Adhesive viscosity testing equipment
By designing a adhesive adhesive testing equipment that contains a variety of automatic regulation and dust removal functions, the problem of increasing stress and glue thickness regulation in existing equipment has been solved. Essence
Patent Information
- Application Number
- CN202411392501.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-08
AI Technical Summary
Existing adhesive adhesive viscosity testing equipment requires a fixed extrusion pressure before testing, resulting in high viscosity adhesive resistance and difficulty in distributing evenly, while low viscosity adhesive easily overflows, and the test results are not comprehensive enough, making it difficult to evaluate the stability of adhesive performance. and consistency.
It is designed to include the adhesive testing equipment that includes initial viscosity intensity, predicting setting agencies, lifting compensation agencies, pressurized auxiliary agencies, removing gray cleaning agencies, glue mechanisms, and test results. The device can automatically regulate the pressure and the thickness of the glue according to the viscosity intensity of the adhesive, and provide more comprehensive and accurate test data for contact surface dust removal.
By automatic regulation and pressure and glue thickness, ensure that the adhesives are evenly distributed and closely fitted between testing substrates, which improves the accuracy and comprehensiveness of the test results. Improve research and development efficiency and improvement effects.
Smart Images

Figure CN118896904B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of viscosity testing, and in particular relates to an adhesive viscosity testing device. Background Art
[0002] After the production of adhesives, the viscosity quality of the adhesives needs to be tested. Through the viscosity test of the adhesives, we can understand whether the adhesives meet the expected bonding performance standards and ensure that the products using the adhesives have reliable connections and stability. The test results can provide a basis for research and development and improvement, help find more suitable formulas or adjust the production process to improve the viscosity of the adhesives.
[0003] Before testing the viscosity of the adhesive, it is necessary to apply the adhesive to the two test substrates. After application, it is necessary to add extrusion force between the two test substrates to assist the adhesive to better contact and infiltrate the substrates, promote the interaction between molecules, and thus ensure the bonding effect. The extrusion force currently applied is fixed. For adhesives with high viscosity, there will be greater resistance during bonding. Therefore, sufficient extrusion force is required to overcome this resistance and ensure that the adhesive can be evenly distributed between the two test substrates and fit tightly. For adhesives with low viscosity, their own resistance is relatively small, and a larger extrusion force is easy to cause This causes excessive overflow of adhesive, which is not conducive to stable bonding. The current test results only determine whether the adhesive strength of the tested adhesive meets the standard, but there is no direct calculation of the difference between the tested adhesive strength value and the design threshold. As a result, the feedback test data is not comprehensive and accurate, making it difficult to accurately evaluate the stability and consistency of adhesive performance, and it is impossible to clearly know the viscosity changes in different batches or under different conditions, which is not conducive to effective control of product quality. The lack of difference value comparison will make the optimization direction of adhesive performance unclear, making it difficult to make targeted adjustments and improvements, affecting the R&D efficiency and effect of adhesives. Summary of the invention
[0004] The object of the present invention is to provide an adhesive viscosity testing device in view of the above problems.
[0005] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an adhesive viscosity testing device, including a base, a fixed substrate with an annular structure is fixedly installed on one side of the upper end of the base, an L-shaped vertical plate is fixedly installed on the rear side of the upper end of the base, and two electric push rods are symmetrically fixedly inserted in the horizontal part of the L-shaped vertical plate, and the lower output ends of the two electric push rods are fixedly connected to the same viscosity strength feedback mechanism, and an initial viscosity strength estimation setting mechanism is also fixedly installed on one side of the viscosity strength feedback mechanism, and the lower output end of the viscosity strength feedback mechanism is fixedly connected to a pulling compensation mechanism, and the lower output end of the pulling compensation mechanism is fixedly connected to a pulling substrate located at the upper end of the fixed substrate. The pulling substrate is an annular structure, and two groups of internally and externally arranged pressurizing auxiliary mechanisms are also installed in the pulling compensation mechanism. A dust removal and cleaning mechanism located between the fixed substrate and the pulling substrate is fixedly installed on the upper end of the base, and a gluing mechanism located between the fixed substrate and the pulling substrate is fixedly installed on the upper end of the base. A test result difference feedback mechanism is fixedly installed on the other side of the upper end of the base. An alarm and a PLC controller are also fixedly installed on the upper end of the base. The PLC controller is respectively electrically connected to the viscosity strength feedback mechanism, the initial viscosity strength estimation setting mechanism, the pulling compensation mechanism, the pressurizing auxiliary mechanism, the dust removal and cleaning mechanism, the gluing mechanism and the test result difference feedback mechanism.
[0006] In the above-mentioned adhesive viscosity testing equipment, the viscosity strength feedback mechanism includes a fixed shell fixedly connected to the output ends of the lower ends of two electric push rods, the lower end of the fixed shell is symmetrically provided with a plurality of sockets, and lifting rods are movably inserted in the corresponding sockets, the upper ends of the plurality of lifting rods are fixedly connected to the same lifting plate, the lower end of the lifting plate and the bottom of the inner wall of the fixed shell are fixedly provided with a plurality of strong springs sleeved on the outside of the lifting rods, one side of the lifting plate is fixedly connected with a feedback conductive contact piece, and one side of the inner wall of the fixed shell is fixedly provided with a feedback resistor rod electrically in contact with the feedback conductive contact piece.
[0007] In the above-mentioned adhesive viscosity testing equipment, the initial viscosity strength estimation setting mechanism includes an extension shell fixedly connected to one side of the fixed shell, a vertically arranged adjusting screw is rotatably connected in the extension shell, an adjusting motor for driving the adjusting screw to rotate is fixedly installed at the lower end of the extension shell, an adjusting plate is threadedly sleeved on the rod wall of the adjusting screw, one end of the adjusting plate passes through a strip opening opened in the side wall of the fixed shell and extends into the fixed shell, and an in-place switch is fixedly installed on the upper surface, one end of the adjusting plate located in the extension shell is fixedly connected to a glue-coated conductive contact, a glue-coated resistor rod electrically contacting the glue-coated conductive contact is fixedly installed on one side of the inner wall of the extension shell, a vertically arranged pressurized resistor rod is also fixedly installed on the inner wall of the extension shell, a sleeve hole is opened on the surface of the adjustment plate and is sleeved outside the pressurized resistor rod, and a pressurized conductive contact electrically contacting the pressurized resistor rod is fixedly connected in the corresponding sleeve hole.
[0008] In the above-mentioned adhesive viscosity testing equipment, the lifting and compensating mechanism includes a lifting plate fixedly connected to the lower ends of multiple lifting rods, the upper end of the pulling substrate is evenly and fixedly connected to multiple anti-slip rods, the upper end of the anti-slip rod passes through the upper end of the lifting plate and is fixedly connected to the anti-slip plate, the lower end of the lifting plate and the upper end of the pulling substrate are fixedly connected to multiple compensation springs mounted outside the anti-slip rods, the upper end of the lifting plate is also fixedly connected to a cover shell that covers one of the anti-slip plates, and a confirmation switch is fixedly installed on the top of the inner wall of the cover shell.
[0009] In the above-mentioned adhesive viscosity testing equipment, the pressurizing auxiliary mechanism includes an annular transfer electric slide rail fixedly embedded in the lower end of the lifting plate, and the lower end output end of the annular transfer electric slide rail is symmetrically fixedly connected to two mounting shells, and the lower end of the mounting shell is symmetrically provided with a plurality of sockets, and corresponding sockets are provided with pressurizing rods in movable sleeves, and the lower ends of the plurality of pressurizing rods are fixedly connected to the same pressurizing roller, and the upper ends of the plurality of pressurizing rods extend into the mounting shell and are fixedly connected to the same pressurizing plate, and the upper end of the pressurizing plate is fixedly connected to a thrust permanent magnet plate, and a thrust electromagnetic plate is fixedly installed on the top of the inner wall of the mounting shell.
[0010] In the above-mentioned adhesive viscosity testing equipment, the dust removal and cleaning mechanism includes a support shaft rotatably connected to the upper end of the base, an electric telescopic rod is fixedly installed on the upper end of the support shaft, an intermediate tube is fixedly connected to the output end of the electric telescopic rod, the intermediate tube is arranged between the fixed substrate and the pulling substrate, and a plurality of suction heads are fixedly connected to the upper and lower ends of the intermediate tube, a rotating motor assembly for driving the support shaft to rotate is fixedly installed on the upper end of the base, a suction pipe is fixedly connected to the rear end of the intermediate tube, a suction pump is installed on the suction pipe, and the suction pump is fixedly installed on the upper end of the base.
[0011] In the above-mentioned adhesive viscosity testing equipment, the glue coating mechanism includes an annular drive electric slide rail fixedly mounted on the upper end of the base, the upper end of the slider in the annular drive electric slide rail is fixedly connected to a transverse electric slide rail, the upper end of the slider in the transverse electric slide rail is fixedly connected to an L-shaped connecting plate, the upper end of the L-shaped connecting plate is fixedly connected to a glue coating head, the rear end of the glue coating head is fixedly connected to a glue coating pipe, a glue coating pump is installed on the glue coating pipe, and the glue coating pump is fixedly mounted on the outer wall of the L-shaped connecting plate.
[0012] In the above-mentioned adhesive viscosity testing equipment, the test result difference feedback mechanism includes a plurality of guide slide bars fixedly connected to the upper end of the base front and back, the upper end of the guide slide bar is fixedly connected to a top plate, and the plurality of guide slide bars are externally slidably sleeved with the same push plate, the lower end of the top plate and the upper end of the push plate are fixedly connected with a plurality of downward pressure springs sleeved outside the guide slide bars, the lower end of the push plate is fixedly connected with a first force-bearing permanent magnetic plate, the upper end of the base is fixedly provided with a first force-applying electromagnetic plate arranged opposite to the first force-bearing permanent magnetic plate, the upper end of the push plate is fixedly provided with a protective tube, and the surface of the push plate is provided with a socket, and the corresponding A trigger rod is provided in the movable socket in the socket, and the upper end of the trigger rod is fixedly connected to an outward expansion plate, and the upper end of the outward expansion plate is fixedly connected to a suction permanent magnetic plate. A suction electromagnetic plate is fixedly installed on the top of the inner wall of the protective tube, and a pressing round head is fixedly connected to one side of the outward expansion plate. A plurality of warning switches equidistantly distributed up and down are fixedly installed on one side of the inner wall of the protective tube. A plurality of resistance rods arranged front and back are also fixedly installed on the upper end of the base, and the plurality of resistance rods are outerly provided with the same bottom support plate, and a second force-bearing permanent magnetic plate is fixedly installed on the lower end of the bottom support plate, and a second force-adding electromagnetic plate arranged opposite to the second force-bearing permanent magnetic plate is fixedly installed on the upper end of the base.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] By setting the estimated initial viscosity strength setting mechanism, the pulling compensation mechanism, the pressurizing auxiliary mechanism, the fixed substrate and the pulling substrate, the pressure of the adhesive coated between the fixed substrate and the pulling substrate can be automatically adjusted according to the estimated value of the viscosity strength of the adhesive. A larger pressure is used for adhesives with high viscosity to ensure that the adhesive can be evenly distributed between the two test substrates and fit tightly. A smaller pressure is used for adhesives with low viscosity to avoid the problem that a large extrusion pressure may easily cause excessive overflow of the adhesive, which is not conducive to stable bonding.
[0015] By setting the estimated initial viscosity strength setting mechanism, glue coating mechanism, fixed substrate and pulling substrate, the automatic coating operation of adhesive can be performed between the fixed substrate and the pulling substrate, and the glue coating thickness can be automatically adjusted based on the estimated viscosity strength value of the adhesive, so that the stronger the viscosity of the adhesive, the thicker the coating thickness of the adhesive, which meets the actual situation that the use of adhesives with high viscosity requires stronger adhesion and the thickness used is thicker, while the use of adhesives with low viscosity also requires less adhesion and the thickness used is relatively thinner. The glue coating thickness can be automatically adjusted according to the actual situation, so that the viscosity test of the adhesive is more in line with the actual situation, so that the test results can obtain more realistic feedback.
[0016] By setting up the dust removal and cleaning mechanism, fixed substrate and pulling substrate, the contact surface of the fixed substrate and the pulling substrate can be quickly dusted and dusted before testing, so as to avoid the accumulation of dust and impurities on the contact surface of the fixed substrate and the pulling substrate, which will cause the viscosity of the adhesive to be weakened, thereby affecting the accuracy of the test results.
[0017] By setting up the test result difference feedback mechanism, viscosity strength feedback mechanism and initial viscosity strength estimation setting mechanism, the viscosity strength value of the adhesive can be directly fed back and displayed, and the difference with the estimated viscosity strength value of the adhesive can be calculated and fed back, so that the feedback test data is more comprehensive and accurate, and the optimization direction of the adhesive performance is clearer, which enables the staff to make better targeted adjustments to the improvement of the adhesive, thereby improving the research and development efficiency and improvement effect of the adhesive.
[0018] In summary: the present invention can quickly remove dust and ashes from the contact surface of the fixed substrate and the pulling substrate before testing, so as to avoid the problem that dust and impurities are attached to the contact surface of the fixed substrate and the pulling substrate, which may lead to the weakening of the viscosity of the adhesive and affect the accuracy of the test results. The present invention can automatically adjust the pressure of the adhesive coated on the fixed substrate and the pulling substrate according to the expected value of the viscosity strength of the adhesive, can automatically apply the adhesive between the fixed substrate and the pulling substrate, and can automatically adjust the coating thickness based on the expected value of the viscosity strength of the adhesive. The viscosity strength value of the adhesive can be directly fed back and displayed, and the difference between the adhesive and the expected viscosity strength value of the adhesive can be calculated and fed back, so that the feedback test data is more comprehensive and accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a cross-sectional structural schematic diagram of an adhesive viscosity testing device provided by the present invention;
[0020] Figure 2 It is a cross-sectional structural schematic diagram of a viscosity strength feedback mechanism of an adhesive viscosity testing device provided by the present invention;
[0021] Figure 3 It is a cross-sectional structural schematic diagram of an initial viscosity strength estimation setting mechanism of an adhesive viscosity testing device provided by the present invention;
[0022] Figure 4 It is a structural schematic diagram of a pulling compensation mechanism of an adhesive viscosity testing device provided by the present invention;
[0023] Figure 5 It is a cross-sectional structural schematic diagram of a pressurizing auxiliary mechanism of an adhesive viscosity testing device provided by the present invention;
[0024] Figure 6It is a structural schematic diagram of a dust removal and cleaning mechanism of an adhesive viscosity testing device provided by the present invention;
[0025] Figure 7 It is a structural schematic diagram of a glue coating mechanism of an adhesive viscosity testing device provided by the present invention;
[0026] Figure 8 The present invention provides a structural schematic diagram of a test result difference feedback mechanism of an adhesive viscosity testing device.
[0027] In the figure: 1 base, 2 viscosity strength feedback mechanism, 21 fixed shell, 22 lifting rod, 23 lifting plate, 24 strong spring, 25 feedback conductive contact, 26 feedback resistor rod, 3 initial viscosity strength estimated setting mechanism, 31 extension shell, 32 adjustment screw, 33 adjustment motor, 34 adjustment plate, 35 in-place switch, 36 glue-coated conductive contact, 37 glue-coated resistor rod, 38 pressurized resistor rod, 39 pressurized conductive contact, 4 lifting compensation mechanism, 41 lifting plate, 42 anti-slip rod, 43 anti-slip plate, 44 compensation spring, 45 cover shell, 46 confirmation switch, 5 pressurized auxiliary mechanism, 51 circular transfer electric slide rail, 52 installation shell, 53 pressurized rod, 54 pressurized roller, 55 pressurized plate, 56 thrust permanent magnet plate, 57 thrust electromagnetic plate, 6 dust removal and cleaning mechanism, 61 support shaft, 62 electric telescopic rod, 63 middle tube, 64 suction head, 65 rotating motor assembly, 66 suction tube, 67 suction pump, 7 glue coating mechanism, 71 annular drive electric slide rail, 72 transverse electric slide rail, 73 L-shaped connecting plate, 74 glue coating head, 75 glue coating tube, 76 glue coating pump, 8 test result difference size feedback mechanism, 81 guide slide bar, 82 top plate, 83 push plate, 84 downward pressure spring, 85 first force-bearing permanent magnetic plate, 86 first force-adding electromagnetic plate, 87 protective tube, 88 trigger rod, 89 external expansion plate, 810 suction permanent magnetic plate, 811 suction electromagnetic plate, 812 pressing round head, 813 warning switch, 814 resistance rod, 815 bottom support plate, 816 second force-bearing permanent magnetic plate, 817 second force-adding electromagnetic plate, 9 fixed substrate, 10 L-shaped vertical plate, 11 electric push rod, 12 pulling substrate, 13 warning device, 14 PLC controller. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0029] like Figure 1-Figure 8As shown, an adhesive viscosity testing device comprises a base 1, a fixed substrate 9 of an annular structure is fixedly installed on one side of the upper end of the base 1, an L-shaped vertical plate 10 is fixedly installed on the rear side of the upper end of the base 1, and two electric push rods 11 are symmetrically fixedly inserted in the horizontal part of the L-shaped vertical plate 10, and the lower end output ends of the two electric push rods 11 are fixedly connected with the same viscosity strength feedback mechanism 2, and the viscosity strength feedback mechanism 2 comprises a fixed shell 21 fixedly connected to the lower end output ends of the two electric push rods 11, a plurality of sockets are symmetrically opened at the lower end of the fixed shell 21, and lifting rods 22 are movably inserted in the corresponding sockets, and the upper ends of the plurality of lifting rods 22 are fixedly connected with the same lifting plate 23, and a plurality of strong springs 24 sleeved on the outside of the lifting rods 22 are fixedly installed at the lower end of the lifting plate 23 and the bottom of the inner wall of the fixed shell 21, a feedback conductive contact piece 25 is fixedly connected to one side of the lifting plate 23, and a feedback resistor rod 26 electrically contacting with the feedback conductive contact piece 25 is fixedly installed on one side of the inner wall of the fixed shell 21.
[0030] An initial viscosity strength estimation setting mechanism 3 is also fixedly installed on one side of the viscosity strength feedback mechanism 2. The initial viscosity strength estimation setting mechanism 3 includes an extension shell 31 fixedly connected to one side of the fixed shell 21. A vertically arranged adjusting screw 32 is rotatably connected in the extension shell 31. An adjusting motor 33 for driving the adjusting screw 32 to rotate is fixedly installed at the lower end of the extension shell 31. An adjusting plate 34 is threadedly sleeved on the rod wall of the adjusting screw 32. One end of the adjusting plate 34 penetrates through a strip opening opened on the side wall of the fixed shell 21 and extends into the fixed shell 21. The extension shell 21 is provided with a switch 35 on the upper surface, one end of the adjustment plate 34 located in the extension shell 31 is fixedly connected with a glue-coated conductive contact 36, one side of the inner wall of the extension shell 31 is fixedly provided with a glue-coated resistor rod 37 which is in electrical contact with the glue-coated conductive contact 36, the inner wall of the extension shell 31 is also fixedly provided with a vertically arranged pressurized resistor rod 38, the surface of the adjustment plate 34 is provided with a sleeve hole which is sleeved outside the pressurized resistor rod 38, and a pressurized conductive contact 39 which is in electrical contact with the pressurized resistor rod 38 is fixedly connected in the corresponding sleeve hole.
[0031] The lower output end of the viscosity strength feedback mechanism 2 is fixedly connected to a lifting compensation mechanism 4, which includes a lifting plate 41 fixedly connected to the lower ends of multiple lifting rods 22, and the upper end of the pulling substrate 12 is evenly and fixedly connected to multiple anti-slip rods 42. The upper end of the anti-slip rod 42 passes through the upper end of the lifting plate 41 and is fixedly connected to an anti-slip plate 43. The lower end of the lifting plate 41 and the upper end of the pulling substrate 12 are fixedly connected to multiple compensation springs 44 mounted on the outside of the anti-slip rod 42. The upper end of the lifting plate 41 is also fixedly connected to a cover shell 45 that is mounted on the outside of one of the anti-slip plates 43, and a confirmation switch 46 is fixedly installed on the top of the inner wall of the cover shell 45.
[0032] The lower output end of the lifting and compensating mechanism 4 is fixedly connected to a pulling substrate 12 located at the upper end of the fixed substrate 9. The pulling substrate 12 is an annular structure. Two groups of internally and externally arranged pressurizing auxiliary mechanisms 5 are also installed in the lifting and compensating mechanism 4. The pressurizing auxiliary mechanism 5 includes an annular transfer electric slide rail 51 fixedly embedded in the lower end of the lifting plate 41. The lower output end of the annular transfer electric slide rail 51 is symmetrically fixedly connected to two mounting shells 52. A plurality of sockets are symmetrically provided at the lower end of the mounting shell 52, and pressurizing rods 53 are movablely inserted in the corresponding sockets. The lower ends of the plurality of pressurizing rods 53 are fixedly connected to the same pressurizing roller 54. The upper ends of the plurality of pressurizing rods 53 extend into the mounting shell 52 and are fixedly connected to the same pressurizing plate 55. The upper end of the pressurizing plate 55 is fixedly connected to a thrust permanent magnet plate 56. A thrust electromagnetic plate 57 is fixedly installed on the top of the inner wall of the mounting shell 52.
[0033] A dust removal and cleaning mechanism 6 located between the fixed substrate 9 and the pulling substrate 12 is fixedly installed at the upper end of the base 1. The dust removal and cleaning mechanism 6 includes a support shaft 61 rotatably connected to the upper end of the base 1, and an electric telescopic rod 62 is fixedly installed on the upper end of the support shaft 61. The output end of the electric telescopic rod 62 is fixedly connected to an intermediate tube 63, and the intermediate tube 63 is arranged between the fixed substrate 9 and the pulling substrate 12. The upper and lower ends of the intermediate tube 63 are fixedly connected to a plurality of suction heads 64. A rotating motor assembly 65 for driving the support shaft 61 to rotate is fixedly installed on the upper end of the base 1, and a suction pipe 66 is fixedly connected to the rear end of the intermediate tube 63. A suction pump 67 is installed on the suction pipe 66, and the suction pump 67 is fixedly installed at the upper end of the base 1.
[0034] A glue coating mechanism 7 located between the fixed substrate 9 and the pulling substrate 12 is fixedly installed at the upper end of the base 1. The glue coating mechanism 7 includes an annular driving electric slide rail 71 fixedly installed at the upper end of the base 1. The upper end of the slider in the annular driving electric slide rail 71 is fixedly connected to a transverse electric slide rail 72. The upper end of the slider in the transverse electric slide rail 72 is fixedly connected to an L-shaped connecting plate 73. The upper end of the L-shaped connecting plate 73 is fixedly connected to a glue coating head 74. The rear end of the glue coating head 74 is fixedly connected to a glue coating pipe 75. A glue coating pump 76 is installed on the glue coating pipe 75. The glue coating pump 76 is fixedly installed on the outer wall of the L-shaped connecting plate 73.
[0035] A test result difference feedback mechanism 8 is fixedly installed on the other side of the upper end of the base 1. The test result difference feedback mechanism 8 includes a plurality of guide slide bars 81 fixedly connected to the upper end of the base 1 front and back, the upper end of the guide slide bar 81 is fixedly connected to a top plate 82, and a plurality of guide slide bars 81 are slidably sleeved with the same push plate 83 outside, and the lower end of the top plate 82 and the upper end of the push plate 83 are fixedly connected with a plurality of downward pressure springs 84 sleeved outside the guide slide bar 81, and the lower end of the push plate 83 is fixedly connected with a first force-bearing permanent magnetic plate 85, and the upper end of the base 1 is fixedly installed with a first force-applying electromagnetic plate 86 arranged opposite to the first force-bearing permanent magnetic plate 85, and the upper end of the push plate 83 is fixedly installed with a protective tube 87, and the surface of the push plate 83 is provided with a socket, and the corresponding socket A trigger rod 88 is movablely sleeved in the hole, and the upper end of the trigger rod 88 is fixedly connected to an outward expansion plate 89, and the upper end of the outward expansion plate 89 is fixedly connected to a suction permanent magnet plate 810. A suction electromagnetic plate 811 is fixedly installed on the top of the inner wall of the protective tube 87, and a pressing round head 812 is fixedly connected to one side of the outward expansion plate 89. A plurality of warning switches 813 equidistantly distributed up and down are fixedly installed on one side of the inner wall of the protective tube 87. A plurality of resistance rods 814 arranged front and back are also fixedly installed on the upper end of the base 1. The plurality of resistance rods 814 are outerly provided with the same bottom support plate 815, and a second force-bearing permanent magnet plate 816 is fixedly installed on the lower end of the bottom support plate 815. A second force-applying electromagnetic plate 817 arranged opposite to the second force-bearing permanent magnet plate 816 is fixedly installed on the upper end of the base 1.
[0036] An alarm device 13 and a PLC controller 14 are also fixedly installed on the upper end of the base 1. The PLC controller 14 is electrically connected to the viscosity strength feedback mechanism 2, the initial viscosity strength estimation setting mechanism 3, the pulling compensation mechanism 4, the pressurization auxiliary mechanism 5, the dust removal and cleaning mechanism 6, the glue coating mechanism 7 and the test result difference feedback mechanism 8 respectively.
[0037] The operating principle of the present invention is described as follows: before the test, the PLC controller 14 controls the electric telescopic rod 62 to drive the intermediate tube 63 to move, so that the intermediate tube 63 extends between the fixed substrate 9 and the pulling substrate 12, and the PLC controller 14 controls the rotation motor assembly 65 and the suction pump 67 to operate, and the rotation motor assembly 65 drives the support shaft 61 to rotate, thereby causing the intermediate tube 63 and the suction head 64 to rotate between the fixed substrate 9 and the pulling substrate 12. After the support shaft 61 rotates one circle, it returns to its original position and rotates, and the suction pump 67 cooperates with the suction head 67 to rotate. The suction pipe 66 forms negative pressure suction in the middle tube 63, and quickly sucks out the dust and impurities on the contact surface of the fixed substrate 9 and the pulling substrate 12 through the suction head 64. The suction pipe 66 here is an elastic telescopic tube, so it will not affect the rotation and movement of the middle tube 63, and can quickly remove dust and ash from the contact surface of the fixed substrate 9 and the pulling substrate 12 before testing, so as to avoid dust and impurities accumulating on the contact surface of the fixed substrate 9 and the pulling substrate 12, which will cause the viscosity of the adhesive to be weakened, thereby affecting the accuracy of the test results.
[0038] The PLC controller 14 drives the adjusting motor 33 to move according to the estimated value of the adhesive strength. The greater the estimated value of the adhesive strength, the longer the driving time of the adjusting motor 33 is. The adjusting motor 33 drives the adjusting screw 32 to rotate, and the adjusting plate 34 is moved downward by the threaded sleeve effect of the adjusting screw 32 and the adjusting plate 34. The greater the estimated value of the adhesive strength, the greater the downward movement distance of the adjusting plate 34, thereby making the sliding distance of the adhesive-coated conductive contact 36 on the adhesive-coated resistor rod 37 greater, thereby making the access resistance of the adhesive-coated resistor rod 37 greater, and the adhesive-coated conductive contact 36 The glue coating resistor rod 37 is connected in series to the power supply circuit of the annular drive electric slide rail 71, and the annular drive electric slide rail 71 is a DC device. Therefore, the smaller the power of the annular drive electric slide rail 71, the slower the moving speed of the annular drive electric slide rail 71. After the contact surface of the fixed substrate 9 and the pulling substrate 12 is cleaned, the electric telescopic rod 62 drives the intermediate tube 63 to move back and away from between the fixed substrate 9 and the pulling substrate 12. The PLC controller 14 then controls the transverse electric slide rail 72 to drive the glue coating head 74 to move forward, so that the glue coating head 74 moves to the fixed substrate 9 and the pulling substrate. The PLC controller 14 controls the glue pump 76 to work, and the glue pump 76 cooperates with the glue tube 75 to transport the adhesive to the glue head 74, and the adhesive is coated on the fixed substrate 9. The annular drive electric slide 71 drives the glue head 74 to move, and the adhesive is evenly coated on the fixed substrate 9. The greater the expected viscosity of the adhesive, the greater the access resistance of the glue resistor rod 37, and the slower the moving speed of the annular drive electric slide 71, so that more adhesive is coated on the upper surface of the fixed substrate 9, which can be between the fixed substrate 9 and the pulling substrate 12. The adhesive is automatically coated between the substrates 12, and the coating thickness can be automatically adjusted based on the estimated value of the adhesive strength, so that the coating thickness of the adhesive with stronger viscosity is greater, which satisfies the actual situation that the adhesive with greater viscosity requires stronger adhesive force and the thickness used is also thicker, while the adhesive with less viscosity also requires less adhesive force and the thickness used is relatively thinner. The coating thickness can be automatically adjusted according to the actual situation, so that the adhesive test of the adhesive is more in line with the actual situation, so that the test result can obtain more realistic feedback;
[0039] After the gluing is completed, the PLC controller 14 controls the transverse electric slide rail 72 to drive the gluing head 74 to move backward, so that the gluing head 74 is separated from the fixed substrate 9 and the pulling substrate 12. The PLC controller 14 then controls the electric push rod 11 to push the pulling substrate 12 downward until the pulling substrate 12 contacts the fixed substrate 9. During the continued downward movement of the lifting plate 41, the anti-slip rod 42 drives the anti-slip plate 43 to move upward relative to the lifting plate 41 until the anti-slip plate 43 acts on the confirmation switch 46. At this time, the PLC controller 14 controls the electric push rod 11 The push-down action continues. At this time, the PLC controller 14 controls the power supply device to supply power to the thrust electromagnetic plate 57. The thrust electromagnetic plate 57 is energized to generate magnetism to cooperate with the thrust permanent magnet plate 56 to provide a downward pressure to the pressure plate 55. The pressure plate 55 pushes the pressure roller 54 through the pressure rod 53 to provide an extrusion force to the pulling substrate 12. The PLC controller 14 then controls the circular transfer electric slide rail 51 to drive the pressure roller 54 to move in an annular manner, providing a stable extrusion force to the upper surface of the pulling substrate 12, thereby making the pulling substrate 12 and the fixed substrate 9 close to each other. The space between the fixed substrate 9 and the pulling substrate 12 is fully squeezed, so that the adhesive is better bonded between the fixed substrate 9 and the pulling substrate 12, and when the expected adhesive strength value of the adhesive is greater, the moving distance of the pressurized conductive contact piece 39 on the pressurized resistor rod 38 is also greater, so that the resistance value of the pressurized resistor rod 38 is smaller, and the pressurized conductive contact piece 39 and the pressurized resistor rod 38 are connected in series to the power supply circuit of the thrust electromagnetic plate 57, so at this time, the greater the power supply current of the thrust electromagnetic plate 57, the stronger the magnetism of the thrust electromagnetic plate 57, so that the thrust electromagnetic plate 57 cooperates with the thrust permanent magnet plate 5 6. The pair of pressure rollers 54 provide a greater pressure, thereby achieving a greater pressure on the pulling substrate 12, and can automatically adjust the pressure of the adhesive applied to the fixed substrate 9 and the pulling substrate 12 according to the expected value of the adhesive strength of the adhesive. A greater pressure is used for the adhesive with high viscosity to ensure that the adhesive can be evenly distributed between the two test substrates and fit tightly, while a smaller pressure is used for the adhesive with low viscosity to avoid the problem that a large extrusion force easily causes excessive overflow of the adhesive, which is not conducive to the stability of bonding;
[0040] After providing pressure to the pulling substrate 12 for 5 minutes, the PLC controller 14 first cuts off the power supply to the thrust electromagnetic plate 57, and at the same time the PLC controller 14 controls the electric push rod 11 to drive the fixed shell 21 to move up, and then drives the pulling substrate 12 to move up synchronously through the lifting plate 41. The pulling substrate 12 provides a downward pulling force to the lifting plate 41 due to the bonding force of the adhesive, which counteracts the upward pulling force of the electric push rod 11, so that the lifting plate 23 cooperates with the lifting rod 22 to overcome the elastic force of the strong spring 24 and move downward relative to the fixed shell 21. When the adhesive strength of the adhesive meets the standard, the downward pulling force of the lifting plate 41 caused by the bonding force of the adhesive can enable the lifting plate 23 to overcome the elastic force of the strong spring 24 and act on the in-place switch 35 at the upper end of the adjustment plate 34. At this time, the in-place switch 35 feedbacks a signal to the PLC controller 14, and the PLC controller 14 controls the alarm 13 to make a sound to remind the staff that the inspection meets the standard.
[0041] The pressurized conductive contact 39 and the pressurized resistor rod 38 are also connected in series to the power supply circuit of the first force electromagnetic plate 86. The first force electromagnetic plate 86 is energized to generate magnetism and cooperate with the first force-bearing permanent magnet plate 85 to push the push plate 83 to move upward along the guide slide bar 81 to overcome the elastic force of the downward pressure spring 84. Specifically, the greater the expected viscosity strength value of the adhesive, the smaller the access resistance value of the pressurized resistor rod 38, thereby making the magnetism of the first force electromagnetic plate 86 stronger, and the upward movement distance of the push plate 83 greater. In this process, the PLC controller 14 controls the power supply device to supply power to the suction electromagnetic plate 811. The suction electromagnetic plate 811 is energized to generate magnetism and cooperate with the suction permanent magnet plate 810 to drive the outer expansion plate 89 and the trigger rod 88 to move upward, so that the trigger rod 88 is located at the uppermost position;
[0042] In the process of the lifting plate 23 moving downward relative to the fixed shell 21, the feedback conductive contact 25 also slides on the feedback resistor rod 26. Specifically, the greater the relative downward movement distance of the lifting plate 23, the greater the sliding distance of the feedback conductive contact 25 on the feedback resistor rod 26, thereby making the access resistance of the feedback resistor rod 26 smaller. In addition, the feedback conductive contact 25 and the feedback resistor rod 26 are also connected in series to the power supply circuit of the second force electromagnetic plate 817. The second force electromagnetic plate 817 is energized to generate magnetism and cooperate with the second force permanent magnet plate 816 to drive the bottom support plate 815 along the resistance rod. 814 overcomes the friction resistance of the resistance rod 814 and moves upward, and the farthest distance that the feedback conductive contact piece 25 moves up and down on the feedback resistance rod 26 is fed back to feedback the minimum access resistance of the second force electromagnetic plate 817, and then the maximum magnetic force of the second force electromagnetic plate 817 is fed back, so that the bottom support plate 815 moves up to the maximum height. When the lifting plate 23 cannot contact the in-place switch 35 after the pulling substrate 12 and the fixed substrate 9 are relatively separated, it means that the bonding force of the adhesive is not up to standard. At this time, the PLC controller 14 cuts off the power supply to the suction electromagnetic plate 811, and the outer expansion plate 89 The trigger rod 88 moves downward under the action of its own weight until the lower end of the trigger rod 88 contacts the upper end of the bottom support plate 815. At this time, the trigger rod 88 stops moving downward. During the downward movement of the outer expansion plate 89, the pressing round head 812 on one side of the outer expansion plate 89 acts on the warning switch 813. When the distance between the bottom support plate 815 and the push plate 83 increases, the downward movement distance of the trigger rod 88 increases, so that the pressing round head 812 can act on the warning switch 813 further down, indicating that the adhesive strength of the currently detected adhesive is different from the expected adhesive strength. The larger the value, the more the warning switch 813 on the lower side controls the alarm 13 to prompt the staff that the difference value is larger, and the size of the difference value is recorded through the PLC controller 14 in conjunction with the memory, which can directly feedback and display the viscosity strength value of the adhesive, and calculate and feedback the difference with the expected viscosity strength value of the adhesive, so that the feedback test data is more comprehensive and accurate, and the optimization direction of the adhesive performance is clearer, which can enable the staff to better target the improvement of the adhesive and improve the research and development efficiency and improvement effect of the adhesive.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An adhesive viscosity testing device, comprising a base (1), characterized in that: A fixed substrate (9) of an annular structure is fixedly mounted on one side of the upper end of the base (1), an L-shaped vertical plate (10) is fixedly mounted on the rear side of the upper end of the base (1), two electric push rods (11) are symmetrically fixedly sleeved on the horizontal part of the L-shaped vertical plate (10), the lower output ends of the two electric push rods (11) are fixedly connected to the same viscosity strength feedback mechanism (2), one side of the viscosity strength feedback mechanism (2) is also fixedly mounted with an initial viscosity strength estimation setting mechanism (3), the lower output end of the viscosity strength feedback mechanism (2) is fixedly connected to a lifting compensation mechanism (4), the lower output end of the lifting compensation mechanism (4) is fixedly connected to a pulling substrate (12) located at the upper end of the fixed substrate (9), the pulling substrate (12) is annular in structure, and two sets of A pressurizing auxiliary mechanism (5) is arranged inside and outside, a dust removal and cleaning mechanism (6) is fixedly installed on the upper end of the base (1) and is located between the fixed substrate (9) and the pulling substrate (12), a glue coating mechanism (7) is fixedly installed on the upper end of the base (1) and is located between the fixed substrate (9) and the pulling substrate (12), a test result difference feedback mechanism (8) is fixedly installed on the other side of the upper end of the base (1), and a warning device (13) and a PLC controller (14) are also fixedly installed on the upper end of the base (1), and the PLC controller (14) is respectively electrically connected to the viscosity strength feedback mechanism (2), the initial viscosity strength estimation setting mechanism (3), the pulling compensation mechanism (4), the pressurizing auxiliary mechanism (5), the dust removal and cleaning mechanism (6), the glue coating mechanism (7) and the test result difference feedback mechanism (8); The viscosity strength feedback mechanism (2) comprises a fixed shell (21) fixedly connected to the output ends of the lower ends of the two electric push rods (11), the lower end of the fixed shell (21) is symmetrically provided with a plurality of sockets, and a lifting rod (22) is movably inserted in the corresponding sockets, the upper ends of the plurality of lifting rods (22) are fixedly connected to the same lifting plate (23), the lower end of the lifting plate (23) and the bottom of the inner wall of the fixed shell (21) are fixedly provided with a plurality of strong springs (24) sleeved on the outside of the lifting rods (22), one side of the lifting plate (23) is fixedly connected to a feedback conductive contact piece (25), and one side of the inner wall of the fixed shell (21) is fixedly provided with a feedback resistor rod (26) in electrical contact with the feedback conductive contact piece (25); The initial viscosity strength estimation setting mechanism (3) comprises an extension shell (31) fixedly connected to one side of the fixed shell (21), a vertically arranged adjusting screw (32) being rotatably connected in the extension shell (31), an adjusting motor (33) for driving the adjusting screw (32) to rotate is fixedly mounted at the lower end of the extension shell (31), an adjusting plate (34) is threadedly sleeved on the rod wall of the adjusting screw (32), one end of the adjusting plate (34) passes through a strip opening provided in the side wall of the fixed shell (21) and extends into the fixed shell (21), and a screw thread is fixedly mounted on the upper surface of the adjusting plate (34) to extend into the fixed shell (21). A position switch (35), one end of the adjustment plate (34) located in the extension shell (31) is fixedly connected to a glue-coated conductive contact piece (36), one side of the inner wall of the extension shell (31) is fixedly mounted with a glue-coated resistor rod (37) in electrical contact with the glue-coated conductive contact piece (36), the inner wall of the extension shell (31) is also fixedly mounted with a vertically arranged pressurized resistor rod (38), the surface of the adjustment plate (34) is provided with a sleeve hole sleeved outside the pressurized resistor rod (38), and a pressurized conductive contact piece (39) in electrical contact with the pressurized resistor rod (38) is fixedly connected to the corresponding sleeve hole; The lifting compensation mechanism (4) comprises a lifting plate (41) fixedly connected to the lower ends of the plurality of lifting rods (22); the upper end of the pulling substrate (12) is evenly and fixedly connected to the plurality of anti-slip rods (42); the upper ends of the anti-slip rods (42) penetrate the upper end of the lifting plate (41) and are fixedly connected to the anti-slip plate (43); the lower end of the lifting plate (41) and the upper end of the pulling substrate (12) are fixedly connected to a plurality of compensation springs (44) sleeved on the anti-slip rods (42); the upper end of the lifting plate (41) is also fixedly connected to a cover shell (45) sleeved on one of the anti-slip plates (43); a confirmation switch (46) is fixedly installed on the top of the inner wall of the cover shell (45); The test result difference feedback mechanism (8) comprises a plurality of guide slide bars (81) fixedly connected to the upper end of the base (1) front and rear, the upper end of the guide slide bar (81) being fixedly connected to a top plate (82), the plurality of guide slide bars (81) being slidably sleeved with a same push plate (83) outside, the lower end of the top plate (82) and the upper end of the push plate (83) being fixedly connected to a plurality of downward pressure springs (84) sleeved outside the guide slide bar (81), the lower end of the push plate (83) being fixedly connected to a first force-bearing permanent magnetic plate (85), the upper end of the base (1) being fixedly provided with a first force-applying electromagnetic plate (86) arranged opposite to the first force-bearing permanent magnetic plate (85), the upper end of the push plate (83) being fixedly provided with a protective tube (87), the surface of the push plate (83) being provided with a socket, and a trigger rod (88) being movably sleeved in the corresponding socket, The upper end of the trigger rod (88) is fixedly connected to an outward expansion plate (89), the upper end of the outward expansion plate (89) is fixedly connected to an attraction permanent magnet plate (810), the top of the inner wall of the protective tube (87) is fixedly provided with an attraction electromagnetic plate (811), one side of the outward expansion plate (89) is fixedly connected to a pressing round head (812), one side of the inner wall of the protective tube (87) is fixedly provided with a plurality of warning switches (813) equidistantly distributed up and down, the upper end of the base (1) is also fixedly provided with a plurality of resistance rods (814) arranged front and back, the plurality of resistance rods (814) are provided with a same bottom support plate (815) on their outer sleeves, the lower end of the bottom support plate (815) is fixedly provided with a second force-bearing permanent magnet plate (816), and the upper end of the base (1) is fixedly provided with a second force-applying electromagnetic plate (817) arranged opposite to the second force-bearing permanent magnet plate (816); The pressurizing conductive contact (39) and the pressurizing resistor rod (38) are connected in series to the power supply circuit of the first force-applying electromagnetic plate (86), and the feedback conductive contact (25) and the feedback resistor rod (26) are connected in series to the power supply circuit of the second force-applying electromagnetic plate (817).
2. The adhesive viscosity testing device according to claim 1, characterized in that: The pressurizing auxiliary mechanism (5) comprises an annular transfer electric slide rail (51) fixedly embedded in the lower end of the lifting plate (41), the lower output end of the annular transfer electric slide rail (51) is symmetrically fixedly connected to two mounting shells (52), the lower end of the mounting shell (52) is symmetrically provided with a plurality of sockets, and a pressurizing rod (53) is movablely inserted in the corresponding sockets, the lower ends of the plurality of pressurizing rods (53) are fixedly connected to the same pressurizing roller (54), the upper ends of the plurality of pressurizing rods (53) extend into the mounting shell (52) and are fixedly connected to the same pressurizing plate (55), the upper end of the pressurizing plate (55) is fixedly connected to a thrust permanent magnet plate (56), and a thrust electromagnetic plate (57) is fixedly installed on the top of the inner wall of the mounting shell (52).
3. The adhesive viscosity testing device according to claim 1, characterized in that: The dust removal and cleaning mechanism (6) comprises a support shaft (61) rotatably connected to the upper end of the base (1); an electric telescopic rod (62) is fixedly mounted on the upper end of the support shaft (61); an output end of the electric telescopic rod (62) is fixedly connected to an intermediate tube (63); the intermediate tube (63) is arranged between the fixed substrate (9) and the pulling substrate (12); upper and lower ends of the intermediate tube (63) are fixedly connected to a plurality of suction heads (64); a rotating motor assembly (65) for driving the support shaft (61) to rotate is fixedly mounted on the upper end of the base (1); a suction pipe (66) is fixedly connected to the rear end of the intermediate tube (63); a suction pump (67) is mounted on the suction pipe (66); and the suction pump (67) is fixedly mounted on the upper end of the base (1).
4. The adhesive viscosity testing device according to claim 1, characterized in that: The glue coating mechanism (7) comprises an annular driving electric slide rail (71) fixedly mounted on the upper end of the base (1); the upper end of the slider in the annular driving electric slide rail (71) is fixedly connected to a transverse electric slide rail (72); the upper end of the slider in the transverse electric slide rail (72) is fixedly connected to an L-shaped connecting plate (73); the upper end of the L-shaped connecting plate (73) is fixedly connected to a glue coating head (74); the rear end of the glue coating head (74) is fixedly connected to a glue coating pipe (75); a glue coating pump (76) is mounted on the glue coating pipe (75); and the glue coating pump (76) is fixedly mounted on the outer wall of the L-shaped connecting plate (73).
Citation Information
Patent Citations
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