A distilled liquor production equipment and preparation process thereof
The distilled liquor production device addresses incomplete crushing and downtime issues by incorporating controlled feeding, crushing, stirring, and residue discharge mechanisms, ensuring efficient fruit processing and higher alcohol content.
Patent Information
- Application Number
- CN202411319731.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-09-23
AI Technical Summary
Existing distilled liquor production equipment faces issues such as incomplete fruit crushing due to sliding fruits, prolonged downtime during fermentation, and lack of mechanisms for resource reuse and coordination, leading to inefficiencies and waste.
A distilled liquor production device equipped with a controlled feeding mechanism, crushing mechanism, dumping mechanism, stirring mechanism, pressure-bearing switching mechanism, and residue discharge mechanism, along with a distillation mechanism, to ensure comprehensive fruit crushing, efficient juice extraction, and residue management, allowing for continuous operation and higher alcohol content.
The device effectively crushes fruits in batches, stirs the pulp mixture, and discharges residues separately, preventing juice absorption, resulting in higher alcohol content and reducing downtime, thus enhancing production efficiency and quality.
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Figure CN118879442B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of distilled liquor production, and in particular to distilled liquor production equipment and a preparation process thereof. Background Art
[0002] Distilled liquor is a high-alcohol liquor extracted from fermented winemaking raw materials through one or more distillation processes. The principle of distilled liquor production is to extract high-purity liquor by vaporizing it based on the physical properties of alcohol. Because the vaporization point of alcohol is 78.3℃, vaporized alcohol can be obtained by reaching and maintaining this temperature. After the vaporized alcohol is input into the pipeline and cooled, it becomes liquid alcohol. However, during the heating process, moisture and other substances in the raw materials will also be mixed in the alcohol, thus forming liquor of different quality. Therefore, most famous liquors adopt multiple distillation methods and other processes to obtain liquor with high purity and low impurity content.
[0003] The patent application with publication number: CN116790337A discloses a composite fruit distilled liquor preparation device and preparation method, including a feeding mechanism, the feeding mechanism is fixedly installed on a pre-treatment chamber, a screening bin is fixedly installed at the bottom of the pre-treatment chamber, the bottom of the screening bin is fixedly connected to the distillation chamber, a water treatment mechanism is fixedly installed on the side of the distillation chamber, a main console is arranged on the side of the pre-treatment chamber, a support frame is fixedly installed on the bottom of the distillation chamber, the pre-treatment chamber includes a chamber wall, a fruit crushing bin is fixedly installed inside the chamber wall, a fermentation bin is arranged below the fruit crushing bin, and a closed ring is fixedly installed below the fermentation bin.
[0004] However, the above invention still has some shortcomings in actual use: 1. The invention crushes and squeezes the fruit through the crushing roller driven by the fruit crushing motor, but when the fruit processing volume is large, the crushing roller cannot take care of all the fruits, the fruits will slide against each other, and the fruit squeezed on one side will slide off the crushing roller, making the crushing not comprehensive and thorough; 2. The crushed pomace and juice will be placed in a fermentation bin in the invention, and after the fermentation is completed, the fermentation product will be sent to a screening bin, but generally it takes nearly half a month for fruit fermentation, and the device cannot be used during this half month, resulting in a waste of resources of the entire device; 3. The entire device is too assembly line and lacks mechanisms for reuse and coordination, so a distilled liquor production equipment and a preparation process thereof are proposed to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to solve the problems in the background technology and to propose a distilled liquor production equipment and a preparation process thereof.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A distilled liquor production device comprises a mounting base, a top outer wall of the mounting base is fixedly connected to a fixing column, a top outer wall of the mounting base is fixedly connected to a fixing bracket, an outer wall of the fixing bracket is fixedly connected to a processing chamber, a top outer wall of the processing chamber is fixedly connected to a feed port, an outer wall of the feed port is fixedly connected to a connecting bracket, an outer wall of the fixing column is rotatably connected to a rotating bracket, a telescopic rod is fixedly connected between the rotating bracket and the connecting bracket, and further comprises:
[0008] A distillation mechanism, used for heating the juice to make distilled liquor, the distillation mechanism being mounted on the mounting base;
[0009] A controlled feeding mechanism, used for intermittently adding fruits into the processing chamber, wherein the controlled feeding mechanism is installed on the feeding port;
[0010] A crushing mechanism, used for cooperating with the control feeding mechanism to crush the fruit, the crushing mechanism being installed on the processing chamber;
[0011] A dumping mechanism, used to cooperate with the crushing mechanism to pour the crushed fruit into the fixed column, and the dumping mechanism is installed on the processing chamber;
[0012] A stirring mechanism, used for stirring the pulp mixture in cooperation with the crushing mechanism, wherein the stirring mechanism is installed in the crushing mechanism;
[0013] A pressure-bearing switching mechanism, used for providing support to the crushing mechanism when the crushing mechanism crushes the fruit, and the pressure-bearing switching mechanism is installed on the processing chamber;
[0014] And a residue discharge mechanism, which is used to cooperate with the pressure switching mechanism to discharge the residue separately after fermentation, and the residue discharge mechanism is installed on the processing chamber.
[0015] Preferably, the distillation mechanism includes a heating base, a collecting tank, a guide base and a condenser, the heating base is fixedly connected to the mounting base, the collecting tank is fixedly connected to the mounting base, the guide base is fixedly connected to the fixed column, the condenser is fixedly connected to the guide base, the heating base is fixedly connected to the mounting base, the collecting tank is movably connected to the condenser, the top outer wall of the mounting base is movably connected with the distillation tank, a fermentation tank is arranged under the processing chamber, and the fermentation tank is movably connected to the mounting base.
[0016] Preferably, the feed control mechanism includes a second connecting slide bar, a cam, a second shaft rod, a ratchet, a second gear, a pawl and an end rack, the second connecting slide bar is slidably connected to the inner wall of the feed port, the cam is slidably connected to the second connecting slide bar, the second shaft rod is fixedly connected to the cam, the ratchet is fixedly connected to the second shaft rod, the second gear is rotatably connected to the ratchet through the set shaft rod, the pawl is fixedly connected to the second gear, the pawl is meshed with the outer wall of the ratchet wheel, the second gear is meshed with the outer wall of the end rack, and the end rack is fixedly connected to the top outer wall of the processing chamber, the feed control mechanism is provided with two, the two feed control mechanisms are symmetrically distributed, the bottom outer walls of the two connecting slide bars are fixedly connected to the same inclined feed plate, the bottom outer wall of the inclined feed plate is fixedly connected to the rolling support plate, and the bottom outer wall of the feed port is fixedly connected to the rolling main board.
[0017] Preferably, the dumping mechanism includes a connecting slide rod 1, a tooth block group, a first gear and a first shaft rod, the connecting slide rod 1 is fixedly connected to the feed port, the tooth block group is fixedly connected to the connecting slide rod 1, the first gear is meshed with the outer wall of the tooth block group, the first shaft rod is fixedly connected to the outer wall of the first gear, and the first shaft rod is rotatably connected to the inner wall of the processing chamber, and two dumping mechanisms are provided, and the two dumping mechanisms are symmetrically distributed.
[0018] Preferably, the crushing mechanism includes a rolling plate and a water leakage baffle, the rolling plate is fixedly connected to the two first shafts, the water leakage baffle is fixedly connected to the rolling plate, the pressure switching mechanism includes a connecting plate 2, two pressure plates and two reset springs 1, the connecting plate 2 is slidably connected to the connecting slide rod 1, the two reset springs 1 are fixedly connected between the processing chamber and the connecting plate 2, the two pressure plates are both slidably connected to the processing chamber, the two pressure plates are both fixedly connected to the connecting plate 2, and two pressure switching mechanisms are provided, and the two pressure switching mechanisms are symmetrically distributed.
[0019] Preferably, the stirring mechanism includes a knob, a third shaft, a gear column, two stirring plates and two rack plates, the third shaft is rotatably connected to the first shaft, the knob is fixedly connected to the third shaft, the gear column is fixedly connected to the third shaft, the outer wall of the gear column is meshed with the two rack plates, the two rack plates are respectively slidably connected to the two stirring plates, and the two stirring plates are slidably connected to the rolling plate.
[0020] Preferably, the slag pouring mechanism includes a material discharge inclined plate, a fixed slide, a material discharge slide rod, a third rack and a fourth gear. The material discharge slide rod is slidably connected to the outer wall of the processing chamber, the third rack is fixedly connected to the material discharge slide rod, the fourth gear is meshed with the third rack, the fixed slide rod is slidably connected to the material discharge slide rod, the material discharge inclined plate is rotatably connected to the fixed slide, and two slag pouring mechanisms are provided, and the two slag pouring mechanisms are symmetrically distributed.
[0021] Preferably, the inner wall of the bottom of the processing chamber is fixedly connected with an arc base 1 and an arc base 2, the inner wall of the arc base 1 is rotatably connected with a fourth shaft rod, the two ends of the fourth shaft rod are respectively fixedly connected with two fourth gears, the outer wall of the fourth shaft rod is fixedly connected with a guide base, a slag discharge door is arranged below the guide base, the slag discharge door is hinged to the outer wall of the processing chamber, the outer wall of the processing chamber is hinged with a feeding door, the outer wall of the bottom of the processing chamber is fixedly connected with a liquid outlet, and the outer wall of the liquid outlet is fixedly connected with a valve.
[0022] In the above-mentioned distilled liquor preparation process, the above-mentioned distilled liquor production equipment is applied, including the following steps:
[0023] S1. Place the cleaned fruit in the feed port, the telescopic rod begins to retract, and when the second gear meshes with the upper half of the rolling main board, the second gear drives the ratchet and the second shaft rod to rotate through the pawl, and the second shaft rod drives the second connecting slide rod to move downward through the cam, so that the second connecting slide rod drives the inclined feed plate and the rolling support plate away from the rolling main board, so that the fruit inside the feed port falls on the rolling plate, completing partial feeding;
[0024] S2, the second gear meshes with the lower part of the rolling main board so that the rolling support plate moves up, the rolling support plate is flush with the rolling main board, and the pulp on the rolling plate is crushed;
[0025] S3, the telescopic rod is extended, and the connecting plate 2 slides along the connecting slide bar 1, so that the pressure plate is not located below the rolling plate and no longer blocks the rolling plate. When the telescopic rod is fully extended, the tooth block group on the connecting slide bar 1 drives the first gear to rotate half a circle, so that all the pulp and juice on the rolling plate fall into the processing chamber;
[0026] S4. Open the feeding door to add sugar and other seasoning substances into the pulp and juice mixture, turn the knob so that the third shaft drives the gear column to rotate, and fully extend the two stirring plates;
[0027] S5, the telescopic rod is placed in a fully extended state, and is reciprocated within a small range, so that the gear block group can continuously drive the first gear to rotate, so that the plate composed of the rolling plate and the stirring plate can fully stir the pulp and juice mixture;
[0028] S6. After the stirring is completed, open the valve and pour the mixed liquid into the fermentation tank for fermentation. After the fermentation is completed, align the liquid outlet with the distillation tank, open the slag discharge door, place an object to receive the pomace under the slag discharge door, and pour the fermented mixture into the feed port;
[0029] S7, pull out the fixed slide plate, flip the material discharging inclined plate by 90 degrees, and the movement of the second connecting plate will squeeze the material discharging inclined plate, so that the material discharging inclined plate drives the material discharging slide bar to move downward, and the material discharging slide bar drives the third rack to move, and the third rack drives the fourth gear to rotate, and the fourth gear rotates to drive the fourth shaft rod and the guide base to rotate, so that the rolling plate can be turned over to discharge the pomace directly into the processing chamber;
[0030] S8. Then place the distillation tank on a heating base and connect it to the condenser for distillation. The resulting distilled liquor is stored in an oak barrel for one year and has an excellent flavor.
[0031] Compared with the existing technology, the advantages of the distilled liquor production equipment and preparation process provided by the present invention are:
[0032] The cleaned fruit is placed in the feed port, and the pulp begins to be crushed. The telescopic rod begins to retract. When the second gear is close to the end rack, the rolling main board gradually approaches the rolling plate. The upper and lower parts of the rolling main board are set to drive the second gear to rotate ninety degrees. When the second gear is engaged with the upper part of the rolling main board, the second gear drives the ratchet and the second shaft rod to rotate through the pawl. The second shaft rod drives the connecting slide rod 2 to move downward through the cam, so that the connecting slide rod 2 drives the inclined feed plate and the rolling support plate away from the rolling main board, so that the fruit inside the feed port falls on the rolling plate, completing partial feeding.
[0033] Since the amount of feed is controlled, the pulp will be spread flat on the rolling board under the pressure of the rolling main board, avoiding the phenomenon that part of the pulp slides back and forth, resulting in incomplete crushing of the pulp. The rolling board is inclined, the rolling main board and the rolling support plate are parallel to the rolling board, and the pressure plate is also parallel to the rolling board. Then the telescopic rod is extended, and the connecting plate 2 slides along the connecting slide bar 1, so that the pressure plate is not located under the rolling board and no longer blocks the rolling board. When the telescopic rod is fully extended, the tooth block group on the connecting slide bar 1 drives the first gear to rotate half a circle, so that all the pulp and juice on the rolling board fall into the processing chamber;
[0034] The fermented mixture is poured into the feed port, and the fixed slide is pulled out at this time, and the material discharge inclined plate is flipped 90 degrees, and then the fixed slide is reset, so that the material discharge inclined plate will block the second connecting plate, and the telescopic rod is continuously extended and retracted, so that the rolling support plate and the rolling main plate squeeze the mixed liquid, and the juice will flow into the liquid outlet and the distillation tank through the leaking baffle. When the telescopic rod is extended, the second connecting plate moves to squeeze the material discharge inclined plate, so that the material discharge inclined plate drives the material discharge slide bar to move downward, and the material discharge slide bar drives the third rack to move, and the third rack drives the fourth gear to rotate, and the fourth gear rotates to drive the fourth shaft rod and the guide base to rotate, so that the rolling plate can be turned over to discharge the pomace directly into the processing chamber;
[0035] In summary, the present invention can crush fruits in batches by utilizing a controlled feeding mechanism in conjunction with a crushing mechanism, and a linked dumping mechanism to pour the fruit crushed into a processing chamber. The designed stirring mechanism can utilize the dumping mechanism to stir the pulp mixture, and finally the residue is directly discharged from the processing chamber through the residue pouring mechanism linked to a pressure switching mechanism, thereby preventing the residue from further absorbing juice, thereby making the distilled liquor have a higher alcohol content and avoiding the waste of fermented juice. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 The three-dimensional structure of the present invention is schematically shown as a whole Figure 1 ;
[0037] Figure 2 It is a schematic diagram of the structure below the processing chamber of the present invention;
[0038] Figure 3 The present invention Figure 2 A schematic diagram of the partially enlarged structure at center A;
[0039] Figure 4 The present invention Figure 2 A schematic diagram of the partially enlarged structure at B in the middle;
[0040] Figure 5 It is a schematic diagram of the structure inside the processing chamber of the present invention;
[0041] Figure 6 The present invention Figure 5 A magnified schematic diagram of the structure at C in the middle;
[0042] Figure 7 The present invention Figure 5 A magnified schematic diagram of the structure at D in the middle;
[0043] Figure 8 The present invention Figure 5 A magnified schematic diagram of the structure at E in the middle;
[0044] Fig. 9 It is a schematic diagram of the structure inside the milled plate of the present invention;
[0045] Fig.10 The present invention Fig. 9 A magnified schematic diagram of the structure at F in the middle;
[0046] Fig.11 The present invention Fig. 9 A magnified schematic diagram of the structure at G in the middle;
[0047] Fig.12 The present invention Fig. 9 Enlarged schematic diagram of the structure at H in the figure.
[0048] In the figure: 1. fermentation tank; 2. mounting base; 3. fixing column; 4. collecting tank; 5. heating base; 6. condenser; 7. fixing bracket; 8. rotating bracket; 9. distillation tank; 10. telescopic rod; 11. connecting bracket; 12. feeding port; 13. processing chamber; 14. diversion base; 15. feeding door; 16. slag discharge door; 17. liquid outlet; 18. connecting slide bar 1; 19. valve; 20. end rack; 21. pressure plate; 22. reset spring 1; 23. unloading slide bar; 24. fixing slide plate; 25. unloading inclined plate; 26. connecting plate 2; 27. first gear; 28. arc base 1; 29. arc base 2; 30. Rolling plate; 31. Inclined feed plate; 32. Rolling support plate; 33. Connecting slide bar 2; 34. First shaft; 35. Leakage baffle; 36. Tooth block group; 37. Knob; 38. Cam; 39. Second shaft; 40. Ratchet; 41. Second gear; 42. Rolling main board; 43. Ratchet; 44. Stirring plate; 45. Gear column; 46. Rack plate; 47. Third shaft; 48. Third rack; 49. Fourth gear; 50. Fourth shaft; 101. Control feed mechanism; 202. Crushing mechanism; 303. Dumping mechanism; 404. Stirring mechanism; 505. Slag pouring mechanism; 606. Distillation mechanism; 707. Pressure switching mechanism. DETAILED DESCRIPTION
[0049] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0050] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0051] Reference Figure 1-Figure 12A distilled liquor production device comprises a mounting base 2, a top outer wall of the mounting base 2 is fixedly connected with a fixing column 3, a top outer wall of the mounting base 2 is fixedly connected with a fixing bracket 7, an outer wall of the fixing bracket 7 is fixedly connected with a processing chamber 13, a top outer wall of the processing chamber 13 is fixedly connected with a feed port 12, an outer wall of the feed port 12 is fixedly connected with a connecting bracket 11, an outer wall of the fixing column 3 is rotatably connected with a rotating bracket 8, a telescopic rod 10 is fixedly connected between the rotating bracket 8 and the connecting bracket 11, and also comprises: a distillation mechanism 606 for heating fruit juice to make distilled liquor, the distillation mechanism 606 is mounted on the mounting base 2; a control feeding mechanism 101 for intermittently adding fruit into the processing chamber 13, the control feeding mechanism 101 is mounted on the feed port 12; a crushing Mechanism 202 is used to cooperate with the control feeding mechanism 101 to crush the fruit, and the crushing mechanism 202 is installed on the processing chamber 13; the dumping mechanism 303 is used to cooperate with the crushing mechanism 202 to pour the crushed fruit into the fixed column 3, and the dumping mechanism 303 is installed on the processing chamber 13; the stirring mechanism 404 is used to cooperate with the crushing mechanism 202 to stir the pulp mixture, and the stirring mechanism 404 is installed in the crushing mechanism 202; the pressure switching mechanism 707 is used to provide support for the crushing mechanism 202 when the crushing mechanism 202 crushes the fruit, and the pressure switching mechanism 707 is installed on the processing chamber 13; and the residue discharging mechanism 505 is used to cooperate with the pressure switching mechanism 707 to discharge the residue separately after fermentation, and the residue discharging mechanism 505 is installed on the processing chamber 13.
[0052] Among them, the distillation mechanism 606 includes a heating base 5, a collecting tank 4, a guide base 14 and a condenser 6. The heating base 5 is fixedly connected to the mounting base 2, the collecting tank 4 is fixedly connected to the mounting base 2, the guide base 14 is fixedly connected to the fixed column 3, the condenser 6 is fixedly connected to the guide base 14, the heating base 5 is fixedly connected to the mounting base 2, the collecting tank 4 is movably connected to the condenser 6, the top outer wall of the mounting base 2 is movably connected with the distillation tank 9, and a fermentation tank 1 is arranged under the processing chamber 13, and the fermentation tank 1 is movably connected to the mounting base 2.
[0053] The control feeding mechanism 101 includes a connecting slide rod 33, a cam 38, a second shaft rod 39, a ratchet 40, a second gear 41, a pawl 43 and an end rack 20. The connecting slide rod 33 is slidably connected to the inner wall of the feed port 12, the cam 38 is slidably connected to the connecting slide rod 33, the second shaft rod 39 is fixedly connected to the cam 38, the ratchet 40 is fixedly connected to the second shaft rod 39, the second gear 41 is rotatably connected to the ratchet 40 through the set shaft rod, and the pawl 43 is fixedly connected to the second gear 41 The pawl 43 is meshed with the outer wall of the ratchet wheel 40, the second gear 41 is meshed with the outer wall of the end rack 20, the end rack 20 is fixedly connected to the top outer wall of the processing chamber 13, and two control feed mechanisms 101 are provided. The two control feed mechanisms 101 are symmetrically distributed, and the bottom outer walls of the two connecting slide rods 33 are fixedly connected to the same inclined feed plate 31, the bottom outer wall of the inclined feed plate 31 is fixedly connected to the rolling support plate 32, and the bottom outer wall of the feed port 12 is fixedly connected to the rolling main board 42.
[0054] In this embodiment, the cleaned fruit is placed in the feed port 12, the pulp is started to be crushed, the telescopic rod 10 begins to retract, and when the second gear 41 approaches the end rack 20, the rolling main board 42 also gradually approaches the rolling plate 30. It is set that the upper and lower halves of the rolling main board 42 can drive the second gear 41 to rotate ninety degrees. When the second gear 41 is engaged with the upper half of the rolling main board 42, the second gear 41 drives the ratchet 40 and the second shaft rod 39 to rotate through the pawl 43, and the second shaft rod 39 drives the connecting slide rod 2 33 to move downward through the cam 38, so that the connecting slide rod 2 33 drives the inclined feed plate 31 and the rolling support plate 32 away from the rolling main board 42, so that the fruit inside the feed port 12 falls on the rolling plate 30, completing partial feeding.
[0055] Among them, the dumping mechanism 303 includes a connecting slide rod 18, a tooth block group 36, a first gear 27 and a first shaft rod 34. The connecting slide rod 18 is fixedly connected to the feed port 12, the tooth block group 36 is fixedly connected to the connecting slide rod 18, the first gear 27 is meshed with the outer wall of the tooth block group 36, the first shaft rod 34 is fixedly connected to the outer wall of the first gear 27, and the first shaft rod 34 is rotatably connected to the inner wall of the processing chamber 13. Two dumping mechanisms 303 are provided, and the two dumping mechanisms 303 are symmetrically distributed.
[0056] In this embodiment, the telescopic rod 10 is extended, and the connecting plate 26 slides along the connecting slide bar 18, so that the pressure plate 21 is not located below the rolling plate 30 and no longer blocks the rolling plate 30. When the telescopic rod 10 is fully extended, the tooth block group 36 on the connecting slide bar 18 drives the first gear 27 to rotate half a circle, so that all the pulp and juice on the rolling plate 30 fall into the processing chamber 13.
[0057] Among them, the crushing mechanism 202 includes a rolling plate 30 and a water leakage baffle 35, the rolling plate 30 is fixedly connected to the two first shafts 34, the water leakage baffle 35 is fixedly connected to the rolling plate 30, the pressure switching mechanism 707 includes a connecting plate 26, two pressure plates 21 and two reset springs 22, the connecting plate 26 is slidingly connected to the connecting slide rod 18, the two reset springs 22 are fixedly connected between the processing chamber 13 and the connecting plate 26, the two pressure plates 21 are slidingly connected to the processing chamber 13, the two pressure plates 21 are fixedly connected to the connecting plate 26, and two pressure switching mechanisms 707 are provided, and the two pressure switching mechanisms 707 are symmetrically distributed.
[0058] In this embodiment, the second gear 41 is meshed with the lower half of the rolling main board 42 to move the rolling support plate 32 upward. The rolling support plate 32 is flush with the rolling main board 42 to crush the pulp on the rolling plate 30. Since the amount of feed is controlled, the pulp is spread flat on the rolling plate 30 under the pressure of the rolling main board 42, thereby preventing part of the pulp from sliding back and forth and causing incomplete crushing of the pulp. The rolling plate 30 is inclined, and the rolling main board 42 and the rolling support plate 32 are parallel to the rolling plate 30, and the pressure plate 21 is also parallel to the rolling plate 30.
[0059] Among them, the stirring mechanism 404 includes a knob 37, a third shaft 47, a gear column 45, two stirring plates 44 and two rack plates 46. The third shaft 47 is rotatably connected to the first shaft 34, the knob 37 is fixedly connected to the third shaft 47, the gear column 45 is fixedly connected to the third shaft 47, the outer wall of the gear column 45 is meshed with the two rack plates 46, the two rack plates 46 are respectively slidably connected to the two stirring plates 44, and the two stirring plates 44 are slidably connected to the rolling plate 30.
[0060] In this embodiment, the knob 37 is turned so that the third shaft 47 drives the gear column 45 to rotate, and the two stirring plates 44 are fully extended so that the stirring plates 44 can contact the arc base 1 28 and the arc base 2 29 to promote stirring. The telescopic rod 10 is placed in a fully extended state and reciprocates within a small range, so that the tooth block group 36 can continuously drive the first gear 27 to rotate, so that the plate composed of the rolling plate 30 and the stirring plate 44 can fully stir the pulp and juice mixture.
[0061] Among them, the slag pouring mechanism 505 includes a discharge inclined plate 25, a fixed slide 24, a discharge slide 23, a third rack 48 and a fourth gear 49. The discharge slide 23 is slidably connected to the outer wall of the processing chamber 13, the third rack 48 is fixedly connected to the discharge slide 23, the fourth gear 49 is meshed with the third rack 48, the fixed slide 24 is slidably connected to the discharge slide 23, the discharge inclined plate 25 is rotatably connected to the fixed slide 24, and two slag pouring mechanisms 505 are provided, and the two slag pouring mechanisms 505 are symmetrically distributed.
[0062] In this embodiment, after the stirring is completed, the valve 19 is opened, and the mixed liquid is poured into the fermentation tank 1 for fermentation. After the fermentation is completed, the liquid outlet 17 is aligned with the distillation tank 9, the slag discharge door 16 is opened, and the objects for receiving the pomace are placed under the slag discharge door 16, and the fermented mixture is poured into the feed port 12. At this time, the fixed slide plate 24 is pulled out, and the material discharge inclined plate 25 is turned over 90 degrees, and then the fixed slide plate 24 is reset, so that the material discharge inclined plate 25 will block the connecting plate 26, and the telescopic rod 10 is continuously extended and retracted, so that the rolling support plate 32 and the rolling main plate 42 The mixed liquid is squeezed, and the juice will flow into the liquid outlet 17 and the distillation tank 9 through the leaking baffle 35. When the telescopic rod 10 is extended, the connecting plate 26 moves to squeeze the unloading inclined plate 25, so that the unloading inclined plate 25 drives the unloading slide bar 23 to move downward, and the unloading slide bar 23 drives the third rack 48 to move, and the third rack 48 drives the fourth gear 49 to rotate. The rotation of the fourth gear 49 drives the fourth shaft rod 50 and the guide base to rotate, so that after the rolling plate 30 is turned over, the pomace can be directly discharged into the processing chamber 13, thereby preventing the pomace from further absorbing the juice.
[0063] Among them, the inner wall of the bottom of the processing chamber 13 is fixedly connected with an arc base 28 and an arc base 29, the inner wall of the arc base 28 is rotatably connected with a fourth shaft rod 50, the two ends of the fourth shaft rod 50 are respectively fixedly connected with two fourth gears 49, the outer wall of the fourth shaft rod 50 is fixedly connected with a guide base, a slag discharge door 16 is arranged below the guide base, the slag discharge door 16 is hinged to the outer wall of the processing chamber 13, the outer wall of the processing chamber 13 is hinged with a feeding door 15, the outer wall of the bottom of the processing chamber 13 is fixedly connected with a liquid outlet 17, and the outer wall of the liquid outlet 17 is fixedly connected with a valve 19.
[0064] In this embodiment, the distillation tank 9 is then placed on the heating base 5 and connected to the condenser 6 for distillation. The obtained distilled liquor is stored in an oak barrel for one year and has an excellent flavor.
[0065] A distilled liquor preparation process, which uses a distilled liquor production device, includes the following steps:
[0066] S1. Place the cleaned fruit in the feed port 12, the telescopic rod 10 begins to retract, and when the second gear 41 is meshed with the upper half of the rolling main board 42, the second gear 41 drives the ratchet 40 and the second shaft 39 to rotate through the pawl 43, and the second shaft 39 drives the second connecting slide bar 33 to move downward through the cam 38, so that the second connecting slide bar 33 drives the inclined feed plate 31 and the rolling support plate 32 away from the rolling main board 42, so that the fruit inside the feed port 12 falls on the rolling plate 30, completing partial feeding;
[0067] S2, the second gear 41 is meshed with the lower part of the rolling main board 42 so that the rolling support plate 32 moves upward, and the rolling support plate 32 is flush with the rolling main board 42, and the pulp on the rolling plate 30 is crushed;
[0068] S3, the telescopic rod 10 is extended, and the connecting plate 26 slides along the connecting slide bar 18, so that the pressure plate 21 is not located below the rolling plate 30, and no longer blocks the rolling plate 30. When the telescopic rod 10 is fully extended, the tooth block group 36 on the connecting slide bar 18 drives the first gear 27 to rotate half a circle, so that the pulp and juice on the rolling plate 30 all fall into the processing chamber 13;
[0069] S4, open the feeding door 15, add sugar and other seasoning substances into the pulp and juice mixture, turn the knob 37, so that the third shaft 47 drives the gear column 45 to rotate, and the two stirring plates 44 are fully extended;
[0070] S5, the telescopic rod 10 is placed in a fully extended state, and is retracted and retracted within a small range, so that the tooth block group 36 can continuously drive the first gear 27 to rotate, so that the plate composed of the rolling plate 30 and the stirring plate 44 can fully stir the pulp and juice mixture;
[0071] S6. After the stirring is completed, open the valve 19 and pour the mixed liquid into the fermentation tank 1 for fermentation. After the fermentation is completed, align the liquid outlet 17 with the distillation tank 9, open the slag discharge door 16, place the object for receiving the pomace under the slag discharge door 16, and pour the fermented mixture into the feed port 12;
[0072] S7, pull out the fixed slide plate 24, flip the material discharging inclined plate 25 by 90 degrees, and the movement of the connecting plate 26 will squeeze the material discharging inclined plate 25, so that the material discharging inclined plate 25 drives the material discharging slide bar 23 to move downward, and the material discharging slide bar 23 drives the third rack 48 to move, and the third rack 48 drives the fourth gear 49 to rotate, and the fourth gear 49 rotates to drive the fourth shaft rod 50 and the guide base to rotate, so that the rolling plate 30 can be turned over to discharge the pomace directly into the processing chamber 13;
[0073] S8. Then, the distillation tank 9 is placed on the heating base 5, and distilled after being connected to the condenser 6. The obtained distilled liquor is stored in an oak barrel for one year, and the flavor is excellent.
[0074] The specific working principle and use method of the present invention are explained in detail below: when in use, the cleaned fruit is placed in the feed port 12, the pulp is started to be crushed, the telescopic rod 10 starts to retract, and when the second gear 41 is close to the end rack 20, the rolling main board 42 is also gradually close to the rolling plate 30, and the upper and lower halves of the rolling main board 42 are set to drive the second gear 41 to rotate ninety degrees. When the second gear 41 is engaged with the upper half of the rolling main board 42, the second gear 41 drives the ratchet 40 and the second shaft rod 39 to rotate through the pawl 43, and the second shaft rod 39 drives the connecting slide rod 2 33 to move downward through the cam 38, so that the connecting slide rod 2 33 drives the inclined feed plate 31 and the rolling support plate 32 away from the rolling main board 42, so that the fruit inside the feed port 12 falls on the rolling plate 30, completing partial feeding, and then the second gear 41 is engaged with the lower half of the rolling main board 42 The rolling support plate 32 moves up and the rolling support plate 32 is flush with the rolling main board 42 to crush the pulp on the rolling plate 30. Since the amount of feed is controlled, the pulp is spread flat on the rolling plate 30 under the pressure of the rolling main board 42, avoiding a part of the pulp from sliding back and forth, resulting in incomplete pulp crushing. The rolling plate 30 is inclined, and the rolling main board 42 and the rolling support plate 32 are parallel to the rolling plate 30, and the pressure plate 21 is also parallel to the rolling plate 30. Then the telescopic rod 10 is extended, and the connecting plate 26 slides along the connecting slide bar 18, so that the pressure plate 21 is not located below the rolling plate 30 and no longer blocks the rolling plate 30. When the telescopic rod 10 is fully extended, the tooth block group 36 on the connecting slide bar 18 drives the first gear 27 to rotate half a circle, so that the pulp and juice on the rolling plate 30 all fall into the processing chamber 13, and the mixing process can be started when all the pulp is crushed.
[0075] The feeding door 15 can be opened to add sugar and other seasoning substances to the pulp and juice mixture, and then the stirring process can be started to further promote the dissolution of sugar. The knob 37 is turned to make the third shaft 47 drive the gear column 45 to rotate, and the two stirring plates 44 are fully extended so that the stirring plates 44 can contact the arc base 1 28 and the arc base 2 29 to promote stirring. The telescopic rod 10 is placed in a fully extended state and telescoped back and forth within a small range, so that the tooth block group 36 can continuously drive the first gear 27 to rotate, so that the plate composed of the rolling plate 30 and the stirring plate 44 can fully stir the pulp and juice mixture.
[0076] After the stirring is completed, the valve 19 is opened, and the mixed liquid is poured into the fermentation tank 1 for fermentation. After the fermentation is completed, the liquid outlet 17 is aligned with the distillation tank 9, the slag discharge door 16 is opened, and the objects for receiving the pomace are placed under the slag discharge door 16, and the fermented mixture is poured into the feed port 12. At this time, the fixed slide plate 24 is pulled out, and the material discharge inclined plate 25 is turned over 90 degrees, and then the fixed slide plate 24 is reset, so that the material discharge inclined plate 25 will block the connecting plate 26, and the telescopic rod 10 is continuously extended and retracted, so that the rolling support plate 32 and the rolling main board 42 squeeze the mixed liquid, and the juice will flow into the liquid outlet 17 and the distillation tank through the leaking baffle 35. 9, when the telescopic rod 10 is extended, the movement of the connecting plate 26 will squeeze the unloading inclined plate 25, so that the unloading inclined plate 25 drives the unloading slide bar 23 to move downward, and the unloading slide bar 23 drives the third rack 48 to move, and the third rack 48 drives the fourth gear 49 to rotate, and the rotation of the fourth gear 49 drives the fourth shaft 50 and the guide base to rotate, so that after the rolling plate 30 is turned over, the pomace can be directly discharged into the processing chamber 13, avoiding the pomace from further absorbing the juice, and then the distillation tank 9 is placed on the heating base 5, and distilled after being connected to the condenser 6. The obtained distilled liquor is placed in an oak barrel for storage for one year, and the flavor is excellent.
[0077] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.
[0078] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A distilled liquor production device, comprising a mounting base (2), a fixing column (3) being fixedly connected to the top outer wall of the mounting base (2), a fixing bracket (7) being fixedly connected to the top outer wall of the mounting base (2), a processing chamber (13) being fixedly connected to the outer wall of the fixing bracket (7), a feed port (12) being fixedly connected to the top outer wall of the processing chamber (13), a connecting bracket (11) being fixedly connected to the outer wall of the feed port (12), a rotating bracket (8) being rotatably connected to the outer wall of the fixing column (3), a telescopic rod (10) being fixedly connected between the rotating bracket (8) and the connecting bracket (11), characterized in that: Also includes: a distillation mechanism (606) for heating the fruit juice to produce distilled liquor, the distillation mechanism (606) being mounted on the mounting base (2); A controlled feeding mechanism (101) is used to intermittently add fruit into the processing chamber (13), wherein the controlled feeding mechanism (101) is installed on the feeding port (12); A crushing mechanism (202) is used to cooperate with the control feeding mechanism (101) to crush the fruit, and the crushing mechanism (202) is installed on the processing chamber (13); A pouring mechanism (303) is used to cooperate with the crushing mechanism (202) to pour the crushed fruit into the processing chamber (13), and the pouring mechanism (303) is installed on the processing chamber (13); a stirring mechanism (404), used for cooperating with the crushing mechanism (202) to stir the pulp mixture, the stirring mechanism (404) being installed in the crushing mechanism (202); a pressure-bearing switching mechanism (707) for providing support to the crushing mechanism (202) when the crushing mechanism (202) crushes the fruit, the pressure-bearing switching mechanism (707) being mounted on the processing chamber (13); and a residue discharge mechanism (505) for cooperating with the pressure switching mechanism (707) to discharge the residue separately after fermentation, the residue discharge mechanism (505) being installed on the processing chamber (13); The feed control mechanism (101) comprises a second connecting slide bar (33), a cam (38), a second shaft (39), a ratchet (40), a second gear (41), a pawl (43) and an end rack (20), wherein the second connecting slide bar (33) is slidably connected to the inner wall of the feed port (12), the cam (38) is slidably connected to the second connecting slide bar (33), the second shaft (39) is fixedly connected to the cam (38), the ratchet (40) is fixedly connected to the second shaft (39), the second gear (41) is rotatably connected to the ratchet (40) via a set shaft, and the pawl (43) is rotatably connected to the second gear (41). 1) fixedly connected, the pawl (43) meshes with the outer wall of the ratchet (40), the second gear (41) meshes with the outer wall of the end rack (20), the end rack (20) is fixedly connected to the top outer wall of the processing chamber (13), two control feed mechanisms (101) are provided, the two control feed mechanisms (101) are symmetrically distributed, the bottom outer walls of the two connecting slide bars (33) are fixedly connected to the same inclined feed plate (31), the bottom outer wall of the inclined feed plate (31) is fixedly connected to a rolling support plate (32), and the bottom outer wall of the feed port (12) is fixedly connected to a rolling main board (42); The cleaned fruit is placed in the feed port (12) and the fruit pulp is crushed. The telescopic rod (10) begins to retract. When the second gear (41) approaches the end rack (20), the rolling main board (42) also gradually approaches the rolling plate (30). It is set that the upper and lower halves of the rolling main board (42) can drive the second gear (41) to rotate ninety degrees. When the second gear (41) is meshed with the upper half of the rolling main board (42), the second gear (41) drives the ratchet (40) and the second shaft (39) to rotate through the pawl (43). The second shaft (39) drives the second connecting slide bar (33) to move downward through the cam (38), so that the second connecting slide bar (33) drives the inclined feed plate (31) and the rolling support plate (32) away from the rolling main board (42), so that the fruit inside the feed port (12) falls onto the rolling plate (30), completing partial feeding.
2. A distilled liquor production equipment according to claim 1, characterized in that: The distillation mechanism (606) comprises a heating base (5), a collecting tank (4), a guide base (14) and a condenser (6); the heating base (5) is fixedly connected to the mounting base (2); the collecting tank (4) is fixedly connected to the mounting base (2); the guide base (14) is fixedly connected to the fixed column (3); the condenser (6) is fixedly connected to the guide base (14); the heating base (5) is fixedly connected to the mounting base (2); the collecting tank (4) is movably connected to the condenser (6); the top outer wall of the mounting base (2) is movably connected to a distillation tank (9); a fermentation tank (1) is arranged below the processing chamber (13); and the fermentation tank (1) is movably connected to the mounting base (2).
3. A distilled liquor production equipment according to claim 2, characterized in that: The dumping mechanism (303) comprises a connecting slide rod (18), a tooth block group (36), a first gear (27) and a first shaft rod (34); the connecting slide rod (18) is fixedly connected to the feed port (12); the tooth block group (36) is fixedly connected to the connecting slide rod (18); the first gear (27) is meshed with the outer wall of the tooth block group (36); the first shaft rod (34) is fixedly connected to the outer wall of the first gear (27); the first shaft rod (34) is rotatably connected to the inner wall of the processing chamber (13); two dumping mechanisms (303) are provided, and the two dumping mechanisms (303) are symmetrically distributed.
4. A distilled liquor production equipment according to claim 3, characterized in that: The crushing mechanism (202) comprises a rolling plate (30) and a water leakage baffle (35), the rolling plate (30) is fixedly connected to the two first shafts (34), the water leakage baffle (35) is fixedly connected to the rolling plate (30), the pressure switching mechanism (707) comprises a connecting plate 2 (26), two pressure plates (21) and two return springs 1 (22), the connecting plate 2 (26) is slidably connected to the connecting slide rod 1 (18), the two return springs 1 (22) are fixedly connected between the processing chamber (13) and the connecting plate 2 (26), the two pressure plates (21) are both slidably connected to the processing chamber (13), and the two pressure plates (21) are both fixedly connected to the connecting plate 2 (26), and two pressure switching mechanisms (707) are provided, and the two pressure switching mechanisms (707) are symmetrically distributed; The second gear (41) meshes with the lower half of the rolling main plate (42) so that the rolling support plate (32) moves upward, and the rolling support plate (32) is flush with the rolling main plate (42), thereby crushing the fruit pulp on the rolling plate (30).
5. A distilled liquor production equipment according to claim 4, characterized in that: The stirring mechanism (404) comprises a knob (37), a third shaft (47), a gear column (45), two stirring plates (44) and two rack plates (46); the third shaft (47) is rotatably connected to the first shaft (34); the knob (37) is fixedly connected to the third shaft (47); the gear column (45) is fixedly connected to the third shaft (47); the outer wall of the gear column (45) is meshed with the two rack plates (46); the two rack plates (46) are respectively slidably connected to the two stirring plates (44); and the two stirring plates (44) are slidably connected to the rolling plate (30).
6. A distilled liquor production equipment according to claim 5, characterized in that: The slag dumping mechanism (505) comprises a material discharge inclined plate (25), a fixed slide plate (24), a material discharge slide rod (23), a third rack (48) and a fourth gear (49); the material discharge slide rod (23) is slidably connected to the outer wall of the processing chamber (13); the third rack (48) is fixedly connected to the material discharge slide rod (23); the fourth gear (49) is meshed with the third rack (48); the fixed slide plate (24) is slidably connected to the material discharge slide rod (23); the material discharge inclined plate (25) is rotatably connected to the fixed slide plate (24); two slag dumping mechanisms (505) are provided, and the two slag dumping mechanisms (505) are symmetrically distributed.
7. A distilled liquor production equipment according to claim 6, characterized in that: The inner wall of the bottom of the processing chamber (13) is fixedly connected to an arc base 1 (28) and an arc base 2 (29); the inner wall of the arc base 1 (28) is rotatably connected to a fourth shaft rod (50); the two ends of the fourth shaft rod (50) are respectively fixedly connected to two fourth gears (49); the outer wall of the fourth shaft rod (50) is fixedly connected to a guide base; a slag discharge door (16) is provided below the guide base; the slag discharge door (16) is hinged to the outer wall of the processing chamber (13); the outer wall of the processing chamber (13) is hinged to a feeding door (15); the outer wall of the bottom of the processing chamber (13) is fixedly connected to a liquid outlet (17); the outer wall of the liquid outlet (17) is fixedly connected to a valve (19).
8. A process for preparing distilled liquor, characterized in that: The distilled liquor production equipment according to claim 7 is used, comprising the following steps: S1. The cleaned fruit is placed in the feed port (12), the telescopic rod (10) begins to retract, and when the second gear (41) meshes with the upper half of the rolling main board (42), the second gear (41) drives the ratchet (40) and the second shaft (39) to rotate through the pawl (43), and the second shaft (39) drives the second connecting slide bar (33) to move downward through the cam (38), so that the second connecting slide bar (33) drives the inclined feed plate (31) and the rolling support plate (32) away from the rolling main board (42), so that the fruit inside the feed port (12) falls onto the rolling plate (30), completing partial feeding; S2, the second gear (41) meshes with the lower half of the rolling main plate (42) so that the rolling support plate (32) moves upward, the rolling support plate (32) is flush with the rolling main plate (42), and the pulp on the rolling plate (30) is crushed; S3, the telescopic rod (10) is extended, and the second connecting plate (26) slides along the first connecting slide bar (18), so that the pressure plate (21) is not located below the rolling plate (30) and no longer blocks the rolling plate (30); when the telescopic rod (10) is fully extended, the tooth block group (36) on the first connecting slide bar (18) drives the first gear (27) to rotate half a circle, so that the pulp and juice on the rolling plate (30) all fall into the processing chamber (13); S4, opening the feeding door (15) to add seasoning substances into the pulp and juice mixture, turning the knob (37) so that the third shaft (47) drives the gear column (45) to rotate, and the two stirring plates (44) are fully extended; S5, the telescopic rod (10) is placed in a fully extended state, and is reciprocated within a small range, so that the tooth block group (36) can continuously drive the first gear (27) to rotate, so that the plate composed of the rolling plate (30) and the stirring plate (44) can fully stir the pulp and juice mixture; S6, after the stirring is completed, the valve (19) is opened, and the mixed liquid is poured into the fermentation tank (1) for fermentation. After the fermentation is completed, the liquid outlet (17) is aligned with the distillation tank (9), the slag discharge door (16) is opened, and an object for receiving the fruit residue is placed under the slag discharge door (16), and the fermented mixture is poured into the feed port (12); S7, pull out the fixed slide plate (24), flip the material discharging inclined plate (25) by 90 degrees, and the movement of the second connecting plate (26) will squeeze the material discharging inclined plate (25), so that the material discharging inclined plate (25) drives the material discharging slide bar (23) to move downward, and the material discharging slide bar (23) drives the third rack (48) to move, and the third rack (48) drives the fourth gear (49) to rotate, and the fourth gear (49) rotates to drive the fourth shaft rod (50) and the guide base (14) to rotate, so that the rolling plate (30) can be turned over to discharge the fruit residue directly into the processing chamber (13); S8. Then, the distillation tank (9) is placed on the heating base (5), connected to the condenser (6) and distilled. The obtained distilled liquor is stored in an oak barrel for one year.
Citation Information
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