to the wire opening of the support slide 5272. When the wire wound by the support slide 5272 is completed, the cutting cylinder 5276 can start the cutting operation on the wire, which is convenient for the subsequent unloading operation of the winding frame 12. At the same time, when a new group of winding frames 12 are cyclically wound, the micro motor 5274 can drive the wire inside the support slide 5272 to be slightly guided outward through the guide wheel 5275, so as to facilitate the subsequent three-axis cylinder 523 to position and press the wire to the outside of the winding frame 12 through the wire pressing clamp 525, so as to facilitate the subsequent winding operation.

[0078] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic coil winding machine capable of quickly guiding materials, comprising a base plate (1) for supporting, two groups of screw modules (2) are arranged near the middle of the upper end surface of the base plate (1), a ball slide seat (11) is threadedly slidably connected to the upper end surface of the screw module (2), and a fixing plate (9) for connection is arranged on the upper end surface of the ball slide seat (11), two groups of aluminum profile columns (10) are arranged between the two groups of the screw modules (2) on the upper end surface of the base plate (1), an L-shaped clamping plate (8) is arranged on the upper end surface of the two groups of the aluminum profile columns (10), and two groups of linear guide rails (7) are arranged on the side wall and bottom wall of the L-shaped clamping plate (8), Features: A rack (6), the rack (6) being fixedly arranged at the center of the inner end surface side wall of the L-shaped clamping plate (8); A regulating device (4), the regulating device (4) being fixedly arranged on the upper end surface of the L-shaped card plate (8), and a guide device (5) being slidably connected to the inner end surface of the L-shaped card plate (8) via the linear guide rail (7), A feeding device (3), the feeding device (3) being fixedly arranged on the upper end surfaces of the two sets of the fixing plates (9), and at least eight sets of winding frames (12) being equidistantly arranged on the inner end surfaces of the feeding device (3); The inner end surface of the L-shaped clamping plate (8) drives the guide device (5) to move forward and backward on the upper part of the linear guide rail (7) through the regulating device (4), and the guide device (5) can synchronously perform cyclic winding on the winding frame (12) clamped by the feeding device (3) when moving forward and backward; The feeding device (3) comprises a limit card frame (31), a transmission guide shaft (37) is arranged at the center of the inner end surface of the limit card frame (31), and a servo motor (36) is arranged on the side of the limit card frame (31) opposite to the transmission guide shaft (37), two groups of material guide devices (32) are arranged on the inner end surface of the transmission guide shaft (37) away from the servo motor (36), and four groups of baffles (33) are equidistantly arranged on the side of the material guide device (32) near the servo motor (36), a fixing frame (35) is arranged on the inner end surface of the limit card frame (31) near the material guide device (32), and slot-type photoelectric sensors (34) are arranged on the bottom and side of the fixing frame (35); The material guide device (32) comprises a fixed shaft sleeve (323), four groups of motor holders (322) are equidistantly arranged on the side end surface of the fixed shaft sleeve (323), a fixed guide seat (327) is fixedly arranged on the outer end surface of the motor holder (322), a stepping motor (328) for transmission is arranged on the inner end surface of the motor holder (322), a bidirectional screw rod (326) is rotatably connected to the center of the inner end surface of the fixed guide seat (327), and a fixed guide seat (327) is fixedly arranged on the outer end surface of the motor holder (322), a stepping motor (328) for transmission is arranged on the inner end surface of the motor holder (322), and a bidirectional screw rod (326) is rotatably connected to the center of the inner end surface of the fixed guide seat (327). A first bevel gear (325) is arranged near the center of the outer end surface of the bidirectional screw (326); a second bevel gear (329) meshing with the first bevel gear (325) is arranged at the output end of the stepping motor (328); two sets of limit clamps (321) are threadedly slidably connected to the inside of the fixed guide seat (327) via the bidirectional screw (326); and a step groove (324) is arranged on the inner end surface of the limit clamp (321); The regulating device (4) comprises a support guide seat (41), a reduction motor (42) for transmission is fixedly arranged at the center of the upper end surface of the support guide seat (41), and a limit rotation seat (43) is rotatably engaged with the output end of the reduction motor (42) at the inner end surface of the support guide seat (41), an adjustment motor (44) is arranged near the middle of the inner end surface of the limit rotation seat (43), a transmission screw (45) is fixedly arranged at the output end of the adjustment motor (44), the inner end surface of the limit rotation seat (43) is threadedly connected to a threaded slide seat (47) through the transmission screw (45), and a guide clamping shaft (46) is arranged at the center of the lower end surface of the threaded slide seat (47).

2. The electromagnet coil winding machine capable of quickly guiding materials according to claim 1, Features: The guide device (5) comprises two groups of winding devices (52) for winding wires, the two groups of winding devices (52) are fixedly connected via four groups of profile clamping columns (51), and the lower end surfaces of the profile clamping columns (51) located at the bottom and the side are provided with connecting slide seats (56) for guiding, and the upper end surfaces of the two groups of profile clamping columns (51) located at the top are provided with guide slide rails (53) at the center, and the sides of the two groups of winding devices (52) are provided with transmission devices (54) near the bottom, and the winding devices (52) and the transmission devices (54) are meshedly connected via a synchronous belt (57), and the side end surfaces of the two groups of winding devices (52) are fixedly clamped with unwinding devices (55) near the center.

3. The electromagnet coil winding machine capable of quickly guiding materials according to claim 2, Features: The winding device (52) comprises a fixed clamping plate (521) and a fixed clamping groove (5216) for support, and a feeding opening (524) is provided at the center of the lower end surface of the fixed clamping plate (521), a driving gear (5211) is rotatably clamped at the inner end surface of the fixed clamping plate (521) near the top, and a driven synchronous pulley (5212) is provided at the coaxial rear part of the driving gear (5211), two groups of driven gears (528) meshing with the driving gear (5211) are provided at the front end surface of the fixed clamping plate (521) near the middle, and a guide groove (522) is provided at the inner end surface of the fixed clamping plate (521) near the center, a spring slide seat (529) is elastically slidably clamped at the inner end surface of the guide groove (522), and a rear end of the spring slide seat (529) is provided. A three-axis cylinder (523) is provided at the output end of the three-axis cylinder (523), a wire pressing clamp (525) for pressing is fixedly provided, the inner end surface of the fixed clamping plate (521) is rotatably engaged with a winding gear (526) through two groups of driven gears (528), a first screw motor (5210) is fixedly engaged at the top of the inner end surface of the winding gear (526), ​​and a wire guide device (527) is threadedly slidably connected at the bottom of the first screw motor (5210), a front end surface of the winding gear (526) is provided with an alignment clamping seat (5214) directly opposite to the fixed clamping slot (5216), and a second screw motor (5213) is provided at the side of the alignment clamping seat (5214), and a plug-in guide shaft (5215) is threadedly connected at the output end of the second screw motor (5213).

4. The electromagnet coil winding machine capable of quickly guiding materials according to claim 3, Features: The transmission device (54) comprises a connecting guide seat (544), a cylindrical gear (543) is rotatably engaged with the inner end surface of the connecting guide seat (544) near the upper part, and a fourth bevel gear (542) is arranged at the lower end surface of the cylindrical gear (543), a third bevel gear (541) meshing with the fourth bevel gear (542) is rotatably engaged with the side of the lower end surface of the connecting guide seat (544), and a driving synchronous pulley (545) is arranged at the side end of the third bevel gear (541), and the unwinding device (55) comprises a coil winding roller (554), the center of the side end surface of the coil winding roller (554) A positioning plug (555) for docking is provided at the inner end surface of the coil winding roller (554), and a support card cover (551) is elastically slidably engaged with the inner end surface of the coil winding roller (554), a reeling drum (552) for the wire is provided at the center of the upper end surface of the support card cover (551), and two groups of proximity sensors (553) for detection are fixedly engaged at the inner end surface of the support card cover (551), the wire device (527) comprises a wire barrel (5273), a threaded sleeve (5271) is provided at the center of the upper end surface of the wire barrel (5273), and a support slide seat (5272) is provided at the center of the lower end surface of the wire barrel (5273).

5. The electromagnet coil winding machine capable of quickly guiding materials according to claim 4, Features: The connecting slide (56) is matched with the linear guide rail (7), and the guiding device (5) is matched with the linear guide rail (7) through the connecting slide (56) and then slidably engaged with the inner end surface of the L-shaped clamping plate (8), the cylindrical gear (543) is meshedly connected with the rack (6), and the driving synchronous pulley (545) is meshedly connected with the driven synchronous pulley (5212) through the synchronous belt (57).

6. The electromagnet coil winding machine capable of quickly guiding materials according to claim 4, Features: The wire tube (5273) is slidably engaged with the interior of the winding gear (526), ​​and the first screw motor (5210) is threadedly adapted through the threaded sleeve (5271) to drive the support slide (5272) to be slidably connected inside the winding gear (526), ​​and the alignment plug (555) is slidably engaged with the alignment holder (5214), and the alignment plug (555) is fixedly engaged with the interior of the alignment holder (5214) through the plug-in guide shaft (5215).

7. The electromagnet coil winding machine capable of quickly guiding materials according to claim 4, Features: The two sets of fixed guide seats (327) are both directly opposite to the axis of the winding gear (526), ​​and the winding frame (12) and the winding gear (526) are coaxial, the guide clamping shaft (46) is adapted to the guide slide rail (53), and the limit rotating seat (43) is adapted to the guide slide rail (53) through the guide clamping shaft (46) to drive the guide device (5) to slide inside the L-shaped clamping plate (8).

8. The electromagnet coil winding machine capable of quickly guiding materials according to claim 4, Features: A cutting cylinder (5276) for cutting the wire is arranged on the upper end surface of the support slide (5272) near the wire outlet, and a guide wheel (5275) is rotatably connected to the rear of the cutting cylinder (5276) on the upper end surface of the support slide (5272), and a micro motor (5274) for transmission is arranged on the side of the support slide (5272) opposite to the guide wheel (5275), and the guide wheel (5275) passes through the interior of the support slide (5272).

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