High-precision cutting device and method for processing ceramic parts

Abstract

The present invention relates to the technical field of ceramic processing, and specifically to a high-precision cutting device and method for ceramic processing, including a water jet cutting machine including a water tank; a rotating mechanism located inside the water tank; an adjusting mechanism located above the rotating mechanism, the adjusting mechanism including two guide rails, and the bottom ends of the two guide rails are both slidably engaged with the rotating mechanism, and sliders are slidably engaged inside the two guide rails. In the present invention, by fixing the ceramic piece in a synchronous mechanism, starting the adjusting mechanism to cooperate with the rotating mechanism to adjust the position and angle of the ceramic piece, the water jet cutting machine can cut a workpiece with a beveled edge on the ceramic piece during cutting, starting the synchronous mechanism to cooperate with the adjusting mechanism to automatically separate the cut workpiece from the ceramic piece, and the user can use the adjusting mechanism to cooperate with the auxiliary mechanism and the synchronous mechanism to control the size of the workpiece cut from different ceramic pieces as needed during the process of the water jet cutting machine cutting the beveled workpiece, which is convenient for the user to use.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic piece processing, in particular to a high-precision cutting device and method for ceramic piece processing. Background Art

[0002] When processing ceramic parts, water jet cutting machines are often used to cut ceramic parts, because water jet cutting machines can achieve high-precision cutting, with fewer burrs during cutting, high edge finishing quality, and can complete different cutting shapes. In addition, water jet cutting is a cold cutting process that does not generate heat, which is ideal for ceramic materials that are easily deformed by heat, and can avoid thermal stress and material property changes. Especially when water jet cutting is used to cut plate-type ceramic raw materials, the cutting head of the water jet cutting machine can cut the workpiece from the ceramic part by moving. If multiple workpieces need to be processed simultaneously, the plate-type ceramic parts can be stacked, and then cut by water jet, so as to cut workpieces of the same size and shape on the stacked ceramic parts;

[0003] However, most common water jet cutting machines are three-axis mobile. When cutting some special workpieces, such as workpieces with chamfered edges or beveled edges, it is generally difficult for a three-axis cutting machine to complete the cutting. Multi-axis water jet cutting machines are less applicable than three-axis water jet cutting machines due to their higher costs and the possibility of requiring more space to accommodate additional axes and moving parts. In addition, when processing such special workpieces, it is generally inconvenient to stack plate-type ceramic parts to synchronize workpieces of the same size, which is inconvenient. Summary of the invention

[0004] The object of the present invention is to provide a high-precision cutting device and method for processing ceramic parts to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] High-precision cutting device for ceramic parts processing, including:

[0007] The water jet cutting machine includes a water tank; a rotating mechanism is located inside the water tank; an adjusting mechanism is located above the rotating mechanism, the adjusting mechanism includes two guide rails, and the bottom ends of the two guide rails are slidably engaged with the rotating mechanism, sliders are slidably engaged inside the two guide rails, and two guide plates are arranged between the two sliders, a support frame is fixedly connected between the bottom ends of the two guide plates, one end of the two sliders is provided with a circular hole, and the inside of the two circular holes are rotatably sleeved with rotating rods, one end of the two rotating rods is provided with a universal joint, and one end of the two universal joints is fixedly connected to one end of the adjacent rotating rod, and the other end is fixedly connected to the opposite side of the two guide plates; the synchronization mechanism is located between the two guide plates; the auxiliary mechanism is located between the two guide plates.

[0008] Further, the rotating mechanism comprises:

[0009] The center of the bottom surface of the toothed disc is rotatably connected to the center of the bottom surface of the water tank, a slide groove is opened on the top surface of the toothed disc, and the bottom ends of the two guide rails are slidably engaged in the slide groove; the drive box is fixedly connected to the water jet cutting machine and is located above the water tank, a drive motor is arranged inside the drive box, and the motor shaft of the drive motor is fixedly connected to a drive gear, and the drive gear is meshed with the gear teeth of the toothed disc.

[0010] Furthermore, one end of a slider is fixedly connected to a waterproof box, and a stepper motor is arranged inside the waterproof box, and the motor shaft of the stepper motor is fixedly connected to the other end of the adjacent rotating rod.

[0011] Furthermore, the top surfaces of the two guide rails are fixedly connected with a power box, and the two power boxes are provided with power motors, the motor shafts of the two power motors are fixedly connected with screw rods, the top surfaces of the two sliders are provided with screw holes, and the outer side walls of the two screw rods are screwed with the inner side walls of the adjacent screw holes.

[0012] Furthermore, a slide rail is fixedly connected to the bottom of one adjacent side of the two guide rails, and two blocks are slidably clamped inside the two slide rails, two cross-arranged guide rods are arranged between the two slide rails, and two ends of the same guide rod are rotatably connected to the blocks inside the two slide rails respectively, a fixed rod is arranged in the middle of the two guide rods, and the fixed rod passes through the middle of the two guide rods and is rotatably connected to the middle of the two guide rods, and the bottom end of the fixed rod is fixedly connected to the center of the bottom surface of the slide groove.

[0013] The invention further comprises: a soft pad is fixedly connected between the top surfaces of the two guide rails.

[0014] Further, the synchronization mechanism comprises:

[0015] The three frames are all located between the two guide plates and arranged vertically, threaded holes are opened on opposite sides of the three frames, a screwing bolt is screwed in any threaded hole, one end of any screwing bolt is rotatably connected to a splint, any splint is located inside an adjacent frame and slidably clamped inside the adjacent frame, one side of any splint is fixedly connected to an anti-slip layer, a plurality of support rods are fixedly connected on both sides of the frame located in the middle, and the frame located in the middle is fixedly connected between the two guide plates through the support rods, and magnetic layers are attached to the top and bottom surfaces of the three frames; the two main shafts are rotatably connected between the two guide plates, and the first pulleys are fixedly sleeved at both ends of the two main shafts, and the outer side walls of the two first pulleys are respectively located on the two main shafts and are parallel to each other. A main ring belt is rotatably sleeved between them; the two sliding rods are located between the two guide plates, and a guide groove is opened on one side of the two guide plates. Two ends of the same sliding rod are respectively slidably clamped in the two parallel guide grooves on the two guide plates, and two ends of the same sliding rod are respectively fixedly connected to the outer walls of the two main ring belts, wherein two ends of one sliding rod are located at the top of the outer wall of the main ring belt, and two ends of the other sliding rod are located at the bottom of the outer wall of the main ring belt; the two connecting tubes are respectively located at the top and bottom of the three frames, and the outer walls of the two connecting tubes are respectively fixedly connected to the two frame ends located at the top and bottom, the two connecting tubes are diagonally arranged with the center of the frame located in the middle as the center, and the inner walls of the two connecting tubes are respectively slidably sleeved with the outer walls of the two sliding rods.

[0016] Furthermore, a motor box is fixedly connected to one side of a guide plate, and a servo motor is arranged inside the motor box, and a motor shaft of the servo motor is fixedly connected to one end of a main shaft.

[0017] Further, the auxiliary mechanism comprises:

[0018] The two fixed plates are fixed between the two guide plates; the two secondary shafts are located between the two fixed plates, and the two secondary shafts are rotatably connected between the two fixed plates, the two ends of the two secondary shafts are fixedly sleeved with second pulleys, and the outer side walls of the two second pulleys respectively located on the two secondary shafts and parallel are rotatably sleeved with secondary annular belts, the outer side walls of the two secondary annular belts are fixedly connected with sleeve frames, and the two sleeve frames are diagonally arranged with the center of the frame body located in the middle as the center, the outer side walls of the two connecting cylinders are fixedly connected with plug plates, and the two plug plates are slidably inserted into the two sleeve frames respectively; the connecting box is fixedly connected to the top surface of a guide plate, a DC motor is arranged inside the connecting box, and the motor shaft of the DC motor and the outer side wall of a secondary shaft are fixedly sleeved with bevel gears, and the two bevel gears are meshed.

[0019] The high-precision cutting method for ceramic parts processing specifically includes the following steps:

[0020] Step 1: Place the plate-like ceramic parts in the three frames on the synchronization mechanism in sequence, and rotate the screw bolts to clamp and fix the ceramic parts with the clamping plates;

[0021] Step 2: Start the driving motor in the driving box to drive the gear disk to rotate, and synchronously drive the three frames to rotate to adjust the position of the ceramic part, and start the power motors in the two power boxes to drive the adjacent screws to rotate, adjust the height of the two sliders, thereby adjusting the inclination angle of the frame and the ceramic part, and start the stepping motor in the waterproof box to drive the adjacent rotating rods, universal joints and guide plates to rotate synchronously, thereby adjusting the flip angle of the ceramic part in the frame;

[0022] Step 3: Start the water jet cutting machine to cut the ceramic parts in the frame. During the cutting process, the servo motor and the DC motor can be started as needed, so that the servo motor drives the adjacent main shaft to rotate, thereby driving the two main ring belts to rotate synchronously, so that the two frames located above and below move synchronously in opposite directions along the guide groove. At the same time, the DC motor drives the adjacent secondary shaft to rotate through the bevel gear, so that the two secondary ring belts rotate synchronously, so that the two frames located above and below move synchronously in opposite directions along the direction perpendicular to the guide groove, so that the ceramic parts can be cut as needed;

[0023] Step 4: Start the servo motor to stagger the three frames, and then adjust the positions of the frames so that the workpieces cut from the frames fall naturally and are supported by the cushions.

[0024] The present invention also provides an operation method of a high-precision cutting device and method for processing ceramic parts, which specifically includes the following steps:

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. By placing the ceramic piece inside the synchronous mechanism and fixing it, and then starting the adjusting mechanism in coordination with the rotating mechanism to adjust the synchronous mechanism and the position and angle of the internal ceramic piece, the water jet cutting machine can cut a workpiece with a beveled edge on the ceramic piece during cutting, and the cut workpiece can automatically fall into the water tank and be supported by the soft cushion by starting the synchronous mechanism in coordination with the adjusting mechanism, and the user can use the adjusting mechanism in coordination with the auxiliary mechanism and the synchronous mechanism to control the size of the workpiece cut from different ceramic pieces during the process of the water jet cutting machine cutting the beveled workpiece, so as to facilitate the use of the user.

[0027] 2. By starting the drive motor to drive the gear to rotate, and relying on the gear to drive the toothed disc to rotate, the rotation angle of the synchronization mechanism and the internal ceramic parts can be controlled. By starting the stepper motor to drive the adjacent rotating rod to rotate, and the rotating rod drives the synchronization mechanism and the internal ceramic parts to deflect through the universal joint, the flipping angle of the synchronization mechanism and the internal ceramic parts can be controlled. In addition, by starting the two power motors to drive the adjacent screw rods to rotate, the two sliders can be controlled to move inside the guide rail, thereby adjusting the tilt angle of the synchronization mechanism and the internal ceramic parts, so that the water jet cutting machine can rely on adjusting the flip angle and tilt angle of the ceramic piece when cutting, so that the water jet cutting machine can cut the workpiece with a beveled edge from the ceramic piece;

[0028] 3. Before cutting, multiple plate-like ceramic parts are placed in the three frames in turn, and the screw bolts are rotated to clamp and fix the ceramic parts with the clamping plates. After the water jet cutting machine cuts the workpiece from the ceramic part, the adjacent spindles can be driven to rotate by starting the servo motor, so that the two main ring belts rotate synchronously, so that the two main ring belts drive the two slide bars to move synchronously in different directions, so that the frames located above and below move synchronously in different directions, driving the three frames to stagger each other, and the three frames can be adjusted to flip through the adjustment mechanism, so that the cut workpiece automatically falls into the water tank and is supported by the support plate;

[0029] 4. When the water jet cutting machine is cutting, if the three frames are kept in a stacked state and the positions of the three frames are adjusted by the adjustment mechanism, beveled workpieces of different sizes can be cut from the ceramic parts inside the three frames. If the relative positions of the three frames are adjusted by the auxiliary mechanism and the synchronization mechanism during the cutting process, beveled workpieces of the same size can be cut from the inside of the three frames. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 It is a schematic diagram of the structure of the rotating mechanism in the present invention;

[0032] Figure 3 It is a schematic diagram of the positional relationship among the regulating mechanism, the synchronizing mechanism and the auxiliary mechanism in the present invention;

[0033] Figure 4 It is a schematic diagram of the structure of the regulating mechanism in the present invention;

[0034] Figure 5 It is an exploded diagram of the regulating mechanism structure in the present invention;

[0035] Figure 6 It is a schematic diagram of the positional relationship between the synchronization mechanism and the auxiliary mechanism in the present invention;

[0036] Figure 7 It is a schematic diagram of the structure of the synchronization mechanism and the auxiliary mechanism in the present invention;

[0037] Figure 8 It is an exploded diagram of the synchronization mechanism structure in the present invention;

[0038] Fig. 9 It is a cross-sectional schematic diagram of the ceramic part cutting process in the present invention.

[0039] In the figure: 100, water jet cutting machine; 101, water tank; 200, rotating mechanism; 210, toothed disc; 211, slideway; 220, driving box; 221, driving gear; 300, adjusting mechanism; 310, guide rail; 320, slider; 321, rotating rod; 322, universal joint; 323, waterproof box; 330, guide plate; 331, support frame; 332, guide groove; 340, power box; 341, screw rod; 350, slide rail; 351, block; 352, guide box; 353, guide box; 354, guide box; 355, guide box; 356, guide box; 357, guide box; 358, guide box; 359, guide box; 360, guide box; 361, guide box; 362, guide box; 363, guide box; 364, guide box; 365, guide box; 366, guide box; 367, guide box; 368, guide box; 369, guide box; 370, guide box; 371, guide box; 372, guide box; 373, guide box; 374, guide box; 375, guide box; 376, guide box; 377, guide box; 378, guide box; 379, guide box; 380, guide box; 381, guide box; 382, ​​guide box; 383, guide box; 384, guide box; 385, guide box; 386, guide box; 387, guide box; 388, guide box; 389, guide box; 390, guide box; 401, guide box; 402, guide box; 403, guide box; 404, guide box; 4 2. Guide rod; 353. Fixed rod; 360. Cushion; 400. Synchronous mechanism; 410. Frame; 411. Screw-in bolt; 412. Clamp; 413. Anti-skid layer; 420. Main shaft; 421. Main ring belt; 422. Motor box; 430. Slide rod; 440. Connecting tube; 441. Insert plate; 500. Auxiliary mechanism; 501. Bevel gear; 510. Fixed plate; 520. Secondary shaft; 521. Secondary ring belt; 522. Frame; 530. Connecting box. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] See also Figures 1 to 9 In an embodiment of the present invention, a high-precision cutting device for processing ceramic parts includes:

[0042] The water jet cutting machine 100 comprises a water tank 101, wherein a rotating mechanism 200 is located inside the water tank 101; an adjusting mechanism 300 is located above the rotating mechanism 200; the adjusting mechanism 300 comprises two guide rails 310, and the bottom ends of the two guide rails 310 are both slidably engaged with the rotating mechanism 200; sliders 320 are both slidably engaged inside the two guide rails 310, and two guide plates 330 are arranged between the two sliders 320; a supporting frame 331 is fixedly connected between the bottom ends of the two guide plates 330; circular holes are respectively provided at one end of the two sliders 320, and rotating rods 321 are rotatably sleeved inside the two circular holes; universal joints 322 are respectively provided at one end of the two rotating rods 321, and one end of the two universal joints 322 is fixedly connected to one end of the adjacent rotating rod 321, and the other end is respectively fixedly connected to the opposite side of the two guide plates 330; a synchronization mechanism 400 is located between the two guide plates 330; and an auxiliary mechanism 500 is located between the two guide plates 330.

[0043] Specifically, by placing multiple plate-shaped ceramic parts into the interior of the synchronization mechanism 400 for holding, the synchronization mechanism 400 can be supported by the support frame 331, and the support frame 331 is in a grid shape. Then the user can slide the two sliders 320 to adjust the inclination of the support frame 331 and the synchronization mechanism 400. The user can rotate any rotating rod 321 to drive the adjacent guide plate 330 to flip through the universal joint 322, thereby adjusting the flipping degree of the support frame 331 and the synchronization mechanism 400, and in conjunction with the adjusted inclination of the synchronization mechanism 400, the synchronization mechanism 400 and the ceramic parts thereon can be rotated to any angle, so that the water jet cutting machine 100 can cut the ceramic parts arbitrarily and cut the edges of the ceramic parts into a bevel shape. Embodiment 1

[0044] like Figure 1-5 As shown, in this embodiment, the rotating mechanism 200 includes:

[0045] The center of the bottom surface of the toothed disc 210 is rotatably connected to the center of the bottom surface of the water tank 101. A slide groove 211 is provided on the top surface of the toothed disc 210, and the bottom ends of the two guide rails 310 are slidably engaged in the slide groove 211. The drive box 220 is fixedly connected to the water jet cutting machine 100 and is located above the water tank 101. A drive motor is arranged inside the drive box 220, and a drive gear 221 is fixedly connected to the motor shaft of the drive motor, and the drive gear 221 is meshed with the gear teeth of the toothed disc 210. A slider 320 One end is fixedly connected to a waterproof box 323, and a stepper motor is arranged inside the waterproof box 323, and the motor shaft of the stepper motor is fixedly connected to the other end of the adjacent rotating rod 321; the top surfaces of the two guide rails 310 are fixedly connected to a power box 340, and the two power boxes 340 are arranged inside power motors, and the motor shafts of the two power motors are fixedly connected to screw rods 341, and the top surfaces of the two sliders 320 are provided with screw holes, and the outer walls of the two screw rods 341 are screwed with the inner walls of the adjacent screw holes.

[0046] In this embodiment, by starting the driving motor, the driving gear 221 can be driven to rotate, so that the driving gear 221 drives the toothed disk 210 to rotate, and cooperates with the movement of the cutting head of the water jet cutting machine 100, thereby realizing multi-angle cutting of the ceramic part, and by starting two power motors to drive the adjacent screw rods 341 to rotate, the two sliders 320 can be driven to move, thereby adjusting the inclination angle of the ceramic part.

[0047] like Figure 4-5 As shown, in this embodiment, a slide rail 350 is fixedly connected to the bottom of each adjacent side of the two guide rails 310, and two blocks 351 are slidably clamped inside the two slide rails 350, and two cross-arranged guide rods 352 are arranged between the two slide rails 350, and the two ends of the same guide rod 352 are rotatably connected to the blocks 351 inside the two slide rails 350, respectively. A fixed rod 353 is arranged in the middle of the two guide rods 352, and the fixed rod 353 passes through the middle of the two guide rods 352 and is rotatably connected to the middle of the two guide rods 352, and the bottom end of the fixed rod 353 is fixedly connected to the center of the inner bottom surface of the slide groove 211; a soft pad 360 is fixedly connected between the top surfaces of the two guide rails 310.

[0048] During specific implementation, by starting two power motors to drive the two screw rods 341 to rotate and adjust the height of the two sliders 320 in the adjacent guide rails 310, when the two guide plates 330 and the synchronization mechanism 400 are tilted together with the ceramic piece, the distance between the two guide rails 310 will naturally change, and the two guide rails 310 will naturally move the same distance toward the fixed rod 353 due to the pulling of the guide rod 352, so as to facilitate the user to locate the position of the ceramic piece when cutting the ceramic piece with the water jet cutting machine 100, and when the workpiece is cut off the ceramic piece, the workpiece can be dropped onto the soft pad 360 by starting the synchronization mechanism 400.

[0049] like Figure 6-9 As shown, in this embodiment, the synchronization mechanism 400 includes:

[0050] The three frames 410 are all located between the two guide plates 330 and arranged vertically. The three frames 410 are provided with threaded holes on opposite sides. A screw bolt 411 is screwed in any threaded hole. One end of any screw bolt 411 is rotatably connected to a clamping plate 412. Any clamping plate 412 is located inside the adjacent frame 410 and is slidably connected to the adjacent frame 410. One side of any clamping plate 412 is fixedly connected to an anti-slip layer 413. Both sides of the frame 410 located in the middle are fixedly connected to There are multiple support rods, and the frame 410 located in the middle is fixedly connected between the two guide plates 330 through the support rods. The top and bottom surfaces of the three frames 410 are attached with magnetic absorption layers; the two main shafts 420 are rotatably connected between the two guide plates 330, and the two ends of the two main shafts 420 are fixedly sleeved with first pulleys, and the outer side walls of the two first pulleys respectively located on the two main shafts 420 and parallel to each other are rotatably sleeved with main ring belts 421; the two sliding rods 430 are located between the two guide plates 330, A guide groove 332 is provided on one side of the two guide plates 330, and two ends of the same slide rod 430 are respectively slidably engaged in the two parallel guide grooves 332 on the two guide plates 330, and two ends of the same slide rod 430 are respectively fixedly connected to the outer side walls of the two main ring belts 421, wherein two ends of one slide rod 430 are located at the top of the outer side wall of the main ring belt 421, and two ends of the other slide rod 430 are located at the bottom of the outer side wall of the main ring belt 421; two connecting tubes 440 are respectively located at the top and bottom of the three frames 410, and the outer side walls of the two connecting tubes 440 are respectively fixedly connected to the two ends of the frame bodies 410 located at the top and bottom, the two connecting tubes 440 are diagonally arranged with the center of the frame body 410 located in the middle as the center, and the inner side walls of the two connecting tubes 440 are respectively slidably sleeved with the outer side walls of the two slide rods 430; a motor box 422 is fixedly connected to one side of a guide plate 330, and a servo motor is arranged inside the motor box 422, and the motor shaft of the servo motor is fixedly connected to one end of a main shaft 420.

[0051] During specific implementation, three plate-like ceramic pieces can be placed inside three frames 410, with the bottom frame 410 located above the support frame 331, and then the screwing bolts 411 on the frame 410 are rotated so that the screwing bolts 411 drive the clamping plates 412 to move, so that the two clamping plates 412 in the frame 410 clamp and fix the ceramic piece, and then the user can start the servo motor to drive the adjacent main shafts 420 to rotate, so that the two main ring belts 421 rotate synchronously, and the two main ring belts 421 drive the two slide bars 430 to move synchronously in different directions, so that the two frames 410 located above and below move synchronously in different directions. When the three frames 410 are stacked together and kept parallel to the horizontal plane and cut by the water jet cutting machine 100, the water jet cutting machine 100 can be used to cut the ceramic piece. Three workpieces of equal size are cut from three ceramic pieces simultaneously. When the three frames 410 are stacked together and the angle is changed to be cut by the water jet cutting machine 100, the water jet cutting machine 100 can cut workpieces of decreasing sizes from top to bottom from the three ceramic pieces, and the edges of the workpieces are beveled. When the workpieces are cut, the servo motor can be started to drive the two frames 410 located above and below to move synchronously in opposite directions, so that the three frames 410 are staggered from each other, and then the three frames 410 are flipped through the adjustment mechanism 300, so that the beveled workpiece can automatically fall from the ceramic pieces on the frames 410 onto the soft pad 360. The magnetic absorption layers on the top and bottom sides of the three frames 410 can be made of magnets, and any two adjacent frames 410 are adsorbed to each other through the magnetic absorption layers. Embodiment 2

[0052] On the basis of the first embodiment, by providing the auxiliary mechanism 500, the sizes of the workpieces cut on each ceramic piece can be kept equal when cutting the beveled workpieces.

[0053] like Figure 7 and Fig. 9 As shown, in this embodiment, the auxiliary mechanism 500 includes:

[0054] The two fixed plates 510 are fixed between the two guide plates 330; the two secondary shafts 520 are located between the two fixed plates 510, and the two secondary shafts 520 are rotatably connected between the two fixed plates 510, and the two secondary shafts 520 are fixedly sleeved with second pulleys at both ends, and the outer walls of the two second pulleys respectively located on the two secondary shafts 520 and parallel are rotatably sleeved with secondary annular belts 521, the outer walls of the two secondary annular belts 521 are fixedly connected with sleeve frames 522, and the two sleeve frames 522 are diagonally arranged with the center of the frame body 410 located in the middle as the center, the outer walls of the two connecting cylinders 440 are fixedly connected with plug plates 441, and the two plug plates 441 are slidably inserted into the inside of the two sleeve frames 522 respectively; the connecting box 530 is fixedly connected to the top surface of a guide plate 330, and a DC motor is arranged inside the connecting box 530, and the motor shaft of the DC motor and the outer wall of a secondary shaft 520 are fixedly sleeved with bevel gears 501, and the two bevel gears 501 are meshed.

[0055] During specific implementation, by starting the DC motor, the two bevel gears 501 can drive the adjacent secondary shafts 520 to rotate, so that the two secondary ring belts 521 rotate synchronously, and the two sleeve frames 522 move synchronously in opposite directions. The connecting tube 440 can slide on the adjacent sliding rod 430, and the two sleeve frames 522 can drive the adjacent plug plates 441 and the frame body 410 to move synchronously in opposite directions. In conjunction with the rotation of the two main ring belts 421, the three frames 410 can maintain mutually staggered portions during cutting, and the relative positions of the three frames 410 can be adaptively changed according to the moving trajectory of the cutting head of the water jet cutting machine 100, so that when cutting beveled workpieces, the ceramic pieces cut from the three frames 410 can remain of the same size. The two secondary shafts 520 and the two main shafts 420 are all parallel to the frame body 410 in the middle, so that the two frames 410 located above and below will not touch the main shaft 420 or the secondary shaft 520 when moving, affecting their own movement.

[0056] The present invention also provides a high-precision cutting method for ceramic parts processing, which specifically comprises the following steps:

[0057] Step 1: Place the plate-like ceramic parts in the three frames 410 on the synchronization mechanism 400 in sequence, and rotate the screw bolts 411 to clamp and fix the ceramic parts with the clamping plates 412;

[0058] Step 2: Start the driving motor in the driving box 220 to drive the gear plate 210 to rotate, and synchronously drive the three frames 410 to rotate to adjust the position of the ceramic piece, and start the power motors in the two power boxes 340 to drive the adjacent screw rods 341 to rotate, adjust the height of the two sliders 320, thereby adjusting the inclination angle of the frame 410 and the ceramic piece, and start the stepping motor in the waterproof box 323 to drive the adjacent rotating rods 321, the universal joint 322 and the guide plate 330 to rotate synchronously, thereby adjusting the flip angle of the ceramic piece in the frame 410;

[0059] Step 3: Start the water jet cutting machine 100 to cut the ceramic piece in the frame 410. During the cutting process, the servo motor and the DC motor can be started as needed, so that the servo motor drives the adjacent main shaft 420 to rotate, thereby driving the two main ring belts 421 to rotate synchronously, so that the two frames 410 located at the top and bottom move synchronously in opposite directions along the guide groove 332. At the same time, the DC motor drives the adjacent secondary shaft 520 to rotate through the bevel gear 501, so that the two secondary ring belts 521 rotate synchronously, so that the two frames 410 located at the top and bottom move synchronously in opposite directions along the direction perpendicular to the guide groove 332, so that the ceramic piece can be cut as needed;

[0060] Step 4: The three frames 410 are staggered by starting the servo motor, and then the positions of the frames 410 are adjusted so that the workpieces cut from the frames 410 fall naturally and are supported by the cushion 360 .

[0061] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0062] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high-precision cutting device for ceramic parts processing, characterized in that: include: A water jet cutting machine (100), comprising a water tank (101); A rotating mechanism (200) located inside the water tank (101); The adjustment mechanism (300) is located above the rotating mechanism (200), the adjustment mechanism (300) comprises two guide rails (310), and the bottom ends of the two guide rails (310) are slidably engaged with the rotating mechanism (200), the insides of the two guide rails (310) are slidably engaged with a slider (320), and two guide plates (330) are provided between the two sliders (320), a support frame (331) is fixedly connected between the bottom ends of the two guide plates (330), one end of the two sliders (320) is provided with a circular hole, and the insides of the two circular holes are rotatably sleeved with a rotating rod (321), one end of the two rotating rods (321) is provided with a universal joint (322), and one end of the two universal joints (322) is fixedly connected to one end of the adjacent rotating rod (321), and the other end is fixedly connected to the opposite sides of the two guide plates (330); A synchronization mechanism (400) located between the two guide plates (330); An auxiliary mechanism (500) located between the two guide plates (330); The rotating mechanism (200) comprises: The center of the bottom surface of the toothed disc (210) is rotatably connected to the center of the bottom surface of the water tank (101); a slide groove (211) is provided on the top surface of the toothed disc (210), and the bottom ends of the two guide rails (310) are slidably engaged in the slide groove (211); A drive box (220) is fixedly connected to the water jet cutting machine (100) and is located above the water tank (101); a drive motor is disposed inside the drive box (220); a drive gear (221) is fixedly connected to the motor shaft of the drive motor; the drive gear (221) meshes with the gear teeth of the toothed disc (210); One end of a slider (320) is fixedly connected to a waterproof box (323), and a stepper motor is arranged inside the waterproof box (323), and the motor shaft of the stepper motor is fixedly connected to the other end of an adjacent rotating rod (321); The top surfaces of the two guide rails (310) are fixedly connected to a power box (340), and the two power boxes (340) are provided with power motors inside, the motor shafts of the two power motors are fixedly connected to screw rods (341), the top surfaces of the two sliders (320) are provided with screw holes, and the outer side walls of the two screw rods (341) are screwed with the inner side walls of adjacent screw holes; The bottom of the adjacent sides of the two guide rails (310) are fixedly connected with a slide rail (350), and two blocks (351) are slidably clamped inside the two slide rails (350), and two cross-arranged guide rods (352) are arranged between the two slide rails (350), and the two ends of the same guide rod (352) are respectively rotatably connected to the blocks (351) inside the two slide rails (350), and a fixed rod (353) is arranged in the middle of the two guide rods (352), and the fixed rod (353) passes through the middle of the two guide rods (352) and is rotatably connected to the middle of the two guide rods (352), and the bottom end of the fixed rod (353) is fixedly connected to the center of the inner bottom surface of the slide groove (211); A soft pad (360) is fixedly connected between the top surfaces of the two guide rails (310); The synchronization mechanism (400) comprises: The three frames (410) are all located between the two guide plates (330) and arranged vertically. The three frames (410) are provided with threaded holes on opposite sides. A screwing bolt (411) is screwed inside any threaded hole. One end of any screwing bolt (411) is rotatably connected to a clamping plate (412). Any clamping plate (412) is located inside an adjacent frame (410) and is slidably connected to the adjacent frame (410). One side of any clamping plate (412) is fixedly connected to an anti-slip layer (413). Both sides of the frame (410) located in the middle are fixedly connected to a plurality of support rods. The frame (410) located in the middle is fixedly connected to the two guide plates (330) through the support rods. Magnetic absorption layers are attached to the top and bottom surfaces of the three frames (410); The two main shafts (420) are both rotatably connected between the two guide plates (330), and first belt pulleys are fixedly sleeved at both ends of the two main shafts (420), and a main ring belt (421) is rotatably sleeved between the outer side walls of two first belt pulleys respectively located on the two main shafts (420) and parallel to each other; Two slide bars (430) are located between the two guide plates (330), and one side of the two guide plates (330) is provided with a guide groove (332). Two ends of the same slide bar (430) are respectively slidably engaged in two parallel guide grooves (332) on the two guide plates (330), and two ends of the same slide bar (430) are respectively fixedly connected to the outer side walls of the two main ring belts (421), wherein two ends of one slide bar (430) are located at the top of the outer side wall of the main ring belt (421), and two ends of the other slide bar (430) are located at the bottom of the outer side wall of the main ring belt (421); The two connecting tubes (440) are respectively located at the top and bottom of the three frames (410), and the outer side walls of the two connecting tubes (440) are respectively fixedly connected to the ends of the two frames (410) located at the top and bottom. The two connecting tubes (440) are diagonally arranged with the center of the frame (410) located in the middle as the center, and the inner side walls of the two connecting tubes (440) are respectively slidably sleeved with the outer side walls of the two sliding rods (430).

2. The high-precision cutting device for ceramic parts processing according to claim 1, characterized in that: A motor box (422) is fixedly connected to one side of a guide plate (330), and a servo motor is arranged inside the motor box (422), and a motor shaft of the servo motor is fixedly connected to one end of a main shaft (420).

3. The high-precision cutting device for ceramic parts processing according to claim 2, characterized in that: The auxiliary mechanism (500) comprises: Two fixing plates (510), both fixed between the two guide plates (330); Two secondary shafts (520) are both located between the two fixed plates (510), and the two secondary shafts (520) are both rotatably connected between the two fixed plates (510), and second pulleys are fixedly sleeved at both ends of the two secondary shafts (520), and a secondary ring belt (521) is rotatably sleeved between the outer sides of two second pulleys respectively located on the two secondary shafts (520) and parallel to each other, and the outer sides of the two secondary ring belts (521) are both fixedly connected to sleeve frames (522), and the two sleeve frames (522) are arranged diagonally with the center of the frame body (410) located in the middle as the center, and the outer sides of the two connecting cylinders (440) are both fixedly connected to plug plates (441), and the two plug plates (441) are respectively slidably inserted into the inside of the two sleeve frames (522); A connection box (530) is fixedly connected to the top surface of a guide plate (330), a DC motor is arranged inside the connection box (530), and a bevel gear (501) is fixedly sleeved on the motor shaft of the DC motor and the outer side wall of a secondary shaft (520), and the two bevel gears (501) are meshed.

4. A high-precision cutting method for processing ceramic parts, using the high-precision cutting device for processing ceramic parts according to claim 3 for processing, characterized in that: The specific steps include: Step 1: placing the plate-like ceramic components in turn inside the three frames (410) on the synchronization mechanism (400), and rotating the screw bolts (411) to clamp and fix the ceramic components using the clamping plates (412); Step 2: Start the driving motor in the driving box (220) to drive the toothed disc (210) to rotate, and synchronously drive the three frames (410) to rotate to adjust the position of the ceramic piece, and start the power motors in the two power boxes (340) to drive the adjacent screw rods (341) to rotate, adjust the height of the two sliders (320), thereby adjusting the inclination angle of the frame (410) and the ceramic piece, and start the stepping motor in the waterproof box (323) to drive the adjacent rotating rods (321), the universal joint (322) and the guide plate (330) to rotate synchronously, thereby adjusting the flip angle of the ceramic piece in the frame (410); Step 3: Start the water jet cutting machine (100) to cut the ceramic piece in the frame (410). During the cutting process, the servo motor and the DC motor can be started as needed, so that the servo motor drives the adjacent main shaft (420) to rotate, thereby driving the two main ring belts (421) to rotate synchronously, so that the two frames (410) located at the top and bottom move synchronously in opposite directions along the guide groove (332). At the same time, the DC motor drives the adjacent secondary shaft (520) to rotate through the bevel gear (501), so that the two secondary ring belts (521) rotate synchronously, so that the two frames (410) located at the top and bottom move synchronously in opposite directions in a direction perpendicular to the guide groove (332), so that the ceramic piece can be cut as needed; Step 4: The three frames (410) are staggered by starting the servo motor, and then the positions of the frames (410) are adjusted so that the workpiece cut from the frames (410) falls naturally and is supported by the soft pad (360).

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