An automatic cutting device for corrugated pipe production

By designing an automated cutting device, the problems of cumbersome and inefficient operation of traditional bellows cutting methods are solved, and efficient cutting of bellows of different diameters is achieved, ensuring cutting quality and accuracy.

CN118848090BActive Publication Date: 2025-02-11SHANDONG LIAOCHENG TEBDERG IND CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202411337136.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-02-11
Estimated Expiration
2044-09-25

AI Technical Summary

Technical Problem

The traditional metal corrugated pipe cutting method is cumbersome and inefficient, making it difficult to adapt to corrugated pipes of different diameters, resulting in unstable cutting quality and difficult to ensure accuracy.

Method used

An automated cutting device is designed, including a working base, a transportation mechanism, a cutting mechanism, a fixing mechanism and an internal support mechanism. The transport mechanism adapts to different diameter bellows through feed conveyor belts and guide frames. The cutting mechanism ensures the cutting length and flatness through detection of the light belts and laser distance finders. The fixing mechanism and inner support mechanism provide stable fixation through the snap ring and inner support disc. and internal support.

Benefits of technology

It improves the stability, accuracy and efficiency of bellows cutting, adapts to bellows processing of different diameters, and ensures the optimization of cutting quality and product appearance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118848090B_ABST
    Figure CN118848090B_ABST
Patent Text Reader

Abstract

The present invention discloses an automatic cutting device for corrugated pipe production, which relates to the technical field of corrugated pipe processing, and comprises a working machine base, on the upper surface of which is fixedly installed a transport mechanism for conveying corrugated pipe raw materials, the transport mechanism consisting of a transmission component, a guide component and a discharging component, a cutting mechanism, the cutting mechanism is located on the upper surface of the working machine base, the cutting mechanism comprises: two movable boxes, the two movable boxes are respectively located on the two side surfaces of the working machine base, a fixing mechanism, the fixing mechanism is located at the center of the working machine base, an internal support mechanism, the internal support mechanism is located at the center of the working machine base, the internal support mechanism comprises: a driving table, the upper surface of the driving table is provided with a rotatable rotating table, in this scheme, by providing the fixing mechanism, the transport mechanism and the internal support mechanism, the stability and accuracy of the cutting operation are enhanced, and product quality problems caused by uneven cutting surface or inaccurate length are avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of corrugated pipe processing, in particular to an automatic cutting device for corrugated pipe production. Background Art

[0002] With the rapid development of industrial automation, bellows, as an important industrial connector, has been widely used in chemical, electronic, medical and other fields. In the current industrial manufacturing and pipeline processing fields, bellows, as an important pipeline material, its cutting and processing process plays a vital role in production efficiency and product quality.

[0003] However, traditional metal bellows cutting methods often have problems such as cumbersome operation, low efficiency and unstable cutting quality. Traditional metal bellows cutting equipment usually adopts fixed clamps and cutting mechanisms, which are difficult to adapt to bellows of different diameters, resulting in complicated and inefficient operation process, and the clamping effect generally only exists on the surface. Under the pressure of the blade and the clamping effect of the clamp, the surface of the metal bellows is easily deformed. In addition, during the cutting process, the bellows is easily hollow inside and lacks support. After the surface is subjected to the pressure of the cutting blade, it may cause the surface to sag due to uneven force, affecting the cutting quality and product appearance. In the cutting process, there is also the problem that the cutting position happens to appear at the intersection of the protrusions and depressions on the surface of the bellows. This position is generally difficult to cut, which may cause the cutting accuracy to be difficult to ensure during cutting. Summary of the invention

[0004] The object of the present invention is to provide an automated cutting device for corrugated pipe production to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: comprising a working machine base,

[0006] A transport mechanism for transporting the corrugated pipe raw material is fixedly installed on the upper surface of the working machine base;

[0007] The transport mechanism is composed of a transmission component, a guide component and a discharging component. The transmission component includes: a feeding conveyor belt, the feeding conveyor belt is located on the upper surface of the working machine base, and both sides of the feeding conveyor belt are fixedly installed with limiting guardrails for preventing the raw materials from escaping from the feeding conveyor belt.

[0008] The cutting mechanism is located on the upper surface of the working machine base, and the cutting mechanism comprises: two movable boxes, which are respectively located on the two side surfaces of the working machine base, and the bottom surface of the movable box is provided with movable wheels that can drive it to rotate;

[0009] A fixing mechanism, the fixing mechanism is located at the center of the working machine base, and the fixing mechanism includes: a movable table, the movable table is located in a movable opening opened at the center of the working machine base, a roller is provided on the bottom surface of the movable table, and a fixing box for reinforcing the surface of the corrugated pipe is provided on the upper surface of the movable table;

[0010] The inner supporting mechanism is located at the center of the working machine base, and the inner supporting mechanism comprises: a driving platform, a rotatable rotating platform is arranged on the upper surface of the driving platform, and a small motor is arranged inside the driving platform for driving the rotating platform to rotate.

[0011] Furthermore, the fixing mechanism also includes: an internal fixing cylinder, the internal fixing cylinder is located at the center of the fixing box, the outer surface of the internal fixing cylinder is sleeved with a rotating cylinder, the surface of the internal fixing cylinder is provided with a plurality of retractable clamping rings, a movable protrusion is fixedly installed on one side surface of the clamping ring, a fixed contact pressure block for cooperating with the movable protrusion to push out the clamping ring is fixedly installed on the inner wall of the rotating cylinder, an engaging roller is meshed on the bottom surface of the rotating cylinder, and a driving motor for driving it to rotate is provided on one side surface of the engaging roller.

[0012] Furthermore, the fixing mechanism also includes: a buffer box, the buffer box is fixedly installed on the upper surface of the movable table, the upper surface of the buffer box is connected to a connecting top plate through a rotating shaft, a folding sleeve is arranged between the buffer box and the connecting top plate, a plurality of buffer springs are also arranged on the bottom surface of the connecting top plate, a limiting frame is fixedly installed on the upper surface of the buffer box, the engaging roller is located in an exposure opening opened in the center of the limiting frame, and a coupling groove matching the limiting frame is opened at the center of the connecting top plate.

[0013] Furthermore, one side surface of the working machine base is also provided with two hydraulic telescopic rods for driving the movable platform to move, and two auxiliary stabilizing frames are also fixedly installed on both side surfaces of the movable platform. The upper surface of the working machine base is provided with a stabilizing groove that cooperates with the auxiliary stabilizing frame, and one side surface of the movable platform is also fixedly installed with two main meshing toothed belts. The upper surface of the working machine base is also fixedly connected with a fixed meshing disk that cooperates with the main meshing toothed belts.

[0014] Furthermore, the internal support mechanism also includes: a contact plate, which is located on one side surface of the rotating table. A telescopic motor is also arranged inside the rotating table. A telescopic top rod is arranged on the output end of the telescopic motor. A length scale is engraved on the surface of the telescopic top rod. An internal support disk is sleeved on the surface of the telescopic top rod. An inner top ring plate is also fixedly installed on the end of the telescopic top rod.

[0015] Furthermore, the cutting mechanism also includes: a threaded rod and a limiting rod, the threaded rod and the limiting rod are located on the upper surface of the movable box, the upper surface of the threaded rod is provided with a cutting seat, the bottom surface of the cutting seat is provided with a movable cutting disk, the upper surface of the cutting disk is fixedly connected with a connecting support rod, the surface of the connecting support rod is provided with two detection light strips, the side surface of the connecting support rod is also fixedly installed with a laser rangefinder for detecting the cutting length, and the upper surface of the rotating table is also fixedly installed with an illuminated plate that cooperates with the laser rangefinder.

[0016] Furthermore, the discharging assembly includes: a material discharge slope, which is fixedly mounted on a side surface of the working machine base, a protective cover plate is fixedly mounted on the upper surface of the material discharge slope, a material discharge conveyor belt is arranged at the center of the material discharge slope, and two loading barrels are arranged on the surface of the material discharge conveyor belt.

[0017] Furthermore, the guide assembly includes: two guide frames, the two guide frames are respectively located on both sides of the feeding conveyor belt, and multiple small rollers are arranged on the side close to the two guide frames. A dual-axis motor is also arranged inside the working machine base, and rotatable meshing screws are arranged at both ends of the dual-axis motor. The ends of the two meshing screws are respectively meshed with the side surfaces of the two guide frames.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. In this scheme, by providing a fixing mechanism and an internal support mechanism, the design of the buffer box and the connecting top plate, and the automatic pop-up and retraction of the clamp ring, the stable fixation of the corrugated tube during the cutting process is ensured. The internal support mechanism supports from the inside of the corrugated tube to prevent the surface of the corrugated tube from being depressed by the pressure of the cutting disk during cutting. The cooperation between the fixing mechanism and the internal support mechanism improves the versatility of the equipment and enhances the stability and accuracy of the cutting operation.

[0020] 2. In this scheme, by setting up a transport mechanism and driving the meshing screw by a dual-axis motor, the distance between the two guide frames can be flexibly adjusted, so as to adapt to corrugated pipes of different diameters. After processing, the finished product can be automatically moved to the top of the unloading slide, and the unloading conveyor belt and loading barrel can be used to achieve efficient unloading and loading of the finished product. The setting of the protective cover plate and the touch switch ensures the stability of the corrugated pipe during the transportation process and the accuracy of unloading.

[0021] 3. In this scheme, a cutting mechanism is provided, and the accuracy of the cutting length is ensured by using a detection light strip and a laser rangefinder in conjunction with the illuminated plate. In addition, two detection light strips are used to detect the flatness of the cutting surface, thereby effectively improving the quality of the corrugated tube cutting and avoiding product quality problems caused by uneven cutting surface or inaccurate length. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0024] Figure 3 It is a schematic diagram of the structure of the guide assembly of the present invention;

[0025] Figure 4 It is a schematic diagram of the fixing mechanism structure of the present invention;

[0026] Figure 5 It is a schematic diagram of the internal structure of the buffer box of the present invention;

[0027] Figure 6 It is a schematic diagram of the internal structure of the fixing mechanism of the present invention;

[0028] Figure 7 It is a schematic diagram of the structure of the discharging assembly of the present invention;

[0029] Figure 8 It is a schematic diagram of the cutting mechanism structure of the present invention;

[0030] Fig. 9 It is a schematic diagram of the structure of the inner support mechanism of the present invention;

[0031] Fig.10 It is a schematic diagram of the internal structure of the inner support mechanism of the present invention.

[0032] In the figure: 1. working machine base; 2. feeding conveyor belt; 3. cutting seat; 4. movable box; 5. guide frame; 6. movable table; 7. auxiliary stabilizing frame; 8. fixed meshing disc; 9. cutting disc; 10. threaded rod; 11. fixed box; 12. rotating table; 13. unloading slide; 14. protective cover plate; 15. unloading conveyor belt; 16. driving table; 17. hydraulic telescopic rod; 18. small roller; 19. double-axis motor; 20. meshing screw; 21. buffer box; 22. snap ring; 23. folding sleeve; 24. main meshing tooth belt; 25. Connecting top plate; 26, engaging notch; 27, limiting frame; 28, engaging roller; 29, buffer spring; 30, internal fixed cylinder; 31, rotating cylinder; 32, connecting plate; 33, movable protrusion; 34, fixed contact pressure block; 35, slide groove; 36, driving motor; 37, pressure switch; 38, loading cylinder; 39, touch switch; 40, limiting rod; 41, detection light strip; 42, laser rangefinder; 43, illuminated plate; 44, contact plate; 45, inner top ring plate; 46, inner support plate; 47, telescopic top rod; 48, telescopic motor. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example 1: Please refer to Figures 1 to 10 , an automatic cutting device for corrugated pipe production, comprising a working machine base 1, on the upper surface of which a transport mechanism for transporting corrugated pipe raw materials is fixedly installed;

[0035] The transport mechanism is composed of a transmission component, a guide component and a discharging component. The transmission component includes: a feeding conveyor belt 2, which is located on the upper surface of the working machine base 1 and can be transported on the upper surface of the working machine base 1. Both sides of the feeding conveyor belt 2 are also fixedly installed with limiting guardrails for preventing the raw materials from escaping from the upper part of the feeding conveyor belt 2;

[0036] The cutting mechanism is located on the upper surface of the working machine base 1, and is used to cut the corrugated pipe. The cutting mechanism includes: two movable boxes 4, which are respectively located on the two side surfaces of the working machine base 1, and the bottom surface of the movable box 4 is provided with a movable wheel that can drive it to rotate, and the inside of the movable box 4 is provided with a brake motor, and the output end of the brake motor is provided with a threaded rod 10 and a limiting rod 40, and the upper surface of the threaded rod 10 is provided with a cutting seat 3, and the bottom surface of the cutting seat 3 is provided with a movable cutting disc 9;

[0037] A fixing mechanism, which is located at the center of the working machine base 1 and is used to fix the corrugated pipe during the cutting process. The fixing mechanism includes: a movable table 6, which is located in a movable opening opened at the center of the working machine base 1, a roller is provided on the bottom surface of the movable table 6, and a fixing box 11 for reinforcing the surface of the corrugated pipe is provided on the upper surface of the movable table 6;

[0038] The inner support mechanism is located at the center of the working machine base 1. The inner support mechanism is used to prevent the surface of the corrugated pipe from being dented during the cutting process. The inner support mechanism includes: a driving platform 16, a rotatable rotating platform 12 is arranged on the upper surface of the driving platform 16, and a small motor for driving the rotating platform 12 to rotate is arranged inside the driving platform 16;

[0039] The fixing mechanism also includes: an internal fixing cylinder 30, the internal fixing cylinder 30 is located at the center of the fixing box 11, the outer surface of the internal fixing cylinder 30 is sleeved with a rotating cylinder 31, the upper surface of the internal fixing cylinder 30 is fixedly installed with a connecting plate 32, the top surface of the connecting plate 32 is fixedly connected to the inner wall of the fixing box 11, the surface of the rotating cylinder 31 is also provided with a sliding groove 35 for facilitating the sliding of the connecting plate 32, the surface of the internal fixing cylinder 30 is provided with a plurality of retractable clamping rings 22, a movable protrusion 33 is fixedly installed on one side surface of the clamping ring 22, a fixed contact pressure block 34 for cooperating with the movable protrusion 33 to push the clamping ring 22 out is fixedly installed on the inner wall of the rotating cylinder 31, an engaging notch is provided on the bottom surface of the rotating cylinder 31, an engaging roller 28 is engaged with the bottom surface of the rotating cylinder 31, a driving motor 36 for driving the roller 28 to rotate is provided on one side surface of the engaging roller 28, and a pressure switch 37 is provided on the bottom surface of the driving motor 36, and the fixing mechanism also includes: a buffer box 21, The buffer box 21 is fixedly installed on the upper surface of the movable platform 6. The upper surface of the buffer box 21 is connected with a connecting top plate 25 through a rotating shaft. A folding sleeve 23 is arranged between the buffer box 21 and the connecting top plate 25. A plurality of buffer springs 29 are also arranged on the bottom surface of the connecting top plate 25. A limiting frame 27 is fixedly installed on the upper surface of the buffer box 21. The meshing roller 28 is located in the exposed opening opened in the center of the limiting frame 27. A coupling notch 26 matching with the limiting frame 27 is opened at the center of the connecting top plate 25. Two hydraulic telescopic rods 17 for driving the movable platform 6 to move are also arranged on one side surface of the working machine base 1. Two auxiliary stabilizing frames 7 are also fixedly installed on both side surfaces of the movable platform 6. A stabilizing groove matching with the auxiliary stabilizing frames 7 is opened on the upper surface of the working machine base 1. Two main meshing toothed belts 24 are also fixedly installed on one side surface of the movable platform 6. A fixed meshing disk 8 matching with the main meshing toothed belt 24 is also fixedly connected to the upper surface of the working machine base 1.

[0040] The buffer box 21 and the connecting top plate 25 are connected by a folding sleeve 23. The buffer spring 29 provides a buffering effect to protect the bellows from damage during the cutting process. After one end of the bellows enters the center of the fixed box 11, the connecting top plate 25 is driven down by the gravity of the bellows, and the rotating cylinder 31 is pressed down to engage with the meshing roller 28 below. During the pressing process, the pressure switch 37 is triggered. The pressure switch 37 controls the driving motor 36 to drive the rotating cylinder 31 to rotate on the surface of the internal fixed cylinder 30, and uses the fixed contact block 34 on the inner wall to contact the movable protrusion 33. , push out the clamp ring 22 to fix the surface of the bellows. After the pressure of the bellows is lost inside the fixing box 11, the clamp ring 22 will be retracted, and the movable platform 6 will be moved by the hydraulic telescopic rod 17. The auxiliary stabilizing frame 7 and the main meshing toothed belt 24 cooperate with the fixed meshing disk 8 to ensure the stability of the movable platform 6 during the movement. At the same time, because the main meshing toothed belt 24 and the side of the driving platform 16 are both in cooperation with the fixed meshing disk 8, when the hydraulic telescopic rod 17 drives the movable platform 6 to move, it will also drive the driving platform 16 to move in the opposite direction, so as to quickly fix and unload the bellows;

[0041] The inner support mechanism further includes: a contact plate 44, which is located on one side surface of the rotating platform 12, and a telescopic motor 48 is also provided inside the rotating platform 12, and a telescopic push rod 47 is provided on the output end of the telescopic motor 48, and a length scale is engraved on the surface of the telescopic push rod 47, and an inner support disk 46 is sleeved on the surface of the telescopic push rod 47, and a push ring for pushing out the inner support disk 46 is also sleeved on the surface of the telescopic push rod 47, and an inner push ring plate 45 is also fixedly installed on the end of the telescopic push rod 47;

[0042] The inner support mechanism drives the telescopic top rod 47 to extend and retract through the telescopic motor 48, thereby adjusting the position of the inner support plate 46. The inner top ring plate 45 supports the corrugated tube from the inside to prevent it from being sunken due to the force on the surface of the corrugated tube during the cutting process. The contact plate 44 ensures that the inner support plate 46 is in close contact with the inner wall of the corrugated tube. The small motor drives the rotating table 12 to rotate. After the corrugated tube is cut, the weight applied by the corrugated tube to the fixing mechanism is reduced, and the fixing effect inside the fixing mechanism is cancelled. After the fixing mechanism is separated from the inner support mechanism, the inner support mechanism can be rotated with the finished corrugated tube and put into the discharge assembly at the rear for discharge.

[0043] The cutting mechanism also includes: two detection light strips 41, the upper surface of the cutting disc 9 is fixedly connected with a connecting rod, the two detection light strips 41 are sleeved on the surface of the connecting rod, the side surface of the connecting rod is also fixedly installed with a laser rangefinder 42 for detecting the cutting length, and the upper surface of the rotating table 12 is also fixedly installed with an illuminated plate 43 that matches the laser rangefinder 42;

[0044] The two movable boxes 4 are movable and can be moved with the cutting mechanism to the working area between the fixed mechanism and the inner support mechanism for cutting during operation. The threaded rod 10 is driven by the brake motor to move the cutting seat 3 and the cutting disc 9 in the horizontal direction. The cutting disc 9 cuts the corrugated tube under the drive of the motor. The detection light belt 41 and the laser rangefinder 42 cooperate with the illuminated plate 43 to ensure the accuracy of the cutting length. The two detection light belts 41 are used to detect whether the cutting surface is flat to avoid the problem that the cutting surface is located between the raised position and the recessed position on the surface of the corrugated tube, which leads to poor cutting effect. When this happens, the supporting effect of the inner support mechanism can be cancelled, and the cutting disc 9 can be used to trim the end of the clamping end. The cutting surface is adjusted to a flat surface by trimming a section and cutting is performed. The laser rangefinder 42 can always observe the cutting length by cooperating with the illuminated plate 43 to prevent the problem of different lengths of finished products.

[0045] The material discharging assembly includes: a material discharging slide 13, the material discharging slide 13 is fixedly mounted on one side surface of the working machine base 1, a protective cover plate 14 is fixedly mounted on the upper surface of the material discharging slide 13, a material discharging conveyor belt 15 is arranged at the center of the material discharging slide 13, two loading cylinders 38 are arranged on the surface of the material discharging conveyor belt 15, and a touch switch 39 for triggering the movement of the material discharging conveyor belt 15 is arranged on one side surface of the material discharging conveyor belt 15;

[0046] After the corrugated tube is cut, the cut corrugated tube product is moved to the top of the unloading slide 13 by the internal support mechanism through rotation, and the fixing effect of the internal support mechanism is cancelled after reaching the specified position, so that the finished product slides down to the unloading conveyor belt 15 through the unloading slide 13. The protective cover plate 14 protects the corrugated tube from external interference during the transmission process, and prevents the corrugated tube from sliding out of the unloading assembly due to incorrect falling position. When the driving platform 16 moves with the finished product and approaches and contacts the touch switch 39, the unloading conveyor belt 15 starts to prepare for movement. After the driving platform 16 transfers the finished corrugated tube product to the loading cylinder 38, it leaves and cancels the contact with the touch switch 39 under the drive of the fixing mechanism. The touch switch 39 drives the unloading conveyor belt 15 to transmit, and transports the loading cylinder 38 loaded with the finished product downward, and at the lowest point, it flips with the movement of the unloading conveyor belt 15, pours out the finished product inside, and sends the empty loading cylinder 38 located at the bottom to the waiting position for preparation;

[0047] The guide assembly includes: two guide frames 5, the two guide frames 5 are respectively located on both sides of the feeding conveyor belt 2, and a plurality of small rollers 18 are arranged on the adjacent sides of the two guide frames 5. A double-axis motor 19 is also arranged inside the working machine base 1, and rotatable meshing screws 20 are arranged at both ends of the double-axis motor 19. The ends of the two meshing screws 20 are respectively meshed with the side surfaces of the two guide frames 5, and the two meshing screws 20 can be driven to rotate by the double-axis motor 19, so as to drive the two guide frames 5 to move inward or outward at the same time;

[0048] The feeding conveyor belt 2 is transported on the upper surface of the working machine base 1, and the corrugated tube raw material is transported from one end to the other end. The limiting guardrail ensures that the corrugated tube will not slip off the conveyor belt during transportation. The two guide frames 5 are located on both sides of the feeding conveyor belt 2. They are driven by the meshing screw 20 driven by the dual-axis motor 19 to rotate, so as to adjust the distance between the two guide frames 5 to adapt to corrugated tubes of different diameters. The small roller 18 on the guide frame 5 can help the corrugated tube to adjust its position during transportation and keep moving in a straight line before entering the processing area.

[0049] The working principle of the present invention is as follows: the feeding conveyor belt 2 is conveyed on the upper surface of the working machine base 1, and two guide frames 5 are located on both sides of the feeding conveyor belt 2. They are driven by the meshing screw 20 driven by the double-axis motor 19 to rotate, thereby adjusting the distance between the two guide frames 5 to adapt to the corrugated pipes of different diameters. The small roller 18 on the guide frame 5 can help the corrugated pipe to adjust its position during the transmission process;

[0050] The buffer box 21 and the connecting top plate 25 are connected by a folding sleeve 23. The buffer spring 29 provides a buffering effect to protect the bellows from damage during the cutting process. After one end of the bellows enters the center of the fixed box 11, the connecting top plate 25 is driven down by the gravity of the bellows, and the rotating cylinder 31 is pressed down to engage with the meshing roller 28 below, and the internal fixed contact block 34 is used to contact the movable protrusion 33, and the clamping ring 22 is pushed out to fix the surface of the bellows. After the pressure of the bellows is lost inside the fixed box 11, the clamping ring 22 will be retracted, and the movable platform 6 is moved by the hydraulic telescopic rod 17. The auxiliary stabilizing frame 7 and the main meshing toothed belt 24 cooperate with the fixed meshing disk 8 to ensure the stability of the movable platform 6 during the movement.

[0051] The inner support mechanism drives the telescopic top rod 47 to extend and retract through the telescopic motor 48, thereby adjusting the position of the inner support plate 46. The inner top ring plate 45 supports the inner side of the bellows to prevent it from being sunken due to the force on the surface of the bellows during the cutting process. The contact plate 44 ensures that the inner support plate 46 is in close contact with the inner wall of the bellows. The small motor drives the rotating table 12 to rotate. After the bellows is cut, the inner support mechanism can rotate with the finished bellows and put it into the discharge assembly at the rear for discharge.

[0052] The two movable boxes 4 are movable and can be moved with the cutting mechanism to the working area between the fixed mechanism and the inner support mechanism for cutting during operation. The threaded rod 10 is driven by the brake motor to move the cutting seat 3 and the cutting disc 9 in the horizontal direction. The cutting disc 9 cuts the corrugated pipe under the drive of the motor. The detection light belt 41 and the laser rangefinder 42 cooperate with the illuminated plate 43 to ensure the accuracy of the cutting length. The two detection light belts 41 are used to detect whether the cutting surface is flat to avoid the problem that the cutting surface is located between the raised position and the recessed position on the surface of the corrugated pipe, which leads to poor cutting effect.

[0053] After the corrugated tube is cut, the cut corrugated tube product is moved to the top of the unloading slide 13 through the internal support mechanism by rotation, and the fixing effect of the internal support mechanism is cancelled after reaching the specified position, so that the finished product slides through the unloading slide 13 to the unloading conveyor belt 15. The protective cover plate 14 protects the corrugated tube from external interference during the transmission process, and prevents the corrugated tube from sliding out of the unloading assembly due to incorrect falling position. When the driving platform 16 moves with the finished product and approaches and contacts the trigger switch 39, the unloading conveyor belt 15 starts to prepare for movement. After the driving platform 16 transfers the corrugated tube product to the loading cylinder 38, the trigger switch 39 drives the unloading conveyor belt 15 to transmit, and transports the loading cylinder 38 loaded with the finished product downward, and at the lowest point, it flips with the movement of the unloading conveyor belt 15, pours out the finished product inside, and sends the empty loading cylinder 38 at the bottom to the waiting position for preparation.

[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic cutting device for corrugated pipe production, characterized in that: It comprises a working machine base (1), on the upper surface of which a transport mechanism for transporting corrugated pipe raw materials is fixedly mounted; The transport mechanism is composed of a transmission component, a guide component and a discharge component, wherein the transmission component comprises: a feeding conveyor belt (2), wherein the feeding conveyor belt (2) is located on the upper surface of the working machine base (1), and limiting guardrails for preventing raw materials from escaping from the top of the feeding conveyor belt (2) are fixedly installed on both sides of the feeding conveyor belt (2); A cutting mechanism, the cutting mechanism is located on the upper surface of the working machine base (1), the cutting mechanism comprising: two movable boxes (4), the two movable boxes (4) are respectively located on the two side surfaces of the working machine base (1), and the bottom surface of the movable box (4) is provided with a movable wheel that can drive the movable box to rotate; A fixing mechanism, the fixing mechanism is located at the center of the working machine base (1), the fixing mechanism comprising: a movable platform (6), the movable platform (6) is located in a movable opening opened at the center of the working machine base (1), a bottom surface of the movable platform (6) is provided with rollers, and an upper surface of the movable platform (6) is provided with a fixing box (11) for reinforcing the surface of the corrugated pipe; An internal support mechanism, the internal support mechanism is located at the center of the working machine base (1), and the internal support mechanism comprises: a driving platform (16), a rotatable rotating platform (12) is arranged on the upper surface of the driving platform (16), and a small motor for driving the rotating platform (12) to rotate is arranged inside the driving platform (16); The fixing mechanism further comprises: an internal fixing cylinder (30), the internal fixing cylinder (30) being located at the center of the fixing box (11), a rotating cylinder (31) being sleeved on the outer surface of the internal fixing cylinder (30), a plurality of retractable clamping rings (22) being arranged on the surface of the internal fixing cylinder (30), a movable protrusion (33) being fixedly mounted on one side surface of the clamping ring (22), a fixed contact pressure block (34) being fixedly mounted on the inner wall of the rotating cylinder (31) for cooperating with the movable protrusion (33) to eject the clamping ring (22), a meshing roller (28) being meshed on the bottom surface of the rotating cylinder (31), and a driving motor (36) for driving the meshing roller (28) to rotate being arranged on one side surface of the meshing roller (28); The fixing mechanism further comprises: a buffer box (21), the buffer box (21) being fixedly mounted on the upper surface of the movable table (6), the upper surface of the buffer box (21) being connected to a connecting top plate (25) via a rotating shaft, a folding sleeve (23) being arranged between the buffer box (21) and the connecting top plate (25), a plurality of buffer springs (29) being arranged on the bottom surface of the connecting top plate (25), a limiting frame (27) being fixedly mounted on the upper surface of the buffer box (21), the meshing roller (28) being located in an exposed opening opened at the center of the limiting frame (27), and a coupling notch (26) matching the limiting frame (27) being opened at the center of the connecting top plate (25).

2. The automatic cutting device for corrugated pipe production according to claim 1, characterized in that: The side surface of the working machine base (1) is also provided with two hydraulic telescopic rods (17) for driving the movable platform (6) to move, and the two side surfaces of the movable platform (6) are also fixedly installed with two auxiliary stabilizing frames (7). The upper surface of the working machine base (1) is provided with a stabilizing groove that matches the auxiliary stabilizing frame (7), and the side surface of the movable platform (6) is also fixedly installed with two main meshing toothed belts (24). The upper surface of the working machine base (1) is also fixedly connected with a fixed meshing disk (8) that matches the main meshing toothed belt (24).

3. The automatic cutting device for corrugated pipe production according to claim 1, characterized in that: The inner support mechanism further comprises: a contact plate (44), the contact plate (44) being located on a side surface of the rotating platform (12), a telescopic motor (48) being arranged inside the rotating platform (12), a telescopic push rod (47) being arranged on the output end of the telescopic motor (48), a length scale being engraved on the surface of the telescopic push rod (47), an inner support plate (46) being sleeved on the surface of the telescopic push rod (47), and an inner push ring plate (45) being fixedly mounted on the end of the telescopic push rod (47).

4. The automatic cutting device for corrugated pipe production according to claim 1, characterized in that: The cutting mechanism further comprises: a threaded rod (10) and a limiting rod (40), wherein the threaded rod (10) and the limiting rod (40) are located on the upper surface of the movable box (4), a cutting seat (3) is arranged on the upper surface of the threaded rod (10), a movable cutting disc (9) is arranged on the bottom surface of the cutting seat (3), a connecting rod is fixedly connected to the upper surface of the cutting disc (9), two detection light strips (41) are arranged on the surface of the connecting rod, a laser rangefinder (42) for detecting the cutting length is also fixedly mounted on the side surface of the connecting rod, and an illuminated plate (43) matching the laser rangefinder (42) is also fixedly mounted on the upper surface of the rotating table (12).

5. The automatic cutting device for corrugated pipe production according to claim 1, characterized in that: The material discharging assembly comprises: a material discharge slide (13), the material discharge slide (13) being fixedly mounted on a side surface of a working machine base (1), a protective cover plate (14) being fixedly mounted on the upper surface of the material discharge slide (13), a material discharge conveyor belt (15) being arranged at the center of the material discharge slide (13), and two loading barrels (38) being arranged on the surface of the material discharge conveyor belt (15).

6. The automatic cutting device for corrugated pipe production according to claim 1, characterized in that: The guide assembly comprises: two guide frames (5), the two guide frames (5) are respectively located on both sides of the feeding conveyor belt (2), a plurality of small rollers (18) are arranged on the adjacent sides of the two guide frames (5), a dual-axis motor (19) is also arranged inside the working machine base (1), and rotatable meshing screws (20) are arranged at both ends of the dual-axis motor (19), and the ends of the two meshing screws (20) are respectively meshed with the side surfaces of the two guide frames (5).

Citation Information

Patent Citations

  • Precise fixed-distance cutting device for metal corrugated pipes

    CN111299695A

  • Adjustable multi-direction intelligent logistics device

    CN113859890A

  • Feeding and conveying device for ABS pipe production

    CN209871426U

  • Automatic cutting and discharging device for shrink-proof paper tubes

    CN217861668U