A developing roller spraying device
By adopting a rotating frame and alternating top cup design in the developing roller spraying device, and combining the heating assembly and cleaning brush automatic removal system, the problem of the top cup accumulation of conductive paint is solved, the spraying efficiency and continuity are improved, and labor costs are reduced.
Patent Information
- Application Number
- CN202411412324.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-10-11
AI Technical Summary
After working for a period of time, a large amount of conductive paint will accumulate on the top cup, which needs to be cleaned manually, affecting efficiency and increasing labor.
A self-cleaning developing roller spraying device is designed, using a rotating frame and an alternating top cup design, which automatically removes conductive paint through heating components and cleaning brushes, ensuring that the spraying process is carried out continuously and reducing downtime.
Improves spraying efficiency, reduces labor costs, avoids the need to manually clean conductive paints, and improves work continuity.
Smart Images

Figure CN118904592B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spraying equipment, in particular to a developing roller spraying device. Background Art
[0002] During the manufacturing process of the developing roller, it is necessary to spray a layer of conductive paint on the rubber roller of the roller core. At present, the spraying device generally uses a top cup to drive the roller core to rotate, and the nozzle moves along the axis of the roller core and sprays the conductive paint toward the outer cylindrical surface of the rubber roller, so that the outer cylindrical surface of the rubber roller is sprayed with a layer of conductive paint. After working for a period of time, a thick layer of conductive paint will be coated on the top cup. In order to prevent the conductive paint on the top cup from sticking to the roller core and the end face of the rubber roller, it is necessary to stop the machine and manually replace or clean the top cup, which is a lot of work and affects the efficiency of the developing roller spraying. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a developing roller spraying device, which has the function of self-cleaning the top cup and improves the efficiency of spraying the developing roller.
[0004] A developing roller spraying device according to an embodiment of the present invention comprises a spraying positioning mechanism, a cleaning mechanism and a spraying mechanism, wherein the spraying positioning mechanism comprises a rotating frame, a pair of first top cups and a pair of second top cups, wherein the pair of first top cups, the pair of second top cups and the rotating axis of the rotating frame are on the same plane, the pair of first top cups and the pair of second top cups are both used to clamp the developing roller, and the rotating frame drives the pair of first top cups and the pair of second top cups to rotate so that the pair of first top cups and the pair of second top cups are alternately located at a developing roller spraying station and a cleaning station; the cleaning mechanism comprises a heating component and a cleaning brush both of which can move left and right, wherein the heating component is used to heat the conductive coating on the first top cup / the second top cup located at the cleaning station, and the cleaning brush is used to remove the conductive coating on the heated first top cup / the second top cup; the spraying mechanism is used to spray the conductive coating on the developing roller on the pair of first top cups / the pair of second top cups located at the developing roller spraying station.
[0005] At least the following beneficial effects are achieved:
[0006] When a pair of the first top cups clamp the developing roller and are in the developing roller spraying station, and a pair of the second top cups are in the cleaning station, the spraying mechanism sprays the developing roller on the pair of the first top cups in the developing roller spraying station with conductive paint, the heating component of the cleaning mechanism heats the conductive paint on the second top cup in the cleaning station, and then the cleaning brush removes the conductive paint on the heated second top cup. When a pair of the second top cups clamp the developing roller and are in the developing roller spraying station, and a pair of the first top cups are in the cleaning station, the spraying mechanism sprays the developing roller on the pair of the second top cups in the developing roller spraying station with conductive paint, the heating component of the cleaning mechanism heats the conductive paint on the first top cup in the cleaning station, and then the cleaning brush removes the conductive paint on the heated first top cup. The cleaning mechanism and the spraying mechanism work simultaneously, ensuring that there is always a developing roller spraying conductive paint, without stopping the machine to remove the conductive paint from the top cup, improving the working efficiency of spraying the developing roller, and without manually removing the conductive paint on the top cup, reducing the labor of workers and reducing labor costs.
[0007] According to some embodiments of the present invention, it also includes a loading conveyor and a unloading conveyor distributed up and down, the end of the loading conveyor is provided with a loading support assembly that can be lifted and lowered obliquely, the loading support assembly is used to push the developing roller at the end of the loading conveyor to a pair of the first top cups / a pair of the second top cups at the developing roller spraying station, and the head end of the unloading conveyor is provided with a unloading support assembly that can be lifted and lowered vertically, the unloading support assembly is used to connect the developing roller on the pair of the first top cups / a pair of the second top cups at the developing roller spraying station to the head end of the unloading conveyor.
[0008] According to some embodiments of the present invention, it also includes a linear drive mechanism and a first lifting drive mechanism, the moving direction of the output end of the linear drive mechanism is tilted backward and upward, the output end of the linear drive mechanism is connected to the loading support assembly, and the first lifting drive mechanism is connected to the unloading support assembly.
[0009] According to some embodiments of the present invention, the spray positioning mechanism also includes a first rotation drive mechanism, a second rotation drive mechanism, and a first left sliding plate and a first right sliding plate both of which can move in the left and right directions, the rotating frame includes a left rotating plate and a right rotating plate, the left rotating plate and the right rotating plate have the same rotation axis, the left rotating plate and the right rotating plate can be rotatably arranged on the first left sliding plate and the first right sliding plate respectively, a pair of first top cups are respectively arranged on the left rotating plate and the right rotating plate, a pair of second top cups are respectively arranged on the left rotating plate and the right rotating plate, the first rotation drive mechanism is transmission connected with the left rotating plate and the right rotating plate to drive the left rotating plate and the right rotating plate to rotate synchronously, and the second rotation drive mechanism is transmission connected with the pair of first top cups and the pair of second top cups to drive the pair of first top cups and the pair of second top cups to rotate.
[0010] According to some embodiments of the present invention, a second left sliding plate capable of moving in the left-right direction is provided on the first left sliding plate, a second right sliding plate capable of moving in the left-right direction is provided on the first right sliding plate, two cleaning brushes are spiral-shaped, and the two cleaning brushes are respectively arranged on the second left sliding plate and the second right sliding plate, and the two cleaning brushes are used to be put on a pair of the first top cups / a pair of the second top cups to remove the conductive coating on the pair of the first top cups / a pair of the second top cups.
[0011] According to some embodiments of the present invention, the number of the heating components is two, and the heating components are U-shaped. The second left sliding plate and the second right sliding plate are both hinged with swing arms, and the swing ends of the two swing arms are respectively connected to the two heating components, and the two heating components are respectively located on the left and right sides of the two cleaning brushes. The two swing arms can drive the two heating components to be respectively mounted on a pair of the first top cups / a pair of the second top cups, and the first left sliding plate and the first right sliding plate are both provided with toggle blocks. The two swing arms can respectively abut against the two toggle blocks to make the two swing arms swing forward or backward, so that the two heating components are respectively away from the pair of the first top cups / a pair of the second top cups.
[0012] According to some embodiments of the present invention, one of the left rotating plate and the right rotating plate is connected to a first transmission sleeve, and the other is connected to a first transmission shaft, the cross-sections of the first transmission sleeve and the first transmission shaft are both polygonal, the first transmission sleeve is sleeved on the first transmission shaft, the first rotation drive mechanism is fixed to the first left sliding plate or the first right sliding plate, and the output end of the first rotation drive mechanism is transmission-connected to the left rotating plate or the right rotating plate to drive the left rotating plate and the right rotating plate to rotate synchronously.
[0013] According to some embodiments of the present invention, the machine further includes a frame, on which a second lifting drive mechanism is disposed, an output end of the second lifting drive mechanism is connected to a lifting plate, and the first left sliding plate and the first right sliding plate are both disposed on the lifting plate.
[0014] According to some embodiments of the present invention, the spraying mechanism further includes a first left-right driving mechanism and a nozzle disposed at an output end of the first left-right driving mechanism.
[0015] According to some embodiments of the present invention, a powder receiving box is provided on the cleaning brush, and a avoidance hole for the first top cup / the second top cup to pass through is provided on the powder receiving box.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:
[0018] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;
[0019] Figure 2 It is a schematic diagram of the structure after the spraying mechanism, the second support frame, the waste collection box, the loading conveyor and the unloading conveyor of the embodiment of the present invention are hidden;
[0020] Figure 3 It is a structural schematic diagram of a spray positioning mechanism according to an embodiment of the present invention;
[0021] Figure 4 It is a structural schematic diagram of the spraying mechanism, the second support frame, the loading conveyor and the unloading conveyor according to an embodiment of the present invention;
[0022] Figure Number:
[0023] Frame 100; second lifting drive mechanism 110; lifting plate 111; first support frame 120; second support frame 130; waste collection box 140; second left and right drive mechanism 150;
[0024] Spraying positioning mechanism 200; first top cup 210; second top cup 220; second rotation drive mechanism 230; first rotation drive mechanism 240; first left sliding plate 250; second left sliding plate 251; left support plate 252; first right sliding plate 260; second right sliding plate 261; fourth left and right drive mechanism 262; right support plate 263; left rotating plate 270; first transmission sleeve 271; right rotating plate 280;
[0025] Cleaning mechanism 300; heating component 310; cleaning brush 320;
[0026] Spraying mechanism 400; first left and right driving mechanism 410; nozzle 420;
[0027] Feeding conveyor 500; feeding support assembly 510; linear drive mechanism 520; U-shaped frame 530;
[0028] Unloading conveyor 600; unloading support assembly 610; first lifting drive mechanism 620;
[0029] Swing arm 700;
[0030] Toggle block 800;
[0031] Transmission mechanism 900 ; left transmission wheel 910 ; second transmission sleeve 911 ; right transmission wheel 920 ; driven wheel 930 . DETAILED DESCRIPTION
[0032] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0033] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0034] In the description of the present invention, "a plurality" means more than two. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0035] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0036] Reference Figures 1 to 4The present invention discloses a developing roller spraying device, comprising a spraying positioning mechanism 200, a cleaning mechanism 300 and a spraying mechanism 400. The spraying positioning mechanism 200 comprises a rotating frame, a pair of first top cups 210 and a pair of second top cups 220. The pair of first top cups 210 and the pair of second top cups 220 are both used to clamp the developing roller. The rotating frames, the pair of first top cups 210 and the pair of second top cups 220 are on the same plane. The rotating frames drive the pair of first top cups 210 and the pair of second top cups 220 to rotate, so that the pair of first top cups 210 and the pair of second top cups 220 are rotated. The cup 220 is alternately located at the developing roller spraying station and the cleaning station; the cleaning mechanism 300 includes a heating component 310 and a cleaning brush 320 both of which can move left and right, the heating component 310 is used to heat the conductive coating on a pair of first top cups 210 / a pair of second top cups 220 located at the cleaning station, and the cleaning brush 320 is used to remove the conductive coating on the pair of first top cups 210 / a pair of second top cups 220 after being heated; the spraying mechanism 400 is used to spray the conductive coating on the developing roller on the pair of first top cups 210 / a pair of second top cups 220 located at the developing roller spraying station.
[0037] The developing roller spraying device is provided with a developing roller spraying station and a cleaning station. When the rotating frame drives a pair of first top cups 210 and a pair of second top cups 220 to rotate, the pair of first top cups 210 and the pair of second top cups 220 can be alternately placed at the developing roller spraying station and the cleaning station.
[0038] When a pair of first top cups 210 clamp the developing roller and are in the developing roller spraying station, and a pair of second top cups 220 are in the cleaning station, the spraying mechanism 400 sprays the developing roller on the pair of first top cups 210 in the developing roller spraying station with conductive paint, the heating component 310 of the cleaning mechanism 300 heats the conductive paint on the pair of second top cups 220 in the cleaning station, and then the cleaning brush 320 removes the conductive paint on the heated pair of second top cups 220. When a pair of second top cups 220 clamp the developing roller and are in the developing roller spraying station, and a pair of first top cups 210 are in the cleaning station, the spraying mechanism 400 sprays the conductive paint on the developing roller on the pair of second top cups 220 in the developing roller spraying station, the heating component 310 of the cleaning mechanism 300 heats the conductive paint on the pair of first top cups 210 in the cleaning station, and then the cleaning brush 320 removes the conductive paint on the heated pair of first top cups 210.
[0039] When a certain amount of conductive paint is adhered to the first top cup 210 or the second top cup 220, the pair of first top cups 210 and the pair of second top cups 220 are driven to rotate by the rotating frame, so that the first top cup 210 or the second top cup 220 adhered to a certain amount of conductive paint rotates to the cleaning position, and the first top cup 210 or the second top cup 220 corresponds to the position of the cleaning mechanism 300, and the second top cup 220 or the first top cup 210 originally in the cleaning position rotates to the developing roller spraying position and corresponds to the position of the spraying mechanism 400. The cleaning mechanism 300 and the spraying mechanism 400 work at the same time to ensure that there is always a developing roller spraying the conductive paint, and there is no need to stop the machine to remove the conductive paint from the top cup, thereby improving the working efficiency of spraying the developing roller, and there is no need to manually remove the conductive paint on the top cup, thereby reducing the labor of workers and reducing labor costs.
[0040] The conductive coating on the first top cup 210 / the second top cup 220 is first heated to soften the conductive coating, and then the conductive coating on the first top cup 210 / the second top cup 220 is removed with a cleaning brush 320 , thereby improving the efficiency and effect of removing the conductive coating.
[0041] Reference Figure 1 and Figure 4 In some of the embodiments, the developing roller spraying device further includes a loading conveyor 500 and a unloading conveyor 600 distributed up and down, and a loading support assembly 510 capable of tilting and lifting is provided at the end of the loading conveyor 500, and the loading support assembly 510 is used to push the developing roller at the end of the loading conveyor 500 to a pair of first top cups 210 / a pair of second top cups 220 at the developing roller spraying station, and a unloading support assembly 610 capable of vertically lifting is provided at the head end of the unloading conveyor 600, and the unloading support assembly 610 is used to connect the developing roller on the pair of first top cups 210 / a pair of second top cups 220 at the developing roller spraying station to the head end of the unloading conveyor 600.
[0042] Initially, the end of the feeding conveyor 500 and the feeding support assembly 510 are at the same height position, and the feeding conveyor 500 conveys the developing roller to be sprayed with the conductive paint to the feeding support assembly 510, and then the feeding support assembly 510 carries the developing roller to be sprayed with the conductive paint and rises obliquely to the developing roller spraying station, and the two ends of the developing roller to be sprayed with the conductive paint are clamped or supported by a pair of first top cups 210 / a pair of second top cups 220, and then the feeding support assembly 510 is reset. Then the spraying mechanism 400 sprays the conductive paint on the developing roller to be sprayed with the conductive paint, and then the unloading support assembly 610 rises to the developing roller spraying station, and the unloading support assembly 610 receives the developing roller sprayed with the conductive paint from a pair of first top cups 210 / a pair of second top cups 220, and the unloading support assembly 610 carries the developing roller sprayed with the conductive paint and descends to the height of the first section of the unloading conveyor 600, and finally the developing roller sprayed with the conductive paint is received by the unloading conveyor 600.
[0043] It can be understood that the length direction of the loading conveyor 500 and the unloading conveyor 600 are both front-to-back directions. The loading conveyor 500 is used to convey the developing roller to be sprayed with conductive paint from front to back, and the unloading conveyor 600 is used to convey the developing roller sprayed with conductive paint from back to front. The loading conveyor 500 and the unloading conveyor 600 are both arranged in the front and lower part of the spray positioning mechanism 200, and the end of the loading conveyor 500 is located in the front and lower part of the developing roller spraying station, and the head end of the unloading conveyor 600 is located below the developing roller spraying station.
[0044] Reference Figure 4 In some embodiments, the developing roller spraying device also includes a linear drive mechanism 520 and a first lifting drive mechanism 620. The moving direction of the output end of the linear drive mechanism 520 is tilted upward and backward. The output end of the linear drive mechanism 520 is connected to the loading support assembly 510. The linear drive mechanism 520 drives the loading support assembly 510 to rise and fall along an inclined trajectory. The first lifting drive mechanism 620 is connected to the unloading support assembly 610. The first lifting drive mechanism 620 drives the unloading support assembly 610 to move in the up and down directions. The loading support assembly 510 and the unloading support assembly 610 work at different times, and the loading support assembly 510 and the unloading support assembly 610 are initially in different positions, which can avoid interference between the loading support assembly 510 and the unloading support assembly 610.
[0045] It can be understood that the linear drive mechanism 520 is disposed below the unloading conveyor 600, and the output end of the linear drive mechanism 520 is connected to the loading support assembly 510 through the U-shaped frame 530. When the U-shaped frame 530 rises obliquely backward, the unloading conveyor 600 is located between the two side walls of the U-shaped frame 530. The inclination angle of the linear drive mechanism 520 is adjustable, so as to ensure that the linear drive mechanism 520 can accurately convey the developing roller to be sprayed with the conductive coating to the pair of first top cups 210 / a pair of second top cups 220 of the developing roller spraying station.
[0046] The material loading support assembly 510 includes two vertical plates distributed on the left and right, and the upper ends of the vertical plates are provided with V-shaped grooves, and the inner groove wall of the V-shaped groove is used to support the end of the developing roller. The structure of the material loading support assembly 610 is the same as or similar to that of the material loading support assembly 510, and redundant introduction is not made here. The material loading conveyor 500 and the material loading conveyor 600 are common components in the market, and redundant introduction is not made here either.
[0047] Reference Figures 1 to 3 In some embodiments thereof, the spray positioning mechanism 200 further includes a first rotation drive mechanism 240 and a first left sliding plate 250 and a first right sliding plate 260 both of which can move in the left and right directions. The rotating frame includes a left rotating plate 270 and a right rotating plate 280. The left rotating plate 270 and the right rotating plate 280 have the same rotation axis. The left rotating plate 270 and the right rotating plate 280 are respectively rotatably disposed on the first left sliding plate 250 and the first right sliding plate 260. A pair of first top cups 210 are respectively disposed on the left rotating plate 270 and the right rotating plate 280. A pair of second top cups 220 are respectively disposed on the left rotating plate 270 and the right rotating plate 280. The first rotation drive mechanism 240 is transmission-connected to the left rotating plate 270 and the right rotating plate 280 to drive the left rotating plate 270 and the right rotating plate 280 to rotate synchronously.
[0048] Since the first left sliding plate 250 and the first right sliding plate 260 can both move in the left-right direction, the first left sliding plate 250 and the first right sliding plate 260 can move closer to or farther from each other. When the first left sliding plate 250 and the first right sliding plate 260 are driven to move away from each other, the left rotating plate 270 and the right rotating plate 280 also move away from each other, so that the pair of first top cups 210 move away from each other, and the pair of second top cups 220 move away from each other. At this time, a developing roller can be placed between the pair of first top cups 210 / a pair of second top cups 220, and the two ends of the developing roller correspond to the pair of first top cups 210 / a pair of second top cups 220 respectively, and then the first left sliding plate 250 and the first right sliding plate 260 are driven to move closer to each other, and the pair of first top cups 210 / a pair of second top cups 220 can clamp or support the developing roller. The first left sliding plate 250 and the first right sliding plate 260 first move away from each other and then move closer to each other to complete the loading of the developing roller to a pair of first top cups 210 / a pair of second top cups 220. The first left sliding plate 250 and the first right sliding plate 260 first move closer to each other and then move away from each other to complete the unloading of the developing roller to a pair of first top cups 210 / a pair of second top cups 220.
[0049] The spray positioning mechanism 200 also includes a second rotation drive mechanism 230, which is transmission-connected to a pair of first top cups 210 and a pair of second top cups 220. The second rotation drive mechanism 230 drives the pair of first top cups 210 and the pair of second top cups 220 to rotate. The pair of first top cups 210 can carry the developing rollers thereon to rotate, and the pair of second top cups 220 can carry the developing rollers thereon to rotate.
[0050] Reference Figure 2 In some embodiments, a second left sliding plate 251 capable of moving in the left-right direction is provided on the first left sliding plate 250, a second right sliding plate 261 capable of moving in the left-right direction is provided on the first right sliding plate 260, two cleaning brushes 320 are spiral-shaped, and the two cleaning brushes 320 are respectively provided on the second left sliding plate 251 and the second right sliding plate 261. The two cleaning brushes 320 are used to be put on a pair of first top cups 210 / a pair of second top cups 220 to remove the conductive coating on the pair of first top cups 210 / a pair of second top cups 220.
[0051] The second left sliding plate 251 carries a cleaning brush 320 to slide on the first left sliding plate 250 in the left-right direction, and the cleaning brush 320 can move left-right relative to the first top cup 210 / the second top cup 220 on the left rotating plate 270 . When a cleaning brush 320 moves leftward relative to the first top cup 210 / second top cup 220 on the left rotating plate 270, the cleaning brush 320 can be sleeved on the first top cup 210 / second top cup 220 on the left rotating plate 270. At this time, the first top cup 210 / second top cup 220 rotates, and the cleaning brush 320 can brush off the conductive paint on the first top cup 210 / second top cup 220. When a cleaning brush 320 moves rightward relative to the first top cup 210 / second top cup 220 on the left rotating plate 270, the cleaning brush 320 is separated from the first top cup 210 / second top cup 220 on the left rotating plate 270, so as to avoid interference between the cleaning brush 320 and the first top cup 210 / second top cup 220 on the left rotating plate 270, and also to avoid interference between the cleaning brush 320 and the rotation of the left rotating plate 270.
[0052] Similarly, the second right sliding plate 261 carries another cleaning brush 320 to slide on the first right sliding plate 260 in the left-right direction, and the other cleaning brush 320 moves left-right relative to the first top cup 210 / second top cup 220 on the right rotating plate 280 . When the other cleaning brush 320 moves rightward relative to the first top cup 210 / second top cup 220 on the right rotating plate 280, the other cleaning brush 320 can be sleeved on the first top cup 210 / second top cup 220 on the right rotating plate 280. At this time, the first top cup 210 / second top cup 220 rotates, and the other cleaning brush 320 can brush off the conductive paint on the first top cup 210 / second top cup 220. When the other cleaning brush 320 moves leftward relative to the first top cup 210 / second top cup 220 on the right rotating plate 280, the other cleaning brush 320 is separated from the first top cup 210 / second top cup 220 on the right rotating plate 280, so as to avoid interference between the other cleaning brush 320 and the first top cup 210 / second top cup 220 on the right rotating plate 280, and also to avoid interference between the other cleaning brush 320 and the rotation of the right rotating plate 280.
[0053] It can be understood that the cleaning brush 320 is a wire brush.
[0054] Reference Figure 2 In some embodiments, there are two heating components 310, and the heating components 310 are U-shaped. The second left sliding plate 251 and the second right sliding plate 261 are both hinged with swing arms 700. The swing ends of the two swing arms 700 are respectively connected to the two heating components 310, and the two heating components 310 are respectively located on the left and right sides of the two cleaning brushes 320, that is, one heating component 310 is located on the left side of the left cleaning brush 320, and the other heating component 310 is located on the right side of the right cleaning brush 320.
[0055] Since the heating assembly 310 is U-shaped, the heating assembly 310 can be swung so that the first top cup 210 / the second top cup 220 enters the opening of the heating assembly 310 .
[0056] The two swing arms 700 can drive the two heating components 310 to be respectively mounted on a pair of first top cups 210 / a pair of second top cups 220. The first left sliding plate 250 and the first right sliding plate 260 are both provided with a toggle block 800. The two swing arms 700 can respectively abut against the two toggle blocks 800 to make the two swing arms 700 swing forward or backward, so as to make the two heating components 310 respectively stay away from the pair of first top cups 210 / a pair of second top cups 220.
[0057] The second left sliding plate 251 carries a cleaning brush 320 and a heating assembly 310 to slide on the first left sliding plate 250 in the left and right directions, and a cleaning brush 320 and a heating assembly 310 can move left and right relative to the first top cup 210 / second top cup 220 on the left rotating plate 270. When a cleaning brush 320 and a heating assembly 310 move leftward relative to the first top cup 210 / second top cup 220 on the left rotating plate 270, a heating assembly 310 is firstly put on the first top cup 210 / second top cup 220 on the left rotating plate 270, and then the second left sliding plate 251 carrying a cleaning brush 320 and a heating assembly 310 stops moving leftward, and a heating assembly 310 heats the conductive coating on the first top cup 210 / second top cup 220 on the left rotating plate 270, and then the second left sliding plate 251 carrying a cleaning brush 320 and a heating assembly 310 continues to move leftward, and the swing arm 700 on the second left sliding plate 251 will abut against the toggle block 800, and the toggle block 800 drives the swing arm 700 to swing forward or backward, thereby driving a The heating component 310 moves away from the first top cup 210 / second top cup 220 on the left rotating plate 270, and then a cleaning brush 320 is put on the first top cup 210 / second top cup 220 on the left rotating plate 270. At this time, the first top cup 210 / second top cup 220 rotates, and the cleaning brush 320 can brush off the conductive paint on the first top cup 210 / second top cup 220. When the second left sliding plate 251 moves right with the cleaning brush 320 and the heating component 310, the cleaning brush 320 and the heating component 310 will move in the opposite direction along the previous trajectory to complete the reset, that is, the cleaning brush 320 and the heating component 310 move to a position where they will not interfere with the first top cup 210 / second top cup 220 on the left rotating plate 270.
[0058] Similarly, the second right sliding plate 261 carries another cleaning brush 320 and another heating component 310 to slide along the left and right directions on the first right sliding plate 260, and the other cleaning brush 320 and the other heating component 310 move left and right relative to the first top cup 210 / second top cup 220 on the right rotating plate 280. When the other cleaning brush 320 and the other heating component 310 move rightward relative to the first top cup 210 / the second top cup 220 on the right rotating plate 280, the other heating component 310 is firstly put on the first top cup 210 / the second top cup 220 on the right rotating plate 280, and then the second right sliding plate 261 carries the other cleaning brush 320 and the other heating component 310 to stop moving rightward, and the other heating component 310 heats the conductive coating on the first top cup 210 / the second top cup 220 on the right rotating plate 280, and then the second right sliding plate 261 carries the other cleaning brush 320 and the other heating component 310 to continue moving rightward, and the swing arm 700 on the second right sliding plate 261 will abut against the toggle block 800, and the toggle block 800 drives the swing arm 700 to swing forward or backward, thereby driving the other The heating component 310 moves away from the first top cup 210 / second top cup 220 on the right rotating plate 280, and then, another cleaning brush 320 is put on the first top cup 210 / second top cup 220 on the right rotating plate 280. At this time, the first top cup 210 / second top cup 220 rotates, and the other cleaning brush 320 can brush off the conductive paint on the first top cup 210 / second top cup 220. When the second right sliding plate 261 carries the other cleaning brush 320 and the other heating component 310 to move to the left, the other cleaning brush 320 and the other heating component 310 will move in the opposite direction along the previous trajectory to complete the reset, that is, the other cleaning brush 320 and the other heating component 310 move to a position where they will not interfere with the first top cup 210 / second top cup 220 on the right rotating plate 280.
[0059] It is understandable that the swing arm 700 faces forward or backward in the opposite direction to the opening of the heating assembly 310. In this embodiment, the lower end of the swing arm 700 is connected to the heating assembly 310, and when the lower end of the swing arm 700 carries the heating assembly 310 and swings forward, the heating assembly 310 is separated from the state of being sheathed in the first top cup 210 / the second top cup 220.
[0060] Reference Figure 2 and Figure 3In some embodiments, one of the left rotating plate 270 and the right rotating plate 280 is connected to the first transmission sleeve 271, and the other is connected to the first transmission shaft. The cross-sections of the first transmission sleeve 271 and the first transmission shaft are both polygonal, and the first transmission sleeve 271 is sleeved on the first transmission shaft. The first transmission shaft and the first transmission sleeve 271 can realize synchronous rotation, and the depth of the first transmission shaft inserted into the first transmission sleeve 271 is adjustable, so when the left rotating plate 270 and the right rotating plate 280 are away from or close to each other, the first transmission shaft and the first transmission sleeve 271 can still ensure that the left rotating plate 270 and the right rotating plate 280 rotate synchronously, that is, they can ensure that the pair of first top cups 210 remain coaxial, and the pair of second top cups 220 remain coaxial, and finally ensure the stability of the pair of first top cups 210 clamping or holding the developing roller, and the stability of the pair of second top cups 220 clamping or holding the developing roller.
[0061] The first rotation drive mechanism 240 is fixed on the first left sliding plate 250 or the first right sliding plate 260, and the output end of the first rotation drive mechanism 240 is transmission connected to the left rotating plate 270 or the right rotating plate 280. The first rotation drive mechanism 240 drives one of the left rotating plate 270 and the right rotating plate 280 to rotate, and the left rotating plate 270 and the right rotating plate 280 can be driven to rotate synchronously through the first transmission shaft and the first transmission sleeve 271.
[0062] Reference Figure 2 and Figure 3 In some embodiments, the second rotary drive mechanism 230 is connected to a pair of first top cups 210 and a pair of second top cups 220 through a transmission mechanism 900. The transmission mechanism 900 includes a left transmission wheel 910, a right transmission wheel 920 and a plurality of driven wheels 930. The left transmission wheel 910 and the right transmission wheel 920 are rotatably disposed on the first left sliding plate 250 and the first right sliding plate 260, respectively. One of the left transmission wheel 910 and the right transmission wheel 920 is connected to a second transmission sleeve 911, and the other is connected to a second transmission shaft. The cross-sections of the second transmission sleeve 911 and the second transmission shaft are both polygonal. The second transmission sleeve 911 is sleeved on the second transmission shaft. The second transmission sleeve 911 and the second transmission shaft can make the left transmission wheel 910 and the right transmission wheel 920 rotate synchronously.
[0063] A driven wheel 930 is provided on each of the first top cup 210 and the second top cup 220. The left transmission wheel 910 is meshed with the driven wheel 930 of the left rotating plate 270 or connected by a belt. The right transmission wheel 920 is meshed with the driven wheel 930 of the right rotating plate 280 or connected by a belt. The left transmission wheel 910 and the right rotating plate 280 drive a pair of first top cups 210 and a pair of second top cups 220 to rotate synchronously.
[0064] The first rotary drive mechanism 240 is fixed on the first left sliding plate 250 or the first right sliding plate 260, and the output end of the first rotary drive mechanism 240 is transmission-connected to the left transmission wheel 910 or the right transmission wheel 920. The output end of the first rotary drive mechanism 240 drives one of the left transmission wheel 910 and the right transmission wheel 920 to rotate, and the left transmission wheel 910 and the right transmission wheel 920 can be driven to rotate synchronously through the second transmission shaft and the second transmission sleeve 911.
[0065] Reference Figure 1 and Figure 2 In some embodiments, the developing roller spraying device also includes a frame 100, on which a second lifting drive mechanism 110 is provided, and an output end of the second lifting drive mechanism 110 is connected to a lifting plate 111, and a first left sliding plate 250 and a first right sliding plate 260 are both provided on the lifting plate 111. The second lifting drive mechanism 110 can drive the lifting plate 111, the first left sliding plate 250 and the first right sliding plate 260 to rise and fall, thereby driving the spray positioning mechanism 200 and the cleaning mechanism 300 to rise and fall, so that the spray positioning mechanism 200 is at a suitable height to facilitate the loading and unloading of developing rollers of a pair of first top cups 210 / a pair of second top cups 220, and to facilitate the spraying of the developing rollers on the pair of first top cups 210 / a pair of second top cups 220.
[0066] It can be understood that the two side surfaces of the lifting plate 111 face forward and backward respectively, that is, the lifting plate 111 has a front side surface, and the first left sliding plate 250 and the first right sliding plate 260 are both arranged on the front side surface of the lifting plate 111 through the left and right sliding mechanism, and the first left sliding plate 250 and the first right sliding plate 260 are at the same height and are arranged opposite to each other on the left and right. Two second left and right driving mechanisms 150 are arranged on the lifting plate 111, and the output ends of the two second left and right driving mechanisms 150 are respectively connected to the first left sliding plate 250 and the first right sliding plate 260, and the two second left and right driving mechanisms 150 respectively drive the first left sliding plate 250 and the first right sliding plate 260 to move in the left and right directions.
[0067] Reference Figure 2 The first left sliding plate 250 and the first right sliding plate 260 are respectively provided with a third left-right driving mechanism and a fourth left-right driving mechanism 262, the output ends of which are respectively connected to the second left sliding plate 251 and the second right sliding plate 261, and the third left-right driving mechanism and the fourth left-right driving mechanism 262 respectively drive the second left sliding plate 251 and the second right sliding plate 261 to move in the left-right direction. The second left sliding plate 251 and the second right sliding plate 261 are of equal height and are arranged opposite to each other.
[0068] The second left sliding plate 251 and the second right sliding plate 261 are respectively connected to the two cleaning brushes 320 through two first connecting plates.
[0069] Reference Figure 2 and Figure 3 The first left sliding plate 250 and the first right sliding plate 260 are respectively provided with a left support plate 252 and a right support plate 263, and the left support plate 252 and the right support plate 263 are respectively provided with a first bearing and a second bearing, and the first bearing and the second bearing are coaxially arranged, and the left rotating plate 270 is connected to the first bearing through the left semi-shaft, and the right rotating plate 280 is connected to the second bearing through the right semi-shaft. The left semi-shaft and the right semi-shaft are coaxially arranged. The left semi-shaft and the right semi-shaft are respectively sleeved with a left intermediate transmission wheel and a right intermediate transmission wheel.
[0070] The left transmission wheel 910, the driven wheel 930 connected to the first top cup 210 on the left rotating plate 270, the left intermediate transmission wheel, and the driven wheel 930 connected to the second top cup 220 on the left rotating plate 270 are sequentially transmission connected; the right transmission wheel 920, the driven wheel 930 connected to the first top cup 210 on the right rotating plate 280, the right intermediate transmission wheel, and the driven wheel 930 connected to the second top cup 220 on the right rotating plate 280 are sequentially transmission connected.
[0071] Reference Figure 3 In this embodiment, the left transmission wheel 910, the right transmission wheel 920, the left intermediate transmission wheel, the right intermediate transmission wheel and the driven wheel 930 are all gears.
[0072] The left half shaft is connected to the first transmission sleeve 271 via a first universal joint, and the right half shaft is connected to the first transmission shaft via a second universal joint.
[0073] A first support frame 120 is disposed on the frame 100 . The second lifting drive mechanism 110 is disposed on the first support frame 120 . An output end of the second lifting drive mechanism 110 is connected to a lifting plate 111 .
[0074] Reference Figure 4 , the loading conveyor 500 and the unloading conveyor 600 are both arranged in front of the first support frame 120, the left rotating plate 270 and the right rotating plate 280. The left rotating plate 270 and the right rotating plate 280 are parallel to each other, the two side surfaces of the left rotating plate 270 are respectively facing left and right, the left semi-axis is arranged at the center of the side surface of the left rotating plate 270, and the distance between the left semi-axis and the first top cup 210 on the left rotating plate 270 is equal to the distance between the left semi-axis and the second top cup 220 on the left rotating plate 270. Initially, the left rotating plate 270 is in a backward state, the area between the lower end of the left rotating plate 270 and the lower end of the right rotating plate 280 is the developing roller spraying station, and the area between the upper end of the left rotating plate 270 and the upper end of the right rotating plate 280 is the cleaning station.
[0075] Reference Figure 1 and Figure 4 In some embodiments, the spraying mechanism 400 also includes a first left-right driving mechanism 410 and a nozzle 420 arranged at the output end of the first left-right driving mechanism 410. The first left-right driving mechanism 410 drives the nozzle 420 to move in the left-right direction, that is, the nozzle 420 moves along the axial direction of the developing roller, and the nozzle 420 is directed toward the developing roller at the developing roller spraying station.
[0076] It is understood that the frame 100 is provided with a second support frame 130, the second support frame 130 is located in front of the first support frame 120, the first left and right driving mechanism 410 is provided on the second support frame 130, the nozzle 420 is located above the feeding conveyor 500, and the nozzle 420 is oriented backward and obliquely downward. A waste collection box 140 is provided on the frame 100 behind the developing roller spraying station, and the waste collection box 140 is used to collect excess conductive paint sprayed by the nozzle 420.
[0077] In some embodiments, the cleaning brush 320 is provided with a powder collecting box, which is provided with an escape hole for the first top cup 210 / the second top cup 220 to pass through, and the powder collecting box is used to collect the conductive paint dropped from the first top cup 210 / the second top cup 220 .
[0078] Two powder receiving boxes are distributed on the left and right, and the two powder receiving boxes are respectively fixedly connected to the two swing arms 700. The left and right sides of the two powder receiving boxes distributed on the left and right are respectively provided with avoidance holes. The bottom of the powder receiving box is connected to a waste discharge pipe.
[0079] The second left-right driving mechanism 150, the third left-right driving mechanism, the fourth left-right driving mechanism 262, the first left-right driving mechanism 410, the first lifting driving mechanism 620, the linear driving mechanism 520 and the second lifting driving mechanism 110 can all be screw pairs or cylinders. The second rotary driving mechanism 230 is a motor. The first rotary driving mechanism 240 is a rotary cylinder.
[0080] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0081] Of course, the present invention is not limited to the above-mentioned embodiments, and those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalent modifications or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A developing roller spraying device, characterized in that: include: A spray positioning mechanism (200) comprises a rotating frame, a pair of first top cups (210) and a pair of second top cups (220), wherein the pair of first top cups (210) and the pair of second top cups (220) are both used to clamp a developing roller, and the rotation axes of the rotating frame, the pair of first top cups (210) and the pair of second top cups (220) are located on the same plane, and the rotating frame drives the pair of first top cups (210) and the pair of second top cups (220) to rotate, so that the pair of first top cups (210) and the pair of second top cups (220) are alternately located at a developing roller spraying station and a cleaning station; A cleaning mechanism (300) comprising a heating component (310) and a cleaning brush (320) both of which are capable of moving left and right, the heating component (310) being used to heat the conductive coating on a pair of the first top cups (210) / a pair of the second top cups (220) at the cleaning station, and the cleaning brush (320) being used to remove the conductive coating on the pair of the first top cups (210) / a pair of the second top cups (220) after being heated; The spraying mechanism (400) is used to spray the conductive coating on the developing roller on a pair of the first top cups (210) / a pair of the second top cups (220) located at the developing roller spraying station.
2. A developing roller spraying device according to claim 1, characterized in that: The invention also comprises a loading conveyor (500) and a unloading conveyor (600) which are distributed up and down. The end of the loading conveyor (500) is provided with a loading support assembly (510) which can be lifted and lowered in an inclined manner. The loading support assembly (510) is used to push the developing roller at the end of the loading conveyor (500) onto a pair of the first top cups (210) / a pair of the second top cups (220) at the developing roller spraying station. The head end of the unloading conveyor (600) is provided with a unloading support assembly (610) which can be lifted and lowered vertically. The unloading support assembly (610) is used to connect the developing roller on the pair of the first top cups (210) / a pair of the second top cups (220) at the developing roller spraying station to the head end of the unloading conveyor (600).
3. A developing roller spraying device according to claim 2, characterized in that: It also comprises a linear drive mechanism (520) and a first lifting drive mechanism (620), wherein the moving direction of the output end of the linear drive mechanism (520) is tilted backward and upward, the output end of the linear drive mechanism (520) is connected to the loading support assembly (510), and the first lifting drive mechanism (620) is connected to the unloading support assembly (610).
4. A developing roller spraying device according to any one of claims 1 to 3, characterized in that: The spray positioning mechanism (200) further comprises a first rotation drive mechanism (240), a second rotation drive mechanism (230), and a first left sliding plate (250) and a first right sliding plate (260) both of which are capable of moving in the left-right direction; the rotating frame comprises a left rotating plate (270) and a right rotating plate (280); the left rotating plate (270) and the right rotating plate (280) have the same rotation axis; the left rotating plate (270) and the right rotating plate (280) are respectively rotatably disposed on the first left sliding plate (250) and the first right sliding plate (260); a pair of the first top cups (210) are disposed on the left On the rotating plate (270) and the right rotating plate (280), a pair of the second top cups (220) are respectively arranged on the left rotating plate (270) and the right rotating plate (280); the first rotation drive mechanism (240) is transmission-connected with the left rotating plate (270) and the right rotating plate (280) to drive the left rotating plate (270) and the right rotating plate (280) to rotate synchronously; and the second rotation drive mechanism (230) is transmission-connected with the pair of the first top cups (210) and the pair of the second top cups (220) to drive the pair of the first top cups (210) and the pair of the second top cups (220) to rotate.
5. A developing roller spraying device according to claim 4, characterized in that: The first left sliding plate (250) is provided with a second left sliding plate (251) that can move in the left-right direction, and the first right sliding plate (260) is provided with a second right sliding plate (261) that can move in the left-right direction. The number of the cleaning brushes (320) is two, and the cleaning brushes (320) are spiral-shaped. The two cleaning brushes (320) are respectively arranged on the second left sliding plate (251) and the second right sliding plate (261). The two cleaning brushes (320) are used to be sleeved on a pair of the first top cups (210) / a pair of the second top cups (220) to remove the conductive coating on the pair of the first top cups (210) / a pair of the second top cups (220).
6. A developing roller spraying device according to claim 5, characterized in that: The number of the heating components (310) is two, and the heating components (310) are U-shaped. The second left sliding plate (251) and the second right sliding plate (261) are both hingedly connected with swing arms (700). The swing ends of the two swing arms (700) are respectively connected to the two heating components (310). The two heating components (310) are respectively located on the left and right sides of the two cleaning brushes (320). The two swing arms (700) can drive the two heating components (310) to move separately. The first left sliding plate (250) and the first right sliding plate (260) are both provided with a toggle block (800), and the two swing arms (700) can respectively abut against the two toggle blocks (800) to make the two swing arms (700) swing forward or backward, so that the two heating components (310) are respectively away from the pair of first top cups (210) / a pair of second top cups (220).
7. A developing roller spraying device according to claim 4, characterized in that: One of the left rotating plate (270) and the right rotating plate (280) is connected to a first transmission sleeve (271), and the other is connected to a first transmission shaft; the cross-sections of the first transmission sleeve (271) and the first transmission shaft are both polygonal; the first transmission sleeve (271) is sleeved on the first transmission shaft; the first rotation drive mechanism (240) is fixed to the first left sliding plate (250) or the first right sliding plate (260); the output end of the first rotation drive mechanism (240) is transmission-connected to the left rotating plate (270) or the right rotating plate (280) to drive the left rotating plate (270) and the right rotating plate (280) to rotate synchronously.
8. A developing roller spraying device according to claim 4, characterized in that: It also comprises a frame (100), wherein a second lifting drive mechanism (110) is provided on the frame (100), an output end of the second lifting drive mechanism (110) is connected to a lifting plate (111), and the first left sliding plate (250) and the first right sliding plate (260) are both provided on the lifting plate (111).
9. A developing roller spraying device according to claim 1, characterized in that: The spraying mechanism (400) further comprises a first left-right driving mechanism (410) and a nozzle (420) arranged at the output end of the first left-right driving mechanism (410).
10. The developing roller spraying device according to claim 1, characterized in that: The cleaning brush (320) is sleeved with a powder receiving box, and the powder receiving box is provided with an avoidance hole for the first top cup (210) / the second top cup (220) to pass through.
